T 4520

Document no.
: 2083-437-CA-02
Title: Design Calculation sheet
Item: Caustic day tank
Client: Oil & Natural Gas Corporation Ltd
Project: Enhanced Reactive Thermal Oxidizer plant
Location: ONGC, Uran, India
LSTK Contractor: Europem NV
Contractor Ref: 2083-437
Client Ref: MR/URAN/MM/LSTK/ERTO/31/2015-2016/UA5SC16002/9030007505
Document status
For Approval
Rev Date Remarks Prepared Checked

0 13/01/17 Issued for Approval VT DV
EUROPEM India Pvt. Ltd.

801, Reliable Tech Park, A-Wing,
Thane Belapur Road, Airoli,
Navi Muumbai - 400708, India
http://www.euro-pem.com
E-mail: india@euro-pem.com
EUROPEM nv
Duwijckstraat 17
B - 2500 LIER - Belgium
http://www.euro-pem.com
E-mail: info@euro-pem.com
6/UA5SC16002/9030007505
Approved
KK
Doc. No.2083-437-CA-02
DESIGN CALCULATION SHEET
PROJECT: ERTO PLANT, CLIENT: ONGC, Rev. R0

URAN
DESIGN CALCULATION OF CAUSTIC DAY TANK Date of Rev. 13/01/17
DESIGN DATA
Design code API 650 11 th Edition
Type of Roof Fixed Roof Conical
Applicable annexure Annexure ' J '& 'V'
Inside Diameter of the tank (D) = 2.7 m
Height of the tank (Ht) = 3.7 m

Design liquid level (H) = 3.7 m
Internal Design Pressure (P) = 0.00147 MPa
Internal Design Temperature (T) = 75 °C
External Design Pressure (PE) = 0.00049 MPa
External Design Temperature (TE) = 75 °C
Operating Pressure (Po) = 0 MPa
Operating Temperature (To) = 40 °C
Design Specific Gravity (G) = 1.483
Tank volume 21.18 m3
Corrosion Allowance For Shell (C.As) = 0 mm
For Bottom Plate (C.Ab) = 0 mm
For Roof Plate (C.Ar) = 0 mm
Joint Efficenicy
For Shell (JEs) = 0.85
For Roof (JEr) = 0.7
For Bottom (JEb) = 0.7
Wind Speed = 44 m/sec.
= 158.40 Km/hr.
Seismic zone factor (Z) = 0.2
Material of Construction
For Shell = SA 36
For Roof = SA 36
For Bottom = SA 36
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Tensile Stress at ° C 75 (Ft) = 400 MPa

Yeild Stress at °C 40 (Fy) = 250 MPa
Yeild Stress at °C 75 (Fy) = 250 MPa
Allowable Stress at ambient temp (Sd) = 160 MPa
(St) = 171 MPa
Allowable Stress at Design (Sd) = 160 MPa
temp
(St) = 171 MPa
Reduction factor (M) = 0
(From Table M1 -Apprx.M)
For design temperatures exceeding 93°C (200°F), the yeild strength F y in 5.10.4.4
shall be multiplied by the applicable reduction factor given in Table M.1a and Table M.1b
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DESIGN OF SHELL
(CL.5.6.3.1 - API 650)
Nominal diameter of the tank (D) = 2.706 m

(Inside dia + Shell thk.)
Height of the tank (H) = 3.7 m
Design Liquid Level (HD) = 3.7 m
Material of the Construction = SA 36
Allowable Stress at Design Condition (Sd) = 160 MPa
Allowable Stress at Test condition (St) = 171 MPa
Design Specific Gravity (G) = 1.483
Height of the course (1st shell course) (h) = 1.5 m
Provided Thickness (1st shell course) (t) = 6 mm
1st SHELL COURSE

Minimum Required Thickness of the Shell course at Design condition.
td = (4.9 x D x (HD - 0.3) x G) /Sd + C.A
td = 0.22 mm
Mimimum Required Thickness of the Shell Course at Test condition.

tt = (4.9 X D X (HD - 0.3)) / St
tt = 0.26 mm
Also as per Cl.5.6.1.1 Mimimum Required Shell Thickness is 5 mm .
Hence the Minimum Required Thickness is 5 mm.
The Provided Thikness for given course is Safe
2nd SHELL COURSE

Height of the Shell Course (h) = 1.5 m
Provided Thickness (t) = 6 mm

td = (4.9 x D x (HD - 0.3) x G) /Sd + C.A
td = 0.23 mm
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tt = (4.9 X D X (HD - 0.3)) / St

tt = 0.15 mm

3rd SHELL COURSE

Height of the Shell Course (h) = 0.7 m

td = (4.9 x D x (HD - 0.3) x G) /Sd + C.A
td = 0.05 mm
tt = (4.9 X D X (HD - 0.3)) / St
tt = 0.03 mm

4th SHELL COURSE

Design Liquid Level (HD) = 0m
Height of the Shell Course (h) = 0m

td = (4.9 x D x (HD - 0.3) x G) /Sd + C.A
td = -0.04 mm
tt = (4.9 X D X (HD - 0.3)) / St
tt = -0.02 mm
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5th SHELL COURSE

Design Liquid Level (HD) = 0m
Height of the Shell Course (h) = 0m

td = (4.9 x D x (HD - 0.3) x G) /Sd + C.A
td = -0.04 mm
tt = (4.9 X D X (HD - 0.3)) / St
tt = -0.02 mm

