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SANDVIK CH890:01
Validez de este documento:
SANDVIK CH890:01
Planos de instalación
© Copyright 2011 Sandvik SRP AB.
Reservados todos los derechos. Se prohíbe la reproducción y la copia de cualquier parte de
este documento, sea cual fuere su formato o el medio utilizado, sin el permiso escrito de
Sandvik SRP AB. Los datos y la información de este manual pueden ser objeto de modifica-
ciones sin aviso previo. Esta publicación puede contener errores tipográficos.
Sandvik
Stationsplan, SE-233 81 Svedala, Suecia
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
Doc. núm. S 223.820
SANDVIK CH890:01
Apéndice A:
Planos de instalación y hojas de
datos
Asunto: 2012-10-20
A.1 Generalidades
Los siguientes planos muestran dimensiones de la máquina, posiciones y
dimensiones de conexión y de acceso. Deben respetarse todas las
dimensiones, que se expresan en milímetros con el valor en pulgadas entre
paréntesis.
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8
Modbus Fieldbus Box Technical Data
SA:Art. nr: 978.0408-00
Huvudkontor Försäljningskontor
Beckhoff Automation AB Tel: +46 (0) 40/680 81 60 Beckhoff Automation AB Plusgiro 12 14 00-6
Stenåldersgatan 2B Tel: +46 (0) 40/680 81 61 Enebybergsvägen 10B Tel: +46 (0) 8 446 30 01 Bankgiro 5438-3682
213 76 Malmö E-mail: info@beckhoff.se 182 36 Danderyd VAT SE556622510701
www.beckhoff.se Styrelsens säte Täby
Modules - Technical Data
Technical data IP3112-B738-1000
Extension modules -
Digital peripheral signals according to I/O type
Analog peripheral signals according to I/O type
Configuration facilities via KS2000 or address switch
Bus nodes 69
Topology Line
Transmission Physics RS 485 (like Profibus) shielded, twisted pairs
Max. cable length 1200 m
Protocol RTU (ASCII)
Baud rate 150 to 38400 Baud (default: 9,6 kBaud)
Control voltage: 24V DC (-15%/+20%); load voltage:
Power supply connection according to I/O type
according to I/O type + current consumption of
Control voltage current consumption sensors, max. 0.5 A
Load voltage current consumption according to I/O type
Load voltage current consumption Feed: 1 x M12 socket, 5-pin
Fieldbus connection 1 x M12 socket, 5-pin, (inverse coding)
Channels/control voltage: no
between the channels: no
Electrical isolation control voltage/fieldbus: yes
Operating temperature 0°C ... +55°C
Storage temperature -25°C ... +85°C
conforms to EN 60068-2-6 / EN 60068-2-27,
Vibration / shock resistance EN 60068-2-29
EMC resistance burst / ESD conforms to EN 61000-6-2 / EN 61000-6-4
Protection class IP 65/66/67 (according EN 60529)
Installation position any
Approval CE, UL E172151
Huvudkontor Försäljningskontor
Beckhoff Automation AB Tel: +46 (0) 40/680 81 60 Beckhoff Automation AB Plusgiro 12 14 00-6
Stenåldersgatan 2B Tel: +46 (0) 40/680 81 61 Enebybergsvägen 10B Tel: +46 (0) 8 446 30 01 Bankgiro 5438-3682
213 76 Malmö E-mail: info@beckhoff.se 182 36 Danderyd VAT SE556622510701
www.beckhoff.se Styrelsens säte Täby
Technical Data Dimension
Huvudkontor Försäljningskontor
Beckhoff Automation AB Tel: +46 (0) 40/680 81 60 Beckhoff Automation AB Plusgiro 12 14 00-6
Stenåldersgatan 2B Tel: +46 (0) 40/680 81 61 Enebybergsvägen 10B Tel: +46 (0) 8 446 30 01 Bankgiro 5438-3682
213 76 Malmö E-mail: info@beckhoff.se 182 36 Danderyd VAT SE556622510701
www.beckhoff.se Styrelsens säte Täby
| Force | Pressure | Temperature | Switch
Description Features
Pressure sensors for general application are top of the o Measuring ranges from 25 mbar to 2500 bar
range pressure transducers. o Finely graded selection of nominal ranges
according to EN
Their accuracy, reliability, resistance to corrosion and o Corrosion resistant, stainless steel design
mechanical load make them suitable for all pressure
o High overload protection
measuring tasks - in production, development or in the
o Highly resistant to shock and vibration
laboratory.
