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safety switches
Main Catalogue
Contents
General description/Technical data....................................................................................... 4
Ratings.................................................................................................................................. 8
Switch-disconnectors / isolators
Plastic enclosed side-operated switch-disconnectors / isolators......................................... 10
Aluminum enclosed side-operated switch-disconnectors / isolators................................... 11
Aluminum enclosed front-operated switch-disconnectors / isolators................................... 12
Safety switches
Plastic enclosed side-operated safety switches.................................................................. 14
Aluminum enclosed side-operated safety switches............................................................. 15
Aluminum enclosed front-operated safety switches............................................................ 15
Fireman switch
Aluminum enclosed side-operated switch-disconnectors - Fireman switch........................ 17
Pressure switch
Pressure switch - TBE 3...................................................................................................... 18
Accessories
Auxiliary contacts, padlock.................................................................................................. 19
Expander washer, cable tightening/glands, hose clamps, cable entries............................. 20
Dimensions....................................................................................................................... 21
Index. .................................................................................................................................. 23
3
2CMC341002D0002
Advanced safety
One of the most common uses for the new switches is Building on 30 years of experience
as safety switches for servicing and maintenance work. ABB was quick to see the need for safe disconnection
A locally-positioned lockable switch in the immediate when servicing electrically-powered machinery, and
vicinity of the machinery where work is to be carried out has been active for many years in standardisation and
ensures a safe working environment for maintenance product development within this field. ABB’s first safety
staff. In larger premises, disconnecting a section of the switch was designed 30 years ago, and has since been
premises locally may also be preferable in terms of ac- improved to give even better safety and greater resist-
cessibility, instead of disconnecting the entire premises ance against various environmental stresses. The new
using the main switch. range of safety switches has been designed and tested in
accordance with Machinery Directive EN 60204, and has
been adapted for use in the most common applications
Main switches which comply with the European standard in industrial, public and residential environments. The
for machinery switches can be installed both indoors and outdoors.
According to EU Directive EN 60204, Standard for machinery,
electrical equipment or machinery must be disconnected from the Easy to install – safe to use
electrical supply during maintenance or repairs. The new product range has been developed to bring
In order to avoid unintentional or unauthorized start-ups, benefits for both the installation engineer and the owner
switch-disconnectors should be fitted to the supply circuits for ma- of the premises. Better access and simpler connection
chinery: allow for faster, safer installation. Personal safety has
- where a number of people work been improved through measures such as the cover of
- which can be started from different places the enclosure being interlocked so that it cannot be
- which can be started automatically or by computer removed while the switch is in the on position. Even
- which cannot be seen from the place where it is started with the cover removed, the switch still features ingress
- with complex control systems protection (IP20), preventing accidental contact with live
- where there is a significant risk of personal injury in the event of an parts. The same applies to the neutral terminal.
undesired start-up
The enclosed disconnector must not be used for starting and stop- The new switches are available in plastic and aluminum
ping or as an emergency stop device. enclosures, in 2, 3, 4 and 6 pole versions.
4
2CMC341002D0002
Plastic enclosed switch-disconnectors,
side operated
• Degree of protection: IP 65, IEC 60529 • Cable outlets M sized threaded knock-outs
• Degree of protection without cover: IP 20, IEC 60529 • 2-, 3-, 4- and 6-pole versions
• Enclosure in PBT, UL94 V1, Glow wire 850˚ (IEC 60695-2-12) • Light grey/dark grey enclosure with gray handle
• Resistance against UV-radiation: F 1, UL 746C • Yellow enclosure have red handle
• Standard IEC 60947-3 for Switch-disconnectors • Handle indication I-0/ON-OFF
• European Standard EN60204 Safety of machinery • Suitable for 3-, 4- and 5-wire systems
• Metric threaded
knockouts
• Terminals for
5-wire system:
• Knockout for ventilation. • IP 54 cable glands three phases +
Water drain holes sealing plugs included • Cable strip length N + PE terminals
5
2CMC341002D0002
Enclosed switches and safety switches
ABB offers a complete range of enclosed switches and safety switches covering the range Ith 25–630 A,
Ie 16–630 A, for utilization category AC 23A at Ue 400–690 V. Isolation voltages up to 1000 V. The ABB
Cewe-Control switches comply with IEC 60 947-1 and IEC 60 947-3.
The range includes: The BW and BWS type enclosed cable and an auxillary contact. All
Type BW: plastic enclosed switch- switches / safety switches have safety switches comes with a
disconnectors/isolators enclosures made in impact resistant Normally Open auxiliary contact
Type BWS: plastic enclosed safety platic material. The KSE, KSF and with 20ms early break, late make
switches LBAS types have enclosures made in as standard. It is also possible to
Type KSE: aluminum enclosed aluminum alloy (silumin). upgrade any enclosed switch with an
switch-disconnectors/isolators The Enclosures are available in dif- extra auxiliary contact.
