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Power Supply
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User Manual
Service 1A Rack
A50016-G5100-A461-01-7631
Service 1A Rack
Caution:
This equipment has been tested and found to comply with EN 301489. Its class of conformity is defined in table
A30808-X3247-X910-*-7618, which is shipped with each product. This class also corresponds to the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accor-
dance with the relevant standards referenced in the manual “Guide to Documentation”, may cause harmful inter-
ference to radio communications.
For system installations it is strictly required to choose all installation sites according to national and local require-
ments concerning construction rules and static load capacities of buildings and roofs.
For all sites, in particular in residential areas it is mandatory to observe all respectively applicable electromagnetic
field / force (EMF) limits. Otherwise harmful personal interference is possible.
Trademarks:
All designations used in this document can be trademarks, the use of which by third parties for their own purposes
could violate the rights of their owners.
2 Id:0900d805800cc1c4 A50016-G5100-A461-01-7631
Service 1A Rack
Table of Contents
This document has 48 pages.
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 Purpose of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 Installation Prerequisites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Handling of the Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Position in the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Site Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Construction View of the Service1A Rack . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Equipment Delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4.1 Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4.2 Unpacking the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4.3 Devices Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4.4 Rack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4.5 Setup of Earthquake Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4 Rack Completion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1 Preparation of the Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2 Installation of Backup Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.2.1 Installation of Backup Batteries Type “Oerlicon”. . . . . . . . . . . . . . . . . . . . . 34
4.2.2 Install Backup Batteries Type “Hawker” . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.3 Installation of Link Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.3.1 Installation of Microwave Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.3.2 Installation of NTPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.4 Post Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.1 LED Status Indication at the DCBCTRL . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.2 Checks and Replacement of Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.2.1 FAN Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.2.2 AC/DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.2.3 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.2.4 Check of the Ground Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.1 Disposal of Electrical and Electronic Equipment. . . . . . . . . . . . . . . . . . . . . 47
7.2 Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
A50016-G5100-A461-01-7631 Id:0900d805800cc1c4 3
Service 1A Rack
4 Id:0900d805800cc1c4 A50016-G5100-A461-01-7631
Service 1A Rack
List of Figures
Figure 1 ESD Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 2 ESD press-stud for wrist strap connection. . . . . . . . . . . . . . . . . . . . . . . 10
Figure 3 Position of the Service1A Rack on a Telekommunication Site . . . . . . . 11
Figure 4 Configuration of the Service1A Rack (example) . . . . . . . . . . . . . . . . . . 12
Figure 5 ShockwatchTM-label and TiltwatchTM-label . . . . . . . . . . . . . . . . . . . . . . 13
Figure 6 Removal of the straps, opening of the top cover . . . . . . . . . . . . . . . . . . 14
Figure 7 Removal of the packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 8 Opening of the PE-wrap, lifting straps around the rack . . . . . . . . . . . . . 15
Figure 9 Opening of rack door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 10 Removal of top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 11 Guideline for crane transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 12 Required space for installation of the Service1A Rack . . . . . . . . . . . . . 17
Figure 13 Removal of fastening claws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 14 Adjusting of the rack feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 15 Floor and wall mounting of the racks . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 16 Parts of the earthquake kit S3086-K4119-X . . . . . . . . . . . . . . . . . . . . . 19
Figure 17 Double claw for the rear feet in mounted position . . . . . . . . . . . . . . . . . 20
Figure 18 Claws for the front feet before mounting . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 19 Drilling sketch for the earthquake mounting kit . . . . . . . . . . . . . . . . . . . 21
Figure 20 Top of the Service1A Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 21 External Connections of the Service1A Rack . . . . . . . . . . . . . . . . . . . . 23
