GROUP 2 ELECTRICAL CIRCUIT

32074EL03

4-3
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible link〔CN-60〕
Fuse box〔No.1〕 l/conn〔CN-8(12)〕 Start switch〔CS-2(1)〕
Power relay〔CR-35(30)]
Fuse box〔No.2〕 I/conn〔CN-10(6)〕 Room lamp〔CL-1(2)〕 Door switch〔CS-1〕
Cassette radio〔CN-27(11)〕
Fuse box〔No.3〕 I/conn〔CN-11(5)〕 Relay(Hi, M2)
Fuse box〔No.4〕 I/conn〔CN - 5(4)〕 I/conn〔CN -17(5)〕 Wiper motor controller
〔CN-141(7)〕
Wiper motor〔CN-21(4)〕
Fuse box〔No.5〕 CPU controller〔CN-50(7)〕
Fuse box〔No.6〕 l/conn〔CN-11(4)〕 AC & Heater controller〔CN -116(3, 4)〕
※ I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND (Battery 1EA) 10~12.5V

② - GND (Battery 2EA) 20~25V
OFF OFF
③ - GND (Battery 2EA) 20~25V
④ - GND (Fusible link) 20~25V

※ GND : Ground

4-4
POWER CIRCUIT

32074EL04

4-5
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal 〔CR-1〕
Battery relay Reset button〔CS-61〕 Fuse box〔No.1〕
I/conn〔CN-8(12)〕 Start switch〔CS-2(1)〕
(1) When start key switch is in ON position
Start switch ON〔CS-2(2)〕 I/conn〔CN-8(11)〕 Battery relay〔CR-1〕
Battery relay operating (All power is supplied with the electric component)
Start switch ON〔CS-2(3)〕 I/conn〔CN-8(10)〕 Power relay〔CR-35(86) → (87)〕
Fuse box〔No.12〕 l/conn〔CN-2(5)〕 Fuel cut-off〔CN-79 (1)〕
(2) When start key switch is in START position
Start switch START〔CS-2(5)〕 I/conn〔CN-8(9)〕 Safety relay〔CR-5(86) → (30)〕
l/conn〔CN-3(2)〕 Start relay〔CR-23〕
l/conn〔CN-2(4)〕 Fuel cut off〔CN-79(2)〕

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND(Battery)
② - GND(Start key)
③ - GND(Battery relay M4)
OPERATING START ④ - GND(Starter B+) 20~25V
⑤ - GND(Starter M)
⑥ - GND(Start relay)
⑦ - GND(Battery relay M8)

※ GND : Ground

4-6
STARTING CIRCUIT

32074EL05

4-7
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/conn〔CN-3(3)〕 CPU alternator level〔CN-51(9)〕
Cluster charging warning lamp(Via serial interface)

(2) Charging flow

Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Reset button〔CS-61〕 Fuse box

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND(Battery voltage)
② - GND(Battery relay)
Run ON ③ - GND(Alternator B+ terminal) 20~30V
④ - GND(Alternator I terminal)
⑤ - GND(CPU)
※ GND : Ground

4-8
CHARGING CIRCUIT

32074EL06

4-9
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.14) I/conn〔CN-7(7)〕 Switch panel〔CN-116(9)〕
Fuse box (No.15) I/conn〔CN-7(8)〕 Switch panel〔CN-116(10,11)〕
(1) Head light switch ON
Head light switch ON〔CN-116(1)〕 l/conn〔CN-7(1)]
Head light ON〔CL-4(2)〕
l/conn〔CN-10(2)〕 Cassette radio illumination ON〔CN-27(7)〕
l/conn〔CN-11(8)〕 AC & Heater controller illumination ON
l/conn〔CN-6(8)〕 Cigarlight〔CL-2〕
(2) Work light switch ON
Work light switch ON〔CN-116(2,3)〕 l/conn〔CN-7(2)〕 l/conn〔CN-12(1)〕
Work light ON〔CL-5(2), CL-6(2)〕

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND(Fuse box)
② - GND(Switch power input)
STOP ON 20~25V
③ - GND(Switch power output)
④ - GND(Head light)

⑤ - GND(Fuse box)
⑥ - GND(Switch power input)
STOP ON 20~25V
⑦- GND(Switch power output)
⑧ - GND(Work light)

