VIRCAP SEALING TECH established its operation to cater

the needs of core sector industries and Valve manufactures for

their requirement of all types of gaskets and Valve

components.

The company has its own factory building with adequate

facilities to manufacture various types of industrial gaskets,

seals and valve components, based its operations in Chennai

and Coimbatore.

It has achieved consistent growth by increasing its

productivity and expanding infrastructure. Vircap is recognized

and approved by leading National and International

organizations and all high Pressure valve and Heat and Mass

transfer equipment manufacturers. They feel that Vircap is the

Best reliable, dependable source of Gaskets and Valve

Components to seal their valve bonnets and Equipment joints.

We are one of the major approved supplier for Gaskets

and Valve components to many Indian and Overseas Valve

Manufacturers.
 VIRCAP is striving to achieving customer satisfaction

through technology upgradation, Innovation, Quality and

performance.

We have the following certifications by the AMERICAN

PETROLEUM INSTITUTE – for the manufacture of Metalli,

Non Metallic, Gaskets & Valve components.

1. ISO 9001 – 2008 APIRQ REGISTRATION NO:0940.

2. ISO/TS 29001 REGISTRATION NO:TS -0535.

3. API SPECIFICATION Q1 REGISTRATION NO:Q1– 0785.

4. CERTIFICATE OF AUTHORITY TO USE THE OFFICAL

API MONOGRAM LICENSE NO:6A – 0986.

5. TUV SUD ISO 14001 – 2004 CERTIFICATE REGISTER

NO.12 104 32729 TMS

 VALVE COMPONENTS

1. BACK UP RING

Size: 2” to 36”

2. SEAT RETAINER RING

Size: 2” to 36”

Material:SS316,ASTM A36,ASTM A516 GR 60

3. BODY COVER
Size: 2” to 36”

Material:SS316,ASTM A36,ASTM A516 GR 60

4. ANTI EXTRUSION RING

Size: 2” to 36”

Material:SS316

5. THRUST WASH
 Size: 2” to 36”

Material:SS316

6. STEM
Size: 2” to 36”

Material:SS316

7. SEAT (STELLITE FACED)

Size:2” to 24”

8. DISC (STELLITE FACED)

SIZE: 2” TO 24”

9. RIMS
Size: 20” to 72”

10. METAL SEAL GASKET

11.BONNET GASKET
12.PNEUMATIC CYLINDER
13. GASKET
14. GATE:
Items used in knife gate valves assembly, MOC 304,316 etc.
Operation: Plasma cutting,Milling,Profile milling and surface
rinding.Accuracy Up to 30 Microns flatness.
15. Seat Rings
Valve seat rings for gate,globe,check and slury Valves, MOC
carbon steel,
Stainless steel.
Sizes - 2 “ to 24”
Material used for hard facing 410, ST 6, ST 12, ST 20 and
316.
Our welders are qualified by AWS.

16. Valve Stem:

Item used in Valve Assembly in various grades
like 410,430,304,316, 17 4 PH
Threading done in both ACME & TRAPEZOIDAL
Size from 2” – 24”.

ALL TYPES OF INDUSTRIAL GASKETS

1. SPIRAL WOUND GASKETS

MADE OUT OF STAINLESS STEEL WITH ASBESTOS,TEFLON,GRAFOIL AS

FILLER ALONG WITH

INNER & OUTER RINGS.

APPLICATION: HIGH PRESSURE INDUSTRIAL VALVES,PUMPS,STEAM, OIL &

GAS PIPE

LINE JOINTS, STEMS TURBINES, GAS TURBINES, HEAT

EXCHANGERS,

PRESSURE VESSELS, NUCLEAR REACTORS, MANHOLE &

TUBE CAP

ASSEMBLY IN BOILERS.
 RANGE : FROM CRYOGENIC TO 1650 *C FROM HIGH VACCUM TO
OVER

700 BAR (10,000 PSI)

SIZE : FROM 15MM TO 3000MM DIAMETER

STANDARDS : IS 7719 BS 3381, API 601, ASME B 16.20 DIN, JIS

2. RING JOINT GASKETS

MADE OUT OF SOFT IRON, LOW CARBON STEEL,STAINLESS STEEL,5 CR,1/2

MOLY.