Type LBAS: aluminum enclosed ferent colors such as grey, yellow
safety switches and white. A complete range of accessories
such as auxiliary contacts, neutral
Special applications: Safety switches terminals and cable glands are
Type KSF: fireman switch For extra safety in motor applications available. The plastic enclosed
Type TBE: pressure switch it is common practice to connect the switches and safety switches up to
safety switch to the device I e 75 A are also available in 6 pole
controlling the motor with a signal versions.
6
2CMC341002D0002
Application
Typical examples of applications for ABB’s enclosed The plastic enclosure is made from hardwearing PBT plastic
switches include in air-conditioning and cooling sys- (VALOX®) that complies with UL 94 V1 and has been glow-
tems, fans, lifts, conveyor belts, washing machines, wire tested to 850°C in accordance with IEC 60 695-2-12.
restaurant kitchens and various industrial production The metal enclosure is produced in coated aluminum alloy
facilities. (Silumin), making it suitable for all in-/outdoor environments,
from mountain areas to deserts.
Dust, running water, chemicals, UV radiation, mechani-
cal damage, etc., can cause significant environmental The switches are also available in ATEX category 3
stress, which ABB’s enclosed switches can cope with (zone 22) versions for use in environments where there is a
easily. risk of explosion.
7
2CMC341002D0002
Enclosed switches
Ratings IEC 60 947-3
Switches type BW and KSE BW225 DP BW325 L BW325W BW240 DP BW340 KSE363 KSE380 KSE3100
Safety switches type BWS BW225 W DP BW325 KS 240 DP BW440 KSE463 KSE480
and
LBAS KSE225 DP BW325 K BW640 LBAS336 LBAS363
Plastic
and metal enclosure KSF225 DP BW425 KSE340
Ie AC23A 16-90 A BW325Y KSE440
Ith
25-125 A BW625 BWS325
For
motors Pe up to 45 kW KSE325 BWS425
U e
400-750V KSE425 BWS625
Degree
of protection: IP54 BWS316 BWS325Y
or IP65 BWS416 BWS425Y
BWS616 BWS625Y
BWS316Y LBAS325
BWS416Y LBAS425
BWS616Y KSF 340
BWS316F KSF 440
LBAS316
LBAS416
KSF 325
KSF 425
Isolation voltage V 690 400 690 690 690 750 750 750
Uimp V 8 8 8 8 8 8 8 8 8
Operating voltage, Ue V 230 400 400 400 500 690 230 400 400 500 690 400 500 690 400 500 690 400 500 690
Rated current
le AC23A A 16 16 16 16 16 10 25 25 25 25 16 45 45 20 75 58 20 80 60 40
le AC22A A 25 25 25 25 25 16 40 40 40 40 25 63 63 63 80 80 80 100 100 100
8
2CMC341002D0002
Switches type KSE KSE3160 LBAS160/S KSE3250 KSE3315 KSE3500 KSE3630
Safety switches type LBAS125/S LBAS160/SK 1)
LBAS200/S LBAS250/S LBAS400/S LBAS630/S
LBAS (≥ 125A) LBAS125/SK1)
Metal enclosure
(aluminum alloy)
Ie AC23A 63-630 A
Ith 160-630 A
For motors Pe up to 355 kW
Ue 400-690V
Degree of protection: IP65
Uimp kV 12 12 12 12 12 12
Rated thermal current
lthe A 160 160 270 315 500 630
Operating voltage, Ue V 400 500 690 400 500 690 400 500 690 400 500 690 400 500 690 400 500 690
Rated current
le AC23A A 125 90 70 160 125 80 250 250 250 315 315 315 500 500 350 630 580 350
Max fuse A 200 200 200 250 250 250 400 400 400 400 400 400 630 630 630 800 800 800
Conditional short-circuit
current kA 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
Max motor power kW 55 55 55 75 75 75 132 160 200 160 200 250 250 315 315 315 355 355
section Cu mm² or 1) or 1
Rated operational Cable entries Enclosure size Type Order number Weight
current [A] Up/down [mm] [kg]
AC-22A AC-23A W H D
400V 500V 690V 400V
2CMC342002F0008
(IP 54) included. When IP 65 degree of protection is required
compression glands must be used.
