We reserve all rights in this document and the information therein.

Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Guangzhou Hangtong Shipbuilding and

Shipping Co., Ltd
5600 DWT Oil Tanker 6

Commissioning Procedure, Drive System

Project:
External doc. no.: 5600DWT Oil Tanker 6
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112203\11SGHT112203PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
1
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Revision
Rev. Prep. Check. Appr.
Date Reason for issue
Ind. By By By
00 2011-08-18 For Information LK SA SA

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
2
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Table of Content
1.  General ............................................................................................................................................... 5 

2.  HSE (Health, Safety & Environment) ................................................................................................ 6 

3.  Definition of Responsibility .............................................................................................................. 6 

3.1  Definition of ABB Responsibility ................................................................................................... 6 
3.2  Definition of Shipyard Responsibility ............................................................................................ 6 

4.  Utilities and tools ............................................................................................................................... 7 

4.1  Commissioning tools supplied by ABB: ........................................................................................ 7 
4.2  Tools supplied by shipyard: .......................................................................................................... 7 
4.3  Other requirements: ...................................................................................................................... 7 

5.  Commissioning documents .............................................................................................................. 7 

6.  Preparation for Commissioning (Project Management Input) ....................................................... 8 

7.  Preconditions for Commissioning (Site Management Input) ........................................................ 9 

8.  Installation Checking of Drive System .......................................................................................... 10 

8.1  Equipment Data .......................................................................................................................... 10 
8.1.1  Feeder breakers .................................................................................................................. 10 
8.1.2  Transformers ....................................................................................................................... 11 
8.1.3  Drives .................................................................................................................................. 12 
8.1.4  Motors ................................................................................................................................. 14 
8.1.5  Braking resistors .................................................................................................................. 20 
8.1.6  Assignment switches ...........................................................................................................21 
8.1.7  Power cables ....................................................................................................................... 22 
8.2  Site Conditions ........................................................................................................................... 25 
8.2.1  Cleanness ........................................................................................................................... 25 
8.2.2  Ambient conditions .............................................................................................................. 26 
8.3  Visual inspection for damage ..................................................................................................... 27 
8.4  Detailed inspection of installation ............................................................................................... 28 
8.4.1  Transformers ....................................................................................................................... 28 
8.4.2  Motors ................................................................................................................................. 30 
8.4.3  Braking Resistors ................................................................................................................ 31 
8.4.4  Drives .................................................................................................................................. 32 
Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
3
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67
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8.4.5  DCUs ................................................................................................................................... 38 

8.4.6  RCS ..................................................................................................................................... 39 
8.5  Power supplies ........................................................................................................................... 40 

9.  Cold commissioning of drive system ............................................................................................41 

9.1  Transformers .............................................................................................................................. 41 
9.2  Drives ......................................................................................................................................... 42 
9.2.1  Auxiliary supply and internal distribution ............................................................................. 42 
9.2.2  Cabinet and motor space heaters ....................................................................................... 44 
9.2.3  Software and parameters .................................................................................................... 45 
9.2.4  Main contactor control and local emergency stop ............................................................... 46 

10.  Hot commissioning of drive ........................................................................................................ 47 

10.1  Liquid Cooling Unit ..................................................................................................................... 47 
10.1  Cooling Fans .............................................................................................................................. 49 
10.2  Energizing the drive .................................................................................................................... 50 
10.3  Motor start-up ............................................................................................................................. 52 

11.  Commissioning of DCUs and RCS ............................................................................................. 54 

11.1  Power ......................................................................................................................................... 54 
11.2  Software download and hardware check .................................................................................... 55 
11.3  Signal test ................................................................................................................................... 57 
11.4  Process functions ....................................................................................................................... 58 
11.4.1  Drive supervision and control functions ............................................................................... 58 
11.4.2  Drivebus communication ..................................................................................................... 60 
11.4.3  Transformer supervision and protection functions .............................................................. 61 
11.4.4  Motor supervision and protection functions ......................................................................... 62 
11.4.5  Main power supervision functions ....................................................................................... 63 
11.4.6  Remote Control ................................................................................................................... 64 

12.  Sea Trial ........................................................................................................................................ 66 

13.  Software and Parameter Backups .............................................................................................. 66 

14.  Final documentation .................................................................................................................... 67 