※ GND : Ground

4-10
HEAD AND WORK LIGHT CIRCUIT

32074EL07

4-11
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.17) I/conn〔CN-8(3)〕 Beacon lamp switch〔CN-23(6)〕
Fuse box (No.16) I/conn〔CN-7(12)〕 Switch panel〔CN-116(16, 17)〕
(1) Beacon lamp switch ON
Beacon lamp switch ON〔CS-23(2)〕 Switch lndicator lamp ON〔CS-23(9)〕
l/conn〔CN-8(4)〕 l/conn〔CN-10(10)〕
Beacon lamp ON〔CL-7〕
(2) Cab light switch ON
Cab light switch ON〔CN-116(7, 8)〕 I/conn〔CN-7(6)〕 I/conn〔CN-10(11)〕
Cab light ON〔CL-8(2), CL-9(2)〕

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND(Fuse box)
② - GND(Switch power input)
STOP ON 20~25V
③ - GND(Switch power output)
④ - GND(Beacon lamp)

⑤ - GND(Fuse box)
⑥ - GND(Switch power input)
STOP ON 20~25V
⑦ - GND(Switch power output)
⑧ - GND(Cab light)
※ GND : Ground

4-12
 CN-116
HEAD LIGHT OUT 1 CN-7
WORK LIGHT OUT 2 1
WORK LIGHT OUT 3 2
WIPER MOTOR DRIVE 4 3

7
PRE-HEAT 5 4
POWER 24V 6 5
OR OR
CABIN LIGHT OUT 7 6
OR
CABIN LIGHT OUT 8 7
CN-46
HEAD LIHGT 24V 9 8
START KEY 20A
WORK LIGHT 24V 9 1
10
ROOM LAMP 5A
WORK LIGHT 24V 11 10 2

SWITCH PANEL
WASHER SIG 12 11 AC & HEATER 5A
R 3
GND 13 12
WIPER+ 10A
4

6
TRAVEL ALARM 14
CPU B+ 5A
INT. SIG 15 CN-10 5
R AC BLOWER
1 20A
CABIN LIGHT 24V 16 6
R
CABIN LIGHT 24V 17 2 CLUSTER 10A
7
3
CASSETTE RADIO 5A
4 8