SUMMARY OF THE COURSES
Provided
Course Height of course Filling height Design thk. Test thk. Reqd. Thk. thk.
5th 0 0 -0.04 -0.02 5 0
4 th
0 0 -0.04 -0.02 5 0
3rd 0.7 0.7 0.05 0.03 5 6
2 nd
1.5 2.2 0.23 0.15 5 6
1 st
1.5 3.7 0.22 0.26 5 6
All Shell course thicknesses are sufficient & the Design of the Shell is safe.
Total weight of Shell = 1509.80 Kg
SIZE OF CURB ANGLE

(AS PER CL.5.1.5.9.e)
Required Curb angle is 50 x 50 x 5 Thk.
Provided Curb angle is 60 x 60 x 6 Thk.
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Unit Weight of Curb angle = 5.4 Kg/m

Total Weight of Curb angle = 45.80 Kg
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STABILITY OF TANK SHELL FOR EXTERNAL WIND LOAD

(CL. 5.9.7 API 650)
WIND PRESSURE CALCULATION :

Basic Wind Speed (Vb) = 52.78 m/sec.
= 190.01 Km/hr.
= 118.07 mph
Velocity Pressure Exposure coefficient (Kz) = 1.04
Structure factor (Kzt) = 1
Directionality factor (Kd) = 0.95
Importance Factor (I) = 1.25
Gust Factor (G) = 0.85
The Velocity Pressure (P)

= 0.00256 x Kz x Kzt x Kd x V^2 x I x G
= 37.460 Lbf/f2
= 1.794 kPa
= 0.00179 Mpa
= 182.90 Kg/m2
As per IS -875 (part3) , Appendix A , Cl. 5.2 the maximum wind speed 44 m/sec.
(Vz)
= 158.4 Km/hr.
Wind factor = (Vz/ Vb)^2

= 0.69
Therfore
Maximum Wind Pressure for Design Wind Speed = 127.11 Kg/m2
Selected Wind Pressure for Design of the tank Wind load = 127.11 Kg/m2
Design Vacuum = 49.966084 Kg/m2

Total Pressure = 177.07 Kg/m2
= 1737.10 N/m2
Equivalent wind velocity (V) = 50.00 m/sec

= 180.0 Km/hr.
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Thickness of Top Shell course (t) = 6 mm
= 6 mm
Thickness of Top Shell course at corroded condition (tc)
Diameter of tank (D) = 2.706 m
MAXIMUM UNSTIFFENED HEIGHT OF THE TANK (H1) :

(CL. 5.9.7.1 API 650)
Corroded condition
H1
= 9.47 x tc x (tc/D)^1.5 x (190/ V)^2
= 209.06 mtr.
CALCULATION OF TRANSPOSED WIDTH OF SHELL (Wtr) :

(CL. 5.9.7.2 API 650)
= W x (t uniform) / t actual)^2.5
Where
W = Actual width of the each shell course
t uniform = Thickness of the top shell course
t actual= Thickness of the consider shell course
Uncorroded condition
Actual width of shell Course no. t actual in t uniform in Transposed width

course in mtr. mm mm 'Wtr" mtr.
0 5th 0 6 #DIV/0!
0 4th 0 6 #DIV/0!
0.7 3rd 6 6 0.7
1.5 2nd 6 6 1.5
1.5 1st 6 6 1.50
Height of transformed shell 3.70
The sum of transposed width (Wtr)

= 3.70 mtr.
209.06 > 3.70
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Since Wtr less than H1 therefore wind stiffeners are not required
mm
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mm
BOTTOM PLATE
(Cl.5.4.1 of API-650)
Minimum thickness 6 + C.Ab
= 6 mm
Provided Bottom Plate thickness = 6 mm

Uncorroded thickness of bottom course of Shell = 6 mm
Hydrostatic Stress (S)

= 4.9 x D x (H-0.3) / t
= 7.50 Mpa < = 190 Mpa
Minimum thickness of Annular Plate

(From Table : 5.1)
= 6 + C.A
= 6 mm
Provided Annular Plate thickness = 8 mm

MOC of Annular Plate = SA 36
Minimum width of Annular Plate

(Cl.5.5.2 of API 650)
Required width of Annular Plate Radial width of Annular plate as per below note
= 215 x ta/(H x G)0.5 = 600+65 +75 (lap)+Annular Pl.thk.
= 734.27 mm = 748
Also as per 5.5.2, Annular bottom plates shall have a radial width that provides at least 600
mm between inside of the shell and any lap-welded joint in the remainder of the bottom
Hence the Provided width of th annular plate = 800 mm
Weight of Bottom Plate + Annular Plates = 301.78 Kg (appx.)
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ROOF PLATE
(Cl. 5.10.2.2 of API 650)
Self supporting Cone Rooof considered for this tank

Minimum Nominal Roof thickness = 5 mm
Corrosion Allowance = 0 mm
Roof Angle = 9.46 °
Required thickness (tp)
= 5 + C.A
= 5 mm
Provided Roof thickness = 6 mm
Roof Plate Weight Slant length of cone

Uncorroded weight = 282.31 Kg (appx.) R= 1368.61 mm
Corroded weight = 235.26 Kg (appx.) D= 2.737 mtr
Now we calculate total load will be acting on roof as per Cl.5.2.2(e) (1) & 5.2.2(e) (2)
Total load (T)

= DL+ (Lr or Su or Sb)+ 0.4Pe Cl.5.2.2(e) (1)
= DL+ Pe + 0.4 (Lr or Su or Sb) Cl.5.2.2(e) (2)

Where
Dead load-DL = 0.916 kPa
Specify external pressure-
Pe =
0 kPa
Live load horizontal =

projected Area on roof -Lr 1 kPa
Specify Snow load-S = 0 kPa
T = 1.916 Cl.5.2.2(e) (1)