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
4
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67
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1. General
This document describes the commissioning of the propulsion and cargo pump drive system
consisting of ACS800 frequency converter drives, drive transformers, motors, drive control units
and remote control system.
The purpose of commissioning is to make the equipment ready for operation, and demonstrate
that it functions as documented.
After the commissioning is finished the customer receives a commissioning report. When the
report is properly filled in, the warranty time is initiated. The condition for proper warranty is that
the commissioning report together with the parameter files is sent to ABB Marine department.
Commissioning of the thrusters drive system must only be done by properly skilled, trained and
certified engineers.
Before commissioning begins, certain preconditions must be met as described in the relevant
sections of this document. Verification of these preconditions is referred to as pre-
commissioning.
Commissioning of the drive system is divided into three stages: “cold" and "hot" commissioning
of the drives, and commissioning of the DCUs.

Cold Commissioning
 Internal cabling, auxiliary voltage, converter cooling system
 Drive I/O, insulation resistance measurements, feeder breaker control
 SW parameterization

Hot Commissioning
 Charging converter, first start, no-load tuning and running tests
 Testing with remote control system
 Load tests: tuning controllers, mechanical operation and heat run

DCU Commissioning
 Commissioning of the Drive Control Units (DCUs)

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
5
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2. HSE (Health, Safety & Environment)

 ABB personnel working at site are required to abide by all ABB and customer HSE
regulations as well as local laws.
 The customer is responsible for site HSE management, including implementing safe
working plans and procedures.
 SWA (Safe Work Analysis) shall be performed for all jobs.
 All safety instructions and warnings in the equipment manuals shall be respected.

3. Definition of Responsibility
3.1 Definition of ABB Responsibility
ABB will be responsible for allocating a skilled commissioning engineer for performing the
commissioning activities as herein described. This includes the availability of a commissioning
engineer in the foreseen commissioning stages.
3.2 Definition of Shipyard Responsibility
The shipyard is responsible for the overall organization of all tasks, including coordination with
other suppliers. This implies that each activity is planned and performed in a structured manner
with the associated supplier(s) present when system interfaces or dependent tasks are to be
performed.
Yard shall communicate updated schedules to the ABB project organization according to the
agreed procedure. Unless otherwise agreed ABB and the commissioning engineer demand 15
days prior notice in which to be finally confirmed 7 days in advance.

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
6
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

4. Utilities and tools

The following utilities and tools are required.

4.1 Commissioning tools supplied by ABB:

 Hand tools
 Testing tools as required

4.2 Tools supplied by shipyard:

 Hand lamps, ladders
 Tools on request from ABB (i.e. drill, etc.)
 Megger instrument (1000VDC & 500VDC)
 Walkie-talkie
 Personnel to assist when needed

4.3 Other requirements:

 Safe storage for document and tools at site
 Office desk and access to telephone and internet

5. Commissioning documents
The commissioning engineer will bring a hard copy of the documentation for the drive
system. This will be used for testing during commissioning, and marked up as appropriate.
The commissioning engineer will also have access to soft copies of documentation for the
other systems which are included in the ABB delivery.

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
7
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

6. Preparation for Commissioning (Project Management Input)

The following items must be prepared before the start of commissioning:

Motor parameters and test reports are available

Commissioning CD with EDMS and FAT documentation is available
Commissioning document folder available
Job cards for carry-over work prepared and sent
Pre-setting of parameters is available
Commissioning spares are available or sent
Special tuning instructions (Toolbox) are available
Commissioning program is available
Instructions for commissioning are received
Preparative work for possible drive upgrade is done
Latest updates of SW are received

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
8
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

7. Preconditions for Commissioning (Site Management Input)

The following preconditions must be fulfilled before the commissioning of the drive can
start.

Commissioning preparation meeting held between ABB and shipyard

The drives are installed and connected according to the installation manuals
The main switchboard is ready for operation
The drive transformers are installed and connected according to the
installation manuals
The motor is installed, aligned, uncoupled and ready for operation according
to the motor manuals. An official installation report must be available
Grounding cables of transformers, converter and motor are connected
All cable screens are connected
Insulation of cables, transformers and motor has been tested and complies
with the specification. An official test report must be available. Insulation test
of the converter is already performed in factory and therefore need not be
repeated
Main power supply is available
The motor driven load (process) is ready for coupling and operation
Vessel cooling systems available

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
9
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

8. Installation Checking of Drive System

8.1 Equipment Data

Equipment data shall be verified and recorded in the tables below.

