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5.1 Introduction
There are a number of different drilling methods that have been utilised in the oil
industry or are in their prototype stage of development.
The oldest of the methods is Cable tool drilling method, which uses the
percussion method. This percussion method is now finding its way back with the
advent of the percussion hammer drilling technique, which is still in its
development stage for hard rock drilling.
However, the popular conventional method used in the oil industry is the Rotary
drilling method.
In this method, the hole is drilled by the rotating action of the drill bit to which a
downward force is applied. The bit is attached to a drill string made up of the
drillpipe and bottom hole assembly (BHA) . New lengths of drillpipe are added as
drilling progresses. The BHA can be made up of a number of different systems,
which can include drill collar, stabiliser, Measurement While Drilling (MWD) tools,
Mud motor, etc. The generated cuttings are circulated out of the hole via the
annulus by the drilling mud which are continuously circulated down the inside of
the drillstring through the bit nozzles and upward the annular sections and back
to the surface tanks/treatment facilities via the shale shaker.
In order to carry out the drilling, there are number of different types of rotary
drilling rigs available depending on whether they are being used onshore or
offshore. The offshore rigs fall into several categories designed to suit certain
types of offshore environment. Details of these are presented in Section 12.
Hoisting
Rotating
Circulating
Controlling
The principal components of a rotary-drilling rig that perform these functions are
presented in Fig. 5. 1.
• The Drawworks: This is a spool upon which the heavy steel cable is
wrapped. From the drawworks, the line is threaded through The Crown
Block at the top of the derrick and then through The Travelling Block, which
hangs suspended from the crown block. By reeling, the drilline from the
drawworks drum can be raised or lowered. Hydraulic Brake systems control
the speed of the travelling block and a mechanical brake brings the system to
complete stoppage.
The hook is attached to the travelling block and is used to pick up the
drillstring via the swivel and kelly units.
n+ 2
Fd = W
n
W = Hook load
During hoisting, velocity of line being spooled at drawworks is :
vL = nvh
Fw = 0.004V2.
Wvh 1
HP = .
33000 η
W = Hook load, lb
Vb = Holst,mg velocity
• The Swivel: This system allows the drillstem to rotate while supporting the
weight of drillstring and providing a pressure-tight connection for the
circulation of drilling fluid. The fluid enters the swivel via the Gooseneck
connected to the Rotary Hose.
• The Kelly: This can be a 3-, 4-, or 6-sided length of hollow steel which is used
to transmit the rotary movement from the rotary table to the drillstring in a top
drive system.
• Drillstem: Drillstring + Kelly + bit.' A kelly cock prevents back flow through
kelly to the swivel. There is an upper kelly cock near swivel and a lower kelly
cock at end of kelly.
• The Rotary Table: This system transmits the rotation to the drill string and
suspends the pipe weight during trips
The downhole BHA could include a downhole motor especially for drilling
deviated or horizontal wells. In this case, there is no rotation of the drillstring.
Rotation of the bit is effected by the downhole mud motor or turbine.
The Mud Pumps: The pumps circulate the drilling fluid at the required pressure
and flow rate. The most popular is the reciprocating pump which can be double
acting (Pumping in two opposite directions) duplex or triplex (3-piston)pumps.
Merits include ability to handle solid-laden fluid, simplicity of
operation/maintenance' Wide range of flow rate and pressure available with
different piston and liner sizes. Stabilized flow is achieved with surge or pulsation
dampeners.
They are commonly denoted by bore and stroke length as well as horsepower
requirement.
πD 2 πD 2 πd 2 ηv
q = 2
S + 2
4 − 4 [ ]
S N . 231 = 0.00679SN 2 D − d ηv
2 2
4
qp
HP =
1714
qp
HPInput =
1717η m
• Mud Tank: The mud pump pumps drilling fluids from the mud tanks up the
standpipe through the rotary hose connected to the swivel via the
gooseneck.
• Return Lines: The fluid from the annulus returns via the return fine to the
Shale shaker, which removes the large cuttings. Then the fluids pass
through the desanders, desilters and degassers where other smaller solids
and gas bubbles are stripped off before the system returns to the suction
tank or active pit.
The BOPs are stack of series of hydraulically operated powerful sealing elements
designed to close off the annular space between the drillpipe and hole thus
shutting-in the well. During shut-in, the wellbore fluid is forced to flow through a
choke line from where the outflow and pressure can be managed to prevent
blowout.