Figure 22 Power supply configuration with Service1A Rack . . . . . . . . . . . . . . . . . 24
Figure 23 Preparation of the common ground wire . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 24 Wiring of the MSU terminal block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 25 Preparation of the DC-cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 26 Preparation of the alarm cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 27 Connector arrangement at the ACTC-3 . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 28 Changing of the FAN-plug position . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 29 Alarm cable connection at ACTC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 30 Paint retouch of the top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 31 Placement of the sealing profile tapes . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 32 Parts for battery fixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 33 Placement of the spacer strips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 34 Preparation of the battery tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 35 Connection of backup battery sets (Co. Oerlicon) . . . . . . . . . . . . . . . . . 35
Figure 36 Air vent system for Oerlicon battery sets . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 37 Setup of the backup batteries, fixing of the tray bracket . . . . . . . . . . . . 36
Figure 38 Connection between the batteries, battery cable connection . . . . . . . . 37
Figure 39 Routing of the air vent tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 40 Cabling Overview for Microwave Equipment . . . . . . . . . . . . . . . . . . . . . 38
Figure 41 Interfaces on frame F:NT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 42 Cabling Overview for NTPM Installation . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 43 Breaker arrangement at the AD-Panel. . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 44 Breaker arrangement at the AD-Panel. . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 45 LED Status Indication of the DCBCTRL . . . . . . . . . . . . . . . . . . . . . . . . 44
A50016-G5100-A461-01-7631 Id:0900d805800cc1c4 5
Service 1A Rack
List of Tables
Table 1 Connection of alarm wires with IDC-connectors . . . . . . . . . . . . . . . . . . . 29
Table 2 Connection of the alarm cable at the ACTC . . . . . . . . . . . . . . . . . . . . . . 30
Table 3 Overview of backup battery sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 4 Pin Assignments of -48 V interface of frame F:NT . . . . . . . . . . . . . . . . . 39
Table 5 Pin Assignments of PCM-Input and -Output connector of frame F:NT . . 39
Table 6 Checklist for Service1A Rack Installation . . . . . . . . . . . . . . . . . . . . . . . . 42
6 Id:0900d805800cc1c4 A50016-G5100-A461-01-7631
Service 1A Rack Reason for Update
A50016-G5100-A461-01-7631 Id:0900d805800d0fe5 7
Reason for Update Service 1A Rack
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Service 1A Rack Introduction
1 Introduction
Important!
!
The CE and UL declaration of conformity for the product will be fulfilled if the setup and
cabling is undertaken in accordance with the specification in the manual and the docu-
mentation listed there, such as mounting instructions, cable lists etc. Where necessary,
project-specific documentation should be taken into account.
Deviations from the specifications or independent changes during setup, such as use of
cable types with lower screening values, for example, can lead to the CE requirements
being violated. In such cases the CE declaration of conformity is invalidated and the
responsibility passes to the person who has caused the deviations.
The applying technical standards are listed in the “Guide to Documentation” (Siemens
document number A30808-X3247-K52-*-7635).
A50016-G5100-A461-01-7631 Id:0900d8058009a5e2 9
Introduction Service 1A Rack
10 Id:0900d8058009a5e2 A50016-G5100-A461-01-7631
Service 1A Rack Installation
2 Installation
power
distribution AC/DC
panel converters
tele-
Link communication
equipment equipment
battery
backup
AC mains
A50016-G5100-A461-01-7631 Id:0900d80580099867 11
Installation Service 1A Rack
top cover*
SIEMENS
DCBCTRL*
AC/DC converters*
LE
ACTC Batt01/S2
+-
AD Panel Batt0/S1
- - - +++ ++ - -
AD-panel*
0V -48V
LE Panel (S1A)
LE-panel
HU #0 for LE
HU #1 for LE
HU #2 for LE
HU #3 for LE
link equipment
HU #4 for LE
HU #5 for LE
battery set
12 Id:0900d80580099867 A50016-G5100-A461-01-7631
Service 1A Rack Installation
ShockwatchTM - label
A50016-G5100-A461-01-7631 Id:0900d80580099867 13
Installation Service 1A Rack
unscrew
cut
WARNING
!
Safety gloves and goggles must be worn when cutting the straps.
Pay attention to the tension of the straps. Use only plate shears.
WARNING
!
The burning of packing material should be avoided, as packaging may give off toxic
gases.
14 Id:0900d80580099867 A50016-G5100-A461-01-7631
Service 1A Rack Installation
cut
WARNING
!
Before opening the rack-door take measures to prevent the rack from falling over!
If the rack must be moved to the final installation position by crane and for later
connection works, it is necessary to remove the top cover of the rack.
A50016-G5100-A461-01-7631 Id:0900d80580099867 15
Installation Service 1A Rack
3
4
2
1
WARNING
!
WARNING
!
The total weight of rack must not exceed 360 kg when being lifted.
Under no circumstances must the sets of batteries be inserted into the Rack during
transportation on site.
The doors must be kept closed during transportation.
