Documenti di Didattica
Documenti di Professioni
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Quality.
Performance.
Peace of Mind.
2017
BACKED BY
SUPPORT
SUPPORT AND SOLUTIONS FROM
THE POWERTRAIN EXPERTS.
Support: Roadranger representatives throughout North America are ready to support you and
an easily accessible call center is available to guide you through the troubleshooting process.
Roadranger Academy also offers both computer-based and onsite training from industry experts
on how to best maintain and service your drivetrain systems. In addition, industry leading
warranties support your peace of mind. Diagnostic tools, literature and videos are available
online at Roadranger.com.
Solutions: Our expertise and support work together to provide customized solutions that result in
the efficiency, productivity and performance needed to ensure maximum uptime for the lifecycle
of the product.
Expertise: Well-trained representatives have the knowledge to understand complex needs and
specify the right powertrain for any application and service demand, as well as recommend the
best approved lubricants to protect your investment.
What is
Roadranger?
View now.
Aftermarket Catalog 2017
Clutch
Clutch Vibration Dampening................................................................. 6-7
New Advantage Self-Adjust & Easy Pedal Advantage........................ 8-9
Advantage Series.................................................................................. 10
Heavy-Duty Clutch Selector.................................................................. 11
Medium-Duty Clutch Selector.............................................................. 12
EverTough Clutch.................................................................................. 13
430mm Clutch.................................................................................. 14-15
Remanufactured Clutch........................................................................ 16
Automated Clutch................................................................................. 17
Transmission Units
Reman Bundle Program........................................................................ 18
Nomenclature........................................................................................ 19
Reman Transmission............................................................................. 20
FLEX Reman Transmission.................................................................... 21
Canadian FLEX Reman......................................................................... 22
Unit Exchange..................................................................................23-24
Authorized Rebuilders........................................................................... 25
Transmission Parts
Rebuilder Bulk Packs........................................................................26-27
Transmission Rebuild and Overhaul Kits.............................................. 28
Clutch Installation Kits......................................................................29-30
Subassemblies................................................................................. 31-34
Technical
Roadranger Academy Online Training................................................... 42
The Value Your truck is manufactured
with quality parts designed
That's why we put our name
on them. It's your assurance
And, for convenience and
value, Eaton transmission
of Genuine
and engineered to work that you're getting the same parts are also available
together for performance, reliability originally built into in a variety of kits and
reliability and durability. the transmission. Imitations assemblies.
Is there any reason why you can't carry our name or give
Insist on reliability. Always
wouldn’t use the same you that assurance.
ask for genuine Eaton
quality for your service
Our intense and comprehen- clutches and parts.
replacement parts?
sive testing regimen ensures
Eaton clutches and that every part you get will
transmission parts are deliver the long-lasting
specifically engineered for performance you depend on.
Eaton transmissions from the So, if you're looking for the
raw material stage to final difference between Eaton
production. They reflect the parts and everyone else's,
highest standard of quality the answer is strength of
and over 100 years of character.
experience in the
commercial vehicle market.
4 This guide is periodically updated. The most current information can be found at www.roadranger.com
Questions to ask when choosing
a replacement clutch
Q: What are torsional vibrations? Q: What’s wrong with a one-size fits all clutch option?
A: Torsional vibrations occur because of the firing of the A: Choosing the right replacement clutch is critical because as
engine cylinders and the sudden high pressure forcing the RPMs have dropped in today’s engines, the torque spikes that
piston down. All engines produce torsional vibrations, and all result are much more likely to cause torsional vibration in the
drivelines have natural frequencies at which they will vibrate. drivetrain.
The problem occurs when the vibration the engine produces at Some aftermarket clutches are ineffective in absorbing these
the normal cruise RPM consists of the same frequency as the torsional vibrations. The result will be resonance that can show
driveline’s natural vibration frequency so the driveline will up as damage in many different places, from gears or
develop vibration at normal cruise. The clutch damper is the key synchronizer parts in the transmission, to U-joints, even the
vibration tuning element for the whole drivetrain. It shifts the clutch itself, or the flywheel or engine thrust bearings.
frequency produced by the engine to below the natural
frequency of the drivetrain. There are aftermarket clutch brands that sell a standard design
claiming to fit a variety of torque ratings, operating ranges and
Q: What variables are considered when tuning the clutch? cruise RPMs. They often sell their line of replacement clutches
to the fleet or distributor by claiming the customer can save
A: The engine’s RPM as well as the torque rating need to be inventory dollars because they won’t need to stock as many
considered when tuning the clutch to the drivetrain. For replacement clutches.
example, a damper that will work with 1,850 lbs.-ft. of torque
would not be effective with a lower torque rating because the Q: How do Eaton’s aftermarket clutches differ from other
springs would not compress enough. The engine rated at 1,650 manufacturers’ designs?
lbs.-ft. of torque would need softer springs. The length of the
springs must also be tailored to the operating RPM; today’s A: It’s combination of things really. Eaton clutches are available
downsped engines often need longer springs. The design in a variety of configurations: each is uniquely tuned to the
process is very much like tuning a musical instrument. engine RPM to eliminate vibrations. Proprietary facings provide
longer life, smoother engagement and less flywheel wear. With
Eaton’s broad portfolio of clutches, you can rest assured that
you’re getting excellent value for your money. And every Eaton
clutch is backed by the support, solutions and expertise of the
Roadranger network to get you back on the road faster.
This guide is periodically updated. The most current information can be found at www.roadranger.com 5
CLU TCH
6 This guide is periodically updated. The most current information can be found at www.roadranger.com
CLU TCH
“It is important to have various Eaton has invested heavily over
configurations of springs because those same 20 years, says
there is only a certain amount of Kulkarni, into developing an
available space,” says Kulkarni. analytical model of commercial
“So it comes down to a design vehicle driveline systems.
effort where we make the “Today we can model an engine
damper this soft or stiff to connected to any driveline,” he
transmit this much torque with says. “And we can calculate the
this number of springs.” amount of torque required for
That is also why, he adds, over that driveline and the associated
the last 20 years a plethora of natural frequencies that is
different dampers – and subse- required to have all of those parts
quent clutch models – have been that are connected to each other
developed. functioning properly.”
The natural frequency of the
Design Evolution driveline is determined by the
Beginning in the late 90’s, engine stiffness and the mass of the
makers opened the flywheel components. A given driveline,
bore from 8.5 inches to 10 sized for torque and other
inches. This gave clutch designers criteria, will have its own natural In the late 90’s, engine makers opened the flywheel bore from 8.5 inches to 10 inches. This gave
valuable extra real estate to frequency. A change to any of clutch designers valuable extra real estate to dampen vibration produced by new engines. Eaton
dampen vibration produced by the components in the torque capitalized on this with the introduction of 7-Spring and VCT models. The damper springs in these
new engines. Eaton capitalized path will change the frequency. models grew larger and heavier to provide more travel. The result is even greater ability to
on this with the introduction of The only way to control the dampen torsional vibrations.