APPLICATION : HIGH PRESSURE SERVICE IN OIL MINING EQUIPMENTS,

STEAM TURBINED

VESSELS, VALVES AND EQUIPMENTS.

SIZE & RANGE : R 11 TO R 99

TYPE : OVAL,OCTAGONAL, R, RX,BX

STANDARDS : API 6 – A, ASME B 16.20

3 . METAL JACKETED GASKETS:

 MADE OUT OF STAINLESS STEEL, COPPER, BRASS, ALUMINIUM, MONEL
AND INCONAL WITH

SOFT ASBESTOS,TEFLON GRAFOIL FILLERS.

APPLICATION : HEAT EXCHANGERS, COVER OF PRESSURE

VESSELS,VALVE BONNETS,

CYLINDERS HEAD COVER OF COMPRESSORS AND

ENGINES.

JOINT OF AIR DUCTS, AUTOCLAVES,BLOWERS IN

STEEL MILLS.

TYPES : DOUBLE JACKETED FRENCH JACKETED, CORRUGATED

JACKETED,SINGLE

JACKETTED, CONE TYPE JACKETED.

SIZE : FROM 15MM TO 3000MM DIAMETER IN VARIOUS

THICKNESS WITH VARIOUS

TYPES OF PARTITION RIBS.

STANDARD : API 601, ASME B 16.20, IS 10864 AND AS PER

CUSTOMER’S DRAWINGS

AND SPECIFICATION.

4. CORRUGATED METAL GASKETS:

MADE OUT OF SOFT STEEL, COPPER, ALUMINIUM, MONEL AND STAINLESS
STEEL.

APPLICATION: PIPE FLANGES OF SUPER HETED STEAM,HOT OIL

GAS,SOLVENT VAPOUR
IN OIL REFINING AND PETROCHEMICAL PLANTS,VALVE
BONNETS AND OVER
OF PRESSURE VESSELS.

STANDARD : BS 1560 – PART 4

 5 . KAMMPROFILE GASKETS:
MADE OUT OF SOFT STEEL, STAINLESS STEEL, COPPER AND MONEL.

APPLICATION : HIGH PRESSURE AND TEMPERATURE JOINTS IN STEAM

TURBINES AND
GAS TURBINES IN THERMAL POWER PLANTS.
STANDARD : BS 1560 – PART 4 , DIN 269.

6. PTFE ENVELOPED GASKETS

MADE OUT OF PTFE (TEFLON) SLIT,MILLED OF FORMED ENVELOPE WITH
CPMPRESSED
ASBESTOS INSERTS.

APPLICATION : USED IN HIGHLY CORROSIVE CHEMICAL JOINTS WHERE

CONTAMINATION
AVOIDED. GLASS LINED EQUIPMENTS IN THE
PHARMACEUTICAL AND
FOOD INDUSTRIES AND TITANIUM EQUIPMENTS.

STANDARD : BS 156 – PART 3, BS 7076,ASME B 16.21.

7. PRESSURE SEAL RINGS AND GLAND PACKING RING

SOFT IRON, STAINLESS STEEL WITH SILVER PLATING AND PURE
GRAFOIL:

Application : Cover of pressure vessel, Autoclaves and Heat Exchangers

and Valve Bonnets
At very high pressure & Temperature,Especially Toyo
Valves.