o For dynamic or static measurements
Models: P3276
DE 700 i
p. 2 / 4
Dimensions
Case
plug according to DIN EN 175301-803 form A with junction box
48
48
82
27
max. 105
54
27
27
75
Pressure connections
27 27
27
2
3
20
13
19.5
12
3
6 5 4,8
G1/2
G1/4 M16 x 1,5
26.5
A-006 A-007
A-020
4.8
+1
19 -0,5
24,5
Min.9,5
16,5+1
13 -0,5
A
7
A
5,5
S-001
S-002
S-008
DE 700 i
p. 3 / 4
Electrical connection
Two-wire system
1
F AB 4
3
2
3 ED C
2 5 1
0V / S-
0V / S- 0V / S-
E-011
E-001 E-035
UB / S+ UB / S+
brown
4 3
1 2
0V / S- green
0V / S-
E-015 E-033
Three-wire system
S+ 4
3
2
FAB
5 1
EDC
0V / S- 0V / S-
0V / S-
E-036
E-002
E-012
UB UB
brown
S+
4 3
1 2
S+ white
0V / S- green 0V / S-
E-017 E-034
Modifications reserved
DE 700 i
p. 4 / 4
Note Description
The aggr. can be mounted horisontal and vertical.
OA
It´s recomended to place the aggr. in a dust free area.
Total hose lenght betwen overpressure unit
OB
"$<%# and crusher are recomended to 2-15 meters
The over pressure valve should be regulated at instalation to
OC
be betwen 600-1020 Pa on OPT1
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Datasheet, Panel-PC
• No moving parts
Description
ASRi-OP is a completely enclosed panel-PC, By using Compact Flash storage media the
protected to IP65 which makes it dust proof unit is completely free from moving parts and
and washdown safe. It is completely passively also very tough in terms of shock, vibrations,
cooled and therefore provides a highly and rough treatment.
integrated, hardy and compact PC platform.
These characteristics means an extended
With its built-in TFT-screen and touch function operational life with a minimum of
and its very slim format, is designed to meet maintenance, since there are no mechanical
even the most demanding applications and components that can wear out.
environments.
All communication ports are galvanically
The ASRi-OP control computer requires less isolated, making the device resistant to
than 25W in full operation, which allows a electrical interference and transients that occur
completely fanless cooling solution. frequently in the demanding environments it
was designed for.
Technical data
Hardware Environment
Processor Temperature
Separate CPU card with very efficient 600MHz Operating: -20º to 50º C
Intel Celeron M processor. Upgradable / Storage: -30º tol 60º C
replaceable in the field.
Chassis
Internal memory Front made of stainless steel SS2333 or
256Mb DDR SDRAM - 333MHz. (Upgradable to a aluminium, back/heatsink in anodized aluminium
maximum of 1GB) with form recovering gaskets. Wall model
completely IP65, dust proof and washdown
VGA/TFT-display safe. Panel mounted model front IP65, back
12.1" TFT-display with 800x600 pixels using IP30.
2
262.144 colors with a brightness of 450 cd/m .
Software controlled backlight, 10-100%. Shock- Moisture
and vibration protected with a wide temperature Made to endure external air moisture content
range of -30 - +80º C. Guaranteed industrial of 0-100%, the wall model has a build in Gore-
availability by new models being directly backwards Tex ®-membrane to evacuate water vapor and
compatible with older models. equalize pressure.