7-Spring and VCT models. The frequency of the driveline is to
damper springs in these models alter the clutch damper.
grew larger and heavier to “Because of the calculations that The damped clutch is right after "Designing a clutch damper in
provide more travel. we have, we can determine how the engine, and right before all such a fashion that you reduce
soft the damper needs to be so the components that might fail driveline resonance, you can
Kulkarni states, “The soft rate eliminate a lot of reliability
7-Spring and VCT dampers were that the truck is never in a situa- due to vibrations, such as
tion where it will be operating at transmission input shafts, risks for the entire driveline,"
developed, and designed to take summarizes Kulkarni.
full advantage of the 10-inch the natural frequency, a condition synchronizers, u-joints, axles,
flywheel bore. All major North called driveline resonance, which and more.
American truck makers have will cause a lot of damage to the
since 100 percent standardized driveline parts and may result in
on these soft rate dampers for sudden component failure,” adds
their large bore engines.” Kulkarni. “You do not just put in
an arbitrary stiffness. It is highly
“Trucks built prior to 1996 have engineered and designed to
a 8.5-inch flywheel bore that ensure you get the appropriate
cannot accommodate the larger, durability of your driveline. Eaton
soft rate dampers so Eaton still engineering has worked closely
offers 10-Spring product in the with all major truck manufac-
aftermarket. Fortunately, Eaton turers to develop the baseline for
can offer the soft rate dampers to these extensive calculations.”
owners of large bore engines
across all torque ratings. And we
Reference: CLWP0001
This guide is periodically updated. The most current information can be found at www.roadranger.com 7
CLU TCH
8 This guide is periodically updated. The most current information can be found at www.roadranger.com
CLU TCH
Coming Summer 2017
15.5" Advantage Self-Adjust Clutch 15.5" Easy Pedal Advantage Clutch (manual adjust)
Old Part # New Part # Comment Old Part # New Part # Comment
209701-88 208925-88
209701-85 309701-20 208925-85
209701-20 208925-70 308925-20
New 1850 lbs-ft 4-paddle, 208925-20
N/A 309701-23 approved with FA and FR 10-speed
transmission models only 208925-19
209701-24 309701-24 New 1850 lbs-ft 4-paddle,
N/A 308925-23 approved with FA and FR 10-speed
209701-25 309701-25 transmission models only
209701-30 208925-24 308925-24
309701-30
209701-29 208925-25 308925-25
209701-34 208925-30
309701-34 308925-30
209701-14 208925-29
209701-35 309701-35 208925-34
308925-34
209701-51 309701-51 208925-14
Torque ratings increased 208925-35 308925-35
209701-61 309701-68 to 1850 lbs-ft.
208925-51 308925-51
209701-87 New softer rate damper Torque ratings increased
209701-82 309701-82 (250 lbs-ft/deg torsional 208925-61 308925-68 to 1850 lbs-ft.
209701-80 spring rate)
208925-87 New softer rate damper
209701-91 309701-91 208925-82 308925-82 (250 lbs-ft/deg torsional
Torque ratings increased 208925-80 spring rate)
209701-92 309701-98 to 1850 lbs-ft.
208925-91 308925-91
209701-32 309708-32
208925-92 Torque ratings increased
209701-42 309708-42 308925-98
208925-94 to 1850 lbs-ft.
The new Advantage series clutches offer a simplified portfolio and 208937-32 308937-32
cover the same full range of applications. 208937-42 308937-42
Reference: CLSL1530
This guide is periodically updated. The most current information can be found at www.roadranger.com 9
CLU TCH
Composite Slingers
• Keep Contamination
Out
• Keep Grease In
• More Grease to the Bearing
More Efficient
Grease Reservoir
• Extended Grease Interval
• More Grease in Bearing for
Longer Life
Reference: CLSL1510
10 This guide is periodically updated. The most current information can be found at www.roadranger.com
Eaton Clutch
+ Eaton Clutch Installation Kit
= Additional 1-Year Clutch Warranty
CLU TCH
See page 18 for details.
950 6 108334-6
1000 3 108034-61B 108034-61MO
2" – 10 7" 8
1150 Organic 108050-82B 108034-82MO
1400 4 108050-59B 108050-59AM 108050-59MO
Please refer to the Roadranger Warranty Guide TCWY0900 for the latest warranty
time and miles offering.
This guide is periodically updated. The most current information can be found at www.roadranger.com 11
CLU TCH
3 Choose
damper type.
Please refer to the Roadranger Warranty * Severe Service: A combination of higher plate load, super buttons, or an additional
Guide TCWY0900 for the latest warranty number of facings. United States and Canada only.
time and miles offering. **Two Plate Clutches: Fits in place of single plate (pull type), however, this increases
inertia to the transmission and may affect shiftability and longevity.
12 This guide is periodically updated. The most current information can be found at www.roadranger.com
CLU TCH
Clutch EverTough™
clutch in North America, serving the medium- and • No additional technician training is required. Similar installation
process between manual and self-adjust models.
heavy-duty markets.
• All EverTough clutches come with a one-year, unlimited mileage
warranty and are backed by Roadranger® support.
This guide is periodically updated. The most current information can be found at www.roadranger.com 13
CLU TCH
Clutch 430mm
Eaton is a leading 430mm Clutches Features
worldwide supplier of Eaton has expanded its after- • Made from 100% new
market portfolio for the NAFTA components. No
medium- and heavy-duty trucking industry with the remanufactured or reused
clutches to the commercial addition of a new replacement components.
truck industry. Eaton clutch for Volvo I-Shift and Mack
• Cushioned organic facings
mDrive automated transmis-
clutches are renowned for sions. Designed for longevity and
allow for smoother
engagement.
their reliability, durability, to extend the life of later life-
and performance. cycle trucks, the Eaton Push • Built to industry quality and
Wear-Thru clutch with organic durability standards to insure
facings will initially be offered in outstanding performance and
232mm and 254mm damper maximum clutch life.
sizes to work with Volvo and • Soft-rate damper offers
Mack automated transmissions protection against harmful
paired with the 11 liter and 13 torsional vibrations, and
liter engines. increases the durability of
Eaton 430mm clutches feature transmission synchronizers
the proven technology of a high- and driveline components.
strength stamped steel bracket, • The standard pre-damper
robust diaphragm design, and eliminates idling rattle.
premium organic driven disc
facings. Eaton 430mm clutches
are maintenance-free and
adjustment-free: this eliminates
periodic adjustments and
extends the clutch service life.
Reference: CLSL1330
14 This guide is periodically updated. The most current information can be found at www.roadranger.com
CLU TCH
Clutch 430mm
Specifications
• Cover assembly: diaphragm, push type
• Damper: Soft-rate damper with a standard pre-damper
• Clutch housing compatibility: SAE 1
• Flywheel type: flat flywheel with 475 mm pilot
• Flywheel BCD (mm): 450
• Stamped steel bracket and diaphragm spring cover
Eaton Part No. Sachs Part No. Sachs Cover Sachs Driven
(Clutch Install. (Clutch Install. OEM Assembly Disc Assembly
w/o Actuator) w/o Actuator) Part No. Part No. Part No.