Lockable: Yes
Ratings: See page 8
Dimensions: See page 21
KSE225 DP, KSE325 TPN,
Degree of protection: IP 65
KSE425 TPSN Neutral and PE terminal: Included
Auxiliary contacts: Not included
Colors
Enclosure: Light grey
Handle and cover: Dark grey
2CMC342002F0010
11
2CMC341002D0002
Enclosed switches
Ordering information
Rated operational Cable entries Enclosure size Type Order number Weight
current [A] Up/Down [mm] [kg]
AC-22A AC-23A W H D
500V 690V 500V
63 63 45 2xM40/2xM40+1xM16 160 230 145 KSE363 TPN 2CMA144580R1000 1.75
80 80 75 2xM40/2xM40+1xM16 160 230 145 KSE380 TPN 2CMA144583R1000 1.75
100 100 80 2xM40/2xM40+1xM16 160 230 145 KSE3100 TPN 2CMA144585R1000 1.84
2CMC341011F0075.r
Rated operational Cable entries Enclosure size Type Order number Weight
current [A] Down [mm] [kg]
KSE363 D/TPN AC-22A AC-23A W H D
500V 690V 500V
63 63 45 2xM40+1xM16 160 230 145 KSE363 D/TPN 2CMA144581R1000 1.75
Aluminum enclosed front-operated switch-disconnectors, 4-pole
Cable entries from top and bottom
2CMC341011F0078
Rated operational Cable entries Enclosure size Type Order number Weight
current [A] Up/Down [mm] [kg]
AC-22A AC-23A W H D
500V 690V 500V
KSE463 TPSN, KSE480 TPSN 63 63 45 2xM40/2xM40+1xM16 160 230 145 KSE463 TPSN 2CMA144582R1000 1.83
75 80 80 2xM40/2xM40+1xM16 160 230 145 KSE480 TPSN 2CMA144584R1000 1.83
12
2CMC341002D0002
Enclosed switches
Ordering information
Colours
Enclosure: White
KSE3160 Handle and cover: Black and red
Rated operational Cable entries Enclosure size Type Order number Weight
current [A] Up/Down [mm] [kg]
AC-22A AC-23A W H D
690V 400V
2CMC341011F0084
13
2CMC341002D0002
Safety switches
Ordering information
Lockable: Yes
Ratings: See page 8
Dimensions: See page 21
Degree of protection: IP 65
BWS316 TPN, BWS416 TPSN Neutral and PE terminal: Included
Auxiliary contact: Included (1 NO)
Colors
Enclosure: Light grey
2CMC341011F0055
BWS616 Y TPN
BWS625 Y TPN
14
2CMC341002D0002
Safety switches
Ordering information
2CMC342002F0008
compression glands must be used.
Lockable: Yes
Ratings: See page 8
Dimensions: See page 21 and 22
Degree of protection: IP 65
LBAS316 TPN, LBAS416 TPSN
Neutral and PE terminal: Included
Auxiliary contacts: Included (1 NO)
Colours
Enclosure: Light grey
Handle and cover: Dark grey (Except for *))
2CMC342002F0010
Rated operational Cable entries Enclosure size Type Order number Weight
current [A] Up/Down [mm] [kg]
AC-22A AC-23 W H D
LBAS325 TPN. LBAS425 TPSN
500V 690V Kwh
Rated operational Cable entries Enclosure size Type Order number Weight
current [A] Up/Down [mm] [kg]
AC-22A AC-23 W H D
500V 690V Kwh
LBAS336 M/TPN. LBAS363 M/TPN
16 10 7,5 2xM25/2xM25 111 130 60 LBAS416 TPSN 2CMA142431R1000 0.57
25 16 11 2xM32/2xM32+1xM16 138 168 68 LBAS425 TPSN 2CMA142433R1000 0.81
Rated operational Cable entries Enclosure size Type Order number Weight
current [A] Up/Down [mm] [kg]
AC-22A AC-23 W H D
500V 690V Kwh
15
2CMC341002D0002
Safety switches
Ordering information
Rated operational Cable entries Enclosure size Type Order number Weight
current [A] Down [mm] [kg]
AC-23A W H D
400V 500V 690V
2CMC341011F0084
1)
Screw terminals for cable lugs max 95 mm2
2)
Screw terminals for cable lugs max 2//240 mm2
3)
Screw terminals for cable lugs max 2//300 mm2
- Extra auxiliary contacts to be ordered separately, see page 19.
16
2CMC341002D0002
Enclosed switches - Fireman switch
Ordering information
Colors
KSF225 DP, KSF325 TPN, Enclosure: Red
KSF325 NO/TPN, KSF425 TPSN Handle and cover: Red
Standards
Devices complying with
- International standards IEC 60947-3
- Brittish standards BS7671 (Requirements for electrical installations)
Rated operational Cable entries Enclosure size Type Order number Weight
current [A] Up/Down [mm] [kg]
AC-22A W H D
230V 400V
17
2CMC341002D0002
Pressure switch - TBE 3
Ordering information
Enclosure
Bottom: Aluminum alloy
Cover: Transparent polycarbonate
2CMC306006F0001 All essential parts in non corrosive material
Brand: Cewe
Terminals: 2.5 mm2
Rated current: 10A (IEC 60 947-4)
Degree of protection: IP 44
TBE 3
Area of use
Pressure switch TBE 3 used for pressure control of air or water systems. Pressure range up,
to 800 kPa. (8 kp/cm2).