= 1.316 Cl.5.2.2(e) (2)
Max. Value of 'T' to be considered for further calculation
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Tm = D/4.8* Sin θ *(T/2.2)^0.5 5.10.5.1

= 3.19 mm
Required Roof plate thickness

= Tm + C.A
= 3.19 mm
Provided Roof Plate = 6 mm
thickness
Required roof thickness is less than provided roof thickness .The Roof is safe , Support
structure is not required
Check for Appedix - F requirements

According to appendix F1.2 and Fig-F1
Cross section area of the tank = 5.73 m2

Force on roof =Internal Pressure X Cross sectional area of = 858.25 Kg-f
tank
Corroded Weight of Shell + Roof + framing

= 1790.87 Kg-f
Force acting on the roof is greater than weight of roof + Shell + Framing Therefore
Appendix F is applicable for this tank
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DESIGN OF TANKS FOR SMALL INTERNAL PRESSURES

(As per Appendix F of API-650)
Angle between the roof and a horizontal plane at roof to = 9.46 °

shell junction
=
Tank Diameter (D) = 2.7 m
Nominal Roof thickness (th) = 6 mm
Thickness of the top shell course = 6 mm
Curb Angle size = L50 x 50 x 6 Thk.
Internal Design Pressure (P) = 0.00147 Mpa
= 149.90 Kg/m2
Internal Design Vaccum (V) = 0.00049 Mpa
= 49.966084 Kg/m2
R2
FIG : SHELL TO CONE JUNCTION

Corroded thickness of shell Plate (tc) = 0 mm
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Thickness of Angle (ta) = 6 mm

Inside radius of the tank Shell (R c) (Rc) = 1350 mm
Length of the normal to the roof (R2) = 8213.73 mm
(R2) = RC / sin θ
Total weight of Shell and any framing (DLS) = 1857.38 Kg
supported by shell or roof = 18214.71 N
Wind Moment (M) =
Lowest min. speciified Yeild strength (Fy) = 250 Mpa
Nominal weight of roof plate plus any (DLR) = 310.54 Kg
structure = 3045.41 N
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Maximum width of participating shell (Wc) = 0.6 x (Rc x tc) ^0.5

= 0.00 mm
Maximum width of participating roof (Wh) = 0.3 x (R2 x th)^0.5

= 66.60 mm
Max. width of curb angle = 250/Fy^0.5 x ta

= 94.87 mm
Provided curb angle is L50 x 50 x 6 Thk.
564 mm
2
Area of curb angle (Ac)
Total provided area for resisiting compressive force (A)

= (wh x th) + (wc x tc) + Ac
963.59 mm
2
=
9.64 cm
2
=
Max design Pressure Calculation (Pmax)

(As Per F-6.4.1 to F-4.3)
1) P = Afy tanθ/200 D2 + 0.00127 * DLR/ D2 F.4.1
Max. design pressure = 28.06119436 kPa
2) Pmax = (0.000849 DLs/ D2) + (0.00127 DLR/D2) +(0.00153 *Mw/D3)

= 4.493204451 kPa F.4.2
Max. internal design
pressure for unanchored
tank
3) Pf = 1.6 P -(0.000746 x DLR)/D2 F.6
Calculated minimum = 44.58626865 kPa
Failure pressure
4) Therefore 0.8 x Pf = 35.66901492 kPa F.4.3
Therefore Final Pmax < 0.8 X Pf

4.4932044514 < 35.66901492 kpa
Safe margin is there between maximum operating pressure & failure pressure
Required compression area to roof to shell junction (A)

= (200 x D2 (Pi-(0.00127 xDLR/D^2)))/fy tan θ F.5.1
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32.88166581 mm
2
=
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= 0.328816658 cm2
Since Provided area (AP) 9.64 > 0.33
Result
Hence the Roof to shell juncture is safe in compression.
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WIND ANALYSIS
(CL. 5.11.1 - API 650)
Design Wind Speed = 44 m/s

= 158.40 Km/hr
= 98.43 mph
Inside Diameter = 2700 mm
Tank Height = 3700 mm
Height from tank bottom to shell centre Ls = 1850 mm
Height from tank bottom to roof centre Lr = 2774.98 mm
Max. Wind speed as per API 650 = 120 mph

= 192.00 Km/hr
Selected wind Speed for Overturning calculation = 190 Km/hr
Conical height of the tank h = 224.94 mm

Velocity factor Kw = 0.83
Roof Angle = 9.46 °
Insulation thickness = 50 mm
Wind pressure on cylindrical surfaces@psf 18 = 0.0008621 N/m2

Projected area of roof Ar = 316271 mm2
Wind pressure on conical surfaces @psf 30 = 0.0014369 N/m2

Projected area of shell As = 10404400 mm2
Total wind load exerted on roof( wr.kw.Ar ) Fr = 227.32 N

Total wind load exerted on shell(ws.kw.As) Fs = 12463.64 N
Total Wind Moment( Fr.Lr + Fs.Ls ) Mw = 23688534 N.mm

= 23689 N-m
= 2415.57 Kg-m
Moment about the shell to bottom joint Mpi = ∏/4 x D^2 x pi x D/2
from internal design pressure
= 1158.05 Kg-m
Moment about the shell to bottom joint MDL = Wc x D/2

from the nominal weight of the shell
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Moment about the shell to bottom joint

from the nominal weight of the shell
= 3762.47 Kg-m
Corroded weight of tank (wc)
Shell = 1509.80 Kg. (appx.)