104460-1 3400700358 85003114 3482000552 1878003867
104461-1 3400700359 85000907 3482000553 1878006129
85003972
85003973
The 104460-1 clutch can be used on the AT2412, AT2512, AT2612, and
ATO2612 transmissions with 11L engines.
Part Number 104461-1
The 104461-1 clutch can be used on the AT2412, AT2512,, ATO2512,
AT2612, and ATO2612 transmissions with 13L engines. 5 Spring Damper
Damper Diameter: 254mm
Torque Capacity: 2600Nm/1850 ft-lbs.
Spline: 50x46-24N
Mass (kg): 46.6
Reference: CLSL1330
This guide is periodically updated. The most current information can be found at www.roadranger.com 15
CLU TCH
Clutch Remanufactured
16 This guide is periodically updated. The most current information can be found at www.roadranger.com
CLU TCH
Clutch Automated
This guide is periodically updated. The most current information can be found at www.roadranger.com 17
TR A N S MI S S I O N U N I TS
18 This guide is periodically updated. The most current information can be found at www.roadranger.com
Transmission Automated Nomenclature
TR A N S MI S S I O N U N I TS
New Nomenclature System Components Heavy-Duty UltraShift Example
• Prefix Example: Fuller UltraShift Linehaul Efficient Performance (LEP)
– F for Fuller: All medium-duty and heavy-duty
Prefix Model Suffix
UltraShift products in North America and Australia
Linehaul
– E for Eaton
F(O)(M) - 16 D 3 13 E - LEP Efficient
Performance
– Parenthetical letters such as (O) and (M) indicate
provisions for Overdrive, Multi-Torque and other Brand (E or F) Application & Value
configurations Overdrive Ratio Set
• Model Designator Multi-torque Forward Speeds
– Nominal Torque Capacity (lb/ft for North America and Nominal Torque Capacity (lb/ft) Design Level
Australia) Configuration
City
E H - 8 E 3 06 A - CD Delivery
Manual Nomenclature
Heavy-Duty Example Medium-Duty Example
RTL O - 16 7 13 A FS-6406A
Eaton® Fuller® Model Designation Prefix: Ratio Set
T Twin Countershaft L w/One Additional Low Gear
TX Overdrive LL w/Two Additional Low Gears
Fuller Ratio Set
RT Roadranger®Twin Countershaft Forward Speeds Synchronized Forward Speeds
RTF w/Forward Shift Bar Housing
RTO w/Overdrive Series (Design Level) This (x) 100 = Design Level
RTOF w/Overdrive and Forward Shift Bar Housing 2 FR Series
RTX w/Overdrive and Direct Shift Pattern Nominal Torque Capacity
4 FRLO (Lightning) Series
RTXF w/Overdrive, Direct Shift Pattern and Forward 5 Coarse Gearing
Shift Bar Housing
Reference: APSL0419
6 Multi-Mesh Gearing
RTLO Low Inertia 7 Helical Auxiliary Gearing and
Multi-Mesh Front Gearing
FR Fuller®Roadranger®Twin Countershaft 9 Improved Seal System and Involute Spline
FRF w/Forward Shift Bar Housing
FRO w/Overdrive This (x) 100 = Nominal
FROF w/Overdrive and Forward Shift Bar Housing Torque Capacity
FRLO Lightning
This guide is periodically updated. The most current information can be found at www.roadranger.com 19
TR A N S MI S S I O N U N I TS
Transmission Remanufactured
Ontario, CA
Garland, TX Jacksonville, FL
Reference: APSL0147
20 This guide is periodically updated. The most current information can be found at www.roadranger.com
TR A N S MI S S I O N U N I TS
Transmission Remanufactured
• Same day/next day shipment available from our 15 logistics centers. FR-11210B FRF-11210B
• No truck-down premium. FR-12210B FRF-12210B
FR15210B-P FRF15210B-P
• 24-month standard warranty, upgradable to 3 years.* FR-13210B FRF-13210B
• The proven confidence of 100% Genuine Eaton components. FR-14210B FRF-14210B
*For complete information refer to document TCWY0900. FR-15210B FRF-15210B
FRO-11210C FROF-11210C
P = pump model C = cooler model
FRO-12210C FROF-12210C
FRO-13210C FRO16210C-P FROF-13210C FROF16210C-P
FRO-14210C FRO16210C-C FROF-14210C FROF16210C-C
Units will ship the same day when an order is FRO-15210C FROF-15210C
received by 2PM local time of the delivering FRO-16210C FROF-16210C
Eaton Logistics Center. FRO-17210C FROF-17210C
FRO18210C-P FROF18210C-P
FRO-18210C FROF-18210C
RTLO-14713A RTLOF-14713A
RTLO16713A-P RTLOF16713A-P
RTLO-16713A RTLOF-16713A
RTLO-12913A RTLOF-12913A
RTLO-14913A RTLO16913A-P RTLOF-14913A RTLOF16913A-P
RTLO-16913A RTLOF-16913A
RTLO-18913A RTLO18913A-P RTLOF-18913A RTLOF18913A-P
RTLO-14718B RTLOF-14718B
RTLO-16718B RTLO18718B-P RTLOF-16718B RTLOF18718B-P
RTLO-18718B RTLOF-18718B
RTLO-14918B RTLOF-14918B
RTLO-16918B RTLO18918B-P RTLOF-16918B RTLOF18918B-P
RTLO-18918B RTLOF-18918B
RTLO-20918B RTLO20918B-P RTLOF-20918B RTLOF20918B-P
RTO-14908LL RTOF-14908LL
RTO16908LL-P RTOF16908LL-P
RTO-16908LL RTOF-16908LL
Reference: APSL0800
This guide is periodically updated. The most current information can be found at www.roadranger.com 21
W
TR A N S MI S S I O N U N I TS
1-888-507-1500 RTLO-14713A
RTLO-16713A
RTLO-12913A
RTLO16713A-PCAN RTLOF-14713A RTLOF16713A-PCAN
RTLOF-16713A
RTLOF-12913A
• Same day/next day shipment available from three locations: RTLO-14913A RTLO16913A-PCAN RTLOF-14913A RTLOF16913A-PCAN
– Airdrie, Alberta RTLO-16913A RTLOF-16913A
– Ottawa and Brampton, Ontario RTLO-18913A RTLO18913A-PCAN RTLOF-18913A RTLOF18913A-PCAN
– Moncton, New Brunswick RTLO-14718B RTLOF-14718B
• Units ship freight prepaid. RTLO-16718B RTLO18718B-PCAN RTLOF-16718B RTLOF18718B-PCAN
• No truck-down premium. RTLO-18718B RTLOF-18718B
• 24-month standard warranty, upgradable to three years.* RTLO-14918B RTLOF-14918B
• The proven confidence of 100% Genuine Eaton components. RTLO-16918B RTLO18918B-PCAN RTLOF-16918B RTLOF18918B-PCAN
RTLO-18918B RTLOF-18918B
*For complete information refer to document TCWY0900.