16 Id:0900d80580099867 A50016-G5100-A461-01-7631
Service 1A Rack Installation
60°
g NOTE
To prevent the Rack from tipping over (product safety) it must be fixed either to a
wall or the floor. It is recommended to prepare the fixings before moving the rack to
its final position.
1900 mm
minimum
*) distance
to wall
450 mm
1600 mm
750 mm
600 mm 500 mm
1100 mm
A50016-G5100-A461-01-7631 Id:0900d80580099867 17
Installation Service 1A Rack
3
1
2
18 Id:0900d80580099867 A50016-G5100-A461-01-7631
Service 1A Rack Installation
WARNING
!
3 3
A50016-G5100-A461-01-7631 Id:0900d80580099867 19
Installation Service 1A Rack
– Produce an undercut of the drilling holes: drill the hole to stop and swivel the jack
hammer 3-5 times keeping stop to concrete.
– Clean out the drilling holes with a vacuum cleaner.
– Insert dowels (3) (e.g. HILTI - M12*73 / 20) into the drilling holes and hammer them
into each hole until the sleeve is flush with surface (use an inserting tool, if available).
– Fix the double claw (1) at the rear dowels and tighten the bolts to a torque of 60 Nm
(see Figure 17).
– Shift the rack to the appropriate position, so that each of the rear rack feet is placed
in the cut-out of the double claw (Figure 17).
– Open the rack door.
– Push a claw (2) on each of the front feet and affix them with the M12 bolts to the
steel plugs in front of the rack (see Figure 18).
– Tighten the connection with a torque of 60 Nm.
20 Id:0900d80580099867 A50016-G5100-A461-01-7631
Service 1A Rack Installation
wall
142.5
600
465
450
485
57.5
(sketch without scale, all measures in mm)
front side
A50016-G5100-A461-01-7631 Id:0900d80580099867 21
External Cable Connections Service 1A Rack
3.1 Overview
This chapter provides the information required for installing the cables between the
Service1A Rack, the power distribution panel and the telecommunication equipment on
site.
The rack cannot function without the following cable connections:
– power distribution panel of 230 VAC, 3-phase supply -> AC mains 5 pole terminal
block 5 pole of the MSU (location: top of rack)
– ground bar -> ground bolt (location: top of rack)
– ground bolt - ground connector DC supplied telecommunication equipment
– -48 VDC power output terminals -> DC power input of telecommunication equipment
optional:
– alarm collection terminal ACTC (location: AD-panel)- alarm collection terminal of the
telecommunication equipment
– if installed: link equipment (can be NTPM or microwave)- telecommunication equip-
ment
– if installed: link equipment - directly to the PSTN (NTPM will be used) or in case of
microwave equipment to the microwave outdoor units
For the AC supply cable connection, the top cover has to be removed. For opening and
removal refer to section 2.4.4 of this manual.
ground bolts
AC supply terminals
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Service 1A Rack External Cable Connections
ground connection
alarm lines
3 phase AC mains max. 3 x -48V
from max. 3 x +0V
power distribution panel from / to
SIEMENS
telecommunication
FAN#0 FAN#1 equipment
LE
ACTC Batt01/S2
+-
AD Panel Batt0/S1
- - - +++ ++ - -
0V -48V
LE Panel (S1A)
to LE#0
ground bar LE#1
LE#2
LE#3
LE#4
LE#5
g NOTE
Use only screened cables for connections between the Service1A Rack and the
telecommunication equipment on site.
A50016-G5100-A461-01-7631 Id:0900d8058009a699 23
External Cable Connections Service 1A Rack
3 x 25 A
circuit
breaker
3 x 230 V AC telecommunication
equipment
ground bar
Service1A Rack
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Service 1A Rack External Cable Connections
If the distance not exceed 5 m, the common ground wire provided with the cable kit
S30864-X211-A141 (cable no. 446) can be installed.
If the distance is longer than 5 m, the ground wire has to be prepared on side as shown
in the scetch.
N
L1
L2
L3
PE
A50016-G5100-A461-01-7631 Id:0900d8058009a699 25
External Cable Connections Service 1A Rack
WARNING
!
Vor Anschluß des 3 x 230 V Einspeisungskabels ist sicherzustellen, daß das Kabel
spannungsfrei ist. Die Hauptsicherungen sind zu unterbrechen. Es sind geeignete
Maßnahmen gegen unbefugtes Einschalten der Netzspannung zu treffen.
An imprint, located on the front of the AD-panel gives instruction how to deenergize the
Service1A Rack.