Temperature control
Models
APW - Automatic PreWarming at freezing
The product is available in either wall mounted
temperatures that preheats the unit to minimize
or panel mounted models.
mechanical stress. Internal temperature sensor
with monitoring capabilities.
Measurements and weight
Wall mounted
Software 357.5 x 290 x 70 mm (WxHxD)
Weight: 6.5 kg
Surface treatment
BIOS Most parts are painted with a polymer based
Reprogrammable 4Mbit flash that uses powder coating. The front parts are in Gris 400
FirstBIOS™ BIOS-software from Phoenix. Sable color, the panel mounted models back
Integrated function for start irregardless of details are painted RAL9007, while the wall
battery status. mounted models back is anodized black.
Block diagram
Connections Connectors
Power supply
2 x 24 VDC ± 10%. Overvoltage and transient
control circuitry with overcurrent and polarity
protection eliminates connection errors and
interference.
Power usage: 1.0A at 24 V
Dimensions and mounting schematics
Wall mounted Panel mounted
Ordering information
Please observe that these products can only be ordered through Sandvik SRP
SENSOR LIST
Plant:
Equipment Tag No:
Equipment Name: HYDROCONE CH890/895
Equipment Supplier: SANDVIK ROCK PROCESSING
-PT1 Press. transmitter Over-press. air pressure (crusher) PBMN G1/2 0-25mbar 984.1632-00 4-20mA Baumer Crusher
-B1N Position sensor Mainshaft position EDS-630-SR-I 630 mm 984.0476-00 4-20mA Micro Epsilon ASRi
-U1N Power transducer Drive motor power draw P200-054 923.0383-00 4-20mA Tillquist ASRi
Datum
Piping & Instrument Diagram Date 2007-11-19
BOM A4 452.4380
Blad
CH870, CH880 Page 2 (2)
Height difference in the return line
For the oil to flow freely in the return line there must be a minimum height difference between crusher
and oil tank. The required height difference depends on the pressure build-up created by the piping and
bends.
The table below shows how to calculate the minimum height difference.
NOTE! The minimum height difference is directly proportional to oil viscosity, so at 750 cSt viscosity
the numbers in the table above should be reduced by 50%.
Example:
The specified flow is 280 lit/min, and the return line consists of:
By replacing all bends with 90° R=2xD and shortening the pipe length with 1
meter, the minimum height difference will decrease to 5260 mm.
NOTE! Place bends as far from the crusher as possible since they create a relatively high pressure
drop
Datum
Date 2010-11-04
Installation height difference A4 452.6535-001
Blad
Installation height difference Page 1 (1)
4x 8 15 80
100
210
500
460
20
300 20 260
120
1
given to a third party or used for manufacturing purposes without our per-
mission. As to infringements hereof, legal action will be taken with the
CT8:02
Generella toleranser för linjära mått och vinkelmått/General tolerances for linear and angular dimensions
(m) Medel (c) Grov (v) Mycket grov Toleransklass
(m) Medium
Basmått / Basic dimension :
(c) Coarse (v) Very coarse
<4000mm
Tolerance class
>4000mm
Datum
Date 2010-08-20 No.
Rev
00
Bearb. med spånavskiljande verktyg (gõller ej sågning) ISO 2768-1-m SS-ISO 2768-1-c
Electrical equipment L10 Alt. Ritn.nr/Drawing No.
00
Nr. Ant. Ändring
2010-08-23 mor
Datum Införd
mor
Godkänd
Machined with cutting tools (does not include sawing)
Bearb. med icke spÕnavskiljande verktyg (inkluderar sågning)
Machined with non-cutting tools (includes sawing)
(SA 1121,100)
ISO 2768-1-v
(SA 1121,100)
(SA 1121,100)
SS-ISO 2768-1-v
(SA 1121,100)
452.6298
Rev. No. Modification Date Changed Approved
För brutna kanter och vinkelmått
For broken edges and angular dimensions
SS-ISO 2768-1-c
(SA 1121,100)
Format
A3 Blad
Sheet 1
av
of 1
1
given to a third party or used for manufacturing purposes without our per-
mission. As to infringements hereof, legal action will be taken with the
CT8:02
Generella toleranser för linjära mått och vinkelmått/General tolerances for linear and angular dimensions
(m) Medel (c) Grov (v) Mycket grov Toleransklass
(m) Medium (c) Coarse (v) Very coarse Tolerance class Datum
Date 2010-08-20 No.