RTLO-20918B RTLO20918B-PCAN RTLOF-20918B RTLOF20918B-PCAN
PCAN = pump model CCAN = cooler model (XX210C models) RTO-14908LL RTOF-14908LL
RTO16908LL-PCAN RTOF16908LL-PCAN
RTO-16908LL RTOF-16908LL
22 This guide is periodically updated. The most current information can be found at www.roadranger.com
Transmission Standard Reman
TR A N S MI S S I O N U N I TS
Standard Shift Bar Housing Forward Shift Bar Housing Standard Shift Bar Housing Forward Shift Bar Housing
Without With Internal Without With Internal Without With Internal Without With Internal
Internal Oil Oil Pump (-12) Internal Oil Oil Pump (-12) Internal Oil Oil Pump (-12) Internal Oil Oil Pump (-12)
Pump Cooler (-10) Pump Cooler (-10) Pump Cooler (-10) Pump Cooler (-10)
Manual Models Forced Lube (-50) Forced Lube (-50) Manual Models Forced Lube (-50) Forced Lube (-50)
7-SPEEDS 10-SPEEDS
T-14607A TA-862-11R RTX/F-14710B TA-A54-12R TA-A55-12R
T-14607B TA-874-11R RTX/F-15710B
TA-B50-12R TA-B54-12R
9-SPEEDS RTX/F-16710B
RTX/F-11710C
RT/F-8709 TA-E34-11R TA-E53-11R
RTX/F-12710C TA-B12-11R TA-B12-12R TA-B21-11R TA-B21-12R
RT-11709A
TA-718-11R RTX/F-13710C
RT-12709A
RTX/F-14710C TA-B14-12R TA-B22-12R
RT-14709A TA-720-12R
RTX/F-15710C
RT/F-11709H TA-B51-12R TA-B55-12R
RTX/F-16710C
RT/F-12709H TA-A41-11R TA-A42-11R
RTO/F-14708LL TA-758-12R TA-797-12R
RT/F-13709H
RTX/F-14708LL TA-893-12R TA-897-12R
RT/F-14709H TA-A19-12R TA-A20-12R
RT/F-8908LL TA-E35-11R TA-E36-11R
RTX-11709A
TA-719-11R RTO/F-11908LL TA-E37-12R TA-E38-12R
RTX-12709A
RTO/F-14908LL TA-E39-12R TA-E40-12R
RTX/F-11709H
RTO/F-16908LL TA-E41-12R TA-E42-12R
RTX/F-12709H TA-A43-11R TA-A44-11R
RTLO/F-14610B
RTX/F-13709H
RTLO/F-15610B TA-B45-12R TA-B46-12R
RTX/F-14609B TA-809-12R TA-999-12R
RTLO/F-16610B
RTX-14709A TA-721-12R
RTX-16709B TA-A45-12R TA-A47-125 11-SPEEDS
RTX/14709H RTO/F-11909ALL
TA-A46-12R TA-A48-12R TA-F26-11R TA-F27-11R
RTX/16709H RTO/F-11909MLL
CONVERTIBLE 9-SPEEDS RTO/F-14909ALL
TA-F68-12R TA-F69-12R
RTOC/F-16709A TA-E97-12R TA-E98-12R RTO/F-14909MLL
RTOC/F-16909A TA-F83-12R TA-F84-12R RTO/F-16909ALL TA-F28-12R TA-F29-12R
RTOCM-16909A TA-D96-12R 13-SPEEDS
RTLOC-16909A-T2 TA-F81-12R TA-F82-12R RTLO/F-14713A TA-B09-12R TA-B28-12R
RTOC/F-18909A TA-G07-12R TA-G08-12R RTLO/F-16713A TA-B56-12R TA-B57-12R
10-SPEEDS RTLO/F-14913A TA-F02-50R TA-F03-50R
FR/F-9210B TA-D67-11R TA-D68-11R RTLO/F-16913A TA-F04-50R TA-F05-50R
FR/F-11210B RTLO/F-18913A TA-E59-50R TA-E60-50R
FR/F-12210B TA-D40-11R TA-D46-12R TA-D41-11R TA-D47-12R RTLO/F-20913A TA-F43-50R TA-F44-50R
FR/F-13210B 15-SPEEDS
FR/F-14210B TA-D46-12R TA-D47-12R RT/F-14915 TA-E47-12R TA-E48-12R
TA-D64-12R TA-D65-12R RTO/F-14715
FR/F-15210B TA-789-12R TA-790-12R
TA-D64-10R TA-D65-10R RTO/F-15715
FRO/F-11210B RTX/F-14715
TA-871-12R TA-899-12R
FRO/F-12210B TA-D42-11R TA-D48-12R TA-D43-11R TA-D49-12R RTX/F-15715
FRO/F-13210B RTO/F-14915
TA-E51-12R TA-E52-12R
FRO/F-14210B TA-D48-12R TA-D49-12R RTO/F-16915
FRO/F-15210B TA-D54-12R TA-D55-12R 18-SPEEDS
TA-D58-12R
FRO/F-16210B TA-D59-12R RTLO/F-14718B TA-B25-12R TA-B26-12R
TA-D58-10R
RTLO/F-16718B TA-B29-12R TA-B30-12R
FRW-15210B TA-D98-11R
RTLO/F-18718B TA-B77-12R TA-B78-12R
FRO/F-11210C
RTLO/F-20718B TA-E61-12R TA-E62-12R
FRO/F-12210C TA-D44-11R TA-D50-12R TA-D45-12R TA-D51-12R
RTLO/F-14918B TA-F06-50R TA-F07-50R
FRO/F-13210C
RTLO/F-16918B TA-F08-50R TA-F09-50R
FRO/F-14210C TA-D50-12R TA-D51-12R
RTLO/F-18918B TA-F10-50R TA-F11-50R
FRO/F-15210C TA-D56-12R TA-D57-12R
RTLO/F-20918B TA-E63-50R TA-E64-50R
TA-D60-12R TA-D61-12R
FRO/F-16210C RTLO/F-22918B TA-F48-50R TA-F49-50R
TA-D60-10R TA-D61-10R
TA-D73-12R TA-D74-12R
FRO/F-17210C
TA-D73-10R TA-D74-10R
TA-D69-12R TA-D70-12R Standard Shift Forward Shift
FRO/F-18210C
TA-D69-10R TA-D70-10R Manual Models Tower Opening Tower Opening Clutch Housing
RT/F-9710B LIGHTNING 10-SPEEDS
RT/F-11710B
TA-A81-11R TA-A81-12R TA-A96-11R TA-A96-12R TN-D66-HA-10R TN-D75-HA-10R Hydraulic clutch release
RT/F-12710B TN-D66-SAU-10R TN-D75-SAU-10R Upper clutch release shafts
Reference: APSL0147
This guide is periodically updated. The most current information can be found at www.roadranger.com 23
Transmission Standard Reman
TR A N S MI S S I O N U N I TS
TA - 940 - 12 R
FM-14D310B-LST TN-G22-12R
FM-15D310B-LST TN-G25-12R
RTO-16910B-DM3 TN-G03-12R
RTOM-16910B-DM3 TN-D86-12R TA - Transmission Reman
Assembly
13-SPEED ULTRASHIFT 11 - No Pump
TB/TN - Transmission
FO-16D313E-LEP TN-G12-12R Assembly sent 10 - Internal Cooler
w/o electronics 12 - With Pump
FOM-16D313E-LEP TN-G13-12R
50 - “Performance”
RTLO-16913L-DM3 TN-G14-12R Model Reference Reman Unit
RTLOM-16913L-DM3 TN-G15-12R
RTLO/F - 18918B - P
Standard Position
Shift Bar Housing
Forward Position -P = with Pump
Shift Bar Housing -C = with Cooler
Reference: APSL0147
FRO16210B - P
Model Number -P = with Pump
-C = with Cooler