Stairway + Platform = 200 Kg. (appx.)
Nozzle (Appx.) = 400 Kg. (appx.)
Roof Plate = 282.31 Kg. (appx.)
Roof structure @ 25 Kg/m2 = 79.07 Kg. (appx.)
Hand rail on roof @ 20 Kg./mtr. Run = 170.02 Kg. (appx.)
Anchor Chair = 100 Kg. (appx.)
Curb angle + stiffener = 45.80 Kg. (appx.)
Total wt. 2787.01 Kg. (appx.)
Corroded thickness of baseplate tb = 6 mm
Resisting force of liquid per unit (WL)

= Min.(59 x tb x (Fby x H)^0.5),140 HD
= 1399 N/m
= 142.57 Kg/m
Moment about the shell to bottom joint

from the liquid weight.(MF)
= WL x D^2 x ∏/2
= 1632.57 Kg-m
Condition for unanchored tank
1) 0.6Mw + Mpi < MDL / 1.5

0.6Mw + Mpi MDL / 1.5
2607.39 1881.2337
Result Tank is unstable provide anchor bolts
2) Mw + 0.4Mpi < (MDL + MF)/ 2

Mw + 0.4Mpi (MDL + MF)/ 2
2878.79 2697.5189
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Result Tank is unstable provide anchor bolts
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SEISMIC ANALYSIS
(As per Appendix-E of API 650)
Nominal tank diameter (D) = 2.706 m

Tank shell height (Ht) = 3.7 m
Maximum liquid level (H) = 3.7 m
Design specific gravity (G) = 1.483
Effective specific gravity (Ge) = 1.441
Density (ρ) = 1483 Kg/m3
Corroded bottom plate thickness (ta) = 6 mm
Equivalent uniform thickness of tank shell (tu) = 6 mm
Uncorroded bottom shell course thickness = 6 mm
Corroded bottom shell course thickness (ts) = 6 mm
Corrosion allowance (C.A) = 0 mm
Modulus elasticity of tank material (E) = 196090 Mpa
Total weight of tank content (Wp) = 308197.628178146 N
Total weight of tank shell & appurtence (Ws) = 22127.52 N
Weight of tank bottom (Wf) = 2960.42 N
Total weight of tank fixed roof including (Wr) = 5213.08 N
framing, any permanent attachments
(Wrs) = 5734.38 N
Total weight of tank fixed roof including
framing, any permanent attachments &
10% snow load
Min. specified yeild stress (Fy) = 250 Mpa
Importance factor (I) = 1.25
Ht/D ratio 1.367
Coefficient from fig. E-1 (Ci) = 6.7
D/H ratio 0.73
Design level Peak ground accel. Parameter (Sp) = 0.2
for site not addressed by ASCE methods
(Ss) = 0.5
Mapped Spectral Response Accel.
Parameter at short periods(0.2 sec) 5 %
damped %g (Sp x 2.5)
(So) = 0.2
Mapped Spectral Response Accel.
Parameter at periods 0 sec. 5 % damped
%g (Sp or 0.4 x Ss)
Accel.-base site coeff.(@ 0.2sec period) (Fa) = 1
Mapped Spectral Response Accel. (S1)
=
Parameter at periods of 1 s%g (1.25 x Sp)
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Mapped Spectral Response Accel. =

Parameter at periods of 1 s%g (1.25 x Sp) 0.25
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Velocity -based site coeffcient(@ 1.0 sec (Fv) = 1

peroiod)
Scaling Factor 2/3 (Q) = 1
(K) = 1.5
Coefficient to adjust the spectral accel.
From 5%-0.5% damping = 1.5 (unless
otherwise specified)
Regional -dependent transition period for (TL) = 4 sec.
longer period ground motion sec.
Frictional coefficient (µ) = 0.4
Ht.from bottom shell to COG of shell (Xs) = 1.85 m
Ht.from bottom shell to COG of roof (Xr) = 3.85 m
Structural period of vibration (As per E.4.5)
Natural period of vibration for impulsive mode of behaviour (Ti)

= 1/2000^0.5 x [(Ci x H)/ (tu/D)^0.5][ρ/E]^0.5 E.4.5.1-1a
= 0.0324 sec.
Convective (Sloshing ) Period (Tc)

= 1.8 x Ks x D^0.5 E.4.5.2-a
= 1.71
Sloshing period coeffcient (Ks)

= 0.578/(tanh (3.68H/D))^0.5 E.4.5.2-c
= 0.58
Ts = Fv . S1
Fa . Ss
= 0.5
Design Spectral Response Accelerations (As per E.4.5)

Spectral Acceleration coeffcients
Rwi = 4 (Table E- 4)
Rwc = 2 (Table E- 4)
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Impulsive spectral acceleration parameter (Ai) E.4.6.1-1

= SDS x (I/Rwi) = 2.5 x Q x Fa x So x (I/Rwi)
= 0.156
However, Ai >= 0.007 E.4.6.1-2

and for S1 >= 0.6
Here, Ai value is greater than 0.007
Convective spectral acceleration parameter (Ac)
(when Tc <= TL) Tc value is less than TL E.4.6.1-4 Formula shall be used
= KSD1 (1/Tc) x (I/Rwc) = 2.5 x K Q x Fa x So x (Ts/Tc) x (I/Rwc) E.4.6.1-4

= 0.137
However, Ac <= Ai
0.137 < 0.156
Here, Ai value is greater than Ac
Design loads (As per E.6.1)
Total design base shear = (Vi^2 + Vc^2) ^ 0.5

(V) = 45766.57 N
Where ' Vi' is design base shear due to impulsive component from effective wt. of tank & content (Vi)
= Ai ( Ws+ Wr + Wf + Wi)
= 45212.69957 N
Where' Vc' is design base shear due to convective component of the effective sloshing weight (Vc)
= Ac x Wc
= 7098.62 N
Tank resistance against sliding base shear force (Vs) E.7.6.1

