Group Equipment Document Remark

Cooling Tower O
Chiller O
Check List Equipment Water Pump O
AHU
Blower
Cooling Tower Provide by Manufacturing commissioning Team
Chiller Provide by Manufacturing commissioning Team
Commissioning Water Pump O
AHU
Blower
Tool For Testing O
Insulation Test O
Voltage Test (Volt) O
Electrical
Phase Rotation Test O
Current Report (Amp) O
Breaker Amp Trip Setting
 CHECK LIST AIR-COOLED CHILLER
PROJECT Date
EQUIPMENT Location
UNIT NO.
DESCRIPTION YES NO REMARKS
A. Installation Check List Before Start up
a) Air Coolled Chiller Unit
1. Levelling of the machine by spirit level
2. External Visual inspection of equipment body and control
devices for danage and missing items.
3. Test data or certificate from factory.

b.) Piping
1. All Piping Work Connections shall be completed.
2. Pressure gauge and thermometer shall be installed
accordingly.
3.Tightening up of bolts and nuts for header and devices
mounting screws.
4. All valves operation position for the external piping.
5. All piping shall be hydrostatic tested, flushed, water filled and
air vented.
6. Insulation work shall be completed.

c.) Wiring Work

1. Control devices shall be installed accordingly.
2. All interlock and remote signal wiring shall be completed
3. Tightening up of control panel and devices wiring terminals.
4. Incoming and outgoing power cable insulation test.
5. Insulation resistance test for the chiller motor.
6. Control panel shall be cleaned up.

B. Test Operation Check List

1. Adequate power supply available.
2. Chilled water pump ready to run.
3. All circuit breakers overload relays properly sized and set.
4. Function test of the control circuit and safety devices.
5. Check internal valve operation position.
6. Check selector switch operation position.
7. Check wiring connection terminated correctly.
8. Check operation of the auxiliary equipment.
9. Check main breaker capacity.
10. Check electrical power voltage.
11. Start the machine operation and record operation data.

INSPECTED BY : ……..……………………………. WITNESSED BY : ……………………………………

DATE : ………...………….…...…...……………….. DATE : …………………………………………………..
 CHECK LIST COOLING TOWER
PROJECT Date
EQUIPMENT Location
UNIT NO.
DESCRIPTION YES NO REMARKS
A. Installation Check List Before Start up
a) Cooling Tower
1. External visual Unit
inspection for physical damage and missing
bolts and nuts.
2. Unit properly mounted and level.
3. Alignment of the pulley and belt tension.
4. Remove and clean excess grease on the belt and pulley if
any.
5. The basin shall be leak tested.
6. Ensure that the chimney discharge, other heat source shall
be far away from equipment.
7. Remove any abstacle at the louver, clean internally and the
upper basin.

b.) Piping Work

1. All Piping Work Connections shall be completed.
2. Check all valve operation position.

c.) Wiring Work

1. Incoming and outgoing power cable insulation test.
2. Insulation resistance test for the fan motor.
3. Earth wiring connected.
4. Control panel shallbe cleaned up.

B. Test Operation Check List

1. Adequate power supply available.
2. Circuit breaker and overload relay properly sized and set.
3. Check Electrical power voltage.
4. Check starter control sequence.
5. Check and adjust the operating water level in the water
basin.
6. Start the fan intermittently to the rotation, abnormal noise
and vibration.
7. Start the cooling water pump.
8. During the initial operation, clean and flush throughly the
recirculating water.

INSPECTED BY : ……..……………………………. WITNESSED BY : ……………………………………

DATE : ………...………….…...…...……………….. DATE : …………………………………………………..
 CHECK LIST CHILLED WATER PUMP
PROJECT Date
EQUIPMENT Location
UNIT NO.
DESCRIPTION YES NO REMARKS
A. Installation Check List Before Start up
a) Pump Unit
1. Levelling of the machine by spirit level
2. Alignment of coupling after piping connection.
3. External visual inspection of body damage.
4. Pump base properly mounted.

b.) Piping Work

1. All Piping Work Connections shall be completed.
2. Pressure gauge shall be installed.
3.Tightening up of bolts and nuts for pump connection.
4. All piping shall be hydrostatic tested, flushed, water filled
and air vented.
5. All valves operation position.
6. Insulation work shall be completed. (for chilled and steam
condensate piping work.)

c.) Wiring Work

1. Incoming and outgoing power cable insulation test.
2. Insulation resistance test for the pump motor.
3. Earth wiring connected.
4. Control panel and terminal box shall be cleaned up.

B. Test Operation Check List

1. Adequate power supply available.
2. All circuit breakers overload relays properly sized and set.
3. Check electrical power voltage.
4. Rotation Check
5. Check starter control sequence.
6. Close discharge valve.
7. Start the pump intermittently to check the rotation,
abnormal noise and vibration.
8. Open discharge valve slowly.
9. Check leakage and shaft seal condition.
10. Start operation and record operation data.