24 This guide is periodically updated. The most current information can be found at www.roadranger.com
TR A N S MI S S I O N U N I TS
Transmission Authorized Rebuilders
This guide is periodically updated. The most current information can be found at www.roadranger.com 25
TR A N S MI S S I O N PA R TS
Continued on page 27
26 This guide is periodically updated. The most current information can be found at www.roadranger.com
TR A N S MI S S I O N PA R TS
PART NUMBER DESCRIPTION QTY PART NUMBER DESCRIPTION QTY
4301851-BULK72 Bearing, Roller, Bulk 72 4305879-BULK15 Gear,C/S,Bulk 15
4302041-BULK30 Gear, Mainshaft, Aux (Splitter), Bulk 30 4306520-BULK200 Nut, Hex, Flange, Crimped, Bulk 200
4302074-BULK72 Bearing, Roller C/S, Bulk 72 4306076-BULK48 Gear, Countershaft, Bulk 48
4302159-BULK100 Key, Interlock, Bulk 100 4306649-BULK48 Clutch, Slg (M/S), Bulk 48
4302276-BULK20 Mainshaft, Aux, Bulk 20 4306650-BULK112 Clutch, Slg (M/S), Bulk 112
4302381-BULK36 Gear, Mainshaft (Overdrive), Bulk 36 4307114-BULK40 Gear, C/S, Bulk 40
4302384-BULK20 Gear, No Burn, Bulk 20 4307126-BULK42 Gear, Main Drive, Bulk 42
4302393-BULK48 Gear, Mainshaft (Overdrive), Bulk 48 4308403-BULK72 Bearing, Needle Roller, Bulk 72
4302394-BULK50 Gear, Mainshaft (2nd), Bulk 50 55508-BULK100 Hose Assy, Air, Bulk 100
4302420-BULK36 Gear, Ctrshaft 2nd, Bulk 36 55509-BULK100 Hose Assy, Air, Bulk 100
4302421-BULK28 Gear, M-Shaft 2nd, Bulk 28 55527-BULK100 Hose Assy, Air, Bulk 100
4302422-BULK42 Gear, Countershaft (3rd), Bulk 42 55528-BULK100 Hose Assy, Air, Bulk 100
4302427-BULK16 Gear, Main Shaft, Aux Rdcn, Bulk 16 5556503-BULK24 Bearing, Roller, Tapered, Bulk 24
4302435-BULK30 Gear, Aux Drive, Bulk 30 5566507-BULK18 Bearing, Ball, Bulk 18
4302652-BULK15 Countershaft, Bulk 15 5566508-BULK18 Bearing, Ball, Bulk 18
4302662-BULK42 Gear, Main Drive, Bulk 42 81504-BULK48 Bearing Ball, Bulk 48
4302666-BULK40 Gear, Countershaft (Drive), Bulk 40 A-4740-BULK44 Filter/Regulator Assembly, Air, Bulk 44
4302670-BULK50 Gear, Mainshaft (2nd), Bulk 50 A-5000-BULK112 Valve Assembly, Range Slave, Bulk 112
4302712-BULK72 Bearing, Roller C/S, Bulk 72 A-5156-BULK24 Mainshaft Assy, Range, Bulk 24
4302792-BULK20 Gear, Pump Drive, Bulk 20 A-5454-BULK44 Filter/Regulator Assembly, Air, Bulk 44
4303031-BULK112 Bearing Roller, Bulk 112 A-6136-BULK48 Synchronizer Assy, Bulk 48
4303033-BULK20 Gear, M-Shaft, Bulk 20 A-6436-BULK24* Countershaft Assy, Bulk 24
4303119-BULK15 Countershaft, Bulk 15 A-6473-BULK60 Pump Assy, Integral, Bulk 60
4303121-BULK40 Gear, Countershaft Drive, Bulk 40 A-6608-BULK48 Synchronizer Assy, Bulk 48
4303409-BULK24 Gear, Mainshaft (Low), Bulk 24 A-6909-BULK28 Valve Assy, Range Master, Bulk 28
4303420-BULK28 Gear, M-Shaft 1st, Bulk 28 A-6910-BULK28 Valve Assy, Range Master, Bulk 28
4303422-BULK30 Splitter Gear, Bulk 30 A-7254-BULK140 Synchronizer Assy, Low Side, Bulk 140
4303666-BULK28 Gear, Countershaft (Overdrive), Bulk 28 A-7331-BULK140 Sync Assy, Aux Direct, Bulk 140
4303701-BULK28 Gear, Mainshaft (1st), Bulk 28 A-7934-BULK54 Synchronizer Assy, Bulk 54
4303705-BULK15 Mainshaft, Aux, Bulk 15 K-2054-BULK100 O Ring Kit, Bulk 100
4304060-BULK40 Gear, Countershaft (Drive), Bulk 40 K-2804-BULK100 O-Ring Kit-Complete, Bulk 100
4304073-BULK15 Countershaft, Bulk 15 K-3104-BULK50 Actuator Pin Kit, Bulk 50
4304080-BULK72 Bearing, Roller, Bulk 72 K-3128-BULK100 Piston Kit, Bulk 100
4304098-BULK55 Gear, M/S 4th, Bulk 55 K-3245-BULK36 FR Air Module, Bulk 36
4304317-BULK168 Clutch, Sliding, Bulk 168 K-3331-BULK90 Splitter Vlv Repl Kit, Bulk 90
4304438-BULK28 Yoke, Bulk 28 K-3367-BULK30 Oil Pump Kit, Bulk 30
4304510-BULK42 Gear, Main Drive, Bulk 42 K-3480-BULK16* Replt. Kit-Drive Gear, Bulk 16
4304514-BULK144 Gear, Mainshaft (Overdrive), Bulk 144 K-4001-BULK10 Synchronizer Kit, Bulk 10 10
4304544-BULK24 Gear, M/S 2nd, Bulk 24 K-4001-BULK20 Synchronizer Kit, Bulk 20 20
4304599-BULK48 Bearing Roller, Bulk 48 K-4122-BULK48 Kit, Hex Flange Crimped Nut, Bulk 48
4304604-BULK40 Key, Selector, Bulk 40 K-4126-BULK50 Kit, Fastener, Bulk 50
4304618-BULK28 Gear, Countershaft O/D, Bulk 28 K-4152-BULK56 Kit, Bearing (Input Shaft), Bulk 56
4304642-BULK42 Gear, Main Drive, Bulk 42 S-1659-BULK72 Shaft Assembly, Input, Bulk 72
4304750-BULK48 Gear, Mainshaft O/D, Bulk 48 S-2501-BULK36 Speedo-Rotor Assy, Bulk 36
Reference: APSL0150
This guide is periodically updated. The most current information can be found at www.roadranger.com 27
TR A N S MI S S I O N PA R TS
28 This guide is periodically updated. The most current information can be found at www.roadranger.com
TR A N S MI S S I O N PA R TS
Parts Clutch Installation Kits
This guide is periodically updated. The most current information can be found at www.roadranger.com 29
TR A N S MI S S I O N PA R TS
Lightning Series:
INCLUDES
APPLICATION KIT # INPUT SHAFT # KIT CONTENTS QTY.