To deenergize entire unit:
1. “Switch OFF BATT 0 + BATT 1(BR:33) to deenergize DC circuit”
2. “Switch OFF breakers (BR: L1-L3) to deenergize AC circuit”
To connect the rack with the AC distribution panel proceed the following steps:
– Remove the top cover of the rack carefully, avoid damages to the paint work.
– Refer to the site documentation for the required information about type and location
of the AC distribution panel.
– Check the actual distance between terminal block of the MSU and AC distribution.
– Cut the cable to the required length. Note: The protection earth wire (PE) must be
approx. 2 cm longer as the L1, L2, L3 and the N wires.
– Remove the outer insulation of the cable (approx. 150 mm) and cut back the wire
insulation (15 mm) at the end that is to be connected to the MSU terminal block.
– Equip each wire with a crimp wire end sleeve.
– Fit the wires into the terminals. Use a screwdriver for opening the terminal springs.
Check that all wires are proper fixed.
– Fix the cable with the clamp provided at rear of top of the rack.
The connection procedure of the power supply cable at the AC distribution panel
depends on the type and the manufacturer of the panel.
The Service1A Rack has to be connected with up to 3 -48 VDC lines to the tele- com-
munication equipment on site. The maximum current of each line is limited to 80 A.
If the equipment and the Service1A Rack stand close together, a prefabricated cable
(part of the cable kit S30864-X211-A140, cable no.443-1 / 443-2) can be used.
If the distance not exceed 5 m, the DC cables of the cable kit S30864-X211-A141 (cable
no. 443-1 / 443-2) can be installed. If the distance is longer than 5 m, the DC cables must
be prepared on side as shown in the scetch.
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Service 1A Rack External Cable Connections
60 mm 60 mm*
A50016-G5100-A461-01-7631 Id:0900d8058009a699 27
External Cable Connections Service 1A Rack
– Mark the outer insulation of the cable at the points, where it is passing the metal
mesh of the rubber profiles inside the cable feeding module.
– Strip back the outer insulation between the marked points (approx. 15 mm).
– Fix the cable at the stress relieving bracket of the cable feeding module with ties.
SMOKE RDO
14 13 12 11 4321
24 1
28 Id:0900d8058009a699 A50016-G5100-A461-01-7631
Service 1A Rack External Cable Connections
In addition, the alarm connection cable no. 444 has to be connected with the ACTC
24-pole terminal block. At the terminals as shown in Figure 29 the alarm signals for
Overvoltage Protection and the FAN units are provided.
The fan alarms ALFN0 and ALFN1 are supported after changing of the connection
position of the fan alarm wires at the rear side of the ACTC module only.
The rear side of the ACTC is accessible after the removal of the rear panel of the rack.
Change the connection position of the alarm wires no. 151 and 152 as shown in the
figure.
X3
X41
X5/X6
X4
X27
WARNING
!
To avoid the risk of electrical hazards, the Service1A Rack must be disconnected from
power supply sources. The battery breaker BR: 33 must be switched OFF.
A50016-G5100-A461-01-7631 Id:0900d8058009a699 29
External Cable Connections Service 1A Rack
18 17 16 15 65
ACTC pin no. Wire bundle no. Wire color Signal name
5 3 white OPVP_P
6 green OVP_M
15 turquoise AL_GND
16 violet ALFN1_P
17 4 white AL_GND
18 brown ALFN2_P
Route the alarm connection cable from the Service1A Rack to the telecommunication
equipment. Connect the alarm connection cable with the telecommunication equipment
in accordance to the installation rules of the manufacturer.
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Service 1A Rack Rack Completion
4 Rack Completion
The Service1A Rack is shipped including equipment components, pre-installed by the
manufacturer in accordance with the ordered customer configuration mandatory:
– Sub-rack, which holds several boards and modules
– AD-panel
– Backplane (multi-layer PC-board, that is mounted at the rear side of the AC/DC
subrack)
– Rack internal cabling
– FAN units
– AC/DC converters
– AC/DC controller
optional:
– Mounting kit for 19” link equipment (2 or 3 height units)
– Mounting kit for NTPM (2 units with 3 height units, side-by-side)
The (optional) backup batteries are planned for installation after setup of the rack on site.