8.1.1 Feeder breakers

Drive feeder 1:
Manufacturer ABB

Type Code

Voltage

Current

Frequency

Drive feeder 2:
Manufacturer ABB

Type Code

Voltage

Current

Frequency

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
10
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

8.1.2 Transformers
Drive transformer 1:
Manufacturer ABB

Type Code

Serial number

Rated Power

Rated Voltage

Frequency

Vector Group

Impedance

Insulation Class

Drive transformer 2:
Manufacturer ABB

Type Code

Serial number

Rated Power

Rated Voltage

Frequency

Vector Group

Impedance

Insulation Class

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
11
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

8.1.3 Drives
Drive lineup 1:
Function Location Serial number

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
12
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
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 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Drive lineup 2:
Function Location Serial number

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
13
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
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8.1.4 Motors
Propulsion motor 1:
Manufacturer ABB

Type Code

Serial number

ABB Project Number

Rated Power

Rated Voltage

Rated Speed

Rated Current

Power Factor

Efficiency

Direction of Rotation

Insulation Class

Mounting Arrangement

Bearing Type

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
14
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Propulsion motor 2:
Manufacturer ABB

Type Code

Serial number

ABB Project Number

Rated Power

Rated Voltage

Rated Speed

Rated Current

Power Factor

Efficiency

Direction of Rotation

Insulation Class

Mounting Arrangement

Bearing Type

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
15
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Bow thruster motor:

Manufacturer ABB

Type Code

Serial number

ABB Project Number

Rated Power

Rated Voltage

Rated Speed

Rated Current

Power Factor

Efficiency

Direction of Rotation

Insulation Class

Mounting Arrangement

Bearing Type

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
16
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
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 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Cargo pump motor 1:

Manufacturer ABB

Type Code

Serial number

ABB Project Number

Rated Power

Rated Voltage

Rated Speed

Rated Current

Power Factor

Efficiency

Direction of Rotation

Insulation Class

Mounting Arrangement

Bearing Type

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
17
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
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 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Cargo pump motor 2:

Manufacturer ABB

Type Code

Serial number

ABB Project Number

Rated Power

Rated Voltage

Rated Speed

Rated Current

Power Factor

Efficiency

Direction of Rotation

Insulation Class

Mounting Arrangement

Bearing Type

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
18
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Cargo pump motor 3:

Manufacturer ABB

Type Code

Serial number

ABB Project Number

Rated Power

Rated Voltage

Rated Speed

Rated Current

Power Factor

Efficiency

Direction of Rotation

Insulation Class

Mounting Arrangement

Bearing Type

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
19
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
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 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

8.1.5 Braking resistors

Braking resistor 1:
Manufacturer

Type Code

Rated Power

Rated Voltage

Rated Current

Braking resistor 2:
Manufacturer

Type Code

Rated Power

Rated Voltage

Rated Current

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
20
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
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 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

8.1.6 Assignment switches

Assignment panel 1:
Manufacturer

Type Code

Rated Voltage

Rated Current

Assignment panel 2:
Manufacturer

Type Code

Rated Voltage

Rated Current

Assignment panel 3:
Manufacturer

Type Code

Rated Voltage

Rated Current

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
21
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
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8.1.7 Power cables

From drive transformer to drive 1:
Manufacturer

Type

Number of parallel runs

Length

From drive transformer to drive 2:

Manufacturer

Type

Number of parallel runs

Length

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
22
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
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 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Propulsion motor 1 cables:

Manufacturer

Type

Number of parallel runs

Length (inc. assignment panel)

Propulsion motor 2 cables:

Manufacturer

Type

Number of parallel runs

Length (inc. assignment panel)

Bow thruster motor cables:

Manufacturer

Type

Number of parallel runs

Length (inc. assignment panel)

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
23
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Cargo pump motor 1 cables:

Manufacturer

Type

Number of parallel runs

Length (inc. assignment panel)

Cargo pump motor 2 cables:

Manufacturer

Type

Number of parallel runs

Length (inc. assignment panel)

Cargo pump motor 3 cables:

Manufacturer

Type

Number of parallel runs

Length (inc. assignment panel)

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
24
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
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8.2 Site Conditions

