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FOR
AT
PREPARED BY
1. INTRODUCTION
M/s. Symed Labs Ltd. Unit - IV, is an established Drug Intermediates
manufacturing unit at Survey Nos.163/A & 164/A, Pittampally Village, Chityal
Mandal, Nalgonda District, Telangana State.
Existing plant is in 2.24 Acres (9064.88 SQM) and acquired an additional land of
11.08 Acres (44838.82 SQM-Survey Nos.163, 163/B, 164/B, &167) adjacent to the
existing land. Now, the total Land area is 13.32 Acres (53903.71 SQM) having
Survey Nos.163,163/A,163/B,164/A,164/B &167. The company wishes to modify
their Drug Intermediates manufacturing facility to Bulk Drug & Intermediates
manufacturing facility. The company wishes to manufacture the proposed products
by replacing existing products after expansion.
The company proposes to invest an additional amount of Rs.40.0 Crores towards its
modernization and pollution control equipment.
The proposal is to obtain Environmental Clearance from the Ministry of Environment,
Forests and Climate Change (MoEFCC) and Consent Orders from SPCB to
manufacture proposed products with a total production capacity of 102.25 T/Month.
Draft EIA report is prepared considering the Terms of Reference (ToR) issued by
MoEFCC vide F. No. J-11011/87/2014-IAII (I) Dated 21st October 2014 and
Amended TOR issued on 29-07-2015.
1.1. PROJECT DESCRIPTION
The salient features of the unit are furnished below.
Major Industries near the plant site Adarsh steel Pvt Ltd
Nosch Labs Pvt Ltd
Divis Laboratories Ltd
Water Bodies with in 10kms radius Kandala vagu - 2.62 Kms (SW)
Ramalingeshwara cheruvu - 3.3 Kms (NW)
Halia vagu - 4.4 Kms (WNW)
Jalu vagu - 4.7 Kms (SW)
Devuni cheruvu - 5.3 Kms (NW)
Chinna vagu - 6.3 Kms (S)
Pedda vagu - 9.7 Kms (S)
Racecadotril
Intermediate
Drug
4 (2-Benzyl- Not available 1900.00 63.33
Intermediate
Acryloylamino)-Acetic
Acid Benzyl Ester)
Thalidomide
Intermediate
Drug
5 ( 2-(2, 6-Dioxo- 53602-85-0 500.00 16.67
Intermediate
Tetrahydro-Pyran-3-Yl)-
Isoindole-1, 3-Dione)
The Total water consumption for the proposed project is 271.22 KLD. Water
consumption details are given in below Table. No.6. Water requirement will be met
through Ground Water.
Water Consumption
S. No Purpose
Details In KLD
1 Process 79.22
2 Washings 5.00
3 Boiler Daily Make up 41.00
4 Cooling towers Daily Make up 131.00
5 DM Plant 4.00
6 Scrubbing system 2.00
7 Domestic Usage 3.00
8 Gardening 6.00
Total 271.22
C) Energy Requirement
Power requirement of proposed expansion project will be made available through
Telangana State Southern Power Distribution Corporation Limited [TSSPDCL]. Total
power requirement of proposed plant shall be 1100KVA.
D) Utilities:
For generation of Steam, the industry dropping existing 1.0 TPH coal fired boiler and
proposing 5.0TPH coal fired boiler, and 2.0TPH coal fired boiler as stand by. The
coal requirement will be met from government allocation or from local authorized
sources.
Dropping existing 125 KVA DG set, and proposing 500 KVA, 320 KVA & 250 KVA
DG sets for usage during the power failures. These DG sets are sufficient even for
the proposed expansion. The emission details are presented in bellow table No.7, 8
& 9.
Capacity Emission Emission Emission Stack Flue Gas Stack Flue gas
In KVA of SPM in Of SO2 in of NOx dia. Temp. in Height Velocity
mg/Nm3 mg/Nm3 In mg/Nm3 In m O
C in m In m/sec.
500 KVA 80.0 190.0 235.0 0.30 150 10 23.20
250KVA 65.0 110.0 135.0 0.30 250 10 18.50
320KVA 70.0 135.0 160.0 0.30 290 10 20.50
iii) Boiler Stack: The adequate stack height (30-32 mts) will be provided for
pollutants (SO2, NOx, PM & CO) dispersed in a very large area so that ground level
concentration is within CPCB permissible limits.
iv) Scrubbers: Two scrubbers of 2-Stage are proposed to scrub the SO2. The
packing media in the scrubber is 25mm poly propylene rings.
The SO2 emissions are scrubbed by using C.S lye solution. The scrubbing system
will have two circulation pumps and scrubbing liquid tanks as required.
Studies were carried out in about 10 km radius area from the site with respect to
meteorology, flora, fauna, land and socio-economies of the area. Further sampling
and analysis of air quality, water quality, noise level and soil quality were carried out.
The air quality, water quality, noise level and soil quality in the study area is
evaluated based on this physical sampling and analysis.
The base line data were monitored during the study period of October 2014 –
December 2014. The study team conducted site surveys and field experiments for
gathering the information on air quality, water quality, noise quality and soil quality.
B. Relative Humidity:
During the study period the minimum and maximum relative humidity at project site,
was recorded as 38.00 % and 63.00 % respectively.
D. Rainfall
No rainfall is observed during the study period at project site. The normal annual
rainfall in the District is 674.00 mm (Source: Central Ground Water Board).
Total Seven locations were selected for Base line status. Air, Water & Noise results
are presented in Table 10, 11 & 12 respectively.
TABLE- 10: THE MAXIMUM, MINIMUM & 98 TH PERCENTILE VALUES FOR ALL THE
SAMPLING LOCATIONS
3 3 3 3 3 3
Name of PM10 (µg/M ) PM 2.5 (µg/M ) SO2 (µg/M ) NOX (µg/M ) CO (mg/M ) NH3 (µg/M )
Code Sampling
Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th
Location
A1 Project Site 54.58 61.58 61.55 15.25 19.85 19.62 7.83 12.10 11.86 11.65 16.45 16.17 0.21 0.56 0.55 12.32 20.14 19.91
A2 Pisatigudem 43.12 55.63 55.45 14.21 21.63 20.94 8.26 11.25 11.20 12.11 15.54 15.41 0.33 0.64 0.64 11.14 17.58 17.52
A3 Bongonicheruvu 42.24 54.14 53.91 9.30 16.40 16.40 8.10 10.80 10.75 12.20 14.80 14.66 0.25 0.56 0.56 11.11 18.32 18.27
A4 Pitampally 44.21 57.25 56.92 14.28 19.21 18.67 8.14 11.63 11.46 12.14 15.33 15.20 0.21 0.58 0.57 12.28 17.21 16.90
A5 Chinna Kaparti 40.14 52.74 52.57 15.14 20.21 20.18 8.59 12.05 11.93 13.01 16.05 15.77 0.22 0.56 0.56 11.25 16.85 16.73
A6 Perepalli 45.32 55.14 54.73 14.14 21.22 20.73 8.25 11.25 11.25 12.20 15.54 15.30 0.24 0.59 0.59 11.22 17.11 16.76
A7 Gundrampalli 46.12 51.90 51.76 16.23 20.15 20.15 8.25 12.54 12.49 13.01 16.23 16.23 0.15 0.36 0.34 10.31 17.21 16.82
CPCB Standards’ 100.00 60.00 80.00 80.00 2.00 400.00
Noise levels varied between 53.0 dB (A) to 55.70 dB (A) during night time in the
study area respectively.
The noise level varied at the same place at different times due to fluctuations in
traffic movements as well as commercial and domestic activities going on in the
study area but it was under the permissible limit as prescribed by CPCB.
Area in Percentage
S. No LANDUSE Area in Sq. Km
(%)
1 Built- Up Land 14.130 4.5
2 Water bodies 20.096 6.4
3 Crop Land 232.046 73.9
4 Forest 1.256 0.40
5 Wastelands 46.472 14.80
Total 314.00 100
This Detailed Study of the Base-Line Data of Population, Gender Ratio, Rural &
Semi-Urban Demographic Distribution, Literacy Rate, Social Amenities available in
the study Area like, Transport, Sanitation, Drinking Water, Medical & Health
Facilities, Employment Rate and other Developmental Indices of Six Villages, falling
within 10 KMs of the Project-Influence Area and especially, that of ‘Pittampally’
Village, where the project site is located, are obtained from Primary Sources.
The total population of the study area is 19,002 in which 51.18% with
male population and 48.82% with female population while, the Demographic
distribution is 100% & 0% for Rural & Semi-Urban areas, respectively.
The Average Literacy rate in the study areas is 56.19 % while the rate
of Illiteracy is at an alarmingly high i.e., 53.85 % for Women and 34.23% for
Men Populations.
The total population of the study area is 19,002 out of which 9,169 are
employed, 9,206 are Other Non-Working Population while 627 are
Unemployed or still Employable.
All the Villages, in the study area, are electrified – both for Domestic Purpose
and common facilities like, Street Lights, Public Water Pumping, etc. and also
are provided with Domestic Water.
The Particulate matter generated from 5.0 TPH Boiler will be controlled by using
cyclone separator followed by bag filters. The sulphur dioxide (SO2) and oxides of
nitrogen (NOX) from boiler will be dispersed in to atmosphere by providing adequate
stack height of 32 meters for effective dispersion and dilution.
The predicted ground level concentrations when added to Baseline scenario, the
overall scenario levels of PM, SO2 and NOX are well within the permissible limits as
specified by CPCB.
The existing waste water generation is 7.40 KLD, proposed waste water generation
will be 131.07 KLD which is from process, floor & reactor washes, cooling tower
blow down, boiler blow down, scrubber, DM plant and domestic usage. The effluent
generation and its HTDS & LTDS effluent details are given below.
The main sources of noise pollution in the plant are Boilers, Reactors, DG Sets,
compressors and other Noise generating units. Vehicular movements during
operation phase for loading / unloading of raw materials and finished products and
transporting activity may also increases the noise levels.
All the noise generating equipments like motor’s, gear boxes and compressors are
regularly maintained with lubricating material to avoid noise generation. All the DG
sets are providing with acoustic enclosures. A thick greenbelt will be developed
along the periphery of the plant boundaries to minimize the noise pollution from the
source.
The proposed plant activities are unlikely to alter the land-use pattern in the project
site. The unit will take adequate measures for storage, handling and disposal of
hazardous waste. Hence, there will be no significant adverse impact on land
environment.
Detailed flora and fauna studies were carried in the study area. As per baseline
studies, there are no endangered, threatened & protected plants and animal species
were recorded in the study area. Hence, no significant adverse impact is envisaged
on ecology.
The Solid waste generated and disposal methods from existing and proposed project
are given below.
TABLE- 20: EXISTING SOLID & HAZARDOUS WASTE GENERATION AND
DISPOSAL
Quantity
S. No Description Method Of Disposal
In Kg/Day
1 Organic Solid Waste 130.00 Sent to Cement Industries
2 Inorganic solid waste/FE
271.00 Sent to TSDF
Residue
The Risk assessment studies have been conducted for identification of hazards, to
calculate damage distances and to spell out risk mitigation measures. The details
are discussed in detail in Chapter – 7 of Draft EIA Report.
Adequate stack height of 32 meters will be provided to the proposed boiler for
effective dispersion of pollutants’ and stack monitoring facilities for the
periodic monitoring of the stack flue gases to verify the compliance of the
stipulated norms.
To prevent the particulate matter delivering from the boilers will be arrested by
providing Cyclone separator followed by Bag filters.
E) Green Belt
The industry proposed to develop greenbelt on all sides of the industry in an area of
4.4 Acres (17806.03 SQM) from the total area of 13.32 Acres (53903.71 SQM) of
land, with an amount of Rs.6, 00,000 /- for greenbelt. The amount will be spent
during the period of Three years. First year amount will be Rs.3, 00,000 for
plantation. Second year amount will be Rs.2, 00,000/- for development of plants.
Third year amount will be Rs. 1, 00,000/- for maintenance and development. A list of
plants suitable for greenbelt and to the local agro climatic conditions is given in the
Draft EIA report.
F) Solvent Recovery
The solvents like Acetone, Ethyl acetate, THF, n- Hexane, Isopropyl alcohol,
Methanol and Toluene will be recovered up to 95 % by using distillation and the
remaining 5% will be the loss.
M/s. Symed Labs Ltd. Unit - IV, will provide a dedicated Environmental
Management Cell with trained staff to look after the proper environmental
management of the proposed plant including operation & maintenance of all
facilities.
7. EMP BUDGET
The unit has proposed for 337.0 Lakhs as capital cost and 24.0 Lakhs as recurring
cost for environment pollution control measures.
337.0 24.0
Total
It is predicted that socio-economic impact due to this project will positively increase
the chance of more employment opportunities for local peoples. There are no
Resettlement and Rehabilitation issues involved in this project. The project
infrastructures will be of use to people of the area. The revenue of the village will be
definitely increasing due to the project.
10.0 CONCLUSION
M/s. Symed Labs Ltd. Unit - IV, has committed to implement all the pollution control
measures to protect the surrounding environment – adapting Zero-Liquid-Discharge
System for all its Effluents, by controlling process emissions and Safe-Disposal of all
Solid Wastes – generated either as process wastes or packing wastes.
The project can definitely improve the regional, state and national economy.
Industrial growth is an indication of all-round Socio-Economic Development – by
generating local Employment and Business Opportunities. The implementation of
this project will definitely improve the physical and social infrastructure of the
surrounding area.
FOR
AT
PREPARED BY
1. INTRODUCTION
M/s. Symed Labs Ltd. Unit - IV, is an established Drug Intermediates
manufacturing unit at Survey Nos.163/A & 164/A, Pittampally Village, Chityal
Mandal, Nalgonda District, Telangana State.
Existing plant is in 2.24 Acres (9064.88 SQM) and acquired an additional land of
11.08 Acres (44838.82 SQM-Survey Nos.163, 163/B, 164/B, &167) adjacent to the
existing land. Now, the total Land area is 13.32 Acres (53903.71 SQM) having
Survey Nos.163,163/A,163/B,164/A,164/B &167. The company wishes to modify
their Drug Intermediates manufacturing facility to Bulk Drug & Intermediates
manufacturing facility. The company wishes to manufacture the proposed products
by replacing existing products after expansion.
The company proposes to invest an additional amount of Rs.40.0 Crores towards its
modernization and pollution control equipment.
The proposal is to obtain Environmental Clearance from the Ministry of Environment,
Forests and Climate Change (MoEFCC) and Consent Orders from SPCB to
manufacture proposed products with a total production capacity of 102.25 T/Month.
Draft EIA report is prepared considering the Terms of Reference (ToR) issued by
MoEFCC vide F. No. J-11011/87/2014-IAII (I) Dated 21st October 2014 and
Amended TOR issued on 29-07-2015.
1.1. PROJECT DESCRIPTION
The salient features of the unit are furnished below.