• The Annular Preventer : These are made up of rubber scaling elements that
are hydraulically squeezed to conform tightly around the drillstring in the hole.
• The Ram type preventers: These are made up of the rubber-linen steel rams
called the pipe rang and also the shear or blind rams which can be used to
shear any pipe in two in case of final emergency to close the well.
All the hoisting, rotating and circulating systems are supplied with power by the
prime mover, which are usually diesel engines although the modem rigs do utilise
diesel-electric systems
In addition to the drillbit and drillpipe the drill string Is made up of other BHA
assemblies such as:
• Crossover sub: Designed to link different sizes of types of BHA systems with
different joints and threads.
• Shock sub: System run behind the bit with a spring or rubber to dampen
impact of bit drilling.
• Stabilisers: These are subs with "blades" to keep the drill collars centred in
the hole.
The process of 'making the hole' requires the use of a drill bit which is of critical
interest to the mud logger. The rate of bit penetration is controlled by mechanical
operating parameters such as weight on bit (WOB) and rotary speed as well as-
the- physical strength of the formation. Instantaneous changes in formation
penetration rate (ROP) are one of the potential indicators of transition &om
normal to abnormal formation conditions. It indicates possible changes in
porosity, lithology even before cuttings are seen or examined. It also provides a
good source of sampling cuttings, which is a useful aspect of mud logging.
Types of Bits
1. The drag bit - This bit works on the principle of plowing the cuttings from the
hole bottom. They include
• Diamond bits - These are used for ultra deep drilling of hard and abrasive
formations. They boast of long life and have no moving parts that can be
subject to wear and erosion. They are however expensive, have low ROP, do
not respond to changes in lithology and cuttings quality and recovery are very
poor.
• PDC bits (Polycrystalline diamond bits) - PDC bits (Fig 5. ) are becoming
increasingly popular and are finding successful applications in drilling
sandstones, slitstones and shale. Best applications are in soft, firm and
medium hard, non-abrasive formations. However, combined with optimum
hydraulics design, they have been found to be useful even in gummy, sticky
formations where bit balling is a possibility. Performance in hard formations is
very poor.
• Other important features of the PDC its are the size, shape, and number of
cutters used and the angle of attack between the cutter and surface of the
exposed formation. Cutter orientation is defined in terms of the back rake,
side rake and chip clearance or cutter exposure.
• PDC bits can produce, large, fresh sheared cuttings and are relatively
cheaper than pure diamond bits. They are best with
2. Rolling Cutter Bits - The three-cone roller cutter bit is the most popular bit
type used for most drilling operations. The modern tricone roller cutter uses
three rotating cones with intermeshing teeth to crush and gouge formation
materials from hole bottom. The teeth may be long, slender, and widely
spaced for drilling soft and medium soft formations. They may also be short
and broad for drilling hard formations. Many of the hard formation tricone bits
nowadays have inserts made of sintered tungsten carbide. The three cones
are mounted on bearings and scaled which are cooled and lubricated by
specially arranged nozzles/water courses that regularly clean the bit teeth.
Shape and size of drilled cuttings reflect the shape, length and spacing of bit
teeth. Long, slender teeth produce large freshly broken cuttings from soft
formations. Broad teeth and inserts will produce smaller, more rounded, crushed
and ground cuttings.
2. Core Bits - For cutting cores. These are used in conjunction with core barrels
for ”sampling" a zone of interest.
B. INSERT BITS
8. Extremely hard/abrasive
ROP = K (W/Db)a*Nb
W = Bit weight with exponent ‘a’
Db = Bit size
The combined effect would change for different lithologies and the best approach
is to set the appropriate correlation for a given lithology and wellbore condition in
the Drill-off test technique. This test establishes the ROP profile for different
WOB and RPM.
Overall the cost per foot of bit run would dictate the optimum WOB and RPM
In deviated and horizontal wells, the actual weight on bit at hole bottom is usually
less than the Weight at surface for an equivalent vertical well.
Fh = Fdo - Fob
This involves taking a first reading of standpipe pressure with first hook load
recording.
Apo = Fh/∆pb
Thus will pump off area known and off-bottom standpipe pressure know, it is
possible to compute true Weight on Bit for any surface measurement.
Example Illustration
Given that the hook load with pump off bottom = 15200lbf and the corresponding
standpipe pressure is 1920psi. The determined pump-off point = 2525psi.
Therefore,