8.2.1 Cleanness
Construction works must be finished in the rooms where the drive system equipment is
installed. Cable openings should be closed to avoid dust entering into the converter
cabinets and transformer and motor enclosures.
The rooms must be clean and free of dust. Waste from any installation work must be
removed. Before any equipment is energised, it must be checked that foreign objects and
dust have been removed from the cabinets and enclosures. It is very important that the
cabinets and enclosures are free of dust to prevent weakening of the busbar insulation.
The motor area must be cleaned so that it is safe to run the motors. All waste that can be
in contact with the shaft must be removed. Safety barriers must be set up to prevent
people from coming in contact with moving parts during testing.
The cleanness of the equipment and the safety barriers should be checked repeatedly
during commissioning and each commissioning engineer should check these before
starting to work.

Construction work has finished

Painting work inside the rooms has been finished and equipment has not
been painted inside.
Cable termination work is complete
Converter rooms are clean
Converter cabinets are cleaned of dust and foreign objects
Motor enclosures and area are cleaned of dust and foreign objects
Transformer enclosures and area are cleaned of dust and foreign objects
Braking resistor enclosures and area are cleaned of dust and foreign objects
Assignment panels and areas and cleaned of dust and foreign objects

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
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8.2.2 Ambient conditions

Ambient factors such as temperature, relative humidity, air contamination, shock and
vibration must be in compliance with the stated maximum permissible levels.
Requirements for ambient condition can be found in the technical specification of the
equipment. The cooling and ventilation systems must be in operation in all rooms.

The ambient operating conditions are within the allowed limits

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
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8.3 Visual inspection for damage

Before the drive system can be commissioned it is necessary to inspect all system
components carefully for damage which may have occurred during transport, storage or
installation.
Any damage found must be photographed and reported (Warranty report).

Drive transformers are without visible damage

Drives are without visible damage
Braking resistors are without visible damage
Assignment panels are without visible damage
Motors are without visible damage
DCU cabinets are without visible damage
Propulsion control consoles are without visible damage

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
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8.4 Detailed inspection of installation

The mechanical installation and the electrical connections of the converter, transformer,
motor and braking resistor (if applicable) should be checked against the manufacturer’s
installation instructions and documentation.

8.4.1 Transformers

Units have been fixed properly to the deck

Units are mounted with required clearance according to dimension drawing
Power cables are led through specified cable entries into the enclosures
Power cables are fixed inside enclosures to dedicated support
Power cable shield ends and armour are connected to PE terminals
All cable cores terminated with cable lugs to corresponding busbars,
bolts are tightened with proper torque and torque marked
Unused cable openings are closed
Grounding cables are connected
Auxiliary power and control cables led into auxiliary termination boxes
Auxiliary power and control cables ends are terminated and fastened properly
to corresponding terminals
Control cable shields are isolated from ground at the transformers
All covers for the power cable terminals or terminal boxes in the transformers
are closed
Winding and power cable insulation resistance is measured, measurement
report is available

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
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Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
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Note the following data for drive transformer 1:

Resistance between busbar and PE:
Resistance between busbars:

Note the following data for drive transformer 2:

Resistance between busbar and PE:
Resistance between busbars:

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
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8.4.2 Motors

Units have been properly fixed to foundation

Units are mounted with required clearance according to dimension drawing
Power cables are led through specified cable entries into the main terminal
boxes
Power cable shield ends and armour are connected to PE terminals
All cables cores terminated with cable lugs to corresponding busbars,
bolts are tightened with proper torque and torque marked
Unused cable openings are closed
Grounding cables are connected
Auxiliary power and control cables led into auxiliary termination boxes
Auxiliary power and control cables ends are terminated and fastened
properly to corresponding terminals
Control cable shields are isolated from ground at the motors
All covers for the power cable terminals or terminal boxes in the motor are
closed
Winding and power cable insulation resistance is measured, measurement
report is available
No visible water leakage from the water-cooled motors
Bearings is lubricated, e.g. filled with grease
Motors are properly aligned and record is available

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
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8.4.3 Braking Resistors

Units have been fixed properly to the deck

Units are mounted with required clearance according to dimension drawing
Cables are led through specified cable entries into the enclosures
Power cable shield ends and armour are connected to PE terminals
Power and control cables ends are terminated and fastened properly to
corresponding terminals
Unused cable openings are closed
Grounding cables are connected
Resistor element and power cable insulation resistance is measured,
measurement report is available