Major Industries near the plant site Adarsh steel Pvt Ltd
Nosch Labs Pvt Ltd
Divis Laboratories Ltd
Water Bodies with in 10kms radius Kandala vagu - 2.62 Kms (SW)
Ramalingeshwara cheruvu - 3.3 Kms (NW)
Halia vagu - 4.4 Kms (WNW)
Jalu vagu - 4.7 Kms (SW)
Devuni cheruvu - 5.3 Kms (NW)
Chinna vagu - 6.3 Kms (S)
Pedda vagu - 9.7 Kms (S)
Racecadotril
Intermediate
Drug
4 (2-Benzyl- Not available 1900.00 63.33
Intermediate
Acryloylamino)-Acetic
Acid Benzyl Ester)
Thalidomide
Intermediate
Drug
5 ( 2-(2, 6-Dioxo- 53602-85-0 500.00 16.67
Intermediate
Tetrahydro-Pyran-3-Yl)-
Isoindole-1, 3-Dione)
The Total water consumption for the proposed project is 271.22 KLD. Water
consumption details are given in below Table. No.6. Water requirement will be met
through Ground Water.
Water Consumption
S. No Purpose
Details In KLD
1 Process 79.22
2 Washings 5.00
3 Boiler Daily Make up 41.00
4 Cooling towers Daily Make up 131.00
5 DM Plant 4.00
6 Scrubbing system 2.00
7 Domestic Usage 3.00
8 Gardening 6.00
Total 271.22
C) Energy Requirement
Power requirement of proposed expansion project will be made available through
Telangana State Southern Power Distribution Corporation Limited [TSSPDCL]. Total
power requirement of proposed plant shall be 1100KVA.
D) Utilities:
For generation of Steam, the industry dropping existing 1.0 TPH coal fired boiler and
proposing 5.0TPH coal fired boiler, and 2.0TPH coal fired boiler as stand by. The
coal requirement will be met from government allocation or from local authorized
sources.
Dropping existing 125 KVA DG set, and proposing 500 KVA, 320 KVA & 250 KVA
DG sets for usage during the power failures. These DG sets are sufficient even for
the proposed expansion. The emission details are presented in bellow table No.7, 8
& 9.
Capacity Emission Emission Emission Stack Flue Gas Stack Flue gas
In KVA of SPM in Of SO2 in of NOx dia. Temp. in Height Velocity
mg/Nm3 mg/Nm3 In mg/Nm3 In m O
C in m In m/sec.
500 KVA 80.0 190.0 235.0 0.30 150 10 23.20
250KVA 65.0 110.0 135.0 0.30 250 10 18.50
320KVA 70.0 135.0 160.0 0.30 290 10 20.50
iii) Boiler Stack: The adequate stack height (30-32 mts) will be provided for
pollutants (SO2, NOx, PM & CO) dispersed in a very large area so that ground level
concentration is within CPCB permissible limits.
iv) Scrubbers: Two scrubbers of 2-Stage are proposed to scrub the SO2. The
packing media in the scrubber is 25mm poly propylene rings.
The SO2 emissions are scrubbed by using C.S lye solution. The scrubbing system
will have two circulation pumps and scrubbing liquid tanks as required.
Studies were carried out in about 10 km radius area from the site with respect to
meteorology, flora, fauna, land and socio-economies of the area. Further sampling
and analysis of air quality, water quality, noise level and soil quality were carried out.
The air quality, water quality, noise level and soil quality in the study area is
evaluated based on this physical sampling and analysis.
The base line data were monitored during the study period of October 2014 –
December 2014. The study team conducted site surveys and field experiments for
gathering the information on air quality, water quality, noise quality and soil quality.
B. Relative Humidity:
During the study period the minimum and maximum relative humidity at project site,
was recorded as 38.00 % and 63.00 % respectively.
D. Rainfall
No rainfall is observed during the study period at project site. The normal annual
rainfall in the District is 674.00 mm (Source: Central Ground Water Board).
Total Seven locations were selected for Base line status. Air, Water & Noise results
are presented in Table 10, 11 & 12 respectively.
TABLE- 10: THE MAXIMUM, MINIMUM & 98 TH PERCENTILE VALUES FOR ALL THE
SAMPLING LOCATIONS
3 3 3 3 3 3
Name of PM10 (µg/M ) PM 2.5 (µg/M ) SO2 (µg/M ) NOX (µg/M ) CO (mg/M ) NH3 (µg/M )
Code Sampling
Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th
Location
A1 Project Site 54.58 61.58 61.55 15.25 19.85 19.62 7.83 12.10 11.86 11.65 16.45 16.17 0.21 0.56 0.55 12.32 20.14 19.91
A2 Pisatigudem 43.12 55.63 55.45 14.21 21.63 20.94 8.26 11.25 11.20 12.11 15.54 15.41 0.33 0.64 0.64 11.14 17.58 17.52
A3 Bongonicheruvu 42.24 54.14 53.91 9.30 16.40 16.40 8.10 10.80 10.75 12.20 14.80 14.66 0.25 0.56 0.56 11.11 18.32 18.27
A4 Pitampally 44.21 57.25 56.92 14.28 19.21 18.67 8.14 11.63 11.46 12.14 15.33 15.20 0.21 0.58 0.57 12.28 17.21 16.90
A5 Chinna Kaparti 40.14 52.74 52.57 15.14 20.21 20.18 8.59 12.05 11.93 13.01 16.05 15.77 0.22 0.56 0.56 11.25 16.85 16.73
A6 Perepalli 45.32 55.14 54.73 14.14 21.22 20.73 8.25 11.25 11.25 12.20 15.54 15.30 0.24 0.59 0.59 11.22 17.11 16.76
A7 Gundrampalli 46.12 51.90 51.76 16.23 20.15 20.15 8.25 12.54 12.49 13.01 16.23 16.23 0.15 0.36 0.34 10.31 17.21 16.82
CPCB Standards’ 100.00 60.00 80.00 80.00 2.00 400.00
Noise levels varied between 53.0 dB (A) to 55.70 dB (A) during night time in the
study area respectively.
The noise level varied at the same place at different times due to fluctuations in
traffic movements as well as commercial and domestic activities going on in the
study area but it was under the permissible limit as prescribed by CPCB.
Area in Percentage
S. No LANDUSE Area in Sq. Km
(%)
1 Built- Up Land 14.130 4.5
2 Water bodies 20.096 6.4
3 Crop Land 232.046 73.9
4 Forest 1.256 0.40
5 Wastelands 46.472 14.80
Total 314.00 100
This Detailed Study of the Base-Line Data of Population, Gender Ratio, Rural &
Semi-Urban Demographic Distribution, Literacy Rate, Social Amenities available in
the study Area like, Transport, Sanitation, Drinking Water, Medical & Health
Facilities, Employment Rate and other Developmental Indices of Six Villages, falling
within 10 KMs of the Project-Influence Area and especially, that of ‘Pittampally’
Village, where the project site is located, are obtained from Primary Sources.
The total population of the study area is 19,002 in which 51.18% with
male population and 48.82% with female population while, the Demographic
distribution is 100% & 0% for Rural & Semi-Urban areas, respectively.
The Average Literacy rate in the study areas is 56.19 % while the rate
of Illiteracy is at an alarmingly high i.e., 53.85 % for Women and 34.23% for
Men Populations.
The total population of the study area is 19,002 out of which 9,169 are
employed, 9,206 are Other Non-Working Population while 627 are
Unemployed or still Employable.
All the Villages, in the study area, are electrified – both for Domestic Purpose
and common facilities like, Street Lights, Public Water Pumping, etc. and also
are provided with Domestic Water.
The Particulate matter generated from 5.0 TPH Boiler will be controlled by using
cyclone separator followed by bag filters. The sulphur dioxide (SO2) and oxides of
nitrogen (NOX) from boiler will be dispersed in to atmosphere by providing adequate
stack height of 32 meters for effective dispersion and dilution.
The predicted ground level concentrations when added to Baseline scenario, the
overall scenario levels of PM, SO2 and NOX are well within the permissible limits as
specified by CPCB.
The existing waste water generation is 7.40 KLD, proposed waste water generation
will be 131.07 KLD which is from process, floor & reactor washes, cooling tower
blow down, boiler blow down, scrubber, DM plant and domestic usage. The effluent
generation and its HTDS & LTDS effluent details are given below.
The main sources of noise pollution in the plant are Boilers, Reactors, DG Sets,
compressors and other Noise generating units. Vehicular movements during
operation phase for loading / unloading of raw materials and finished products and
transporting activity may also increases the noise levels.
All the noise generating equipments like motor’s, gear boxes and compressors are
regularly maintained with lubricating material to avoid noise generation. All the DG
sets are providing with acoustic enclosures. A thick greenbelt will be developed
along the periphery of the plant boundaries to minimize the noise pollution from the
source.
The proposed plant activities are unlikely to alter the land-use pattern in the project
site. The unit will take adequate measures for storage, handling and disposal of
hazardous waste. Hence, there will be no significant adverse impact on land
environment.
Detailed flora and fauna studies were carried in the study area. As per baseline
studies, there are no endangered, threatened & protected plants and animal species
were recorded in the study area. Hence, no significant adverse impact is envisaged
on ecology.
The Solid waste generated and disposal methods from existing and proposed project
are given below.
TABLE- 20: EXISTING SOLID & HAZARDOUS WASTE GENERATION AND
DISPOSAL
Quantity
S. No Description Method Of Disposal
In Kg/Day
1 Organic Solid Waste 130.00 Sent to Cement Industries
2 Inorganic solid waste/FE
271.00 Sent to TSDF
Residue
The Risk assessment studies have been conducted for identification of hazards, to
calculate damage distances and to spell out risk mitigation measures. The details
are discussed in detail in Chapter – 7 of Draft EIA Report.
Adequate stack height of 32 meters will be provided to the proposed boiler for
effective dispersion of pollutants’ and stack monitoring facilities for the
periodic monitoring of the stack flue gases to verify the compliance of the
stipulated norms.
To prevent the particulate matter delivering from the boilers will be arrested by
providing Cyclone separator followed by Bag filters.
E) Green Belt
The industry proposed to develop greenbelt on all sides of the industry in an area of
4.4 Acres (17806.03 SQM) from the total area of 13.32 Acres (53903.71 SQM) of
land, with an amount of Rs.6, 00,000 /- for greenbelt. The amount will be spent
during the period of Three years. First year amount will be Rs.3, 00,000 for
plantation. Second year amount will be Rs.2, 00,000/- for development of plants.
Third year amount will be Rs. 1, 00,000/- for maintenance and development. A list of
plants suitable for greenbelt and to the local agro climatic conditions is given in the
Draft EIA report.
F) Solvent Recovery
The solvents like Acetone, Ethyl acetate, THF, n- Hexane, Isopropyl alcohol,
Methanol and Toluene will be recovered up to 95 % by using distillation and the
remaining 5% will be the loss.
M/s. Symed Labs Ltd. Unit - IV, will provide a dedicated Environmental
Management Cell with trained staff to look after the proper environmental
management of the proposed plant including operation & maintenance of all
facilities.
7. EMP BUDGET
The unit has proposed for 337.0 Lakhs as capital cost and 24.0 Lakhs as recurring
cost for environment pollution control measures.
337.0 24.0
Total
It is predicted that socio-economic impact due to this project will positively increase
the chance of more employment opportunities for local peoples. There are no
Resettlement and Rehabilitation issues involved in this project. The project
infrastructures will be of use to people of the area. The revenue of the village will be
definitely increasing due to the project.
10.0 CONCLUSION
M/s. Symed Labs Ltd. Unit - IV, has committed to implement all the pollution control
measures to protect the surrounding environment – adapting Zero-Liquid-Discharge
System for all its Effluents, by controlling process emissions and Safe-Disposal of all
Solid Wastes – generated either as process wastes or packing wastes.
The project can definitely improve the regional, state and national economy.
Industrial growth is an indication of all-round Socio-Economic Development – by
generating local Employment and Business Opportunities. The implementation of
this project will definitely improve the physical and social infrastructure of the
surrounding area.
FOR
AT
PREPARED BY
1. INTRODUCTION
M/s. Symed Labs Ltd. Unit - IV, is an established Drug Intermediates
manufacturing unit at Survey Nos.163/A & 164/A, Pittampally Village, Chityal
Mandal, Nalgonda District, Telangana State.
Existing plant is in 2.24 Acres (9064.88 SQM) and acquired an additional land of
11.08 Acres (44838.82 SQM-Survey Nos.163, 163/B, 164/B, &167) adjacent to the
existing land. Now, the total Land area is 13.32 Acres (53903.71 SQM) having
Survey Nos.163,163/A,163/B,164/A,164/B &167. The company wishes to modify
their Drug Intermediates manufacturing facility to Bulk Drug & Intermediates
manufacturing facility. The company wishes to manufacture the proposed products
by replacing existing products after expansion.
The company proposes to invest an additional amount of Rs.40.0 Crores towards its
modernization and pollution control equipment.
The proposal is to obtain Environmental Clearance from the Ministry of Environment,
Forests and Climate Change (MoEFCC) and Consent Orders from SPCB to
manufacture proposed products with a total production capacity of 102.25 T/Month.
Draft EIA report is prepared considering the Terms of Reference (ToR) issued by
MoEFCC vide F. No. J-11011/87/2014-IAII (I) Dated 21st October 2014 and
Amended TOR issued on 29-07-2015.
1.1. PROJECT DESCRIPTION
The salient features of the unit are furnished below.
Major Industries near the plant site Adarsh steel Pvt Ltd
Nosch Labs Pvt Ltd
Divis Laboratories Ltd
Water Bodies with in 10kms radius Kandala vagu - 2.62 Kms (SW)
Ramalingeshwara cheruvu - 3.3 Kms (NW)
Halia vagu - 4.4 Kms (WNW)
Jalu vagu - 4.7 Kms (SW)
Devuni cheruvu - 5.3 Kms (NW)
Chinna vagu - 6.3 Kms (S)
Pedda vagu - 9.7 Kms (S)
Racecadotril
Intermediate
Drug
4 (2-Benzyl- Not available 1900.00 63.33
Intermediate
Acryloylamino)-Acetic
Acid Benzyl Ester)
Thalidomide
Intermediate
Drug
5 ( 2-(2, 6-Dioxo- 53602-85-0 500.00 16.67
Intermediate
Tetrahydro-Pyran-3-Yl)-
Isoindole-1, 3-Dione)
The Total water consumption for the proposed project is 271.22 KLD. Water
consumption details are given in below Table. No.6. Water requirement will be met
through Ground Water.
Water Consumption
S. No Purpose
Details In KLD
1 Process 79.22
2 Washings 5.00
3 Boiler Daily Make up 41.00
4 Cooling towers Daily Make up 131.00
5 DM Plant 4.00
6 Scrubbing system 2.00
7 Domestic Usage 3.00
8 Gardening 6.00
Total 271.22
C) Energy Requirement
Power requirement of proposed expansion project will be made available through
Telangana State Southern Power Distribution Corporation Limited [TSSPDCL]. Total
power requirement of proposed plant shall be 1100KVA.
D) Utilities:
For generation of Steam, the industry dropping existing 1.0 TPH coal fired boiler and
proposing 5.0TPH coal fired boiler, and 2.0TPH coal fired boiler as stand by. The
coal requirement will be met from government allocation or from local authorized
sources.