= µ(Ws+Wr+Wp+Wf) x (1-0.4xAv)
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= 131608.2717 N
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Effective weight of product (As per E.6.1.1)
Effective impulse weight of liquid (Wi) D/H 0.7313513514
Impulse weight will be defined by E.6.1.1-2

Wi = (1.0-0.218 D/H) x Wp E.6.1.1-2
= 259060.2643 N
Effective convective weight sloshing (Wc)

Wc = 0.230 x D/H x tanh x (3.67H/D) x Wp E.6.1.1-3
= 51837.63 N
Centre of action for ring wall overturning moment (As per E.6.1.2.1)
Height of bottom of tank shell to the centre of action of lateral seismic force related to
convective liquid force for ring wall moment , when D/H is less than 1.333
Xi = (0.5-0.094 x D/H) x H E.6.1.2.1-2

= 1.60 m
convective liquid force for ring wall moment , when D/H is less than 1.333
Xc = Cosh (3.67H/D)-1 E.6.1.2.1-3

1- xH
(3.67H/D) x sinh(3.67H/D)
= 2.97 m
Centre of action for Slab overturning moment (As per E.6.1.2.2)
impulsive liquid force for slab moment , when D/H is less than 1.333
Xis = (0.500 + 0.060 (D/H)) x H E.6.1.2.2-2

= 2.01 m
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convective liquid force for slab moment , when D/H is less than 1.333
Xcs Cosh (3.67H/D)-1.937 E.6.1.2.2-3

1- xH
(3.67H/D) x sinh(3.67H/D)
= 2.982 m
Vertical Seismic effect (As per E.6.1.3)

Fv = Av x Weff E.6.1.3-1
Av = 0.14 x SD
= 0.14 x 2.5 x Q xFa X So
= 0.07 %g
Dynemic Hoop tensile stress (σT) E.6.1.4

Y = 3.7 m
0.75 x D = 2.025 m
D/H = 0.72972973
When D/H is less than 1.333 & Y >= 0.75D
Ni = 8.48 x Ai x G x D x H ((Y/H-0.5(Y/H)^2)x tanh x 0.866(D/H)

= 5.50 N/mm E.6.1.4-1a
Nc = (1.85 x Ac x G.D^2 x Cosh x 3.68(H-Y)/D )/cosh(3.68H/D)

= 0.036 N/mm E.6.1.4-4a
Product hydrostatic membrane force (Nh)

Nh = 4.9 x D x (H - 0.3) x G
= 66.86 N/mm
σT = σh +- σs = Nh +- (Ni^2 + Nc^2 + (Av x Nh)^2)^0.5
t
= 1.8184165007
Overturning moment (As per E.6.1.5)

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Wi.Xi = 413365.8838 N-m

Ws.Xs = 40935.91288 N-m
Wr.Xr = 20070.15 N-m
Wc.Xc = 154080.3165 N-m
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Wi.Xis = 521322.5134 N-m

Wc.Xcs = 154554.30 N-m
Ring wall moment (Mrw) = [Ai ( Wi. Xi + Ws. Xs + Wr. Xr)]2 + [Ac (Wc. Xc)]2
= 77065.30957 N-m
Slab moment (Ms) = [Ai ( Wi. Xis + Ws. Xs + Wr. Xr)]2 + [Ac (Wc. Xcs)]2
= 93417.92305 N-m
Resistance to Design loads (As per E.6.2)
The tank is self -anchored providing the following conditions are met :
1) The resisiting force is adequate for tank stability (i.e. the anchorage ratio. J<= 1.54).
2) The max. width of annulus for determining the resisting force is 3.5% of the tank diameter.
3) the shell compression satiesfies E.6.2.2.
4) The required annulus plate thickness doesnot exceed the thickness of the bottom shell course.
5) Piping flexibility requirements are satisfied.
Anchor ratio (J) = Mrw

D^2 [Wt x(1-0.4 x Av) + Wa - 0.4 x W int]
= 1.869786614 E.6.2.1.1.1-1
Where
Wt = [ Ws / (π x D)] + Wrs
= 3216.11 N/m
Wrs = Wr/(π x D)
= 613.22 N/m
Wa = 99*ta(fy x H x Ge)^0.5 <= 201.1xHxDxGe

= 21690.07 > 2902.34 N/m
Ls = 0.035 x D
= 0.09471 m
Wa = 5742 x H x Ge x Ls
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(reduced value of wa
= 2900.4686 N/m shall be used )
Wint = P x D/4
= 0.994 N/mm
= 994 N/m
Result
Since J is greater than 1.54 so tank is not stable anchoring is required
Mechanically anchored (As per E.6.2.1.2)
Minimum anchorage resistance (WAB)

= 1.273 x Mrw
_ Wt x (1-0.4.Av)
D^2
= 13397.7462 _ 3126.0548232829
= 10271.69 N/m
Anchor seismic design load (PAB)

= WAB x (πD/nA)
= 7276.765522 N
Where
No. of equi spaced anchors (nA) = 12 Nos.
Provided Bolt size = 24 mm
Allowable tensile stress of bolt = 114 MPa
Area available in single bolt = 452.39 mm2
Induced tensile stress in bolt = PAB /Area of single bolt

= 16.09 MPa
Result
Hence the provided bolt size is safe
Shell compression in Mechanically anchored tanks (E.6.2.2.2)
σc = (Wt x (1 + 0.4.Av) + 1.273 Mrv/D^2) x (1/1000 x ts)