CPU 10A
5 9

6 CONVERTOR 5A
10
7 SWITCH PANEL 5A
BEACON LAMP AND CAB LIGHT CIRCUIT

11
8
FUEL CUT-OFF 20A
9 12
G
10 WIPER MOTOR 20A
OR 13
11 HEAD LAMP 5A
5

14
12
WORK LAMP 10A

4
15

4-13
8
R CAB LAMP 10A

G
B
B
B
16

OR
OR
Y BEACON LAMP 5A
17

1
2
8

7
9
AC & HEATER 20A

2
1

2
1
18

CL-7
CL-9

CL-8
HORN 10A
19

M
1

CIGAR LIGHTER 10A

20

CAB LIGHT

CAB LIGHT

5
6
10
ETHER(PRE-HEAT) 10A
21

BEACON LAMP

3
7
9

2
6

1
4
5
8
10
TRAVEL 5A
22

CS-23

BEACON LAMP SW
SOLENOID 1 10A
23

Y
B
G

G
SAFETY SOLENOID 5A
24
SOLENOID 3 10A
CN-8 25

3
2
1 FUEL FILLER PUMP 10A
26

2 SPARE 10A
Y 27
3 SPARE
20A
G 28
4
5
FUSE BOX
6
7
8
9
10
11
12

29074EL08
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.11) I/conn〔CN-7(5)〕 Switch panel〔CN-116(6)〕
Fuse box (No.4) I/conn〔CN-5(4)〕 I/conn〔CN-17(5)〕 Wiper motor controller〔CN-141(7)〕
Wiper motor〔CN-21(4)〕
Fuse box (No.13) I/conn〔CN-6(5)〕 l/conn〔CN-17(4)〕 Wiper motor controller〔CN-141(6)〕
Washer pump〔CN-22(2)〕
(2) Wiper switch ON : 1st step(Intermittent)
Wiper switch ON〔CN-116(15)〕 I/conn〔CN-9(4)〕 I/conn 〔CN-6(10)〕 I/conn 〔CN-17(8)〕
Wiper motor controller〔CN-141(10) → (3)〕 Wiper motor intermittently operating〔CN-21(6)〕
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ON〔CN-116(4)〕 I/conn〔CN-7(3)〕 I/conn〔CN-6(9)〕 I/conn 〔CN-17(2)〕
Wiper motor controller〔CN-141(2) → (4)〕 Wiper motor operating〔CN-21(2)〕
(4) Washer switch ON
Washer switch ON〔CN-116(12)〕 I/conn〔CN-7(9)〕 I/conn〔CN-5(1)〕 I/conn〔CN-17(7)〕
Wiper motor controller〔CN-141(9) → (8)〕 I/conn〔CN-17(6)〕 I/conn〔CN-6(11)〕
Washer pump〔CN-22(1)〕 Washer operating
Fuse box (No.13) I/conn〔CN-6(5)〕 I/conn〔CN-17(4)〕
Wiper motor controller〔CN-141(6) → (4)〕 Wiper motor operating〔CN-21(2), Low speed〕
(5) Auto parking(When switch OFF)
Switch OFF〔CN-116(15)〕 Wiper motor parking position by wiper motor controller

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND(Fuse box)
② - GND(Switch power input)
③ - GND(Switch power output)
STOP ON 20~25V
④ - GND(Wiper Power input)
⑤ - GND(Wiper power output)
⑥ - GND(Wiper motor)
※ GND : Ground

4-14
 CN-9 CN-46
1 START KEY 20A
1
2
ROOM LAMP 5A

1
3 2
BR AC & HEATER 5A
4 3

5 V WIPER+ 10A
4
6
CPU B+ 5A
5
7
AC BLOWER 20A
8 6
CN-116 CLUSTER 10A

3
HEAD LIGHT OUT 1 7

CASSETTE RADIO 5A
WORK LIGHT OUT 2 8

WORK LIGHT OUT 3 CPU 10A

1
W
CN-7 9
WIPER MOTOR DRIVE 4 1 CONVERTOR 5A
10
PRE-HEAT 5 2
L W L SWITCH PANEL 5A
POWER 24V 6 3 11
FUEL CUT-OFF 20A
CABIN LIGHT OUT 7 4
L 12
CABIN LIGHT OUT 8 5 GY/W WIPER MOTOR 20A
WIPER AND WASHER CIRCUIT

13
HEAD LIHGT 24V 9 6 HEAD LAMP

2
5A
WORK LIGHT 24V 10 14
7
WORK LAMP 10A
WORK LIGHT 24V 11 8 15

SWITCH PANEL
L L
1

WASHER SIG 12 9 CAB LAMP 10A

16
GND 13 10 BEACON LAMP 5A
17

3
TRAVEL ALARM 14 11
BR AC & HEATER 20A
INT. SIG 15 12 18
HORN 10A
CABIN LIGHT 24V 16
19
CABIN LIGHT 24V 17 CIGAR LIGHTER 10A
20

3
CN-5 L ETHER(PRE-HEAT) 10A
21
1
TRAVEL 5A
2 22

4-15
CS-53 SOLENOID 1 10A
OR 3

6
V 23
CN-21 4 SAFETY SOLENOID 5A
24
3 1 5
R SOLENOID 3 10A
2 6 25
GY FUEL FILLER PUMP 10A
5 3 7 26
R
4 8 SPARE 10A

WIPER CUT SW
4 G 27
5 9 SPARE
L 20A
6 10 28
6 M 2

WIPER MOTOR
11
12
FUSE BOX

4
CN-141
G
FEED BACK 1 CN-6
W
MOTOR DRIVE SIG 2 CN-17 1
L
MOTOR DRIVE- 3 1 2
R W W
MOTOR DRIVE+ 4 2 3
B B B
GND 5 3 4
GY/W GY/W GY/W GY/W
VCC 6 4 5
R R R
CONTINUE 24V 7 5 6
V

V V V
GY/W

WASHER P/P 8 6 7
L L L
WASHER SIG. 9 7 8
2

BR BR BR BR
INT. SIG 10 8 9
CN-22

OR BR
M

WIPER CUT SW 11 10
V
N.C 12 11

WIPER MOTOR CONTROLLER

GY
FEED BACK 13 12
WASHER PUMP

29074EL09
CONTROLLER CIRCUIT

32074EL10

4-16
ELECTRIC CIRCUIT FOR HYDRAULIC

32074EL11

4-17
MONITORING CIRCUIT

32074EL12

4-18