Dropping existing 125 KVA DG set, and proposing 500 KVA, 320 KVA & 250 KVA
DG sets for usage during the power failures. These DG sets are sufficient even for
the proposed expansion. The emission details are presented in bellow table No.7, 8
& 9.
Capacity Emission Emission Emission Stack Flue Gas Stack Flue gas
In KVA of SPM in Of SO2 in of NOx dia. Temp. in Height Velocity
mg/Nm3 mg/Nm3 In mg/Nm3 In m O
C in m In m/sec.
500 KVA 80.0 190.0 235.0 0.30 150 10 23.20
250KVA 65.0 110.0 135.0 0.30 250 10 18.50
320KVA 70.0 135.0 160.0 0.30 290 10 20.50
iii) Boiler Stack: The adequate stack height (30-32 mts) will be provided for
pollutants (SO2, NOx, PM & CO) dispersed in a very large area so that ground level
concentration is within CPCB permissible limits.
iv) Scrubbers: Two scrubbers of 2-Stage are proposed to scrub the SO2. The
packing media in the scrubber is 25mm poly propylene rings.
The SO2 emissions are scrubbed by using C.S lye solution. The scrubbing system
will have two circulation pumps and scrubbing liquid tanks as required.
Studies were carried out in about 10 km radius area from the site with respect to
meteorology, flora, fauna, land and socio-economies of the area. Further sampling
and analysis of air quality, water quality, noise level and soil quality were carried out.
The air quality, water quality, noise level and soil quality in the study area is
evaluated based on this physical sampling and analysis.
The base line data were monitored during the study period of October 2014 –
December 2014. The study team conducted site surveys and field experiments for
gathering the information on air quality, water quality, noise quality and soil quality.
B. Relative Humidity:
During the study period the minimum and maximum relative humidity at project site,
was recorded as 38.00 % and 63.00 % respectively.
D. Rainfall
No rainfall is observed during the study period at project site. The normal annual
rainfall in the District is 674.00 mm (Source: Central Ground Water Board).
Total Seven locations were selected for Base line status. Air, Water & Noise results
are presented in Table 10, 11 & 12 respectively.
TABLE- 10: THE MAXIMUM, MINIMUM & 98 TH PERCENTILE VALUES FOR ALL THE
SAMPLING LOCATIONS
3 3 3 3 3 3
Name of PM10 (µg/M ) PM 2.5 (µg/M ) SO2 (µg/M ) NOX (µg/M ) CO (mg/M ) NH3 (µg/M )
Code Sampling
Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th
Location
A1 Project Site 54.58 61.58 61.55 15.25 19.85 19.62 7.83 12.10 11.86 11.65 16.45 16.17 0.21 0.56 0.55 12.32 20.14 19.91
A2 Pisatigudem 43.12 55.63 55.45 14.21 21.63 20.94 8.26 11.25 11.20 12.11 15.54 15.41 0.33 0.64 0.64 11.14 17.58 17.52
A3 Bongonicheruvu 42.24 54.14 53.91 9.30 16.40 16.40 8.10 10.80 10.75 12.20 14.80 14.66 0.25 0.56 0.56 11.11 18.32 18.27
A4 Pitampally 44.21 57.25 56.92 14.28 19.21 18.67 8.14 11.63 11.46 12.14 15.33 15.20 0.21 0.58 0.57 12.28 17.21 16.90
A5 Chinna Kaparti 40.14 52.74 52.57 15.14 20.21 20.18 8.59 12.05 11.93 13.01 16.05 15.77 0.22 0.56 0.56 11.25 16.85 16.73
A6 Perepalli 45.32 55.14 54.73 14.14 21.22 20.73 8.25 11.25 11.25 12.20 15.54 15.30 0.24 0.59 0.59 11.22 17.11 16.76
A7 Gundrampalli 46.12 51.90 51.76 16.23 20.15 20.15 8.25 12.54 12.49 13.01 16.23 16.23 0.15 0.36 0.34 10.31 17.21 16.82
CPCB Standards’ 100.00 60.00 80.00 80.00 2.00 400.00
Noise levels varied between 53.0 dB (A) to 55.70 dB (A) during night time in the
study area respectively.
The noise level varied at the same place at different times due to fluctuations in
traffic movements as well as commercial and domestic activities going on in the
study area but it was under the permissible limit as prescribed by CPCB.
Area in Percentage
S. No LANDUSE Area in Sq. Km
(%)
1 Built- Up Land 14.130 4.5
2 Water bodies 20.096 6.4
3 Crop Land 232.046 73.9
4 Forest 1.256 0.40
5 Wastelands 46.472 14.80
Total 314.00 100
This Detailed Study of the Base-Line Data of Population, Gender Ratio, Rural &
Semi-Urban Demographic Distribution, Literacy Rate, Social Amenities available in
the study Area like, Transport, Sanitation, Drinking Water, Medical & Health
Facilities, Employment Rate and other Developmental Indices of Six Villages, falling
within 10 KMs of the Project-Influence Area and especially, that of ‘Pittampally’
Village, where the project site is located, are obtained from Primary Sources.
The total population of the study area is 19,002 in which 51.18% with
male population and 48.82% with female population while, the Demographic
distribution is 100% & 0% for Rural & Semi-Urban areas, respectively.
The Average Literacy rate in the study areas is 56.19 % while the rate
of Illiteracy is at an alarmingly high i.e., 53.85 % for Women and 34.23% for
Men Populations.
The total population of the study area is 19,002 out of which 9,169 are
employed, 9,206 are Other Non-Working Population while 627 are
Unemployed or still Employable.
All the Villages, in the study area, are electrified – both for Domestic Purpose
and common facilities like, Street Lights, Public Water Pumping, etc. and also
are provided with Domestic Water.
The Particulate matter generated from 5.0 TPH Boiler will be controlled by using
cyclone separator followed by bag filters. The sulphur dioxide (SO2) and oxides of
nitrogen (NOX) from boiler will be dispersed in to atmosphere by providing adequate
stack height of 32 meters for effective dispersion and dilution.
The predicted ground level concentrations when added to Baseline scenario, the
overall scenario levels of PM, SO2 and NOX are well within the permissible limits as
specified by CPCB.
The existing waste water generation is 7.40 KLD, proposed waste water generation
will be 131.07 KLD which is from process, floor & reactor washes, cooling tower
blow down, boiler blow down, scrubber, DM plant and domestic usage. The effluent
generation and its HTDS & LTDS effluent details are given below.
The main sources of noise pollution in the plant are Boilers, Reactors, DG Sets,
compressors and other Noise generating units. Vehicular movements during
operation phase for loading / unloading of raw materials and finished products and
transporting activity may also increases the noise levels.
All the noise generating equipments like motor’s, gear boxes and compressors are
regularly maintained with lubricating material to avoid noise generation. All the DG
sets are providing with acoustic enclosures. A thick greenbelt will be developed
along the periphery of the plant boundaries to minimize the noise pollution from the
source.
The proposed plant activities are unlikely to alter the land-use pattern in the project
site. The unit will take adequate measures for storage, handling and disposal of
hazardous waste. Hence, there will be no significant adverse impact on land
environment.
Detailed flora and fauna studies were carried in the study area. As per baseline
studies, there are no endangered, threatened & protected plants and animal species
were recorded in the study area. Hence, no significant adverse impact is envisaged
on ecology.
The Solid waste generated and disposal methods from existing and proposed project
are given below.
TABLE- 20: EXISTING SOLID & HAZARDOUS WASTE GENERATION AND
DISPOSAL
Quantity
S. No Description Method Of Disposal
In Kg/Day
1 Organic Solid Waste 130.00 Sent to Cement Industries
2 Inorganic solid waste/FE
271.00 Sent to TSDF
Residue
The Risk assessment studies have been conducted for identification of hazards, to
calculate damage distances and to spell out risk mitigation measures. The details
are discussed in detail in Chapter – 7 of Draft EIA Report.
Adequate stack height of 32 meters will be provided to the proposed boiler for
effective dispersion of pollutants’ and stack monitoring facilities for the
periodic monitoring of the stack flue gases to verify the compliance of the
stipulated norms.
To prevent the particulate matter delivering from the boilers will be arrested by
providing Cyclone separator followed by Bag filters.
E) Green Belt
The industry proposed to develop greenbelt on all sides of the industry in an area of
4.4 Acres (17806.03 SQM) from the total area of 13.32 Acres (53903.71 SQM) of
land, with an amount of Rs.6, 00,000 /- for greenbelt. The amount will be spent
during the period of Three years. First year amount will be Rs.3, 00,000 for
plantation. Second year amount will be Rs.2, 00,000/- for development of plants.
Third year amount will be Rs. 1, 00,000/- for maintenance and development. A list of
plants suitable for greenbelt and to the local agro climatic conditions is given in the
Draft EIA report.
F) Solvent Recovery
The solvents like Acetone, Ethyl acetate, THF, n- Hexane, Isopropyl alcohol,
Methanol and Toluene will be recovered up to 95 % by using distillation and the
remaining 5% will be the loss.
M/s. Symed Labs Ltd. Unit - IV, will provide a dedicated Environmental
Management Cell with trained staff to look after the proper environmental
management of the proposed plant including operation & maintenance of all
facilities.
7. EMP BUDGET
The unit has proposed for 337.0 Lakhs as capital cost and 24.0 Lakhs as recurring
cost for environment pollution control measures.
337.0 24.0
Total
It is predicted that socio-economic impact due to this project will positively increase
the chance of more employment opportunities for local peoples. There are no
Resettlement and Rehabilitation issues involved in this project. The project
infrastructures will be of use to people of the area. The revenue of the village will be
definitely increasing due to the project.
10.0 CONCLUSION
M/s. Symed Labs Ltd. Unit - IV, has committed to implement all the pollution control
measures to protect the surrounding environment – adapting Zero-Liquid-Discharge
System for all its Effluents, by controlling process emissions and Safe-Disposal of all
Solid Wastes – generated either as process wastes or packing wastes.
The project can definitely improve the regional, state and national economy.
Industrial growth is an indication of all-round Socio-Economic Development – by
generating local Employment and Business Opportunities. The implementation of
this project will definitely improve the physical and social infrastructure of the
surrounding area.
FOR
AT
PREPARED BY
1. INTRODUCTION
M/s. Symed Labs Ltd. Unit - IV, is an established Drug Intermediates
manufacturing unit at Survey Nos.163/A & 164/A, Pittampally Village, Chityal
Mandal, Nalgonda District, Telangana State.
Existing plant is in 2.24 Acres (9064.88 SQM) and acquired an additional land of
11.08 Acres (44838.82 SQM-Survey Nos.163, 163/B, 164/B, &167) adjacent to the
existing land. Now, the total Land area is 13.32 Acres (53903.71 SQM) having
Survey Nos.163,163/A,163/B,164/A,164/B &167. The company wishes to modify
their Drug Intermediates manufacturing facility to Bulk Drug & Intermediates
manufacturing facility. The company wishes to manufacture the proposed products
by replacing existing products after expansion.
The company proposes to invest an additional amount of Rs.40.0 Crores towards its
modernization and pollution control equipment.
The proposal is to obtain Environmental Clearance from the Ministry of Environment,
Forests and Climate Change (MoEFCC) and Consent Orders from SPCB to
manufacture proposed products with a total production capacity of 102.25 T/Month.
Draft EIA report is prepared considering the Terms of Reference (ToR) issued by
MoEFCC vide F. No. J-11011/87/2014-IAII (I) Dated 21st October 2014 and
Amended TOR issued on 29-07-2015.
1.1. PROJECT DESCRIPTION
The salient features of the unit are furnished below.
Major Industries near the plant site Adarsh steel Pvt Ltd
Nosch Labs Pvt Ltd
Divis Laboratories Ltd
Water Bodies with in 10kms radius Kandala vagu - 2.62 Kms (SW)
Ramalingeshwara cheruvu - 3.3 Kms (NW)
Halia vagu - 4.4 Kms (WNW)
Jalu vagu - 4.7 Kms (SW)
Devuni cheruvu - 5.3 Kms (NW)
Chinna vagu - 6.3 Kms (S)
Pedda vagu - 9.7 Kms (S)
Racecadotril
Intermediate
Drug
4 (2-Benzyl- Not available 1900.00 63.33
Intermediate
Acryloylamino)-Acetic
Acid Benzyl Ester)
Thalidomide
Intermediate
Drug
5 ( 2-(2, 6-Dioxo- 53602-85-0 500.00 16.67
Intermediate
Tetrahydro-Pyran-3-Yl)-
Isoindole-1, 3-Dione)
The Total water consumption for the proposed project is 271.22 KLD. Water
consumption details are given in below Table. No.6. Water requirement will be met
through Ground Water.
Water Consumption
S. No Purpose
Details In KLD
1 Process 79.22
2 Washings 5.00
3 Boiler Daily Make up 41.00
4 Cooling towers Daily Make up 131.00
5 DM Plant 4.00
6 Scrubbing system 2.00
7 Domestic Usage 3.00
8 Gardening 6.00
Total 271.22
C) Energy Requirement
Power requirement of proposed expansion project will be made available through
Telangana State Southern Power Distribution Corporation Limited [TSSPDCL]. Total
power requirement of proposed plant shall be 1100KVA.
D) Utilities:
For generation of Steam, the industry dropping existing 1.0 TPH coal fired boiler and
proposing 5.0TPH coal fired boiler, and 2.0TPH coal fired boiler as stand by. The
coal requirement will be met from government allocation or from local authorized
sources.
Dropping existing 125 KVA DG set, and proposing 500 KVA, 320 KVA & 250 KVA
DG sets for usage during the power failures. These DG sets are sufficient even for
the proposed expansion. The emission details are presented in bellow table No.7, 8
& 9.
Capacity Emission Emission Emission Stack Flue Gas Stack Flue gas
In KVA of SPM in Of SO2 in of NOx dia. Temp. in Height Velocity
mg/Nm3 mg/Nm3 In mg/Nm3 In m O
C in m In m/sec.
500 KVA 80.0 190.0 235.0 0.30 150 10 23.20
250KVA 65.0 110.0 135.0 0.30 250 10 18.50
320KVA 70.0 135.0 160.0 0.30 290 10 20.50
iii) Boiler Stack: The adequate stack height (30-32 mts) will be provided for
pollutants (SO2, NOx, PM & CO) dispersed in a very large area so that ground level
concentration is within CPCB permissible limits.
iv) Scrubbers: Two scrubbers of 2-Stage are proposed to scrub the SO2. The
packing media in the scrubber is 25mm poly propylene rings.
The SO2 emissions are scrubbed by using C.S lye solution. The scrubbing system
will have two circulation pumps and scrubbing liquid tanks as required.
Studies were carried out in about 10 km radius area from the site with respect to
meteorology, flora, fauna, land and socio-economies of the area. Further sampling
and analysis of air quality, water quality, noise level and soil quality were carried out.
The air quality, water quality, noise level and soil quality in the study area is
evaluated based on this physical sampling and analysis.
The base line data were monitored during the study period of October 2014 –
December 2014. The study team conducted site surveys and field experiments for
gathering the information on air quality, water quality, noise quality and soil quality.