= 2.784 Mpa
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Allowable longitudinal Shell compressive membrane stress in tank shell (E.6.2.2.3)
The maximum longitudinal shell compression stress 'Sc' must be less than the seismic
alloable stress 'Fc' which is determined by the following formulas and includes the 33 %
increase for ASD. These formulas for 'Fc' consider the effect of internal pressure due to the
liquid contents.
When GHD2 / t2 is >= 44 (SI units)

= GHD2 / t2
= 1.12 Mpa
GHD2/t2 is less than 44 Hence Formula E.6.2.2.3-2a to be followed
Fc = 83 ts/D E.6.2.2.3-1a
= 184.04 Mpa
Fc = 83 ts/(2.5D) + 7.5(GH)^0.5 < 0.5 Fty E.6.2.2.3-2a

= 91.18 Mpa
Fc = 0.5 Fty
= 125 Mpa
Therefore , Fa (< 0.5 Fty) = 91.18 Mpa
Result
Therefore tank safe in compression.
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UPLIFT CALCULATION
(As per clause 5.12.2 Anchorage shall be provided to resist each of uplif load cases listed in
table 5.21a and 5.21b.)
Allow.
Stress of Load per anchor bolt
Sr. No. Net uplif, U (N) Uplif load case U (N) Allow.
Anchor (tb) = U/N (N)
bolt(Mpa) Shell
stress.
[P - 0.08th) x D^2 x 785]-
1 Design pressure -16462.10 103.33 1371.84 166.67
W1
2 [(Pt-0.08th) x D^2 x 785]- Test pressure -14359.0231 137.78 1196.59 208.33

W1
[(1.5 x Pf-0.08th) x D^2 x

3 Failure pressure 352639.95 248 29386.66 250
785] - W3
[PWR x D^2 x 785] + [4Mw

4 Wind load 16455.73 198.4 1371.31 208.33
/D] - W2
5 {4 x Mrw/D}-W2 (1-0.4Av) Seismic load 88044.43 198.4 7337.04 208.33
[(0.4P+PWR-0.08th) x Design press. +

6 (D^2 x 785) + 4Mw/D] 21825.27 137.78 1818.77 208.33
Wind
-W1
Design
7 [(0.4P -0.8th) x (D^2 x pressure. + 93280.93 198.4 7773.41 208.33
785)+ 4Mrw/D]-W1(1- Seismic
0.4Av)
[(3 x Pf - 0.08th) x D^2 x Frangibility

8 735367.36 248 61280.61 250.00
785]-W3 Pressure
Data input :
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Diameter of tank = (D) 2.7 m

Design Pressure = (P) 1.47 kPa
Test pressure (As per F.7.4.b) = (Pt) 1.84 kPa
Failure pressure = (Pf) 44.59 kPa
Roof Plate thickness = (th) 6 mm
Wind Moment = (Mw) 23689 N-m
Seismic moment = (Mrw) 77065.3095692111 N-m

Wind uplif pressure (PWR) = 1.44 kPa
Vertical earthquake accel.coefficient (Av) = 0.07 %g
(W1) = 2255.61 Kg
Dead load of shell minus any CA and any
dead load other than roof plate acting on 22127.52 N
shell minus any CA.
(W2) = 2739.96 Kg
Dead load of shell minus any CA and any
dead load including roof plate acting on 26879.01 N
shell minus any CA.
(W3) = 2787.01 Kg
Dead load of shell and any dead load other
than roof plate acting on shell using as built 27340.60 N
thickness.
Min. yelid strngth of anchor bolt (SA-36) (Fy) = 248 MPa
Min. yelid strength of bottom shell course (Fty) = 250 MPa
No. of Anchor bolts (N) = 12 Nos.
Size of Bolt = 24
Corrosion allowance = 0 mm
Corroded size of bolt = 24 mm
Area of single bolt (Ab) = 452.39 mm2
Corroded area of single bolt (Abc) = 452.39 mm2
BCD of Anchor bolt (Db) = 2835 mm
Allowable tensile stress of bolt (Sta) = 114 MPa
Allowable shear stress of bolt (Ssa) = 80 MPa
Anchor bolt spacing = π x Db/N

= 742.20 mm
= 0.742 m
The spacing between anchor shall not exceed 3 mtr.
1 Load case Net uplif due to design pressure. (Net uplif U)

= [P - 0.08th) x D^2 x 785]-W1
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= -16462.10 N
Required bolt area (Abolt) = Allowable anchor bolt stress/ load per anchor bolt
= 13.28 mm2
2 Load case Net uplif due to test pressure. (Net uplif U)

= [(Pt-0.08th) x D^2 x 785]-W1
= -14359.0231 N
= 8.68 mm2
3 Load case Net uplif due to failure pressure. (Net uplif U)

= [(1.5 x Pf-0.08th) x D^2 x 785] - W3
= 352639.95 N
= 118.49 mm2
4 Load case Net uplif due to wind load. (Net uplif U)

= [PWR x D^2 x 785] + [4Mw /D] - W2
= 16455.73 N
= 6.91 mm2
5 Load case Net uplif due to seismic load. (Net uplif U)

= {4 x Mrw/D}-W2 (1-0.4Av)
= 88044.43 N
= 36.98 mm2
6 Load case Net uplif due to Design pressure + Wind load (Net uplif U)
= [(0.4P+PWR-0.08th) x (D^2 x 785) + 4Mw/D] -W1
= 21825.26668 N
= 13.20 mm2
7 Load case Net uplif due to Design pressure +Seismic (Net uplif U)
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= [(0.4P -0.8th) x (D^2 x 785)+ 4Mrw/D]-W1(1-0.4Av)

= 93280.92529 N
= 39.18 mm2
8 Load case Net uplif load due to Frangibility pressure(Net uplif U)

= [(3 x Pf - 0.08th) x D^2 x 785]-W3
= 735367.362 N
= 247.10 mm2
Available bolt area (Ab) = 452.39 mm2
Governing anchor bolt design load = 735367.36 N

Uplif per anchor bolt = 61280.6135 N
(For Shear load)

Wind load on projected area of cylindrical surfaces = 0.86 Kpa
(P) = 87.70 Kg/m2
Effective diameter (De) =(D x 1.3) = 3.51 m
Wind shear (Vw) = P x De x Ht.