Note the following data for brake resistor 1:

Resistance between inputs:
Resistance between input and PE:

Note the following data for brake resistor 2:

Resistance between inputs:
Resistance between input and PE:

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
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8.4.4 Drives

8.4.4.1 Mechanical Installation

Deck and bulkhead behind of non-flammable material

Deck flatness deviation is less than 5mm over 3m
Units have been fixed properly to deck and bulkhead
Units are mounted with required clearance according to dimension drawing
Doors can be open and locked properly
Transport sections are joined properly (misalignment within limits) and
fastened together
Internal cooling water pipes are connected with factory-supplied connectors
All busbars are aligned and connected; bolts tightened and torque marked
All openings are sealed
Raw water connection according to documentation
Protection covers inside converter cabinets are in place

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
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8.4.4.2 Liquid cooling unit (LCU)

Note the following data for drive 1:
Serial numbers of the cooling motors:

Rating plate data of the motors:

Serial numbers of the cooling pumps:

Rating plate data of the pumps:

Note the following data for drive 2:

Serial numbers of the cooling motors:

Rating plate data of the motors:

Serial numbers of the cooling pumps:

Rating plate data of the pumps:

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
33
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8.4.4.3 Electrical installation: Main power

Supply power cable type is according to requirements in drive manual

Motor power cable type is according to requirements in drive manual
Motor cable screen has cross-section at least 50 % of one phase conductor (or
additional grounding wire is installed)
Supply and motor cable are in separate trays and routed away from other cables
with specified distance, crossing of control and power cables at angle of appr. 90°
Cabling from transformer to each drive input is physically
identical considering cable type, cross-sectional area, and length

All power cables to each motor are physically identical considering cable type,
cross-sectional area, and length
Supply and motor power cable led through conductive EMC sleeves into cabinet,
EMC sleeve has contact to outer shield
Cable shield ends and armour are connected to PE terminals
All cables cores terminated with cable lugs to corresponding busbars,
bolts are tightened with proper torque and torque marked
Unused cable openings are closed
Converter grounding cable is connected
Insulation resistance between DC busbars is measured
Insulation resistance between DC busbars and PE is measured
Commissioning of the main switchboard is complete and report is available

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
34
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 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Note the following data for drive 1:

Resistance between DC busbar and PE (R>=100kOhm): ______________
Resistance between DC busbars (R= ∞): ______________

Note the following data for drive 2:

Resistance between DC busbar and PE (R>=100kOhm): ______________
Resistance between DC busbars (R= ∞): ______________

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
35
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8.4.4.4 Electrical installation: Auxiliary power and control

Aux power and control cables are according to requirement in manual

Cables is led through EMC lead-through plates, cable shields have contact to
the conductive cushions, lead-through plates are tightened and fastened
Cable is routed inside cabinet in dedicated cable trays/ducts
Cables ends are terminated and fastened properly to corresponding terminals
Bending radius of fibre optic cable is within specification
Cable shield ends are connected to PE
Unused/spare cables are connected to PE
Unused cable openings are closed

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
36
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8.4.4.5 Electrical installation: Internal connections

Cables are not damaged

Cable pulled through the right cable ducts
Cables are terminated and fastened properly to correct terminals

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
37
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8.4.5 DCUs

DCU cabinets are fixed correctly to the deck

Space is available to fully open cabinet doors
Signal cables are of recommended types
Cable is routed inside cabinet in dedicated cable trays/ducts
The bending radius of optical fibre cables is within specifications
Cables ends are terminated and fastened properly to corresponding terminals
Cable armour is connected to PE
Cable shields are connected to IE
Unused/spare cables are connected to PE
Cabinets are grounded to deck

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
38
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8.4.6 RCS

Equipment is mounted properly in shipyard’s consoles (where applicable)

Consoles are fixed correctly to deck
Space is available for maintenance access around consoles
Signals cables are of recommended types
Cable is routed inside cabinet in dedicated cable trays/ducts
Cables ends are terminated and fastened properly to corresponding terminals
Cable armour is connected to PE
Unused/spare cables are connected to PE
Consoles are grounded to deck

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
39
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8.5 Power supplies

The following power supplies must be connected to the equipment and available for use.