B. Relative Humidity:
During the study period the minimum and maximum relative humidity at project site,
was recorded as 38.00 % and 63.00 % respectively.
D. Rainfall
No rainfall is observed during the study period at project site. The normal annual
rainfall in the District is 674.00 mm (Source: Central Ground Water Board).
Total Seven locations were selected for Base line status. Air, Water & Noise results
are presented in Table 10, 11 & 12 respectively.
TABLE- 10: THE MAXIMUM, MINIMUM & 98 TH PERCENTILE VALUES FOR ALL THE
SAMPLING LOCATIONS
3 3 3 3 3 3
Name of PM10 (µg/M ) PM 2.5 (µg/M ) SO2 (µg/M ) NOX (µg/M ) CO (mg/M ) NH3 (µg/M )
Code Sampling
Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th
Location
A1 Project Site 54.58 61.58 61.55 15.25 19.85 19.62 7.83 12.10 11.86 11.65 16.45 16.17 0.21 0.56 0.55 12.32 20.14 19.91
A2 Pisatigudem 43.12 55.63 55.45 14.21 21.63 20.94 8.26 11.25 11.20 12.11 15.54 15.41 0.33 0.64 0.64 11.14 17.58 17.52
A3 Bongonicheruvu 42.24 54.14 53.91 9.30 16.40 16.40 8.10 10.80 10.75 12.20 14.80 14.66 0.25 0.56 0.56 11.11 18.32 18.27
A4 Pitampally 44.21 57.25 56.92 14.28 19.21 18.67 8.14 11.63 11.46 12.14 15.33 15.20 0.21 0.58 0.57 12.28 17.21 16.90
A5 Chinna Kaparti 40.14 52.74 52.57 15.14 20.21 20.18 8.59 12.05 11.93 13.01 16.05 15.77 0.22 0.56 0.56 11.25 16.85 16.73
A6 Perepalli 45.32 55.14 54.73 14.14 21.22 20.73 8.25 11.25 11.25 12.20 15.54 15.30 0.24 0.59 0.59 11.22 17.11 16.76
A7 Gundrampalli 46.12 51.90 51.76 16.23 20.15 20.15 8.25 12.54 12.49 13.01 16.23 16.23 0.15 0.36 0.34 10.31 17.21 16.82
CPCB Standards’ 100.00 60.00 80.00 80.00 2.00 400.00
Noise levels varied between 53.0 dB (A) to 55.70 dB (A) during night time in the
study area respectively.
The noise level varied at the same place at different times due to fluctuations in
traffic movements as well as commercial and domestic activities going on in the
study area but it was under the permissible limit as prescribed by CPCB.
Area in Percentage
S. No LANDUSE Area in Sq. Km
(%)
1 Built- Up Land 14.130 4.5
2 Water bodies 20.096 6.4
3 Crop Land 232.046 73.9
4 Forest 1.256 0.40
5 Wastelands 46.472 14.80
Total 314.00 100
This Detailed Study of the Base-Line Data of Population, Gender Ratio, Rural &
Semi-Urban Demographic Distribution, Literacy Rate, Social Amenities available in
the study Area like, Transport, Sanitation, Drinking Water, Medical & Health
Facilities, Employment Rate and other Developmental Indices of Six Villages, falling
within 10 KMs of the Project-Influence Area and especially, that of ‘Pittampally’
Village, where the project site is located, are obtained from Primary Sources.
The total population of the study area is 19,002 in which 51.18% with
male population and 48.82% with female population while, the Demographic
distribution is 100% & 0% for Rural & Semi-Urban areas, respectively.
The Average Literacy rate in the study areas is 56.19 % while the rate
of Illiteracy is at an alarmingly high i.e., 53.85 % for Women and 34.23% for
Men Populations.
The total population of the study area is 19,002 out of which 9,169 are
employed, 9,206 are Other Non-Working Population while 627 are
Unemployed or still Employable.
All the Villages, in the study area, are electrified – both for Domestic Purpose
and common facilities like, Street Lights, Public Water Pumping, etc. and also
are provided with Domestic Water.
The Particulate matter generated from 5.0 TPH Boiler will be controlled by using
cyclone separator followed by bag filters. The sulphur dioxide (SO2) and oxides of
nitrogen (NOX) from boiler will be dispersed in to atmosphere by providing adequate
stack height of 32 meters for effective dispersion and dilution.
The predicted ground level concentrations when added to Baseline scenario, the
overall scenario levels of PM, SO2 and NOX are well within the permissible limits as
specified by CPCB.
The existing waste water generation is 7.40 KLD, proposed waste water generation
will be 131.07 KLD which is from process, floor & reactor washes, cooling tower
blow down, boiler blow down, scrubber, DM plant and domestic usage. The effluent
generation and its HTDS & LTDS effluent details are given below.
The main sources of noise pollution in the plant are Boilers, Reactors, DG Sets,
compressors and other Noise generating units. Vehicular movements during
operation phase for loading / unloading of raw materials and finished products and
transporting activity may also increases the noise levels.
All the noise generating equipments like motor’s, gear boxes and compressors are
regularly maintained with lubricating material to avoid noise generation. All the DG
sets are providing with acoustic enclosures. A thick greenbelt will be developed
along the periphery of the plant boundaries to minimize the noise pollution from the
source.
The proposed plant activities are unlikely to alter the land-use pattern in the project
site. The unit will take adequate measures for storage, handling and disposal of
hazardous waste. Hence, there will be no significant adverse impact on land
environment.
Detailed flora and fauna studies were carried in the study area. As per baseline
studies, there are no endangered, threatened & protected plants and animal species
were recorded in the study area. Hence, no significant adverse impact is envisaged
on ecology.
The Solid waste generated and disposal methods from existing and proposed project
are given below.
TABLE- 20: EXISTING SOLID & HAZARDOUS WASTE GENERATION AND
DISPOSAL
Quantity
S. No Description Method Of Disposal
In Kg/Day
1 Organic Solid Waste 130.00 Sent to Cement Industries
2 Inorganic solid waste/FE
271.00 Sent to TSDF
Residue
The Risk assessment studies have been conducted for identification of hazards, to
calculate damage distances and to spell out risk mitigation measures. The details
are discussed in detail in Chapter – 7 of Draft EIA Report.
Adequate stack height of 32 meters will be provided to the proposed boiler for
effective dispersion of pollutants’ and stack monitoring facilities for the
periodic monitoring of the stack flue gases to verify the compliance of the
stipulated norms.
To prevent the particulate matter delivering from the boilers will be arrested by
providing Cyclone separator followed by Bag filters.
E) Green Belt
The industry proposed to develop greenbelt on all sides of the industry in an area of
4.4 Acres (17806.03 SQM) from the total area of 13.32 Acres (53903.71 SQM) of
land, with an amount of Rs.6, 00,000 /- for greenbelt. The amount will be spent
during the period of Three years. First year amount will be Rs.3, 00,000 for
plantation. Second year amount will be Rs.2, 00,000/- for development of plants.
Third year amount will be Rs. 1, 00,000/- for maintenance and development. A list of
plants suitable for greenbelt and to the local agro climatic conditions is given in the
Draft EIA report.
F) Solvent Recovery
The solvents like Acetone, Ethyl acetate, THF, n- Hexane, Isopropyl alcohol,
Methanol and Toluene will be recovered up to 95 % by using distillation and the
remaining 5% will be the loss.
M/s. Symed Labs Ltd. Unit - IV, will provide a dedicated Environmental
Management Cell with trained staff to look after the proper environmental
management of the proposed plant including operation & maintenance of all
facilities.
7. EMP BUDGET
The unit has proposed for 337.0 Lakhs as capital cost and 24.0 Lakhs as recurring
cost for environment pollution control measures.
337.0 24.0
Total
It is predicted that socio-economic impact due to this project will positively increase
the chance of more employment opportunities for local peoples. There are no
Resettlement and Rehabilitation issues involved in this project. The project
infrastructures will be of use to people of the area. The revenue of the village will be
definitely increasing due to the project.
10.0 CONCLUSION
M/s. Symed Labs Ltd. Unit - IV, has committed to implement all the pollution control
measures to protect the surrounding environment – adapting Zero-Liquid-Discharge
System for all its Effluents, by controlling process emissions and Safe-Disposal of all
Solid Wastes – generated either as process wastes or packing wastes.
The project can definitely improve the regional, state and national economy.
Industrial growth is an indication of all-round Socio-Economic Development – by
generating local Employment and Business Opportunities. The implementation of
this project will definitely improve the physical and social infrastructure of the
surrounding area.
FOR
AT
PREPARED BY
1. INTRODUCTION
M/s. Symed Labs Ltd. Unit - IV, is an established Drug Intermediates
manufacturing unit at Survey Nos.163/A & 164/A, Pittampally Village, Chityal
Mandal, Nalgonda District, Telangana State.
Existing plant is in 2.24 Acres (9064.88 SQM) and acquired an additional land of
11.08 Acres (44838.82 SQM-Survey Nos.163, 163/B, 164/B, &167) adjacent to the
existing land. Now, the total Land area is 13.32 Acres (53903.71 SQM) having
Survey Nos.163,163/A,163/B,164/A,164/B &167. The company wishes to modify
their Drug Intermediates manufacturing facility to Bulk Drug & Intermediates
manufacturing facility. The company wishes to manufacture the proposed products
by replacing existing products after expansion.
The company proposes to invest an additional amount of Rs.40.0 Crores towards its
modernization and pollution control equipment.
The proposal is to obtain Environmental Clearance from the Ministry of Environment,
Forests and Climate Change (MoEFCC) and Consent Orders from SPCB to
manufacture proposed products with a total production capacity of 102.25 T/Month.
Draft EIA report is prepared considering the Terms of Reference (ToR) issued by
MoEFCC vide F. No. J-11011/87/2014-IAII (I) Dated 21st October 2014 and
Amended TOR issued on 29-07-2015.
1.1. PROJECT DESCRIPTION
The salient features of the unit are furnished below.
Major Industries near the plant site Adarsh steel Pvt Ltd
Nosch Labs Pvt Ltd
Divis Laboratories Ltd
Water Bodies with in 10kms radius Kandala vagu - 2.62 Kms (SW)
Ramalingeshwara cheruvu - 3.3 Kms (NW)
Halia vagu - 4.4 Kms (WNW)
Jalu vagu - 4.7 Kms (SW)
Devuni cheruvu - 5.3 Kms (NW)
Chinna vagu - 6.3 Kms (S)
Pedda vagu - 9.7 Kms (S)
Racecadotril
Intermediate
Drug
4 (2-Benzyl- Not available 1900.00 63.33
Intermediate
Acryloylamino)-Acetic
Acid Benzyl Ester)
Thalidomide
Intermediate
Drug
5 ( 2-(2, 6-Dioxo- 53602-85-0 500.00 16.67
Intermediate
Tetrahydro-Pyran-3-Yl)-
Isoindole-1, 3-Dione)
The Total water consumption for the proposed project is 271.22 KLD. Water
consumption details are given in below Table. No.6. Water requirement will be met
through Ground Water.
Water Consumption
S. No Purpose
Details In KLD
1 Process 79.22
2 Washings 5.00
3 Boiler Daily Make up 41.00
4 Cooling towers Daily Make up 131.00
5 DM Plant 4.00
6 Scrubbing system 2.00
7 Domestic Usage 3.00
8 Gardening 6.00
Total 271.22
C) Energy Requirement
Power requirement of proposed expansion project will be made available through
Telangana State Southern Power Distribution Corporation Limited [TSSPDCL]. Total
power requirement of proposed plant shall be 1100KVA.
D) Utilities:
For generation of Steam, the industry dropping existing 1.0 TPH coal fired boiler and
proposing 5.0TPH coal fired boiler, and 2.0TPH coal fired boiler as stand by. The
coal requirement will be met from government allocation or from local authorized
sources.
Dropping existing 125 KVA DG set, and proposing 500 KVA, 320 KVA & 250 KVA
DG sets for usage during the power failures. These DG sets are sufficient even for
the proposed expansion. The emission details are presented in bellow table No.7, 8
& 9.
Capacity Emission Emission Emission Stack Flue Gas Stack Flue gas
In KVA of SPM in Of SO2 in of NOx dia. Temp. in Height Velocity
mg/Nm3 mg/Nm3 In mg/Nm3 In m O
C in m In m/sec.
500 KVA 80.0 190.0 235.0 0.30 150 10 23.20
250KVA 65.0 110.0 135.0 0.30 250 10 18.50
320KVA 70.0 135.0 160.0 0.30 290 10 20.50
iii) Boiler Stack: The adequate stack height (30-32 mts) will be provided for
pollutants (SO2, NOx, PM & CO) dispersed in a very large area so that ground level
concentration is within CPCB permissible limits.
iv) Scrubbers: Two scrubbers of 2-Stage are proposed to scrub the SO2. The
packing media in the scrubber is 25mm poly propylene rings.
The SO2 emissions are scrubbed by using C.S lye solution. The scrubbing system
will have two circulation pumps and scrubbing liquid tanks as required.
Studies were carried out in about 10 km radius area from the site with respect to
meteorology, flora, fauna, land and socio-economies of the area. Further sampling
and analysis of air quality, water quality, noise level and soil quality were carried out.
The air quality, water quality, noise level and soil quality in the study area is
evaluated based on this physical sampling and analysis.
The base line data were monitored during the study period of October 2014 –
December 2014. The study team conducted site surveys and field experiments for
gathering the information on air quality, water quality, noise quality and soil quality.
B. Relative Humidity:
During the study period the minimum and maximum relative humidity at project site,
was recorded as 38.00 % and 63.00 % respectively.
D. Rainfall
No rainfall is observed during the study period at project site. The normal annual
rainfall in the District is 674.00 mm (Source: Central Ground Water Board).
Total Seven locations were selected for Base line status. Air, Water & Noise results
are presented in Table 10, 11 & 12 respectively.
TABLE- 10: THE MAXIMUM, MINIMUM & 98 TH PERCENTILE VALUES FOR ALL THE
SAMPLING LOCATIONS
3 3 3 3 3 3
Name of PM10 (µg/M ) PM 2.5 (µg/M ) SO2 (µg/M ) NOX (µg/M ) CO (mg/M ) NH3 (µg/M )
Code Sampling
Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th
Location
A1 Project Site 54.58 61.58 61.55 15.25 19.85 19.62 7.83 12.10 11.86 11.65 16.45 16.17 0.21 0.56 0.55 12.32 20.14 19.91
A2 Pisatigudem 43.12 55.63 55.45 14.21 21.63 20.94 8.26 11.25 11.20 12.11 15.54 15.41 0.33 0.64 0.64 11.14 17.58 17.52
A3 Bongonicheruvu 42.24 54.14 53.91 9.30 16.40 16.40 8.10 10.80 10.75 12.20 14.80 14.66 0.25 0.56 0.56 11.11 18.32 18.27
A4 Pitampally 44.21 57.25 56.92 14.28 19.21 18.67 8.14 11.63 11.46 12.14 15.33 15.20 0.21 0.58 0.57 12.28 17.21 16.90
A5 Chinna Kaparti 40.14 52.74 52.57 15.14 20.21 20.18 8.59 12.05 11.93 13.01 16.05 15.77 0.22 0.56 0.56 11.25 16.85 16.73
A6 Perepalli 45.32 55.14 54.73 14.14 21.22 20.73 8.25 11.25 11.25 12.20 15.54 15.30 0.24 0.59 0.59 11.22 17.11 16.76
A7 Gundrampalli 46.12 51.90 51.76 16.23 20.15 20.15 8.25 12.54 12.49 13.01 16.23 16.23 0.15 0.36 0.34 10.31 17.21 16.82
CPCB Standards’ 100.00 60.00 80.00 80.00 2.00 400.00
Noise levels varied between 53.0 dB (A) to 55.70 dB (A) during night time in the
study area respectively.