Rated voltage Cable entries Pipe Enclosure size Type Order number Weight
V Down entries [mm] [kg]
0000 W H D
18
2CMC341002D0002
Accessories
19
2CMC341002D0002
Accessories
Accessories, LBAS
43 507 – Expander washer for LBAS125/S–160/S (K)
43 585 – Expander tube for LBAS200/S–630/S
43 519 – Cable tightening/gland for LBAS125/S–160/S (K)
43 520 – Cable tightening/gland for LBAS200/S–630/S
43519
43520
43 506 – Hose clamp, stainless steel, for list no 43 519
43 523 – Hose clamp, stainless steel, for list no 43 520
20
2CMC341002D0002
Enclosed switches
Dimension drawings
W
Type Size Cable entry Fixing dimensions
X
A W H D X Y A B G
ØG
2-pole, Plastic enclosed side-operated switch-disconnectors
BW 225... 111 130 60 2xM25 - 64 90 5
BW 240... 138 168 68 2xM32 1xM16 90 127 5
H
B 3-pole, Plastic enclosed side-operated switch-disconnectors
BW 325... 111 130 60 2xM25 - 64 90 5
BW 340... 138 168 68 2xM32 1xM16 90 127 5
D 3-pole, Plastic enclosed side-operated safety switches
Y X BWS 316... 111 130 60 2xM25 - 64 90 5
BWS 325... 138 168 68 2xM32 1xM16 90 127 5
4-pole, Plastic enclosed side-operated switch-disconnectors
BW 425... 111 130 60 2xM25 - 64 90 5
W BW 440... 138 168 68 2xM32 1xM16 90 127 5
4-pole, Plastic enclosed side-operated safety switches
Y X BWS 416... 111 130 60 2xM25 - 64 90 5
BWS 425... 138 168 68 2xM32 1xM16 90 127 5
6-pole, Plastic enclosed side-operated switch-disconnectors
BW 625... 190 130 65 2xø25 ø16 124 90 5
H BW 640 ... 190 130 65 2xø25 ø16 124 90 5
6-pole, Plastic enclosed side-operated safety switches
BWS 616... 190 130 65 2xø25 ø16 124 90 5
BWS 625... 190 130 65 2xø25 ø16 124 90 5
D
Y X
A
ØG
21
2CMC341002D0002
Enclosed switches
Dimension drawings
A øC
D
H
B
W
X
A Type Size Cable entry Fixing dimensions
ØG W H D X Y A B G
22
2CMC341002D0002
Enclosed switches
Index
Type Order number Page Discription Type Order number Page Discription
Accossories LBAS 43507 20 Expander washer KSF325 NO/TPN 2CMA142442R1000 17 Fireman enclosed
switch
Accossories LBAS 43585 20 Expander tube
KSF325 TPN 2CMA142436R1000 17 Fireman enclosed
Accossories LBAS 43519 20 Cable tightening/gland switch
Accossories LBAS 43520 20 Cable tightening/gland KSF340 TPN 2CMA142438R1000 17 Fireman enclosed
Accossories LBAS 43506 20 Hose clamp switch
Accossories LBAS 43523 20 Hose clamp KSF425 TPSN 2CMA142437R1000 17 Fireman enclosed
switch
BW225 DP 2CMA142400R1000 10 Enclosed switch
KSF440 TPSN 2CMA142439R1000 17 Fireman enclosed
BW225 W DP 2CMA142401R1000 10 Enclosed switch switch
BW425 TPSN 2CMA142405R1000 10 Enclosed switch LBAS316 TPN 2CMA142430R1000 15 Safety switch
BW440 TPSN 2CMA142409R1000 10 Enclosed switch LBAS325 TPN 2CMA142432R1000 15 Safety switch
BW625 TPN 2CMA142406R1000 10 Enclosed switch LBAS336 M/TPN 2CMA144635R1000 15 Safety switch
BW640 TPN 2CMA142410R1000 10 Enclosed switch LBAS363 M/TPN 2CMA144636R1000 15 Safety switch
BWS316 TPN 2CMA142417R1000 14 Safety switch LBAS416 TPSN 2CMA142431R1000 15 Safety switch
BWS316 Y TPN 2CMA142423R1000 14 Safety switch LBAS425 TPSN 2CMA142433R1000 15 Safety switch
23
2CMC341002D0002
Catalogue 2CMC341002D0002 January 2009, Rev A
Prod. ABB AB, Cewe-Control/XM
Copyright © ABB AB
ABB AB
Cewe-Control
Box 1005, SE-611 29 Nyköping, Sweden
Telephone +46 155 29 50 00
Telefax +46 155 28 81 10
http://www.abb.com/lowvoltage