Standard : As per customer’s Drawing & Specification and BHEL

specification.
LIST OF MACHINERY
S.N
Description / Make Capacity
o
1 CNC Lathe – Lokesh TL30 Swing over 500mm
2 CNC Lathe – Pinacho cfc 36 Swing over 300mm
3 Vertical Milling Machine – Akshare VF 30 - Cmb -
4 Conventional Lathe – Jay Shiv Ganga Swing over 900mm
5 Conventional Lathe – Accurate Machine Tools Swing over 1000mm
6 Conventional Lathe – Pinacho Swing over 350mm
7 Conventional Lathe – Cmb Swing over 1000mm
8 Conventional Lathe – Cmb 16”
9 Conventional Lathe – Cmb 12”
10 Conventional Lathe – Cmb 12”
11 Conventional Lathe – Cmb 10”
12 Spiral Wound Gasket - Vircap -
13 Spiral Wound Gasket – Vircap -
14 Spiral Wound Gasket - Vircap -
15 Milling Machine – HMT – Cmb Model – FN3
16 Radial Drilling Machine – Cmb 50mm
17 Radial Drilling Machine – BVR 5 – Cmb 50mm
18 Radial Drilling Machine – Kitchen Walker 50mm
19 Welding Machine – APS Equipments -
20 Welding Machine – APS Equipments – Cmb -
21 Plasma Welding Machine – Vircap – Cmb 400 Amps
22 MIG Welding Machine – Electroflex – Cmb -
23 TIG Welding Machine – Sky Weld – Cmb 120 Amps
24 TIG Welding Machine – Electroflex -
25 Surface Grinding – Alex 40 – Cmb 1000mm
26 Surface Grinding – Ninerva – Cmb 600mm
27 Grinding Machine – TMT – Cmb -
28 Tool Grinding Machine – Power Max -
29 Belt Grinding Machine – TMT – 3Nos 2880 rpm
30 Plasma Cutting Machine – Warp-400 – Cmb 300mm
31 Coil Cutting Machine
32 Strip Cutting Machine
33 Steel Cutting Machine
34 Hydralic Press – Arvind Engg – Cmb 600 Tones
35 Hydro Pneumatic press – Mercury – Cmb 4 Tones
36 Thread Whirling Machine – Vircap – Cmb 85mm
37 Buffing Machine – Suguna Machines 3Hp
38 Packing Machine – Penguin Engineering
39 Marking Machine – Forbes & Company Limited

LIST OF EQUIPMENTS
S.N
Description / Make Capacity
o
1 Compressibility & Sealability test machine – Vircap 300mm
2 Rockwell Hardness testing machine – Blue Star 200mm
3 Air Compressor – ELGI – 2Nos 22.5 Kg/cm
4 Hydro Testing Pump – Electro Pneumatics 700 Bar

LIST OF MEASURING INSTRUMENTS

S.N
Type of Measuring Instruments Range
o
1 Vernier Caliper – 6Nos 0-300mm
2 Vernier Caliper – 3Nos 0-150mm
3 Vernier Caliper 0-600mm
4 Vernier Caliper 0-1000mm
5 Vernier Caliper – Dial 0-150mm
LIST OF CUSTOMER
S.N
Customer Name
o
TYCO VALVES & CONTROLS INDIA PVT LTD,. –
1 CHENNAI
INTERNATIONAL MANUFACTURING DIVISION.
2 TYCO VALVES & CONTROLS INDIA PVT LTD,. BARODA
BHARAT HEAVY ELECTRICALS LIMITED – VALVE TRICHY,HYDERABAD,P
3
DIVISION UNJAB & HARIDWAR
4 NECO VALVES & PUMPS
5 ORBINOX INDIA PVT LTD,. SPAIN & COIMBATORE
6 POYAM VALVES SPAIN,CHENNAI
7 GTN ENGINEERING PVT LTD CHENNAI
8 JC VALVES AND CONTROLS USA,CHENNAI
9 SEVERN GLOCON INDIA PVT LTD,. CHENNAI
10 AUDCO INDIA CHENNAI
11 INSTRUMENTATION LTD
12 MICRO FINISH VALVES & PUMPS
13 OSWAL INDUSTRIES
14 CRI – VALVES DIVISION
15 BDK ENGINEERING LIMITED
16 SHALIMAR VALVES