Transformers: Space heater supply

Drives: Main power 690 V
Drives: Control power 230 V
Drive 1: Space heater supply 230 V
Assignment panels: Control power 230 V
DCU cabinets: Control power 230 V
RCS: Control power 230 V

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
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9. Cold commissioning of drive system

The drive system must have passed the installation checks described in the preceding
chapter before the cold commissioning is begun.

9.1 Transformers
Besides this document, the start-up procedures given in the transformer manual must be
followed. The instrumentation of the transformers will be checked during commissioning
of the receiving systems (DCU and/or IAS).

Space heater power is supplied, heater elements are heating up

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
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Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
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9.2 Drives
Besides this document, the start-up procedures given for the drive units must be followed.
Information regarding the different units can be found in the following manuals:
- ACS800 Hardware Manual
- ACS800 User’s Manual Diode Supply Sections
- ACS800 User’s Manual Water Cooling Unit
- ACS800 Firmware Manual System Application Program 7.x

Drive self-monitoring will be checked together with the supervision functions of the ACS800
control.

9.2.1 Auxiliary supply and internal distribution

No power must ever be switched on to the drive without the permission of the ABB
commissioning engineer. This includes main power, control power and heater
supplies.
Switch off all control power and heater supply circuit breakers and disconnectors
inside the drive, and remove power connections from control boards, before
proceeding to power up the drive.

Heater supply voltage is according to specification

Control voltage is according to specification

Note the following data for drive 1:

Heater supply voltage and frequency:
Control supply voltage and frequency

Note the following data for drive 2:

Heater supply voltage and frequency:
Control supply voltage and frequency

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
42
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Turn control power supply on and switch on power distribution within the drive by closing
the circuit breakers and disconnectors one by one.

Control power distribution circuits OK

24Vdc circuits OK

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
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Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
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9.2.2 Cabinet and motor space heaters

NB: The cabinet and motor heaters switch on automatically when the drive or motor
is stopped.
Switch off all heater circuit breakers before switching on the heater supply.

Switch the heater circuit breakers one by one and check the heater elements for correct
function.

Cabinet heater elements are powered and heat up

Motor space heaters are powered and heat up

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
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9.2.3 Software and parameters

Before start up of the converter, the latest software version and project related parameters
have to be downloaded to the control boards.

Firmware and project related parameters are downloaded to DSU control

board.
Firmware and project related parameters are downloaded to INU control
board.
Firmware and project related parameters are downloaded to WCU control
board.

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
45
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9.2.4 Main contactor control and local emergency stop

In this test, the control inputs of the main contactors are tested.
The local emergency stop circuits function by tripping the main contactor of the drive, and
require a local reset before the drive can be restarted. When the DC switch between
drives is closed, each emergency stop circuit will trip the contactors of both drives.
This test must be performed before applying main power to the drive for the first time. The
remaining emergency stop buttons will be tested before running the motors.

Main contactors respond to open and close commands

Local emergency stop circuits trip main contactor
Main contactor is interlocked until local reset is performed
When DC switch is closed, each local E stop circuit trips both contactors

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
46
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10. Hot commissioning of drive

Before main power is switched on to the drives, the cold commissioning must be
completed and all possible faults eliminated. All doors and protective cover plates must be
properly closed and all preparatory works such as inspections, measurements and I/O
signal tests must be done. Lock the local emergency stop buttons in the active position,
and verify that the main contactors are open before switching on the main power.
Never switch on the main power to the drives without the permission of ABB’s
commissioning engineer.

10.1 Liquid Cooling Unit

Main power is required to run the cooling pumps. The pressure measurements must be
checked repeatedly during commissioning.

Coolant for internal cooling circuit is within ABB specification

Installation check and start-up procedure described in ACS 800 Water
Cooling Unit User’s Manual has been followed
No visible leaks inside the converter cabinets
LCU is ready for operation

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
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Note the following data for drive 1:

Amount of coolant filled: _______________
Amount of inhibitor used: _______________
Base pressure after filling: _______________
Inlet pressure while pump running: _______________
Outlet pressure while pump running: _______________

Note the following data for drive 2:

Amount of coolant filled: _______________
Amount of inhibitor used: _______________
Base pressure after filling: _______________
Inlet pressure while pump running: _______________
Outlet pressure while pump running: _______________

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
48
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10.1 Cooling Fans

Cooling fans start automatically when main power is switched on the drive. Switch the
cooling fan circuit breakers on one by one and check that all fans are working.