The noise level varied at the same place at different times due to fluctuations in
traffic movements as well as commercial and domestic activities going on in the
study area but it was under the permissible limit as prescribed by CPCB.
Area in Percentage
S. No LANDUSE Area in Sq. Km
(%)
1 Built- Up Land 14.130 4.5
2 Water bodies 20.096 6.4
3 Crop Land 232.046 73.9
4 Forest 1.256 0.40
5 Wastelands 46.472 14.80
Total 314.00 100
This Detailed Study of the Base-Line Data of Population, Gender Ratio, Rural &
Semi-Urban Demographic Distribution, Literacy Rate, Social Amenities available in
the study Area like, Transport, Sanitation, Drinking Water, Medical & Health
Facilities, Employment Rate and other Developmental Indices of Six Villages, falling
within 10 KMs of the Project-Influence Area and especially, that of ‘Pittampally’
Village, where the project site is located, are obtained from Primary Sources.
The total population of the study area is 19,002 in which 51.18% with
male population and 48.82% with female population while, the Demographic
distribution is 100% & 0% for Rural & Semi-Urban areas, respectively.
The Average Literacy rate in the study areas is 56.19 % while the rate
of Illiteracy is at an alarmingly high i.e., 53.85 % for Women and 34.23% for
Men Populations.
The total population of the study area is 19,002 out of which 9,169 are
employed, 9,206 are Other Non-Working Population while 627 are
Unemployed or still Employable.
All the Villages, in the study area, are electrified – both for Domestic Purpose
and common facilities like, Street Lights, Public Water Pumping, etc. and also
are provided with Domestic Water.
The Particulate matter generated from 5.0 TPH Boiler will be controlled by using
cyclone separator followed by bag filters. The sulphur dioxide (SO2) and oxides of
nitrogen (NOX) from boiler will be dispersed in to atmosphere by providing adequate
stack height of 32 meters for effective dispersion and dilution.
The predicted ground level concentrations when added to Baseline scenario, the
overall scenario levels of PM, SO2 and NOX are well within the permissible limits as
specified by CPCB.
The existing waste water generation is 7.40 KLD, proposed waste water generation
will be 131.07 KLD which is from process, floor & reactor washes, cooling tower
blow down, boiler blow down, scrubber, DM plant and domestic usage. The effluent
generation and its HTDS & LTDS effluent details are given below.
The main sources of noise pollution in the plant are Boilers, Reactors, DG Sets,
compressors and other Noise generating units. Vehicular movements during
operation phase for loading / unloading of raw materials and finished products and
transporting activity may also increases the noise levels.
All the noise generating equipments like motor’s, gear boxes and compressors are
regularly maintained with lubricating material to avoid noise generation. All the DG
sets are providing with acoustic enclosures. A thick greenbelt will be developed
along the periphery of the plant boundaries to minimize the noise pollution from the
source.
The proposed plant activities are unlikely to alter the land-use pattern in the project
site. The unit will take adequate measures for storage, handling and disposal of
hazardous waste. Hence, there will be no significant adverse impact on land
environment.
Detailed flora and fauna studies were carried in the study area. As per baseline
studies, there are no endangered, threatened & protected plants and animal species
were recorded in the study area. Hence, no significant adverse impact is envisaged
on ecology.
The Solid waste generated and disposal methods from existing and proposed project
are given below.
TABLE- 20: EXISTING SOLID & HAZARDOUS WASTE GENERATION AND
DISPOSAL
Quantity
S. No Description Method Of Disposal
In Kg/Day
1 Organic Solid Waste 130.00 Sent to Cement Industries
2 Inorganic solid waste/FE
271.00 Sent to TSDF
Residue
The Risk assessment studies have been conducted for identification of hazards, to
calculate damage distances and to spell out risk mitigation measures. The details
are discussed in detail in Chapter – 7 of Draft EIA Report.
Adequate stack height of 32 meters will be provided to the proposed boiler for
effective dispersion of pollutants’ and stack monitoring facilities for the
periodic monitoring of the stack flue gases to verify the compliance of the
stipulated norms.
To prevent the particulate matter delivering from the boilers will be arrested by
providing Cyclone separator followed by Bag filters.
E) Green Belt
The industry proposed to develop greenbelt on all sides of the industry in an area of
4.4 Acres (17806.03 SQM) from the total area of 13.32 Acres (53903.71 SQM) of
land, with an amount of Rs.6, 00,000 /- for greenbelt. The amount will be spent
during the period of Three years. First year amount will be Rs.3, 00,000 for
plantation. Second year amount will be Rs.2, 00,000/- for development of plants.
Third year amount will be Rs. 1, 00,000/- for maintenance and development. A list of
plants suitable for greenbelt and to the local agro climatic conditions is given in the
Draft EIA report.
F) Solvent Recovery
The solvents like Acetone, Ethyl acetate, THF, n- Hexane, Isopropyl alcohol,
Methanol and Toluene will be recovered up to 95 % by using distillation and the
remaining 5% will be the loss.
M/s. Symed Labs Ltd. Unit - IV, will provide a dedicated Environmental
Management Cell with trained staff to look after the proper environmental
management of the proposed plant including operation & maintenance of all
facilities.
7. EMP BUDGET
The unit has proposed for 337.0 Lakhs as capital cost and 24.0 Lakhs as recurring
cost for environment pollution control measures.
337.0 24.0
Total
It is predicted that socio-economic impact due to this project will positively increase
the chance of more employment opportunities for local peoples. There are no
Resettlement and Rehabilitation issues involved in this project. The project
infrastructures will be of use to people of the area. The revenue of the village will be
definitely increasing due to the project.
10.0 CONCLUSION
M/s. Symed Labs Ltd. Unit - IV, has committed to implement all the pollution control
measures to protect the surrounding environment – adapting Zero-Liquid-Discharge
System for all its Effluents, by controlling process emissions and Safe-Disposal of all
Solid Wastes – generated either as process wastes or packing wastes.
The project can definitely improve the regional, state and national economy.
Industrial growth is an indication of all-round Socio-Economic Development – by
generating local Employment and Business Opportunities. The implementation of
this project will definitely improve the physical and social infrastructure of the
surrounding area.
FOR
AT
PREPARED BY
1. INTRODUCTION
M/s. Symed Labs Ltd. Unit - IV, is an established Drug Intermediates
manufacturing unit at Survey Nos.163/A & 164/A, Pittampally Village, Chityal
Mandal, Nalgonda District, Telangana State.
Existing plant is in 2.24 Acres (9064.88 SQM) and acquired an additional land of
11.08 Acres (44838.82 SQM-Survey Nos.163, 163/B, 164/B, &167) adjacent to the
existing land. Now, the total Land area is 13.32 Acres (53903.71 SQM) having
Survey Nos.163,163/A,163/B,164/A,164/B &167. The company wishes to modify
their Drug Intermediates manufacturing facility to Bulk Drug & Intermediates
manufacturing facility. The company wishes to manufacture the proposed products
by replacing existing products after expansion.
The company proposes to invest an additional amount of Rs.40.0 Crores towards its
modernization and pollution control equipment.
The proposal is to obtain Environmental Clearance from the Ministry of Environment,
Forests and Climate Change (MoEFCC) and Consent Orders from SPCB to
manufacture proposed products with a total production capacity of 102.25 T/Month.
Draft EIA report is prepared considering the Terms of Reference (ToR) issued by
MoEFCC vide F. No. J-11011/87/2014-IAII (I) Dated 21st October 2014 and
Amended TOR issued on 29-07-2015.
1.1. PROJECT DESCRIPTION
The salient features of the unit are furnished below.
Major Industries near the plant site Adarsh steel Pvt Ltd
Nosch Labs Pvt Ltd
Divis Laboratories Ltd
Water Bodies with in 10kms radius Kandala vagu - 2.62 Kms (SW)
Ramalingeshwara cheruvu - 3.3 Kms (NW)
Halia vagu - 4.4 Kms (WNW)
Jalu vagu - 4.7 Kms (SW)
Devuni cheruvu - 5.3 Kms (NW)
Chinna vagu - 6.3 Kms (S)
Pedda vagu - 9.7 Kms (S)
Racecadotril
Intermediate
Drug
4 (2-Benzyl- Not available 1900.00 63.33
Intermediate
Acryloylamino)-Acetic
Acid Benzyl Ester)
Thalidomide
Intermediate
Drug
5 ( 2-(2, 6-Dioxo- 53602-85-0 500.00 16.67
Intermediate
Tetrahydro-Pyran-3-Yl)-
Isoindole-1, 3-Dione)
The Total water consumption for the proposed project is 271.22 KLD. Water
consumption details are given in below Table. No.6. Water requirement will be met
through Ground Water.
Water Consumption
S. No Purpose
Details In KLD
1 Process 79.22
2 Washings 5.00
3 Boiler Daily Make up 41.00
4 Cooling towers Daily Make up 131.00
5 DM Plant 4.00
6 Scrubbing system 2.00
7 Domestic Usage 3.00
8 Gardening 6.00
Total 271.22
C) Energy Requirement
Power requirement of proposed expansion project will be made available through
Telangana State Southern Power Distribution Corporation Limited [TSSPDCL]. Total
power requirement of proposed plant shall be 1100KVA.
D) Utilities:
For generation of Steam, the industry dropping existing 1.0 TPH coal fired boiler and
proposing 5.0TPH coal fired boiler, and 2.0TPH coal fired boiler as stand by. The
coal requirement will be met from government allocation or from local authorized
sources.
Dropping existing 125 KVA DG set, and proposing 500 KVA, 320 KVA & 250 KVA
DG sets for usage during the power failures. These DG sets are sufficient even for
the proposed expansion. The emission details are presented in bellow table No.7, 8
& 9.
Capacity Emission Emission Emission Stack Flue Gas Stack Flue gas
In KVA of SPM in Of SO2 in of NOx dia. Temp. in Height Velocity
mg/Nm3 mg/Nm3 In mg/Nm3 In m O
C in m In m/sec.
500 KVA 80.0 190.0 235.0 0.30 150 10 23.20
250KVA 65.0 110.0 135.0 0.30 250 10 18.50
320KVA 70.0 135.0 160.0 0.30 290 10 20.50
iii) Boiler Stack: The adequate stack height (30-32 mts) will be provided for
pollutants (SO2, NOx, PM & CO) dispersed in a very large area so that ground level
concentration is within CPCB permissible limits.
iv) Scrubbers: Two scrubbers of 2-Stage are proposed to scrub the SO2. The
packing media in the scrubber is 25mm poly propylene rings.
The SO2 emissions are scrubbed by using C.S lye solution. The scrubbing system
will have two circulation pumps and scrubbing liquid tanks as required.
Studies were carried out in about 10 km radius area from the site with respect to
meteorology, flora, fauna, land and socio-economies of the area. Further sampling
and analysis of air quality, water quality, noise level and soil quality were carried out.
The air quality, water quality, noise level and soil quality in the study area is
evaluated based on this physical sampling and analysis.
The base line data were monitored during the study period of October 2014 –
December 2014. The study team conducted site surveys and field experiments for
gathering the information on air quality, water quality, noise quality and soil quality.
B. Relative Humidity:
During the study period the minimum and maximum relative humidity at project site,
was recorded as 38.00 % and 63.00 % respectively.
D. Rainfall
No rainfall is observed during the study period at project site. The normal annual
rainfall in the District is 674.00 mm (Source: Central Ground Water Board).
Total Seven locations were selected for Base line status. Air, Water & Noise results
are presented in Table 10, 11 & 12 respectively.
TABLE- 10: THE MAXIMUM, MINIMUM & 98 TH PERCENTILE VALUES FOR ALL THE
SAMPLING LOCATIONS
3 3 3 3 3 3
Name of PM10 (µg/M ) PM 2.5 (µg/M ) SO2 (µg/M ) NOX (µg/M ) CO (mg/M ) NH3 (µg/M )
Code Sampling
Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th
Location
A1 Project Site 54.58 61.58 61.55 15.25 19.85 19.62 7.83 12.10 11.86 11.65 16.45 16.17 0.21 0.56 0.55 12.32 20.14 19.91
A2 Pisatigudem 43.12 55.63 55.45 14.21 21.63 20.94 8.26 11.25 11.20 12.11 15.54 15.41 0.33 0.64 0.64 11.14 17.58 17.52
A3 Bongonicheruvu 42.24 54.14 53.91 9.30 16.40 16.40 8.10 10.80 10.75 12.20 14.80 14.66 0.25 0.56 0.56 11.11 18.32 18.27
A4 Pitampally 44.21 57.25 56.92 14.28 19.21 18.67 8.14 11.63 11.46 12.14 15.33 15.20 0.21 0.58 0.57 12.28 17.21 16.90
A5 Chinna Kaparti 40.14 52.74 52.57 15.14 20.21 20.18 8.59 12.05 11.93 13.01 16.05 15.77 0.22 0.56 0.56 11.25 16.85 16.73
A6 Perepalli 45.32 55.14 54.73 14.14 21.22 20.73 8.25 11.25 11.25 12.20 15.54 15.30 0.24 0.59 0.59 11.22 17.11 16.76
A7 Gundrampalli 46.12 51.90 51.76 16.23 20.15 20.15 8.25 12.54 12.49 13.01 16.23 16.23 0.15 0.36 0.34 10.31 17.21 16.82
CPCB Standards’ 100.00 60.00 80.00 80.00 2.00 400.00
Noise levels varied between 53.0 dB (A) to 55.70 dB (A) during night time in the
study area respectively.
The noise level varied at the same place at different times due to fluctuations in
traffic movements as well as commercial and domestic activities going on in the
study area but it was under the permissible limit as prescribed by CPCB.
Area in Percentage
S. No LANDUSE Area in Sq. Km
(%)
1 Built- Up Land 14.130 4.5
2 Water bodies 20.096 6.4
3 Crop Land 232.046 73.9
4 Forest 1.256 0.40
5 Wastelands 46.472 14.80
Total 314.00 100
This Detailed Study of the Base-Line Data of Population, Gender Ratio, Rural &
Semi-Urban Demographic Distribution, Literacy Rate, Social Amenities available in
the study Area like, Transport, Sanitation, Drinking Water, Medical & Health
Facilities, Employment Rate and other Developmental Indices of Six Villages, falling
within 10 KMs of the Project-Influence Area and especially, that of ‘Pittampally’
Village, where the project site is located, are obtained from Primary Sources.
The total population of the study area is 19,002 in which 51.18% with
male population and 48.82% with female population while, the Demographic
distribution is 100% & 0% for Rural & Semi-Urban areas, respectively.