FRLO (Lightning) Series K-3764 4305624 Piston Pump 1
Eccentric Pump 1
Input Shaft 1
Input Shaft Bearing 1
Reference: APSL0004
Shim Kit 1
Front Bearing Cover Assembly 1
Set Screw for Pump 1
30 This guide is periodically updated. The most current information can be found at www.roadranger.com
TR A N S MI S S I O N PA R TS
Parts Subassemblies
Save labor costs and tooling expenses and improve the efficiency of your
transmission rebuilding operation by using Eaton Fuller subassemblies.
Eaton is pleased to offer • Simplify and streamline
operations for maximum
fully assembled subassem- throughput.
blies using genuine Eaton • Reduce inventory of individual
Fuller parts to ensure that loose parts.
they perform to exacting • All parts are genuine Eaton
OE Standards. Fuller parts, so you can be
sure you are providing the
New main shaft and best quality for your
customers.
counter shaft assemblies
• Pre-assembled units are
are available, as well as shipped in special protective
remanufactured range packaging to prevent damage
section assemblies and during shipping.
shift bar housings (with no • Subassemblies feature a full
one-year warranty from date
core charge). of sale.
Only Eaton Fuller subassemblies
give your customers OE quality
in your rebuilds.
This guide is periodically updated. The most current information can be found at www.roadranger.com 31
Parts Subassemblies
TR A N S MI S S I O N PA R TS
Mainshaft Subassemblies:
PART
NUMBER TRANSMISSION MODEL
S-3055 FRO-14/15/16210C
S-3057 RTLO-15/16/17610B
S-3062 RTLO-16913A
S-3050 RTLO-18718B
S-3052 RTLO-20918B
S-3076 RTLO-22918B
S-3053 RTO-14/16908LL
S-3060 RTO-14/16915
S-3073 RTO-14613
S-3049 RTOC-16709A, RTLO-14/16713A
S-3056 RTOC-18909A, RTLO-18913A
S-3051 RTX-14609B
S-3059 RTX-16709B
S-3058 RTX-16710B
S-3054 RTX-16710C
Countershaft Subassemblies:
PART
NUMBER TRANSMISSION MODEL LOCATION
S-3026 FRO-15210C, FRO-16210C Upper
S-3027 FRO-15210C, FRO-16210C (Internal Cooler) Lower
S-3028 FRO-15210C, FRO-16210C (Internal Pump) Lower
S-3035 RTLO-11/12/13/14/15/16/17610B Upper
S-3036 RTLO-11/12/13/14/15/16/17610B Lower
S-3063 RTLO-16913A Lower
S-3064 RTLO-16913A Upper
S-3029 RTLO-18718B Upper
S-3030 RTLO-18718B Lower
S-3065 RTLO-18913A Lower
S-3066 RTLO-18913A Upper
S-3039 RTLO-20918B Upper
S-3040 RTLO-20918B Lower
S-3097 RTLO-22918B Upper
S-3098 RTLO-22918B Lower
S-3031 RTLOM-16913L-DM3, RTLO-16913E-AS2/DM3, RTLO-14/16/18918-AS2/3, RTLOC-18909A-T2, RTOC-18909A Upper
S-3032 RTLOM-16913L-DM3, RTLO-16913E-AS2/DM3, RTLO-14/16/18918-AS2/3, RTLOC-18909A-T2, RTOC-18909A Lower
S-3041 RTO-11/14/16908LL Upper
S-3042 RTO-11/14/16908LL Lower
S-3074 RTO-14613 Lower
S-3075 RTO-14613 Upper
S-3024 RTOC-16909A, RTX-16709H, RTLO-16713A Upper
S-3025 RTOC-16909A, RTX-16709H, RTLO-16713A Lower
S-3033 RTX-11/12/13/14609B Upper
S-3034 RTX-11/12/13/14609B Lower
S-3047 RTX-15715, RTO-14/16915 Upper
S-3048 RTX-15715, RTO-14/16915 Lower
S-3043 RTX-16709B Upper
Reference: APSL0148
32 This guide is periodically updated. The most current information can be found at www.roadranger.com
TR A N S MI S S I O N PA R TS
Parts Subassemblies
Shift Bar Housing Subassemblies:
REMAN NEW TRANSMISSION MODEL
S-2680R S-2680 FR-9,11,12,13,14,15210B
S-2693R S-2693 FR-9,11,12,13,14,15210B SERVICE ONLY THIS ASSEMBLY HAS THE EXTRA COMPRESSION SPRING OPTIONAL DESIGN
S-2701R S-2701 FRF-210s INCLUDES RANGE CYLINDER ASSY
S-2702R S-2702 FRF-210s INCLUDES RANGE CYLINDER ASSY AND OPTIONAL DETENT SPRING DESIGN DETENT SPRING
S-2844R S-2844 FRO-210s INCLUDES RANGE CYLINDER ASSY
S-2845R S-2845 FRO-210s INCLUDES RANGE CYLINDER ASSY AND OPTIONAL DETENT SPRING DESIGN DETENT SPRING
S-2694R N/A FROF-14210C SERVICE ONLY THIS ASSEMBLY HAS THE EXTRA COMPRESSION SPRING OPTIONAL DESIGN
S-2846R S-2846 FROF-210s INCLUDES RANGE CYLINDER ASSY
S-2847R S-2847 FROF-210s INCLUDES RANGE CYLINDER ASSY AND OPTIONAL DETENT SPRING DESIGN DETENT SPRING
S-2429R S-2429 RT- Series – 8609
S-1531R S-1531 RT/RTOO//RTLC Series and RTLOF-618A - RTO-715/908LL Series – (except automated)
S-1806R S-1806 RT-6610
S-1492R S-1492 RT-910/915
S-2612R S-2612 RTAO & RTLO AS/AC 10/18 sp Models
N/A S-2616 RTAO-12/14/16710B/C-AC/AS
S-2058R S-2058 RTL/RTLO-610A/B FOR USE W/STANDARD LEVER
S-2074R S-2074 RTL/RTLO-610B FOR USE W/REMOTE CONTROL
S-2485R S-2485 RTLF/RTLOF-610A/B FOR USE W/REMOTE CONTROL
S-2486R S-2486 RTLF/RTLOF-610A/B FOR USE W/STANDARD LEVER
S-2272R S-2272 RTLO 9 Series 1600 lb. ft and above FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN
S-2927R S-2927 RTLO AS/AS2 18 sp Models
S-2271R S-2271 RTLOF 9 Series 1600 lb. ft and above FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN
S-2911R S-2911 RTLOF 9 Series 1600 lb. ft and above FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN
S-2905R S-2905 RTO AS2/DM2 10 Sp Models
S-2207R S-2207 RTO-09MLL and ALL Series
N/A S-3023 RTO-10/12910B-AS3/DM3
N/A S-3021 RTO-14/16/18910B-AS3/DM3 RTLO/M-16913E/L-DM3
S-2211R N/A RTO-7DLL and MLL Series
S-2910R S-2910 RTOC & RTLO 9 Series 1600 lb. ft and above FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN
S-1529R S-1529 RTOF/RTOOF & RTF/RTLCF Series and RTLOF-618A Series
S-2208R S-2208 RTOF-09MLL and ALL Series
S-2049R N/A RTOF-11607/11707/13707 FOR OIL COOLER/FRONT REV/NEUT PROV
S-2212R N/A RTOF-7DLL and MLL Series
S-1527R S-1527 RTX, RTLO Series and RTO-1X915 Series – Standard Housing (except 10 sp, automated and some 9 series)
S-1528R S-1528 RTXF, RTOF-908LL, RTOCF, RTOXF & RTLOF Series – Forward Housing (except RTLOF 10 sp, automated and some 9 series)
S-2733R S-2733 T-8607, 11607A/B AND 14607A/B
Reference: APSL0148
S-1849R N/A T-8607, 11607A/B AND 14607A/B FOR ROADSPEED GOVERNOR W/OIL TROUGH
S-1974R N/A T-8607, 11607A/B and 14607A/B FOR SERVICE ONLY FOR ROADSPEED GOVERNOR W/OIL TROUGH
S-2731R S-2731 TX-607B Series
N/A S-3115 FM (LAS) - ULTRASHIFT PLUS
N/A S-3111 FO(M) - ULTRASHIFT PLUS
This guide is periodically updated. The most current information can be found at www.roadranger.com 33
TR A N S MI S S I O N PA R TS
Parts Subassemblies
Range Section Subassemblies:
PART PART
REMAN NEW TRANSMISSION MODEL REMAN NEW TRANSMISSION MODEL
S-2747R S-2747 FR/FRO XX210B’s N/A S-2889 RTLO/F-22918B
S-2749R S-2749 FR/FRO XX210C’s S-2940R N/A RTLO-14/16/18918A-AS2
N/A S-1935 RT/RTX-11710C S-2960R N/A RTLO-14/16/18918B-AS
N/A S-1937 RT/RTX-12710B N/A S-1892 RTLO-14618
N/A S-1931 RT/RTX-13710B N/A S-2756 RTLO-18718B
N/A S-1818 RT/RTX-14710B S-2962R N/A RTLO-20918B-AS
N/A S-2668 RTAO-12710B-AC/AS S-2944R N/A RTLO-22918A-AS2
N/A S-2672 RTAO-14/16710B-AC/AS S-2712R S-2712 RTO/F-11908LL, RTO/F-16908LL,
N/A S-2674 RTAO-14/16710C-AC/AS RTO/F-14908LL, RT/F-8908L
S-2970R S-2970 RTLC/F-16609A N/A S-2834 RTO/RTOF-11909ALL, 14909ALL, 16909ALL
RTO/RTOF-11909MLL,14909MLL
S-2972R S-2972 RTLC/F-16609E AFTER CONVERSION TO
RTLO/F-16613B N/A S-2704 RTO/RTOF-14/16915
N/A S-2775 RTLO/F-12/13610B/T2 N/A S-1554 RTO-11707LL AND RT/RTO-14715/15715 AND
RTO-13707DLL
S-2767R N/A RTLO/F-12713A
N/A S-1778 RTO-12709H
S-2942R N/A RTLO/F-13610B-T2
N/A S-2214 RTO-13707MLL
S-2781R S-2781 RTLO/F-14,15,16,17610B/T2
N/A S-2924 RTO-14/16710B-AS2
S-2769R S-2769 RTLO/F-14713A, RTLO/F-16713A
N/A S-2926 RTO-14/16710C-AS2
S-2754R S-2754 RTLO/F-14718B, RTLO/F-16718B
N/A S-2954 RTO-14/16910C-AS2
N/A S-2765 RTLO/F-14913A
N/A S-2216 RTO-14709MLL
S-2786R N/A RTLO/F-14918B/T2
S-2976R N/A RTOC/F-16709A
N/A S-1893 RTLO/F-16618
S-2978R N/A RTOC/F-16709A AFTER CONVERSION TO
S-2761R S-2761 RTLO/F-16913A 13 SPEED
S-2983R N/A RTLO/F-16913A-T2 S-2980R N/A RTOC/F-16909A, RTLOC/F-16909A-T2
S-2932R N/A RTLO/F-16913A-T2, RTLOC/F-16909A-T2 N/A S-2956 RTO-XX910B-AS2, RT-14910B-AS2,
N/A S-2937 RTLO/F-18610B, RTLO-18610B-T2 RTO-16910B-DM2
N/A S-2742 RTLO/F-18913A N/A S-1901 RTX/RTXF-16709 B AND H
S-2783R S-2783 RTLO/F-18918B/T2, RTLO/F-16918B/T2 N/A S-1897 RTX-13709H
N/A S-2887 RTLO/F-20913A N/A S-1769 RTX-14709H
S-2763R S-2763 RTLO/F-20918B/T2 N/A S-2045 RTX/F-16710B
Reference: APSL0148
34 This guide is periodically updated. The most current information can be found at www.roadranger.com
S ER VI CE & S U P P O R T
Service & Support Roadranger Support
Roadranger Support
24 Hours a Day at
www.eaton.com/roadranger
Www.eaton.com/roadranger is
your “virtual” Roadranger support
vehicle. Whether you are a truck
maker, dealer, distributor, owner
or driver, you can find instant
answers when you need them
most.
At www.eaton.com/roadranger
you can quickly and conveniently
find:
• The latest service updates
• Approved lubricants
• The Roadranger literature
library
• Warranty information and
Extended Protection Plans
• ServiceRanger
Bookmark www.eaton.com/
roadranger on your desktop
today. Use www.eaton.com/
roadranger to save hundreds of
dollars by downloading service
material rather than purchasing
printed copies from the
Roadranger literature library.
You can also sign up for the free
Roadranger e-newsletter. You’ll
receive automatic Roadranger
drivetrain updates to keep you in
the know with money saving and
money making news.