= 1138.90268 Kg
Shear force due to wind (Vw) = 11172.64 N

Shear force due to seismic (Vs) = 45766.57 N
Calculated area of bolt = Max (Vw,Vs) / (No. of bolts x Allowable stress of bolt)
= 47.67 mm2
Provided bolt area is greater than calculated bolt area therfore bolt is safe.
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ANCHOR CHAIR CALCULATION

A) Top Plate thickness :-
The minimum reqd. thk. Of Top plate (tc) :
= [P(0.375g - 0.22d)/Sf ] ^0.5
= 0.565145095 Inch
= 14.35 mm
Actual toe plate thickness = 16 mm
Where,
Anchor bolt Design load per bolt (p) = 61280.613 N
Max. allowable local stress in shell at = 171 Mpa
Anchor attachment. (Sa)
Width of top plate in radial direction (b) = 125 mm
Distance from outside top plate to edge of = 55.5 mm
hole (f)
Bolt circle diameter = 2962 mm
Distance between vertical gusset (g) = 100 mm
Anchor bolt diameter (d) = 25.4 mm
Anchor bolt Eccentricity (e) = 79.5 mm
Corroded thk. of bottom shell course(m) = 6 mm
Thickness of R.F pad = 6 mm
Corroded bot.shell course thk.+R.F pad (t) = 12 mm
Toe plate width along the shell (a) = 100 mm
Radius of shell to the centreline of shell = 1353 mm
plate - ( R )
Anchor chair height (h) = 200 mm
A) Reduction factor (Z) = 1

0.177a m
(m/t)2 + 1.0
Rt^0.5
= 0.99
B) Max. Stress in shell due to anchor bolt load (S)
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Simplified above formulae
S = B
A x + E
C+D
A = 193.19
B = 1.31
C = 13.870
D = 9.70
E = 0.00618
S = 10.74 Ksi
= 74.04 Mpa
Sa = 171 Mpa
Since
Sa > S Anchor chiar dimension is OK
C) Gusset thickness
minimum reqd. thk. Of vert. side plates should be greater of following,
a) 0.5'' = 12.7 mm
b) 0.04 x (h-tc) = 0.2898 Inch

7.36 mm
c) Jmin. x k >= P/25000
Where ' k ' is Average width of vertical side plate

= 87.50 mm
= 3.44 inch
Hence jmin. = P / 25k = 0.160 inch

= 4.06 mm
Minimum required gusset thicknss is 12.7 mm
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Provided thickness of the Gusset is = 14 mm
D) Design of welds for attachment of chair with shell & pad
The vertical load on the weld per unit weld length (Wv) :
= p/(a+2h)
= 0.6998428 Ksi/inch
The Horizontal load on the weld per unit weld length (Wh) :
= (P x e)/[(a x h) + (0.667h^2)]
= 0.5959458 Ksi/inch
Hence Total load on the weld per unit weld length (w) :
= (Wv^2 +Wh^2)^0.5
= 0.9192015 Ksi/inch
For Weld of size 'w' inch, the criteria to be satisfied is 9.6 x w = W

Min. weld size (Wmin.) = w/9.6
= 0.0957502 inch
= 2.432054 mm
Provided weld size = 6 mm
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Page 52
Project Documentation
MEA-AIL-DAHEJ
PJ-198, AARTI INDUSTRIES LTD IBIC-AIL-400-DOC-0001
MEA-AIL-DAHEJ
PJ-198, AARTI INDUSTRIES LTD
Rev/Issue R0/0
DESIGN CALCULATION OF STORAGE TANK Date of Rev/Issue 18/02/2015
TANK- T XXXX
EXTERNAL PRESSURE CALCULATION

( As per Annexure - V)
Type of Roof Self supported roof
Angle of cone to horizontal (θ) = 9.46 °
Nominal tank diameter (D) = 2.706 m
Liquid height of the tank = 3.7 m
Minimum liquid level inside the tank (LL) = 0.3 m
Weight of tank content (DL) = 308197.62817815 N
Weight of bottom plate = 2959.41 N
External pressure (Pe) = 0.49 kPa
Dead load (DL) = 4.75 kPa
Live load (Lr) = 1.00 kPa
Snow load (S) = 0.00 kPa
Modulus of elsticity of roof plate (E) = 196090 Mpa
Allowable tensile stress @operating temp. (f) = 160 Mpa
Nominal thickness of top shell course (ts1) = 6 mm
Nominal thickness of bottom shell course (tsn) = 8 mm
Nominal thk.of the thinnest shell course (ts min.) = 6 mm
Transformed Shell height (Hts) = 3.70 mtr.
Yeild strength @ operating temp. (Fy) = 250.00 Mpa
Wind Speed (V) = 158.40 Kph
Total design external pressure (Pr) Greater of DL + ( Lr or S ) + 0.4 Pe or DL + Pe + 0.4 (Lr or S)
= 4.752 + 1 + 0.4 x 0.49 5.948 kPa
OR
= 4.752 + 0.49 + 0.4 x 1 5.64 kPa
Thickness of self supported cone roof ( t cone): V.7.2.1
The required thickness of the roof is determined of the following equation. However the
thickness shall not be less than that required by 5.10.5.1.
= 83 D x Pr
Sin θ 1.72 E
= 1366.508609 x 0.004200
= 5.74 mm
Hence here required roof thickness is > required thickness by 5.10.5.1
The total required cross section area in the cone roof to shell joint region for external
pressure on the roof is determined by following equation.
A reqd. = 125 Pr D2 V.7.2.2

f tan θ
= 5444.60936
26.66
= 204.22 mm2
The length of cone roof considered to be within the top tension/compression ring region
is detemined by the following equation.
X cone = D tcone V.7.2.3