The Average Literacy rate in the study areas is 56.19 % while the rate
of Illiteracy is at an alarmingly high i.e., 53.85 % for Women and 34.23% for
Men Populations.
The total population of the study area is 19,002 out of which 9,169 are
employed, 9,206 are Other Non-Working Population while 627 are
Unemployed or still Employable.
All the Villages, in the study area, are electrified – both for Domestic Purpose
and common facilities like, Street Lights, Public Water Pumping, etc. and also
are provided with Domestic Water.
The Particulate matter generated from 5.0 TPH Boiler will be controlled by using
cyclone separator followed by bag filters. The sulphur dioxide (SO2) and oxides of
nitrogen (NOX) from boiler will be dispersed in to atmosphere by providing adequate
stack height of 32 meters for effective dispersion and dilution.
The predicted ground level concentrations when added to Baseline scenario, the
overall scenario levels of PM, SO2 and NOX are well within the permissible limits as
specified by CPCB.
The existing waste water generation is 7.40 KLD, proposed waste water generation
will be 131.07 KLD which is from process, floor & reactor washes, cooling tower
blow down, boiler blow down, scrubber, DM plant and domestic usage. The effluent
generation and its HTDS & LTDS effluent details are given below.
The main sources of noise pollution in the plant are Boilers, Reactors, DG Sets,
compressors and other Noise generating units. Vehicular movements during
operation phase for loading / unloading of raw materials and finished products and
transporting activity may also increases the noise levels.
All the noise generating equipments like motor’s, gear boxes and compressors are
regularly maintained with lubricating material to avoid noise generation. All the DG
sets are providing with acoustic enclosures. A thick greenbelt will be developed
along the periphery of the plant boundaries to minimize the noise pollution from the
source.
The proposed plant activities are unlikely to alter the land-use pattern in the project
site. The unit will take adequate measures for storage, handling and disposal of
hazardous waste. Hence, there will be no significant adverse impact on land
environment.
Detailed flora and fauna studies were carried in the study area. As per baseline
studies, there are no endangered, threatened & protected plants and animal species
were recorded in the study area. Hence, no significant adverse impact is envisaged
on ecology.
The Solid waste generated and disposal methods from existing and proposed project
are given below.
TABLE- 20: EXISTING SOLID & HAZARDOUS WASTE GENERATION AND
DISPOSAL
Quantity
S. No Description Method Of Disposal
In Kg/Day
1 Organic Solid Waste 130.00 Sent to Cement Industries
2 Inorganic solid waste/FE
271.00 Sent to TSDF
Residue
The Risk assessment studies have been conducted for identification of hazards, to
calculate damage distances and to spell out risk mitigation measures. The details
are discussed in detail in Chapter – 7 of Draft EIA Report.
Adequate stack height of 32 meters will be provided to the proposed boiler for
effective dispersion of pollutants’ and stack monitoring facilities for the
periodic monitoring of the stack flue gases to verify the compliance of the
stipulated norms.
To prevent the particulate matter delivering from the boilers will be arrested by
providing Cyclone separator followed by Bag filters.
E) Green Belt
The industry proposed to develop greenbelt on all sides of the industry in an area of
4.4 Acres (17806.03 SQM) from the total area of 13.32 Acres (53903.71 SQM) of
land, with an amount of Rs.6, 00,000 /- for greenbelt. The amount will be spent
during the period of Three years. First year amount will be Rs.3, 00,000 for
plantation. Second year amount will be Rs.2, 00,000/- for development of plants.
Third year amount will be Rs. 1, 00,000/- for maintenance and development. A list of
plants suitable for greenbelt and to the local agro climatic conditions is given in the
Draft EIA report.
F) Solvent Recovery
The solvents like Acetone, Ethyl acetate, THF, n- Hexane, Isopropyl alcohol,
Methanol and Toluene will be recovered up to 95 % by using distillation and the
remaining 5% will be the loss.
M/s. Symed Labs Ltd. Unit - IV, will provide a dedicated Environmental
Management Cell with trained staff to look after the proper environmental
management of the proposed plant including operation & maintenance of all
facilities.
7. EMP BUDGET
The unit has proposed for 337.0 Lakhs as capital cost and 24.0 Lakhs as recurring
cost for environment pollution control measures.
337.0 24.0
Total
It is predicted that socio-economic impact due to this project will positively increase
the chance of more employment opportunities for local peoples. There are no
Resettlement and Rehabilitation issues involved in this project. The project
infrastructures will be of use to people of the area. The revenue of the village will be
definitely increasing due to the project.
10.0 CONCLUSION
M/s. Symed Labs Ltd. Unit - IV, has committed to implement all the pollution control
measures to protect the surrounding environment – adapting Zero-Liquid-Discharge
System for all its Effluents, by controlling process emissions and Safe-Disposal of all
Solid Wastes – generated either as process wastes or packing wastes.
The project can definitely improve the regional, state and national economy.
Industrial growth is an indication of all-round Socio-Economic Development – by
generating local Employment and Business Opportunities. The implementation of
this project will definitely improve the physical and social infrastructure of the
surrounding area.
FOR
AT
PREPARED BY
1. INTRODUCTION
M/s. Symed Labs Ltd. Unit - IV, is an established Drug Intermediates
manufacturing unit at Survey Nos.163/A & 164/A, Pittampally Village, Chityal
Mandal, Nalgonda District, Telangana State.
Existing plant is in 2.24 Acres (9064.88 SQM) and acquired an additional land of
11.08 Acres (44838.82 SQM-Survey Nos.163, 163/B, 164/B, &167) adjacent to the
existing land. Now, the total Land area is 13.32 Acres (53903.71 SQM) having
Survey Nos.163,163/A,163/B,164/A,164/B &167. The company wishes to modify
their Drug Intermediates manufacturing facility to Bulk Drug & Intermediates
manufacturing facility. The company wishes to manufacture the proposed products
by replacing existing products after expansion.
The company proposes to invest an additional amount of Rs.40.0 Crores towards its
modernization and pollution control equipment.
The proposal is to obtain Environmental Clearance from the Ministry of Environment,
Forests and Climate Change (MoEFCC) and Consent Orders from SPCB to
manufacture proposed products with a total production capacity of 102.25 T/Month.
Draft EIA report is prepared considering the Terms of Reference (ToR) issued by
MoEFCC vide F. No. J-11011/87/2014-IAII (I) Dated 21st October 2014 and
Amended TOR issued on 29-07-2015.
1.1. PROJECT DESCRIPTION
The salient features of the unit are furnished below.
Major Industries near the plant site Adarsh steel Pvt Ltd
Nosch Labs Pvt Ltd
Divis Laboratories Ltd
Water Bodies with in 10kms radius Kandala vagu - 2.62 Kms (SW)
Ramalingeshwara cheruvu - 3.3 Kms (NW)
Halia vagu - 4.4 Kms (WNW)
Jalu vagu - 4.7 Kms (SW)
Devuni cheruvu - 5.3 Kms (NW)
Chinna vagu - 6.3 Kms (S)
Pedda vagu - 9.7 Kms (S)
Racecadotril
Intermediate
Drug
4 (2-Benzyl- Not available 1900.00 63.33
Intermediate
Acryloylamino)-Acetic
Acid Benzyl Ester)
Thalidomide
Intermediate
Drug
5 ( 2-(2, 6-Dioxo- 53602-85-0 500.00 16.67
Intermediate
Tetrahydro-Pyran-3-Yl)-
Isoindole-1, 3-Dione)
The Total water consumption for the proposed project is 271.22 KLD. Water
consumption details are given in below Table. No.6. Water requirement will be met
through Ground Water.
Water Consumption
S. No Purpose
Details In KLD
1 Process 79.22
2 Washings 5.00
3 Boiler Daily Make up 41.00
4 Cooling towers Daily Make up 131.00
5 DM Plant 4.00
6 Scrubbing system 2.00
7 Domestic Usage 3.00
8 Gardening 6.00
Total 271.22
C) Energy Requirement
Power requirement of proposed expansion project will be made available through
Telangana State Southern Power Distribution Corporation Limited [TSSPDCL]. Total
power requirement of proposed plant shall be 1100KVA.
D) Utilities:
For generation of Steam, the industry dropping existing 1.0 TPH coal fired boiler and
proposing 5.0TPH coal fired boiler, and 2.0TPH coal fired boiler as stand by. The
coal requirement will be met from government allocation or from local authorized
sources.
Dropping existing 125 KVA DG set, and proposing 500 KVA, 320 KVA & 250 KVA
DG sets for usage during the power failures. These DG sets are sufficient even for
the proposed expansion. The emission details are presented in bellow table No.7, 8
& 9.
Capacity Emission Emission Emission Stack Flue Gas Stack Flue gas
In KVA of SPM in Of SO2 in of NOx dia. Temp. in Height Velocity
mg/Nm3 mg/Nm3 In mg/Nm3 In m O
C in m In m/sec.
500 KVA 80.0 190.0 235.0 0.30 150 10 23.20
250KVA 65.0 110.0 135.0 0.30 250 10 18.50
320KVA 70.0 135.0 160.0 0.30 290 10 20.50
iii) Boiler Stack: The adequate stack height (30-32 mts) will be provided for
pollutants (SO2, NOx, PM & CO) dispersed in a very large area so that ground level
concentration is within CPCB permissible limits.
iv) Scrubbers: Two scrubbers of 2-Stage are proposed to scrub the SO2. The
packing media in the scrubber is 25mm poly propylene rings.
The SO2 emissions are scrubbed by using C.S lye solution. The scrubbing system
will have two circulation pumps and scrubbing liquid tanks as required.
Studies were carried out in about 10 km radius area from the site with respect to
meteorology, flora, fauna, land and socio-economies of the area. Further sampling
and analysis of air quality, water quality, noise level and soil quality were carried out.
The air quality, water quality, noise level and soil quality in the study area is
evaluated based on this physical sampling and analysis.
The base line data were monitored during the study period of October 2014 –
December 2014. The study team conducted site surveys and field experiments for
gathering the information on air quality, water quality, noise quality and soil quality.
B. Relative Humidity:
During the study period the minimum and maximum relative humidity at project site,
was recorded as 38.00 % and 63.00 % respectively.
D. Rainfall
No rainfall is observed during the study period at project site. The normal annual
rainfall in the District is 674.00 mm (Source: Central Ground Water Board).
Total Seven locations were selected for Base line status. Air, Water & Noise results
are presented in Table 10, 11 & 12 respectively.
TABLE- 10: THE MAXIMUM, MINIMUM & 98 TH PERCENTILE VALUES FOR ALL THE
SAMPLING LOCATIONS
3 3 3 3 3 3
Name of PM10 (µg/M ) PM 2.5 (µg/M ) SO2 (µg/M ) NOX (µg/M ) CO (mg/M ) NH3 (µg/M )
Code Sampling
Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th
Location
A1 Project Site 54.58 61.58 61.55 15.25 19.85 19.62 7.83 12.10 11.86 11.65 16.45 16.17 0.21 0.56 0.55 12.32 20.14 19.91
A2 Pisatigudem 43.12 55.63 55.45 14.21 21.63 20.94 8.26 11.25 11.20 12.11 15.54 15.41 0.33 0.64 0.64 11.14 17.58 17.52
A3 Bongonicheruvu 42.24 54.14 53.91 9.30 16.40 16.40 8.10 10.80 10.75 12.20 14.80 14.66 0.25 0.56 0.56 11.11 18.32 18.27
A4 Pitampally 44.21 57.25 56.92 14.28 19.21 18.67 8.14 11.63 11.46 12.14 15.33 15.20 0.21 0.58 0.57 12.28 17.21 16.90
A5 Chinna Kaparti 40.14 52.74 52.57 15.14 20.21 20.18 8.59 12.05 11.93 13.01 16.05 15.77 0.22 0.56 0.56 11.25 16.85 16.73
A6 Perepalli 45.32 55.14 54.73 14.14 21.22 20.73 8.25 11.25 11.25 12.20 15.54 15.30 0.24 0.59 0.59 11.22 17.11 16.76
A7 Gundrampalli 46.12 51.90 51.76 16.23 20.15 20.15 8.25 12.54 12.49 13.01 16.23 16.23 0.15 0.36 0.34 10.31 17.21 16.82
CPCB Standards’ 100.00 60.00 80.00 80.00 2.00 400.00
Noise levels varied between 53.0 dB (A) to 55.70 dB (A) during night time in the
study area respectively.
The noise level varied at the same place at different times due to fluctuations in
traffic movements as well as commercial and domestic activities going on in the
study area but it was under the permissible limit as prescribed by CPCB.
Area in Percentage
S. No LANDUSE Area in Sq. Km
(%)
1 Built- Up Land 14.130 4.5
2 Water bodies 20.096 6.4
3 Crop Land 232.046 73.9
4 Forest 1.256 0.40
5 Wastelands 46.472 14.80
Total 314.00 100
This Detailed Study of the Base-Line Data of Population, Gender Ratio, Rural &
Semi-Urban Demographic Distribution, Literacy Rate, Social Amenities available in
the study Area like, Transport, Sanitation, Drinking Water, Medical & Health
Facilities, Employment Rate and other Developmental Indices of Six Villages, falling
within 10 KMs of the Project-Influence Area and especially, that of ‘Pittampally’
Village, where the project site is located, are obtained from Primary Sources.
The total population of the study area is 19,002 in which 51.18% with
male population and 48.82% with female population while, the Demographic
distribution is 100% & 0% for Rural & Semi-Urban areas, respectively.
The Average Literacy rate in the study areas is 56.19 % while the rate
of Illiteracy is at an alarmingly high i.e., 53.85 % for Women and 34.23% for
Men Populations.
The total population of the study area is 19,002 out of which 9,169 are
employed, 9,206 are Other Non-Working Population while 627 are
Unemployed or still Employable.
All the Villages, in the study area, are electrified – both for Domestic Purpose
and common facilities like, Street Lights, Public Water Pumping, etc. and also
are provided with Domestic Water.
The Particulate matter generated from 5.0 TPH Boiler will be controlled by using
cyclone separator followed by bag filters. The sulphur dioxide (SO2) and oxides of
nitrogen (NOX) from boiler will be dispersed in to atmosphere by providing adequate
stack height of 32 meters for effective dispersion and dilution.
The predicted ground level concentrations when added to Baseline scenario, the
overall scenario levels of PM, SO2 and NOX are well within the permissible limits as
specified by CPCB.
The existing waste water generation is 7.40 KLD, proposed waste water generation
will be 131.07 KLD which is from process, floor & reactor washes, cooling tower
blow down, boiler blow down, scrubber, DM plant and domestic usage. The effluent
generation and its HTDS & LTDS effluent details are given below.
The main sources of noise pollution in the plant are Boilers, Reactors, DG Sets,
compressors and other Noise generating units. Vehicular movements during
operation phase for loading / unloading of raw materials and finished products and
transporting activity may also increases the noise levels.
All the noise generating equipments like motor’s, gear boxes and compressors are
regularly maintained with lubricating material to avoid noise generation. All the DG
sets are providing with acoustic enclosures. A thick greenbelt will be developed
along the periphery of the plant boundaries to minimize the noise pollution from the
source.