This guide is periodically updated. The most current information can be found at www.roadranger.com 35
S ER VI CE & S U P P O R T
36 This guide is periodically updated. The most current information can be found at www.roadranger.com
S ER VI CE & S U P P O R T
Service & Support Roadranger Extended Protection Plans
Heavy-Duty UltraShift® PLUS V Series Transmission and Clutch
Severe Duty 1750 lbs.ft. and below Transmission $950 $1300 $1800
Heavy Haul1,
Logging, Mining, Oil VCS/VMS/VXP 1850 lbs.ft. and above Transmission 2/U 3/U $1250 4/U $1650 5/U $2200
Field, Off-Highway,
Agriculture, Refuse All Clutch $425 $750 $1050
Notes: 1 Heavyhaul application available for VXP model only. 2 “U” denotes “Unlimited” mileage.
Severe Duty
Heavy Haul2,
Logging, Mining, Oil MHP2/MXP 1850 lbs.ft. and above Transmission 2/U 3/U $1250 4/U $1650 5/U $2200
Field, Off-Highway,
Agriculture, Refuse
All Clutch $425 $750 $1050
Notes: 1 Construction application not available for MHP models. 2 Only Heavyhaul application available for MHP models. 3 “U” denotes “Unlimited” mileage.
This guide is periodically updated. The most current information can be found at www.roadranger.com 37
S ER VI CE & S U P P O R T
Pricing applies for Protection Plans sold in the first year in service.
An additional premium is required for Protection Plans sold within the
2nd and 3rd year of vehicle service. Plans must be purchased before
the end of the standard warranty period. Premium Pricing: 2nd year
$100 USD; 3rd year $300 USD. Canadian orders will be invoiced in
CAD based on prevailing exchange rate. For the most current CAD
pricing, go to www.roadrangerwarranty.com.
* All coverage subject to meeting Eaton application requirements.
All extended coverage requires use of Eaton Approved
lubricants.
** Externally mounted heat exchangers coverage limited to
standard warranty or 3 years/300,000 miles (480,000 km)
maximum. Extended protection does not apply.
*** ECA and XY shifter coverage limited to 5 years maximum.
EPP options beyond 5 years do not cover these components.
**** Coverage/pricing valid for US/Canada only.
Reference: RWSL0001
38 This guide is periodically updated. The most current information can be found at www.roadranger.com
S ER VI CE & S U P P O R T
Service & Support Lubricants and Grease
Proper lubrication is the key Safeguard Your Warranty
to a sound and effective • Approved for ALL Roadranger
maintenance program. By extended warranty programs
• Extended drain intervals up to
recognizing lubricants as an
500,000 miles [804672 km]
integrated component in
• Increases component life
transmission performance,
• Use in medium-duty,
and as truck fleets continue heavy-duty and high torque
to increase in sophistication, drivetrains.
Eaton is doing its part to
improve transmission Look for the ”Eaton Approved”
efficiency, reliability and logo on lubricant packaging to
ensure you are only using
durability over the long haul. quality products in your Eaton
In a variety of standard transmissions.
industry and OEM test
programs, Eaton’s synthetic
lubricants are proven ®
superior to petroleum
products in bottom line
operating performance and
extending component life
and reliability.
Eaton’s newest synthetic transmission lubricant, PS-386, features
lower viscosity properties that promote better fuel efficiency, heat
® management improvements that lower sump temperatures,
enhanced low temperature start properties, and higher oxidation
stability that allows extended drain intervals of up to 500,000 miles.*
* Tested against the previous Eaton synthetic transmission spec PS-164 Rev7.
SAE J1321 Fuel Consumption testing conducted by an independent fleet confirmed up to
1.5% fuel economy improvement.
Now you can order Eaton branded lubricant directly from Eaton. Simply log on
and order with your credit card. www.roadranger.com/rr/buylube
This guide is periodically updated. The most current information can be found at www.roadranger.com 39
S ER VI CE & S U P P O R T
40 This guide is periodically updated. The most current information can be found at www.roadranger.com
S ER VI CE & S U P P O R T
Service & Support
Product Supported Vehicle Link Adapter
ServiceRanger 4 is the only ServiceRanger 4 requires a TMC RP1210 communication adapter
software on the market to communicate with the vehicle. To obtain more information on
approved to work on compatible adapters, visit www.Roadranger.com/ServiceRanger.
Eaton products:
Packages
• Fuller® Advantage® Series
ServiceRanger 4 is offered in three packages: Basic, Standard and
• UltraShift® PLUS Professional. Ranging from ‘read only’ to professional full-function
• Hybrid Electric Vehicle service levels, there is a version to meet every need.
• Hydraulic Launch Assist
ServiceRanger 4 is offered as a subscription program, which gives
• AutoShift® / UltraShift® Gen3 you access to updates, new features and product support.
• AutoShift / UltraShift Gen2
• Lightning
FEATURES Basic Standard Professional
Subscribe Today. Programming (2) Internet updates for new product software
For your convenience, visit One-click update allows programming the entire system of ECUs at once
Roadranger.com/ServiceRanger
Reference: SRSL0004
This guide is periodically updated. The most current information can be found at www.roadranger.com 41
TECHN I CA L
42 This guide is periodically updated. The most current information can be found at www.roadranger.com
Factory Reman Bundle Warranty/Clutch Installation Kit Bundle Warranty
Roadranger Warranty Registration Form TCWY0760
Use this form to activate additional one year warranty on:
• Heavy-duty Standard Reman/FLEX Reman, Reman Glider Kit and Advantage/EverTough clutch
(Factory Reman Bundle Warranty)
• Advantage/EverTough clutch (Clutch Installation Kit Bundle Warranty)
Factory Reman Bundle Warranty Instructions: Clutch Installation Kit Bundle Warranty Instructions:
1. Purchase of heavy-duty Reman transmission, Advantage/ 1. Purchase of Advantage/EverTough clutch and clutch installation
EverTough clutch and Eaton-approved synthetic lubricant is kit is required to activate additional 1-year warranty.
required to activate additional 1-year warranty. 2. Please enclose proof of purchase or repair order listing
2. Please enclose proof of purchase or repair order listing clutch and installation kit along with this form to activate the
transmission, clutch and lubricant along with this form to warranty.
activate the warranty. 3. Coverage confirmation will be sent by USPS mail.
3. Coverage confirmation will be sent by USPS mail. 4. All genuine clutch installation kits qualify.
4. UltraShift, UtraShift PLUS and Lightning transmissions 5. UltraShift clutches are not included.
(FRLO models) are not included in this program.
Owner:____________________________________________________________ Dealer:____________________________________________________________
Address:__________________________________________________________ Address:__________________________________________________________
City:______________________________________________________________ City:______________________________________________________________
Phone:____________________________________________________________ Phone:____________________________________________________________
E-mail:____________________________________________________________ E-mail:____________________________________________________________
Clutch Part No.: _______________________________________________________ Clutch Installation Kit Part No.: ______________________________________
Step 3: Mail, fax or email this completed form with proof of purchase to:
Mail: Eaton PRINT Fax: Email: EMAIL
c/o 360 Services, Inc. 1-734-591-7899 FORM roadrangerprotection@eaton.com
275 E. 12 Mile Rd.
Madison Heights, MI 48071
This guide is periodically updated. The most current information can be found at www.roadranger.com 43
2017 Aftermarket Catalog
Think Genuine.
Think Eaton.