All cooling fans rotate freely in the right direction and the air flows upwards

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
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10.2 Energizing the drive

Before energizing the drives, start the LCUs in service mode. The external cooling water
to the drives must be running during this test. The main contactor control signals from the
DCU must be bypassed.
Energize the drives by turning the breaker control switch first to the Start position, then to
the on position. Record the DC voltage and monitor the control and feedback signals to
and from the main contactors. Switch off the drives by turning the breaker control switch to
the off position. Energize the drives again, then retest the local emergency stop circuits.

DC bus is charged and DC voltage stabilises

The main contactors are closed after the DC bus is charged
Settings of the bender relays are correct
Voltage readings on the DSU door and CDP panel have been checked
Auxiliary transformer output voltage is within specifications

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
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Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
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Note the following data for drive 1:

AC voltage on door instruments: _______________
Charging time: _______________
DC voltage in CDP panel: _______________
Insulation limit Alarm1: _______________
Insulation limit Alarm2: _______________
Insulation value: _______________
Auxiliary voltage: ______________

Note the following data for drive 2:

AC voltage on door instruments: _______________
Charging time: _______________
DC voltage in CDP panel: _______________
Insulation limit Alarm1: _______________
Insulation limit Alarm2: _______________
Insulation value: _______________
Auxiliary voltage: ______________

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
51
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

10.3 Motor start-up

When starting each motor for the first time ensure that right motor data are entered in the
parameter settings and all limits are set to safe values. The motors must not be coupled to
the driven equipment. The LCU must be started in service mode. The external cooling
water to the drives and motors must be running.
Start up all motors, following the start-up procedure given in the User’s and Firmware
Manual.

First start done

ID run completed, record available
Motor direction of rotation checked and compared to specified direction of
driven equipment
Preliminary tuning of speed controller done
Motor run up to maximum speed

Note the following data for propulsion motor 1:

Motor rotation direction (positive): _______________
Direction for ahead propulsion _______________

Note the following data for propulsion motor 2:

Motor rotation direction (positive): _______________
Direction for ahead propulsion _______________

Note the following data for bow thruster motor:

Motor rotation direction (positive): _______________
Direction to turn ship to starboard _______________

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
52
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Note the following data for cargo pump motor 1:

Motor rotation direction: _______________
Required direction for pump _______________

Note the following data for cargo pump motor 2:

Motor rotation direction: _______________
Required direction for pump _______________

Note the following data for cargo pump motor 3:

Motor rotation direction: _______________
Required direction for pump _______________

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
53
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

11. Commissioning of DCUs and RCS

11.1 Power
Switch off all AC and DC circuits breakers in the DCU cabinets and remote control
consoles, then switch on the control power.

Control power supply voltage is according to specification

Switch on the AC circuit breakers one by one, then the DC circuits breakers one by one.

AC control power circuits are OK

DC control power circuits are OK

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
54
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

11.2 Software download and hardware check

The DCU controller hardware must be set up correctly before testing of the application
software can begin.

Correct firmware downloaded to DCU controllers and local panels

IP addresses set for controllers, local panels and Ethernet switches
Application software downloaded successfully to controllers and panels
No controller hardware faults evident in Control Builder
Ethernet communication between DCUs is running with redundancy
Ethernet communication to IAS is running with redundancy
Drivebus communication to each drive module is running
Local panels are communicating with controllers
Communication failure alarm is triggered by removal of any bus cable

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
55
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Note the following data:

AC800M firmware version:
Local panel firmware version:
Controller IP addresses:

Local panel IP addresses:

Ethernet switch IP addresses:

Controller total load:

Controller cyclic load:

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
56
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

11.3 Signal test

Test every hardwired input and output signal to the DCU for correct functionality:
 Inversion of digital signals
 Scaling of analog signals
 Correct indication on local panel (where applicable)
 Correct local alarm (where applicable)
 Correct group alarm to IAS (where applicable)

Hardwired signals function correctly

Comments:

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
57
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

11.4 Process functions

All external signals must be tested by ABB’s commissioning engineer before proceeding
to test process functions. Depending on the torque required to turn the uncoupled motor, it
may not be possible to perform the power limitation tests before the motor is coupled to
the driven equipment. In that case these tests must be delayed until after coupling.