The proposed plant activities are unlikely to alter the land-use pattern in the project
site. The unit will take adequate measures for storage, handling and disposal of
hazardous waste. Hence, there will be no significant adverse impact on land
environment.
Detailed flora and fauna studies were carried in the study area. As per baseline
studies, there are no endangered, threatened & protected plants and animal species
were recorded in the study area. Hence, no significant adverse impact is envisaged
on ecology.
The Solid waste generated and disposal methods from existing and proposed project
are given below.
TABLE- 20: EXISTING SOLID & HAZARDOUS WASTE GENERATION AND
DISPOSAL
Quantity
S. No Description Method Of Disposal
In Kg/Day
1 Organic Solid Waste 130.00 Sent to Cement Industries
2 Inorganic solid waste/FE
271.00 Sent to TSDF
Residue
The Risk assessment studies have been conducted for identification of hazards, to
calculate damage distances and to spell out risk mitigation measures. The details
are discussed in detail in Chapter – 7 of Draft EIA Report.
Adequate stack height of 32 meters will be provided to the proposed boiler for
effective dispersion of pollutants’ and stack monitoring facilities for the
periodic monitoring of the stack flue gases to verify the compliance of the
stipulated norms.
To prevent the particulate matter delivering from the boilers will be arrested by
providing Cyclone separator followed by Bag filters.
E) Green Belt
The industry proposed to develop greenbelt on all sides of the industry in an area of
4.4 Acres (17806.03 SQM) from the total area of 13.32 Acres (53903.71 SQM) of
land, with an amount of Rs.6, 00,000 /- for greenbelt. The amount will be spent
during the period of Three years. First year amount will be Rs.3, 00,000 for
plantation. Second year amount will be Rs.2, 00,000/- for development of plants.
Third year amount will be Rs. 1, 00,000/- for maintenance and development. A list of
plants suitable for greenbelt and to the local agro climatic conditions is given in the
Draft EIA report.
F) Solvent Recovery
The solvents like Acetone, Ethyl acetate, THF, n- Hexane, Isopropyl alcohol,
Methanol and Toluene will be recovered up to 95 % by using distillation and the
remaining 5% will be the loss.
M/s. Symed Labs Ltd. Unit - IV, will provide a dedicated Environmental
Management Cell with trained staff to look after the proper environmental
management of the proposed plant including operation & maintenance of all
facilities.
7. EMP BUDGET
The unit has proposed for 337.0 Lakhs as capital cost and 24.0 Lakhs as recurring
cost for environment pollution control measures.
337.0 24.0
Total
It is predicted that socio-economic impact due to this project will positively increase
the chance of more employment opportunities for local peoples. There are no
Resettlement and Rehabilitation issues involved in this project. The project
infrastructures will be of use to people of the area. The revenue of the village will be
definitely increasing due to the project.
10.0 CONCLUSION
M/s. Symed Labs Ltd. Unit - IV, has committed to implement all the pollution control
measures to protect the surrounding environment – adapting Zero-Liquid-Discharge
System for all its Effluents, by controlling process emissions and Safe-Disposal of all
Solid Wastes – generated either as process wastes or packing wastes.
The project can definitely improve the regional, state and national economy.
Industrial growth is an indication of all-round Socio-Economic Development – by
generating local Employment and Business Opportunities. The implementation of
this project will definitely improve the physical and social infrastructure of the
surrounding area.
FOR
AT
PREPARED BY
1. INTRODUCTION
M/s. Symed Labs Ltd. Unit - IV, is an established Drug Intermediates
manufacturing unit at Survey Nos.163/A & 164/A, Pittampally Village, Chityal
Mandal, Nalgonda District, Telangana State.
Existing plant is in 2.24 Acres (9064.88 SQM) and acquired an additional land of
11.08 Acres (44838.82 SQM-Survey Nos.163, 163/B, 164/B, &167) adjacent to the
existing land. Now, the total Land area is 13.32 Acres (53903.71 SQM) having
Survey Nos.163,163/A,163/B,164/A,164/B &167. The company wishes to modify
their Drug Intermediates manufacturing facility to Bulk Drug & Intermediates
manufacturing facility. The company wishes to manufacture the proposed products
by replacing existing products after expansion.
The company proposes to invest an additional amount of Rs.40.0 Crores towards its
modernization and pollution control equipment.
The proposal is to obtain Environmental Clearance from the Ministry of Environment,
Forests and Climate Change (MoEFCC) and Consent Orders from SPCB to
manufacture proposed products with a total production capacity of 102.25 T/Month.
Draft EIA report is prepared considering the Terms of Reference (ToR) issued by
MoEFCC vide F. No. J-11011/87/2014-IAII (I) Dated 21st October 2014 and
Amended TOR issued on 29-07-2015.
1.1. PROJECT DESCRIPTION
The salient features of the unit are furnished below.
Major Industries near the plant site Adarsh steel Pvt Ltd
Nosch Labs Pvt Ltd
Divis Laboratories Ltd
Water Bodies with in 10kms radius Kandala vagu - 2.62 Kms (SW)
Ramalingeshwara cheruvu - 3.3 Kms (NW)
Halia vagu - 4.4 Kms (WNW)
Jalu vagu - 4.7 Kms (SW)
Devuni cheruvu - 5.3 Kms (NW)
Chinna vagu - 6.3 Kms (S)
Pedda vagu - 9.7 Kms (S)
Racecadotril
Intermediate
Drug
4 (2-Benzyl- Not available 1900.00 63.33
Intermediate
Acryloylamino)-Acetic
Acid Benzyl Ester)
Thalidomide
Intermediate
Drug
5 ( 2-(2, 6-Dioxo- 53602-85-0 500.00 16.67
Intermediate
Tetrahydro-Pyran-3-Yl)-
Isoindole-1, 3-Dione)
The Total water consumption for the proposed project is 271.22 KLD. Water
consumption details are given in below Table. No.6. Water requirement will be met
through Ground Water.
Water Consumption
S. No Purpose
Details In KLD
1 Process 79.22
2 Washings 5.00
3 Boiler Daily Make up 41.00
4 Cooling towers Daily Make up 131.00
5 DM Plant 4.00
6 Scrubbing system 2.00
7 Domestic Usage 3.00
8 Gardening 6.00
Total 271.22
C) Energy Requirement
Power requirement of proposed expansion project will be made available through
Telangana State Southern Power Distribution Corporation Limited [TSSPDCL]. Total
power requirement of proposed plant shall be 1100KVA.
D) Utilities:
For generation of Steam, the industry dropping existing 1.0 TPH coal fired boiler and
proposing 5.0TPH coal fired boiler, and 2.0TPH coal fired boiler as stand by. The
coal requirement will be met from government allocation or from local authorized
sources.
Dropping existing 125 KVA DG set, and proposing 500 KVA, 320 KVA & 250 KVA
DG sets for usage during the power failures. These DG sets are sufficient even for
the proposed expansion. The emission details are presented in bellow table No.7, 8
& 9.
Capacity Emission Emission Emission Stack Flue Gas Stack Flue gas
In KVA of SPM in Of SO2 in of NOx dia. Temp. in Height Velocity
mg/Nm3 mg/Nm3 In mg/Nm3 In m O
C in m In m/sec.
500 KVA 80.0 190.0 235.0 0.30 150 10 23.20
250KVA 65.0 110.0 135.0 0.30 250 10 18.50
320KVA 70.0 135.0 160.0 0.30 290 10 20.50
iii) Boiler Stack: The adequate stack height (30-32 mts) will be provided for
pollutants (SO2, NOx, PM & CO) dispersed in a very large area so that ground level
concentration is within CPCB permissible limits.
iv) Scrubbers: Two scrubbers of 2-Stage are proposed to scrub the SO2. The
packing media in the scrubber is 25mm poly propylene rings.
The SO2 emissions are scrubbed by using C.S lye solution. The scrubbing system
will have two circulation pumps and scrubbing liquid tanks as required.
Studies were carried out in about 10 km radius area from the site with respect to
meteorology, flora, fauna, land and socio-economies of the area. Further sampling
and analysis of air quality, water quality, noise level and soil quality were carried out.
The air quality, water quality, noise level and soil quality in the study area is
evaluated based on this physical sampling and analysis.
The base line data were monitored during the study period of October 2014 –
December 2014. The study team conducted site surveys and field experiments for
gathering the information on air quality, water quality, noise quality and soil quality.
B. Relative Humidity:
During the study period the minimum and maximum relative humidity at project site,
was recorded as 38.00 % and 63.00 % respectively.
D. Rainfall
No rainfall is observed during the study period at project site. The normal annual
rainfall in the District is 674.00 mm (Source: Central Ground Water Board).
Total Seven locations were selected for Base line status. Air, Water & Noise results
are presented in Table 10, 11 & 12 respectively.
TABLE- 10: THE MAXIMUM, MINIMUM & 98 TH PERCENTILE VALUES FOR ALL THE
SAMPLING LOCATIONS
3 3 3 3 3 3
Name of PM10 (µg/M ) PM 2.5 (µg/M ) SO2 (µg/M ) NOX (µg/M ) CO (mg/M ) NH3 (µg/M )
Code Sampling
Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th
Location
A1 Project Site 54.58 61.58 61.55 15.25 19.85 19.62 7.83 12.10 11.86 11.65 16.45 16.17 0.21 0.56 0.55 12.32 20.14 19.91
A2 Pisatigudem 43.12 55.63 55.45 14.21 21.63 20.94 8.26 11.25 11.20 12.11 15.54 15.41 0.33 0.64 0.64 11.14 17.58 17.52
A3 Bongonicheruvu 42.24 54.14 53.91 9.30 16.40 16.40 8.10 10.80 10.75 12.20 14.80 14.66 0.25 0.56 0.56 11.11 18.32 18.27
A4 Pitampally 44.21 57.25 56.92 14.28 19.21 18.67 8.14 11.63 11.46 12.14 15.33 15.20 0.21 0.58 0.57 12.28 17.21 16.90
A5 Chinna Kaparti 40.14 52.74 52.57 15.14 20.21 20.18 8.59 12.05 11.93 13.01 16.05 15.77 0.22 0.56 0.56 11.25 16.85 16.73
A6 Perepalli 45.32 55.14 54.73 14.14 21.22 20.73 8.25 11.25 11.25 12.20 15.54 15.30 0.24 0.59 0.59 11.22 17.11 16.76
A7 Gundrampalli 46.12 51.90 51.76 16.23 20.15 20.15 8.25 12.54 12.49 13.01 16.23 16.23 0.15 0.36 0.34 10.31 17.21 16.82
CPCB Standards’ 100.00 60.00 80.00 80.00 2.00 400.00
Noise levels varied between 53.0 dB (A) to 55.70 dB (A) during night time in the
study area respectively.
The noise level varied at the same place at different times due to fluctuations in
traffic movements as well as commercial and domestic activities going on in the
study area but it was under the permissible limit as prescribed by CPCB.
Area in Percentage
S. No LANDUSE Area in Sq. Km
(%)
1 Built- Up Land 14.130 4.5
2 Water bodies 20.096 6.4
3 Crop Land 232.046 73.9
4 Forest 1.256 0.40
5 Wastelands 46.472 14.80
Total 314.00 100
This Detailed Study of the Base-Line Data of Population, Gender Ratio, Rural &
Semi-Urban Demographic Distribution, Literacy Rate, Social Amenities available in
the study Area like, Transport, Sanitation, Drinking Water, Medical & Health
Facilities, Employment Rate and other Developmental Indices of Six Villages, falling
within 10 KMs of the Project-Influence Area and especially, that of ‘Pittampally’
Village, where the project site is located, are obtained from Primary Sources.
The total population of the study area is 19,002 in which 51.18% with
male population and 48.82% with female population while, the Demographic
distribution is 100% & 0% for Rural & Semi-Urban areas, respectively.
The Average Literacy rate in the study areas is 56.19 % while the rate
of Illiteracy is at an alarmingly high i.e., 53.85 % for Women and 34.23% for
Men Populations.
The total population of the study area is 19,002 out of which 9,169 are
employed, 9,206 are Other Non-Working Population while 627 are
Unemployed or still Employable.
All the Villages, in the study area, are electrified – both for Domestic Purpose
and common facilities like, Street Lights, Public Water Pumping, etc. and also
are provided with Domestic Water.
The Particulate matter generated from 5.0 TPH Boiler will be controlled by using
cyclone separator followed by bag filters. The sulphur dioxide (SO2) and oxides of
nitrogen (NOX) from boiler will be dispersed in to atmosphere by providing adequate
stack height of 32 meters for effective dispersion and dilution.
The predicted ground level concentrations when added to Baseline scenario, the
overall scenario levels of PM, SO2 and NOX are well within the permissible limits as
specified by CPCB.
The existing waste water generation is 7.40 KLD, proposed waste water generation
will be 131.07 KLD which is from process, floor & reactor washes, cooling tower
blow down, boiler blow down, scrubber, DM plant and domestic usage. The effluent
generation and its HTDS & LTDS effluent details are given below.
The main sources of noise pollution in the plant are Boilers, Reactors, DG Sets,
compressors and other Noise generating units. Vehicular movements during
operation phase for loading / unloading of raw materials and finished products and
transporting activity may also increases the noise levels.
All the noise generating equipments like motor’s, gear boxes and compressors are
regularly maintained with lubricating material to avoid noise generation. All the DG
sets are providing with acoustic enclosures. A thick greenbelt will be developed
along the periphery of the plant boundaries to minimize the noise pollution from the
source.
The proposed plant activities are unlikely to alter the land-use pattern in the project
site. The unit will take adequate measures for storage, handling and disposal of
hazardous waste. Hence, there will be no significant adverse impact on land
environment.
Detailed flora and fauna studies were carried in the study area. As per baseline
studies, there are no endangered, threatened & protected plants and animal species
were recorded in the study area. Hence, no significant adverse impact is envisaged
on ecology.
The Solid waste generated and disposal methods from existing and proposed project
are given below.
TABLE- 20: EXISTING SOLID & HAZARDOUS WASTE GENERATION AND
DISPOSAL
Quantity
S. No Description Method Of Disposal
In Kg/Day
1 Organic Solid Waste 130.00 Sent to Cement Industries
2 Inorganic solid waste/FE
271.00 Sent to TSDF
Residue
The Risk assessment studies have been conducted for identification of hazards, to
calculate damage distances and to spell out risk mitigation measures. The details
are discussed in detail in Chapter – 7 of Draft EIA Report.
Adequate stack height of 32 meters will be provided to the proposed boiler for
effective dispersion of pollutants’ and stack monitoring facilities for the
periodic monitoring of the stack flue gases to verify the compliance of the
stipulated norms.
To prevent the particulate matter delivering from the boilers will be arrested by
providing Cyclone separator followed by Bag filters.
E) Green Belt
The industry proposed to develop greenbelt on all sides of the industry in an area of
4.4 Acres (17806.03 SQM) from the total area of 13.32 Acres (53903.71 SQM) of
land, with an amount of Rs.6, 00,000 /- for greenbelt. The amount will be spent
during the period of Three years. First year amount will be Rs.3, 00,000 for
plantation. Second year amount will be Rs.2, 00,000/- for development of plants.