Rev
01
00 2010-08-23 mor mor Basmått / Basic dimension : <4000mm >4000mm
Bearb. med spånavskiljande verktyg (gõller ej sågning) ISO 2768-1-m SS-ISO 2768-1-c
Electrical equipment L9 Alt. Ritn.nr/Drawing No.
01
Nr. Ant.
Dimensions removed.
Ändring
2011-05-19
Datum
jpn
Införd
jpn
Godkänd
Machined with cutting tools (does not include sawing)
Bearb. med icke spÕnavskiljande verktyg (inkluderar sågning)
Machined with non-cutting tools (includes sawing)
(SA 1121,100)
ISO 2768-1-v
(SA 1121,100)
(SA 1121,100)
SS-ISO 2768-1-v
(SA 1121,100)
452.6297
Rev. No. Modification Date Changed Approved
För brutna kanter och vinkelmått
For broken edges and angular dimensions
SS-ISO 2768-1-c
(SA 1121,100)
Format
A3 Blad
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given to a third party or used for manufacturing purposes without our per-
mission. As to infringements hereof, legal action will be taken with the
CH890/CH895
Generella toleranser för linjära mått och vinkelmått/General tolerances for linear and angular dimensions
(m) Medel (c) Grov (v) Mycket grov Toleransklass
(m) Medium (c) Coarse (v) Very coarse Tolerance class Datum
Date 2010-06-22 No.
Rev
01
00 2010-07-21 kru kru Basmått / Basic dimension : <4000mm >4000mm
Bearb. med spånavskiljande verktyg (gõller ej sågning) ISO 2768-1-m SS-ISO 2768-1-c
Tool kit Ritn.nr/Drawing No.
01
Nr. Ant.
899.0515 was 899.0504
Ändring
2010-11-05
Datum
kru
Införd
kru
Godkänd
Machined with cutting tools (does not include sawing)
Bearb. med icke spÕnavskiljande verktyg (inkluderar sågning)
Machined with non-cutting tools (includes sawing)
(SA 1121,100)
ISO 2768-1-v
(SA 1121,100)
(SA 1121,100)
SS-ISO 2768-1-v
(SA 1121,100)
452.6223
Rev. No. Modification Date Changed Approved
För brutna kanter och vinkelmått
For broken edges and angular dimensions
SS-ISO 2768-1-c
(SA 1121,100)
Format
A3 Blad
Sheet 1
av
of 1
Power transducer P430-054-MBR
The measuring transducer P430 is used for measuring
active power of balanced three-phase systems. The
Transducer is constructed according to standard IEC
60688 (Electrical measuring transducers for converting
A.C. electrical quantities into D.C. electrical quantities).
The transducer is connected to the mains directly or via
measuring transformers.
It has galvanic separation between in- and output and
power supply. Universal power supply 85-250 V AC/DC
The transducer are directly clipped on DIN-bars TS35.
2
Connected to selfopening terminals, wire max. 6 mm .
Output
Serial ASRI-Bus (Mod-bus)
Accuracy
Class 0,5 according to IEC60688
Linearity error <0,1%
Response time 0-90% <100 ms
Temperature influence <0,05% / 10°C
Temperature range -25…+60 °C operation
-40…+70 °C storage
Test voltage
Input 3.7 kV, 50 Hz, 1 min
Output 2.2 kV
Power supply 85-250 V AC/DC, 3 VA
Weight 0.6 kg
Standards
General standards for measuring transducers IEC60688
EMC emission EN50081-2
immunity EN 50082-2
Safety IEC61010-1, IEC1010-1
Tillquist Elteknik AB
PO Box 1120 SE-164 22 KIS TA Sweden
Tel: +46 8 594 632 00 Fax: +46 8 751 36 95
E-mail: info tillquist.com www.tillquist.com
S 977.025.00 en
SPEED MONITOR
DD2001
Pulse Evaluation System S 977.025.00 en 1 (10)
Speed Monitor DD2001
2001-11-15
Content Page
Enclosed:
S 977.026.00 en Programming pulse evaluation system, Speed Monitor
DD2001
D 977.001.00 en Data Sheet, Inductive sensor
Pulse Evaluation System S 977.025.00 en 2 (10)
Speed Monitor DD2001
2001-11-15
2. Applications
This evaluation unit goes beyond the simple overspeed/underspeed and stand still monitors.