INSPECTED BY : ……..……………………………. WITNESSED BY : ……………………………………

DATE : ………...………….…...…...……………….. DATE : …………………………………………………..
 TESTING & COMMISSIONING RECORD
Equipment Description : Equipment No : Date :
Time :
Equipment Location : Drawing Ref : Ambient Temp : ……………….
…..DBoC

…………….…..WBoC

Item Design Actual

1. Manufacturer
2. Model No.
3. Pump Type
4. Line Voltage/Phase/Freq. (V/Ph/Hz)
5. Motor Power Rating (kW)
6. Motor Starting Current (A)
7. Motor Running Current (A)
8. Motor Overload Setting (A)
9. Suction Pressure (PSI)
10. Discharge Pressure (PSI)
11. Head Pressure (ft)
12. Flow Rate (m3/h)

Remark :

INSPECTED BY : ……..……………………………. WITNESSED BY : ……………………………………

DATE : ………...………….…...…...……………….. DATE : …………………………………………………..
 Tool

No. Type Brand&Model Picture Remark

Remark :

Signature Signature
INSPECTED BY : ……..……………………………. WITNESSED BY : ……………………………………
DATE : ………...………….…...…...……………….. DATE : …………………………………………………..
 INSULATION TEST (MEGAOHM)

Megaohm Check (MOHM)

No. Feeder Remark
R-E S-E T-E R-S R-T S-T R-N S-N T-N

Remark :

Signature Signature
INSPECTED BY : ……..……………………………. WITNESSED BY : ……………………………………
DATE : ………...………….…...…...……………….. DATE : …………………………………………………..
 VOLTAGE TEST (VOLT)

Voltage (Volt)
No. Feeder Remark
R-S S-T T-R R-N S-N T-N
1 NMI Cabinet to AVL UT Cabinet

2 UT Cabinet to Cooling Tower

3 UT Cab to Cooling Pump No.1

4 UT Cab to Cooling Pump No.2
5 UT Cab to Chiller
6 UT Cab to Chiller Pump

Remark :

Signature Signature
INSPECTED BY : ……..……………………………. WITNESSED BY : ……..…………………………….
DATE : ………...………….…...…...……………….. DATE : ………...………….…...…...………………..
 PHASE ROTATION TEST

PHASE ROTATION
No. Feeder Remark
CW CCW
1

Remark :

Signature Signature
INSPECTED BY : ……..……………………………. WITNESSED BY : ……..…………………………….
DATE : ………...………….…...…...……………….. DATE : ………...………….…...…...………………..
 CURRENT REPORT (AMP)

CURRENT (AMP)
No. Feeder Remark
R S T
UT Cabinet
1 Cooling Tower
2 Cooling Tower Pump No.1
3 Cooling Tower Pump No.2
4 Chiller
5 Chiller Pump

Remark :

Signature Signature
INSPECTED BY : ……..……………………………. WITNESSED BY : ……..…………………………….
DATE : ………...………….…...…...……………….. DATE : ………...………….…...…...………………..
 Water Pressure Test
PROJECT :
LOCATION :
TESTING DATE :
TIME :

TESTED PRESSURE AS PER TESTED PERIOD AS PER

PIPE DESCRIPTION AND ROUTING SPECIFICATION SPECIFICATION

starting starting finished finished Testing Period Pressure test (PSI) Pressure dif
date time dated time (Hours)

Remark :

Signature Signature
INSPECTED BY : ……..……………………………. WITNESSED BY : ……..…………………………….
DATE : ………...………….…...…...……………….. DATE : ………...………….…...…...………………..
 Water Pressure Test

STARTING DATE : STARTING TIME : RESULT :

PICTURES

FINISH DATE : FINISH TIME : RESULT :

PICTURES

Signature Signature
INSPECTED BY : ……..……………………………. WITNESSED BY : ……..…………………………….
DATE : ………...………….…...…...……………….. DATE : ………...………….…...…...………………..
 PLC Point Test

Item Panel System Description DI AI DO AO Wire mark Checked Comment

1 AMCC Selector Switch, Auto/Manual 2

Cooling Tower Run 1

Cooling Tower Cooling Tower ON/OFF 1
Cooling Tower Alarm 1
Level Sensor, Low Level 1

CHECKED BY : REVIEWED BY :
COMPANY : COMPANY : AVL

Signature Signature
INSPECTED BY : ……..……………………………. WITNESSED BY : ……..…………………………….
DATE : ………...………….…...…...……………….. DATE : ………...………….…...…...………………..
 CHECK LIST DOCUMENTS
PROJECT Date
EQUIPMENT Location
UNIT NO.
DESCRIPTION YES NO REMARKS
A. Main Equipment Document
a) Chiller
1. Test data or certificate from factory.
2. Specification Document.
3. Operation&Maintenance manual and PM schedule.

b.) Cooling Tower&Chemical feed system.

1. Test data or certificate from factory.
2. Specification Document.
3. Operation&Maintenance manual and PM schedule.

c.) Water pump

1. Specification Document.
2. Operation&Maintenance manual and PM schedule.

d.) AHU
1. Test data or certificate from factory.
2. Specification Document.
3. Operation&Maintenance manual and PM schedule.
d.) Accessories EX. valve, pressure gauge, temperature gauge,
check valve and etc.
1. Specification document.

e.) Vendor lists

1. Vendor list&spare part list for all equipments.

B. Test Data Document

a.) Mechanical
1. Chilled water pipe pressure test.
2. Cooling water pipe pressure test.
3. Commissioning Record.
3.1 Water Pressure&Temp, Pump Current and etc.
3.2 Flowrate (Supply, Return, Fresh & Exhaust air)

b.) Electrical
1. Breaker Size and setting
2. Cable size check
3. Tighten connection check.
4. Mega ohm check.
5. Ground system check.
6. Voltage check.
7. Phase rotation check.
8. Drawing

c.) Control system

1. Function Check
2. Back up PLC programming
3. Drawing

C. Individual Equipment Check list

INSPECTED BY : ……..……………………………. WITNESSED BY : ……………………………………

DATE : ………...………….…...…...……………….. DATE : …………………………………………………..
 FOLDER CHECK
Folder Group : Folder No :
Mechanic

Item Describtion Remark

1. หนนาปก
2. สส นแฟนม + รสนตสวเลข
3. Index
4. คสคนหนนา + ตสวเลข
5. ใบปะหนนา
6. Index แฟนม
7.Soft Copy

Remark :

INSPECTED BY : ……..……………………………. WITNESSED BY : ……………………………………

DATE : ………...………….…...…...……………….. DATE : …………………………………………………..