Third year amount will be Rs. 1, 00,000/- for maintenance and development. A list of
plants suitable for greenbelt and to the local agro climatic conditions is given in the
Draft EIA report.
F) Solvent Recovery
The solvents like Acetone, Ethyl acetate, THF, n- Hexane, Isopropyl alcohol,
Methanol and Toluene will be recovered up to 95 % by using distillation and the
remaining 5% will be the loss.
M/s. Symed Labs Ltd. Unit - IV, will provide a dedicated Environmental
Management Cell with trained staff to look after the proper environmental
management of the proposed plant including operation & maintenance of all
facilities.
7. EMP BUDGET
The unit has proposed for 337.0 Lakhs as capital cost and 24.0 Lakhs as recurring
cost for environment pollution control measures.
337.0 24.0
Total
It is predicted that socio-economic impact due to this project will positively increase
the chance of more employment opportunities for local peoples. There are no
Resettlement and Rehabilitation issues involved in this project. The project
infrastructures will be of use to people of the area. The revenue of the village will be
definitely increasing due to the project.
10.0 CONCLUSION
M/s. Symed Labs Ltd. Unit - IV, has committed to implement all the pollution control
measures to protect the surrounding environment – adapting Zero-Liquid-Discharge
System for all its Effluents, by controlling process emissions and Safe-Disposal of all
Solid Wastes – generated either as process wastes or packing wastes.
The project can definitely improve the regional, state and national economy.
Industrial growth is an indication of all-round Socio-Economic Development – by
generating local Employment and Business Opportunities. The implementation of
this project will definitely improve the physical and social infrastructure of the
surrounding area.
FOR
AT
PREPARED BY
1. INTRODUCTION
M/s. Symed Labs Ltd. Unit - IV, is an established Drug Intermediates
manufacturing unit at Survey Nos.163/A & 164/A, Pittampally Village, Chityal
Mandal, Nalgonda District, Telangana State.
Existing plant is in 2.24 Acres (9064.88 SQM) and acquired an additional land of
11.08 Acres (44838.82 SQM-Survey Nos.163, 163/B, 164/B, &167) adjacent to the
existing land. Now, the total Land area is 13.32 Acres (53903.71 SQM) having
Survey Nos.163,163/A,163/B,164/A,164/B &167. The company wishes to modify
their Drug Intermediates manufacturing facility to Bulk Drug & Intermediates
manufacturing facility. The company wishes to manufacture the proposed products
by replacing existing products after expansion.
The company proposes to invest an additional amount of Rs.40.0 Crores towards its
modernization and pollution control equipment.
The proposal is to obtain Environmental Clearance from the Ministry of Environment,
Forests and Climate Change (MoEFCC) and Consent Orders from SPCB to
manufacture proposed products with a total production capacity of 102.25 T/Month.
Draft EIA report is prepared considering the Terms of Reference (ToR) issued by
MoEFCC vide F. No. J-11011/87/2014-IAII (I) Dated 21st October 2014 and
Amended TOR issued on 29-07-2015.
1.1. PROJECT DESCRIPTION
The salient features of the unit are furnished below.
Major Industries near the plant site Adarsh steel Pvt Ltd
Nosch Labs Pvt Ltd
Divis Laboratories Ltd
Water Bodies with in 10kms radius Kandala vagu - 2.62 Kms (SW)
Ramalingeshwara cheruvu - 3.3 Kms (NW)
Halia vagu - 4.4 Kms (WNW)
Jalu vagu - 4.7 Kms (SW)
Devuni cheruvu - 5.3 Kms (NW)
Chinna vagu - 6.3 Kms (S)
Pedda vagu - 9.7 Kms (S)
Racecadotril
Intermediate
Drug
4 (2-Benzyl- Not available 1900.00 63.33
Intermediate
Acryloylamino)-Acetic
Acid Benzyl Ester)
Thalidomide
Intermediate
Drug
5 ( 2-(2, 6-Dioxo- 53602-85-0 500.00 16.67
Intermediate
Tetrahydro-Pyran-3-Yl)-
Isoindole-1, 3-Dione)
The Total water consumption for the proposed project is 271.22 KLD. Water
consumption details are given in below Table. No.6. Water requirement will be met
through Ground Water.
Water Consumption
S. No Purpose
Details In KLD
1 Process 79.22
2 Washings 5.00
3 Boiler Daily Make up 41.00
4 Cooling towers Daily Make up 131.00
5 DM Plant 4.00
6 Scrubbing system 2.00
7 Domestic Usage 3.00
8 Gardening 6.00
Total 271.22
C) Energy Requirement
Power requirement of proposed expansion project will be made available through
Telangana State Southern Power Distribution Corporation Limited [TSSPDCL]. Total
power requirement of proposed plant shall be 1100KVA.
D) Utilities:
For generation of Steam, the industry dropping existing 1.0 TPH coal fired boiler and
proposing 5.0TPH coal fired boiler, and 2.0TPH coal fired boiler as stand by. The
coal requirement will be met from government allocation or from local authorized
sources.
Dropping existing 125 KVA DG set, and proposing 500 KVA, 320 KVA & 250 KVA
DG sets for usage during the power failures. These DG sets are sufficient even for
the proposed expansion. The emission details are presented in bellow table No.7, 8
& 9.
Capacity Emission Emission Emission Stack Flue Gas Stack Flue gas
In KVA of SPM in Of SO2 in of NOx dia. Temp. in Height Velocity
mg/Nm3 mg/Nm3 In mg/Nm3 In m O
C in m In m/sec.
500 KVA 80.0 190.0 235.0 0.30 150 10 23.20
250KVA 65.0 110.0 135.0 0.30 250 10 18.50
320KVA 70.0 135.0 160.0 0.30 290 10 20.50
iii) Boiler Stack: The adequate stack height (30-32 mts) will be provided for
pollutants (SO2, NOx, PM & CO) dispersed in a very large area so that ground level
concentration is within CPCB permissible limits.
iv) Scrubbers: Two scrubbers of 2-Stage are proposed to scrub the SO2. The
packing media in the scrubber is 25mm poly propylene rings.
The SO2 emissions are scrubbed by using C.S lye solution. The scrubbing system
will have two circulation pumps and scrubbing liquid tanks as required.
Studies were carried out in about 10 km radius area from the site with respect to
meteorology, flora, fauna, land and socio-economies of the area. Further sampling
and analysis of air quality, water quality, noise level and soil quality were carried out.
The air quality, water quality, noise level and soil quality in the study area is
evaluated based on this physical sampling and analysis.
The base line data were monitored during the study period of October 2014 –
December 2014. The study team conducted site surveys and field experiments for
gathering the information on air quality, water quality, noise quality and soil quality.
B. Relative Humidity:
During the study period the minimum and maximum relative humidity at project site,
was recorded as 38.00 % and 63.00 % respectively.
D. Rainfall
No rainfall is observed during the study period at project site. The normal annual
rainfall in the District is 674.00 mm (Source: Central Ground Water Board).
Total Seven locations were selected for Base line status. Air, Water & Noise results
are presented in Table 10, 11 & 12 respectively.
TABLE- 10: THE MAXIMUM, MINIMUM & 98 TH PERCENTILE VALUES FOR ALL THE
SAMPLING LOCATIONS
3 3 3 3 3 3
Name of PM10 (µg/M ) PM 2.5 (µg/M ) SO2 (µg/M ) NOX (µg/M ) CO (mg/M ) NH3 (µg/M )
Code Sampling
Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th Min Max 98 th
Location
A1 Project Site 54.58 61.58 61.55 15.25 19.85 19.62 7.83 12.10 11.86 11.65 16.45 16.17 0.21 0.56 0.55 12.32 20.14 19.91
A2 Pisatigudem 43.12 55.63 55.45 14.21 21.63 20.94 8.26 11.25 11.20 12.11 15.54 15.41 0.33 0.64 0.64 11.14 17.58 17.52
A3 Bongonicheruvu 42.24 54.14 53.91 9.30 16.40 16.40 8.10 10.80 10.75 12.20 14.80 14.66 0.25 0.56 0.56 11.11 18.32 18.27
A4 Pitampally 44.21 57.25 56.92 14.28 19.21 18.67 8.14 11.63 11.46 12.14 15.33 15.20 0.21 0.58 0.57 12.28 17.21 16.90
A5 Chinna Kaparti 40.14 52.74 52.57 15.14 20.21 20.18 8.59 12.05 11.93 13.01 16.05 15.77 0.22 0.56 0.56 11.25 16.85 16.73
A6 Perepalli 45.32 55.14 54.73 14.14 21.22 20.73 8.25 11.25 11.25 12.20 15.54 15.30 0.24 0.59 0.59 11.22 17.11 16.76
A7 Gundrampalli 46.12 51.90 51.76 16.23 20.15 20.15 8.25 12.54 12.49 13.01 16.23 16.23 0.15 0.36 0.34 10.31 17.21 16.82
CPCB Standards’ 100.00 60.00 80.00 80.00 2.00 400.00
Noise levels varied between 53.0 dB (A) to 55.70 dB (A) during night time in the
study area respectively.
The noise level varied at the same place at different times due to fluctuations in
traffic movements as well as commercial and domestic activities going on in the
study area but it was under the permissible limit as prescribed by CPCB.
Area in Percentage
S. No LANDUSE Area in Sq. Km
(%)
1 Built- Up Land 14.130 4.5
2 Water bodies 20.096 6.4
3 Crop Land 232.046 73.9
4 Forest 1.256 0.40
5 Wastelands 46.472 14.80
Total 314.00 100
This Detailed Study of the Base-Line Data of Population, Gender Ratio, Rural &
Semi-Urban Demographic Distribution, Literacy Rate, Social Amenities available in
the study Area like, Transport, Sanitation, Drinking Water, Medical & Health
Facilities, Employment Rate and other Developmental Indices of Six Villages, falling
within 10 KMs of the Project-Influence Area and especially, that of ‘Pittampally’
Village, where the project site is located, are obtained from Primary Sources.
The total population of the study area is 19,002 in which 51.18% with
male population and 48.82% with female population while, the Demographic
distribution is 100% & 0% for Rural & Semi-Urban areas, respectively.
The Average Literacy rate in the study areas is 56.19 % while the rate
of Illiteracy is at an alarmingly high i.e., 53.85 % for Women and 34.23% for
Men Populations.
The total population of the study area is 19,002 out of which 9,169 are
employed, 9,206 are Other Non-Working Population while 627 are
Unemployed or still Employable.
All the Villages, in the study area, are electrified – both for Domestic Purpose
and common facilities like, Street Lights, Public Water Pumping, etc. and also
are provided with Domestic Water.
The Particulate matter generated from 5.0 TPH Boiler will be controlled by using
cyclone separator followed by bag filters. The sulphur dioxide (SO2) and oxides of
nitrogen (NOX) from boiler will be dispersed in to atmosphere by providing adequate
stack height of 32 meters for effective dispersion and dilution.
The predicted ground level concentrations when added to Baseline scenario, the
overall scenario levels of PM, SO2 and NOX are well within the permissible limits as
specified by CPCB.
The existing waste water generation is 7.40 KLD, proposed waste water generation
will be 131.07 KLD which is from process, floor & reactor washes, cooling tower
blow down, boiler blow down, scrubber, DM plant and domestic usage. The effluent
generation and its HTDS & LTDS effluent details are given below.
The main sources of noise pollution in the plant are Boilers, Reactors, DG Sets,
compressors and other Noise generating units. Vehicular movements during
operation phase for loading / unloading of raw materials and finished products and
transporting activity may also increases the noise levels.
All the noise generating equipments like motor’s, gear boxes and compressors are
regularly maintained with lubricating material to avoid noise generation. All the DG
sets are providing with acoustic enclosures. A thick greenbelt will be developed
along the periphery of the plant boundaries to minimize the noise pollution from the
source.
The proposed plant activities are unlikely to alter the land-use pattern in the project
site. The unit will take adequate measures for storage, handling and disposal of
hazardous waste. Hence, there will be no significant adverse impact on land
environment.
Detailed flora and fauna studies were carried in the study area. As per baseline
studies, there are no endangered, threatened & protected plants and animal species
were recorded in the study area. Hence, no significant adverse impact is envisaged
on ecology.
The Solid waste generated and disposal methods from existing and proposed project
are given below.
TABLE- 20: EXISTING SOLID & HAZARDOUS WASTE GENERATION AND
DISPOSAL
Quantity
S. No Description Method Of Disposal
In Kg/Day
1 Organic Solid Waste 130.00 Sent to Cement Industries
2 Inorganic solid waste/FE
271.00 Sent to TSDF
Residue
The Risk assessment studies have been conducted for identification of hazards, to
calculate damage distances and to spell out risk mitigation measures. The details
are discussed in detail in Chapter – 7 of Draft EIA Report.
Adequate stack height of 32 meters will be provided to the proposed boiler for
effective dispersion of pollutants’ and stack monitoring facilities for the
periodic monitoring of the stack flue gases to verify the compliance of the
stipulated norms.
To prevent the particulate matter delivering from the boilers will be arrested by
providing Cyclone separator followed by Bag filters.
E) Green Belt
The industry proposed to develop greenbelt on all sides of the industry in an area of
4.4 Acres (17806.03 SQM) from the total area of 13.32 Acres (53903.71 SQM) of
land, with an amount of Rs.6, 00,000 /- for greenbelt. The amount will be spent
during the period of Three years. First year amount will be Rs.3, 00,000 for
plantation. Second year amount will be Rs.2, 00,000/- for development of plants.
Third year amount will be Rs. 1, 00,000/- for maintenance and development. A list of
plants suitable for greenbelt and to the local agro climatic conditions is given in the
Draft EIA report.
F) Solvent Recovery
The solvents like Acetone, Ethyl acetate, THF, n- Hexane, Isopropyl alcohol,
Methanol and Toluene will be recovered up to 95 % by using distillation and the
remaining 5% will be the loss.
M/s. Symed Labs Ltd. Unit - IV, will provide a dedicated Environmental
Management Cell with trained staff to look after the proper environmental
management of the proposed plant including operation & maintenance of all
facilities.
7. EMP BUDGET
The unit has proposed for 337.0 Lakhs as capital cost and 24.0 Lakhs as recurring
cost for environment pollution control measures.
337.0 24.0
Total
It is predicted that socio-economic impact due to this project will positively increase
the chance of more employment opportunities for local peoples. There are no
Resettlement and Rehabilitation issues involved in this project. The project
infrastructures will be of use to people of the area. The revenue of the village will be
definitely increasing due to the project.
10.0 CONCLUSION
M/s. Symed Labs Ltd. Unit - IV, has committed to implement all the pollution control
measures to protect the surrounding environment – adapting Zero-Liquid-Discharge
System for all its Effluents, by controlling process emissions and Safe-Disposal of all
Solid Wastes – generated either as process wastes or packing wastes.
The project can definitely improve the regional, state and national economy.
Industrial growth is an indication of all-round Socio-Economic Development – by
generating local Employment and Business Opportunities. The implementation of
this project will definitely improve the physical and social infrastructure of the
surrounding area.