13.4
Sin θ
= 130.25 mm
The vertical dimension measured from the top of the shell or top angle considered to be
within the tension / compression ring region is determined by the following equation
The vertical dimension measured from the top of the shell or top angle considered to be
within the tension / compression ring region is determined by the following equation
For the top tension/ = 13.4 D.ts1 V.7.2.4

compression region
(Xshell) = 32.82 mm
For the bottom tension/ = 13.4 D.tn1

compression region
(Xshell) = 37.90 mm
The required cross-sectional area of the top stiffener structural shape is determined by
the following equation.
Astiff = Areqd -ts1.Xshell - tcone.Xcone V.7.2.5
-740.20 mm
2
=
Since Stiffener area reqd is less than zero, stiffeners are not required.
Max. Wind pressure (W) = 1.48*(V/190)2

= 1.03 kPa
= Max.(Pe,W+0.4Pe) V.3.2.3 &

The total design external V.8.1
pressure of shell (Ps) = 1.225 kPa
For an unstiffened tank shell subjected to external pressure sufficient to cause buckling,
buckling will occur elastically if the following criterion is satisfied if not then external
pressure effects should be evaluated in accordance with ASME code Sec.VIII div. 1
= (D/tsmin)0.75[(HTS/D)(FY/ES)0.5] > 0.00675 V8.1.1

= 0.0268688216 > 0.00675
Therefore buckling will be elastic.
The design external pressure (using appropriate ψ from V8.1.1)and specified external
pressure( using ψ = 3) shall not exceed for an unstiffened tank.
= 23.019

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Document no.

Title: Design Calculation sheet

Item: Caustic day tank

Client: Oil & Natural Gas Corporation Ltd

Project: Enhanced Reactive Thermal Oxidizer plant

Location: ONGC, Uran, India

LSTK Contractor: Europem NV

Contractor Ref: 2083-437

Client Ref: MR/URAN/MM/LSTK/ERTO/31/2015-2016/UA5SC16002/9030007505

Rev Date Remarks Prepared Checked

EUROPEM India Pvt. Ltd.

DESIGN CALCULATION SHEET

PROJECT: ERTO PLANT, CLIENT: ONGC, Rev. R0

Height of the tank (Ht) = 3.7 m

DESIGN CALCULATION SHEET

PROJECT: ERTO PLANT, CLIENT: ONGC, Rev. R0

DESIGN CALCULATION SHEET

PROJECT: ERTO PLANT, CLIENT: ONGC, Rev. R0

Tensile Stress at ° C 75 (Ft) = 400 MPa

DESIGN CALCULATION SHEET

PROJECT: ERTO PLANT, CLIENT: ONGC, Rev. R0

DESIGN CALCULATION SHEET

PROJECT: ERTO PLANT, CLIENT: ONGC, Rev. R0

Nominal diameter of the tank (D) = 2.706 m

1st SHELL COURSE

Mimimum Required Thickness of the Shell Course at Test condition.

2nd SHELL COURSE

Minimum Required Thickness of the Shell course at Design condition.

Mimimum Required Thickness of the Shell Course at Test condition.

DESIGN CALCULATION SHEET

PROJECT: ERTO PLANT, CLIENT: ONGC, Rev. R0

tt = (4.9 X D X (HD - 0.3)) / St

Also as per Cl.5.6.1.1 Mimimum Required Shell Thickness is 5 mm .

3rd SHELL COURSE

Minimum Required Thickness of the Shell course at Design condition.

Also as per Cl.5.6.1.1 Mimimum Required Shell Thickness is 5 mm .

4th SHELL COURSE

Minimum Required Thickness of the Shell course at Design condition.

Also as per Cl.5.6.1.1 Mimimum Required Shell Thickness is 5 mm .

DESIGN CALCULATION SHEET

PROJECT: ERTO PLANT, CLIENT: ONGC, Rev. R0

Hence the Minimum Required Thickness is 5 mm.

DESIGN CALCULATION SHEET

PROJECT: ERTO PLANT, CLIENT: ONGC, Rev. R0

5th SHELL COURSE

Minimum Required Thickness of the Shell course at Design condition.

Also as per Cl.5.6.1.1 Mimimum Required Shell Thickness is 5 mm .

SUMMARY OF THE COURSES

SIZE OF CURB ANGLE

Required Curb angle is 50 x 50 x 5 Thk.

Provided Curb angle is 60 x 60 x 6 Thk.

DESIGN CALCULATION SHEET

PROJECT: ERTO PLANT, CLIENT: ONGC, Rev. R0

Unit Weight of Curb angle = 5.4 Kg/m

DESIGN CALCULATION SHEET

PROJECT: ERTO PLANT, CLIENT: ONGC, Rev. R0

STABILITY OF TANK SHELL FOR EXTERNAL WIND LOAD

WIND PRESSURE CALCULATION :

The Velocity Pressure (P)

Wind factor = (Vz/ Vb)^2

Design Vacuum = 49.966084 Kg/m2

Equivalent wind velocity (V) = 50.00 m/sec