11.4.1 Drive supervision and control functions

Check that the following conditions of the drive are detected and indicated correctly by the
DCU.

Emergency stop loop failure alarm

Breaker control on
Main contactor closed
Earthing switch open
Heater main switch off alarm
Control voltage not OK
Auxiliary voltage not OK
Insulation monitoring alarms 1 and 2
Emergency stop active
INU fans not OK
Main contactor control from DCU

Comments:

Sign ABB Sign Customer

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
58
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
59
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

11.4.2 Drivebus communication

Drivebus communication with each drive unit must be verified by checking the received
data against the data in the drive controllers.

All status variables received from DSU

All status variables received from LCU
Main control word sent to LCU
LCU control functions correctly
All status variables received from INUs
Main control word, reference and mode selector sent to INUs
Remote control of INUs functions correctly

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
60
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

11.4.3 Transformer supervision and protection functions

Test temperature supervision and protection by forcing the winding temperature values
using Control Builder.

Winding temperature signals OK

Winding over-temperature alarm OK
Winding over-temperature limitation OK
Winding over-temperature trip OK

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
61
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

11.4.4 Motor supervision and protection functions

Test temperature supervision and protection by forcing the temperature values using
Control Builder.

Cooling water leakage alarm

Winding temperature readings OK
Bearing temperature readings OK
Winding over-temperature alarm OK
Winding over-temperature limitation OK
Winding over-temperature trip OK
Bearing temperature alarm OK
Bearing temperature limitation OK
Bearing temperature trip OK
Bearing temperature alarm OK from other propulsion motor
Bearing temperature limitation OK from other propulsion motor
Bearing temperature fault OK from other propulsion motor

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
62
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

11.4.5 Main power supervision functions

Test functionality during start, running and stop of drive.

Propulsion feeder position (start interlock when open)

Main contactor position
Power limitation based on limit signal from PMS
Power limitation based on low frequency

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
63
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

11.4.6 Remote Control

Verify the control functions as described in functional description. Perform the tests from
bridge consoles (propulsion and bow thruster) and from cargo control room (cargo
pumps).
Start prevention:
Start prevention conditions according to functional description, ‘Ready to Start’
indication to remote system low when start prevention active, drive does not start
on start command from remote system
Start command:
Drive system executes the start-up sequence and enters the running status,
‘Running’ indication to remote system, no alarm
Stop command:
Drive system executes the stop sequence and enters the stop status, ‘Stop’
indication to remote system, no alarm
Reference command:
Drive is following the reference command from remote system on defined
acceleration/deceleration ramps in respective control mode, speed/power does not
exceed upper and lower limits, motor speed/power/torque indication to remote
system
Reset:
Alarm/Fault status can be reset
Safety Override command:
Override of trip condition according to functional description, drive does not trip,
‘Safety Override’ status to remote system
Trip:
Trip condition according to functional description , drive stops, ‘Fault’ status to
remote system

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
64
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
65
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

12. Sea Trial

The sea trial is performed according to the Sea Trial Procedure document.

13. Software and Parameter Backups

Final parameter and software backups have to be attached to the commissioning record
and send to marine office.

Final parameter backup of WCU done and sent

Final parameter backup of DSU done and sent
Final parameter backup of INU done and sent
Final software backup of PLC program done and sent
Final software backup of local panel program done and sent

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
66
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67
 We reserve all rights in this document and the information therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden Copyright 2011 ABB

14. Final documentation

The following documents and data must be completed and sent back to the lead engineer.

Project documentation binder, including:

 Hand over reports
 Commissioning report (this document)
 Job cards for carry-over work
 Warranty Report
Drawings with mark-ups
THD Measurement record
Sea Trial Report

Comments:

Sign ABB Sign Customer

Date Date

Project:
External doc. no.: 5600DWT Oil Tanker
Customer:
Doc. kind : Commissioning Instruction Guangzhou Hangtong Shipbuilding and
Shipping Co., Ltd.
Hull No. \ P.O.
Title : Commissioning Procedure, Drive System No.:
HT112201\11SGHT112201PROPULSION
Resp. dept.: SGIND \ Marine
Doc. no.: Lang.: Rev ind.. Page:
67
ABB Pte Ltd 3BTG611013-4008 en 00 No. of p.:
67