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Rack Completion Service 1A Rack
If the Service1A rack‘s battery trays are equipped with MK:BATTFIXCB, before setup of
the batteries, the spacer strips (1) have to be placed at the rear and the front edge of the
battery tray. Additional spacer blocks (2) are used to provide a distance of 10 mm
between the batteries (see following figure).
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Service 1A Rack Rack Completion
bracket
spacer strips
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Rack Completion Service 1A Rack
WARNING
!
Only use insulated tools for connecting the cables to the battery terminals in order to
avoid accidental short circuits.
After all electrical connections are complete, setup the air vent system:
– Fix the short clear plastic tubes (1) at the air vent nipples of battery 2 and 3.
– Fix the longer plastic tubes (2) at the air vent nipples of battery 1 and 4.
– Connect the 4 tubes at the collector part (3).
– Connect the long clear plastic tube (4) at the collector part.
– Route the tube along the right side rack frame upwards through the cable feeding
module.
– The tube must be fixed at the rack frame by cable straps.
g NOTE
In order to avoid the accumulation of hydrogen gas, please make sure to install the
ventilation tube parts in a straight line and as short as possible, without any loops in
vertical direction.
34 Id:0900d805800a06ea A50016-G5100-A461-01-7631
Service 1A Rack Rack Completion
1 2 3 4
_
+ _
+ _
+ _ +
1
4
A50016-G5100-A461-01-7631 Id:0900d805800a06ea 35
Rack Completion Service 1A Rack
WARNING
!
Use only insulated tools to connect the cables to the battery nuts to avoid accidental
short circuits!
After all electrical connections are complete, setup the air vent system according to
Figure 39:
– Fix the short clear plastic tubes (1) at the air vent connector of batteries 2,3 and 4.
– Fix the longer plastic tubes (2) at the air vent connector of batteries 1.
– Connect the 4 tubes at the T-collector parts (3) and connect them with each other.
– Connect the long clear plastic tube (4) at the T-collector part of battery 4.
– Route the tube along the right side rack frame upwards through the cable feeding
module.
– The air vent tube must be fixed at the rack frame by cable ties.
g NOTE
In order to avoid the accumulation of hydrogen gas, please make sure to install the
ventilation tube parts in a straight line and as short as possible, without any loops in
vertical direction.
bracket
1 2 3 4
36 Id:0900d805800a06ea A50016-G5100-A461-01-7631
Service 1A Rack Rack Completion
blue black
temp-resistor cable
2
3
4
A50016-G5100-A461-01-7631 Id:0900d805800a06ea 37
Rack Completion Service 1A Rack
-48 V / +0 V DC
from Service1A AD Panel
LE breakers 25A
1 8
DC Panel
S30864-X215-A39, (twisted pair, blue: -48 Vdc, black: 0 Vdc)
PCM lines from/to BTSE *
(optional) alarm lines
from/to Microwave Antenna*
cable feeding module
LE0
LE1
LE2
LE3
LE4
LE5
Frame Microwave *) cable has to be prepared on site
Figure 40 Cabling Overview for Microwave Equipment
Additional hints for the connection of the microwave equipment:
– Use mesh screened twisted pair cables only for connections between the BTSE and
the microwave equipment inside the Service1A Rack.
– Strip back the outer insulation of the cables where they pass the cable feeding
module (approx.15 mm).
– Fix the cables at the metal bracket of the cable feeding module with cable ties.
Connect the microwave antenna cables to the indoor units as follows:
– Remove the front part of cable feeding module.
– Feed the microwave cable through the cable feeding module forward to the front
connectors of the microwave indoor units.
– Fix the microwave cables at the connectors.
– Bend the microwave cables into the correct position for easy closing of cable feeding
module.
– Mount the front part of feeding module in its original position.
– Fix each cable at the strain reliefs of the cable feeding module with cable ties.
– Connect the microwave power supply cable at the circuit breakers BR: 01-06 of the
LE-panel.
– Route the cable bundle forward to the link equipment devices.
– Cut the cables for the matching length and equip the end with device-specific con-
nectors.
38 Id:0900d805800a06ea A50016-G5100-A461-01-7631
Service 1A Rack Rack Completion
- 48 VDC
to OVPT / ABISCON
A50016-G5100-A461-01-7631 Id:0900d805800a06ea 39
Rack Completion Service 1A Rack
-48 V / +0 V DC
from Service1A AD Panel
LE breakers 25A
1 8
DC Panel
PCM lines from/to BTSE *
S30864-X211-A109
PCM lines from/to PSTN *
NTPM 0 NTPM 1
g NOTE
Use mesh screened twisted pair cables only for connections between the BTSE and
the PCM-INPUT connector of the frame F:NT and between the PCM-OUTPUT con-
nector and the PSTN.
Strip back the outer insulation of the cables where they pass the cable feeding
module (approx.15 mm).
40 Id:0900d805800a06ea A50016-G5100-A461-01-7631
Service 1A Rack Rack Completion
WARNING
!
The burning of rubbish should be avoided, as a burning of packaging material may give
off toxic gases.
g NOTE
For dehydrating the rack during transportation and storage, a bag filled with Silica
Gel is fitted into the rack by the factory. It is recommended to remove the bag,
because after a certain time the bag lost his function.
A50016-G5100-A461-01-7631 Id:0900d805800a06ea 41
Installation and Test Service 1A Rack
42 Id:0900d805800a08e9 A50016-G5100-A461-01-7631
Service 1A Rack Installation and Test
ACTC
180A
BR: 25-27
BR 33
FI BR: 28-30
BR: L1-L3
0V -48 V
BR01 BR06
A50016-G5100-A461-01-7631 Id:0900d805800a08e9 43
Maintenance Service 1A Rack
6 Maintenance
4 5 6 7 8 9 10 11 12 13
1 2 3
AC AC OK LED
DC DC OK LED
Batt Fail BAT Fail LED
Temp Temperature alarm LED
Reset Reset LED
V DC
System voltage measurement (VDC)
DCBCTRLA
Figure 45 LED Status Indication of the DCBCTRL
g NOTE
A fault of the DCBCTRL modules does not interrupt the function of the power supply
modules.
44 Id:0900d805800a0a3f A50016-G5100-A461-01-7631
Service 1A Rack Maintenance
WARNING
!
If power is connected to the system and an internal FAN has to be replaced, first pull it
out to a slight extent so the FAN is disconnected from power. Wait with pulling it out com-
pletely until the fan blades have stopped rotating to avoid injury.
With regard to acceptable failure rates, it is recommended to replace a FAN when its
total operating time exceeds 9 years at an average FAN temperature of 40°C.
Under extreme environmental stress with FANs exposed to an average temperature of
70°C, this time period reduces to 2 1/2 years.
Mark the replaced FAN unit as defective.
6.2.3 Batteries
The AC/DC system supports battery capacity tests at the DCBCTRL (see Figure 45).
It is recommended to make an annual quick battery back-up test by cutting of the base
station from AC power supply. This is to make sure that the batteries are still intact
(quick check only) and the LVD Relais is still making a good electrical contact.
It is recommended to check annually whether any battery nuts have loosened and to re-
tighten them (if necessary) to the recommended torque values given under see section
4.2
Battery service life, operating temperature:
According to EUROBAT, the end of battery service life is reached when the current
battery capacity value has fallen below 80% of nominal battery capacity.
An increase of 10°C in average battery operating temperature effects a 50% reduction
in battery service life.
A50016-G5100-A461-01-7631 Id:0900d805800a0a3f 45
Maintenance Service 1A Rack
That means, that a battery service life of 10 years (20°C), declared by the manufacturer,
the service life will only be 5 years if the average battery operating temperature is
actually about 30°C.
Battery service life is also limited by discharge cycles:
Oerlikon 12CP80, Oerlikon 12C@2000 (1h,100%) " 300 times;
Hawker 12V92F (1h,100%) " 300 times
For replacement of battery sets proceed in accordance to section 4.2.
46 Id:0900d805800a0a3f A50016-G5100-A461-01-7631
Service 1A Rack Appendix
7 Appendix
The correct disposal and separate collection of your old appliance will help prevent
potential negative consequences for the environment and human health. It is a precon-
dition for reuse and recycling of used electrical and electronic equipment.
For more detailed information about disposal of your old appliance, please contact your
sales representative.
The statements quoted above are only fully valid for equipment which is installed in the
countries of the European Union and is covered by the directive 2002/96/EC.
Countries outside the European Union may have other regulations regarding the
disposal of electrical and electronic equipment.
All electrical and electronic products should be disposed of separately from the
municipal waste stream via designated collection facilities appointed by the government
or the local authorities.
A50016-G5100-A461-01-7631 Id:0900d805800a0a48 47
Appendix Service 1A Rack
48 Id:0900d805800a0a48 A50016-G5100-A461-01-7631