The FR-1 MONITOR allows you to work in both rpm and Hz, with the extra benefits listed
below:
When the switch functions and the switch points are allotted accordingly it is possible to
monitor a maximum rpm being reached, as well as underspeed of a drive by means of only
one unit. It is also possible to monitor two rpms of a pole-changing motor with the
possibility to ignore the lower switch point if both set points are in the same operating
function (i.e. overspeed, high switch point in underspeed function).
The scaleable analog output provides a 0/4 ... 20mA signal which allows a registration or
external display of rpm or of machine cycles.
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3. Comprehensive displays
· In the run mode the 7/14-segment display indicates the actual value in Hz or rpm (=
pulses/min) together with the symbol ("Hz" or "rpm").
· In the programming mode the 7/14-segment display indicates the set para meter value
and the parameter short form (e.g. "1000 SP1" for: switch point 1 at 1000 rpm).
· In addition abbreviations are displayed. They indicate the active signal input (CHI ) and
the active operating mode ( RUN = run mode, PRG = programming mode, TST = test
mode,
KEY = programming by means of button locked
· LEDs signal the input pulses and the switching status of the outputs.
4. 6 output functions
There are 6 switching functions available for each output channel:
· Relay is energised (transistor output closed) when the actual value drops below the
switch point (status message "min. rpm")
· Relay is de-energised (transistor output open) when the actual value drops below the
switch point (error message "underspeed" / "blocked")
· Relay is energised (transistor output closed) when the switch point is exceeded
(status message "rpm reached")
· Relay is de-energised (transistor output open) when the switch point is exceeded
(error message "overspeed")
· Relay is energised (transistor output closed) when the actual value is within a set pulse
range
(safe range)
· Relay is de-energised (transistor output open) when the actual value is within a set pulse
range.
5. Hysteresis
The interval between switch-on point and switch-off point is freely definable in the range
0.1 ... 1000.0% of the switch point.
6. Timer functions
· Adjustable output delay time (0.0 ... 1000.0s)
· Adjustable single pulse time of the output (0.0 ... 1000.0s) (single shot)
· Adjustable start-up delay (0.0 ... 1000.0s).
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· Run mode:
Standard working mode of the monitor. It is active after application of the operating
voltage.
· Display mode:
The individual parameters are displayed showing the stored values.
· Programming mode:
Mode for changing the parameter values.
· Test mode:
Verification of the operating functions selected before installation.
· Key mode:
Locks the programming mode in order to avoid unintentional changes of the parameter
values.
Pulse Evaluation System S 977.025.00 en 5 (10)
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9. Programming
The following steps have to be Press briefly several times until The unit is in the display
taken for programming: the requested parameter range mode, the parameter
is displayed. level
1. Changing into the display- (here 1) is displayed.
mode ( -button)
2. Selecting the parameter to be
The parameter value and the
changed (é or ê-button) Press either one of the abbreviation are displayed
buttons until the requested (here: 1,000 rpm for switch
3. Changing into the parameter is displayed point).
programming
mode ( -button)
4. Setting the parameter-value The abbreviation starts flashing
(é or ê-button) Press once briefly. and the short form PRG appears
(=unit is in the programming
5. Acknowledgement mode).
( -button)
6. Changing into the run mode
( -button) or selecting the The new parameter value is
Press either one of the buttons displayed (here 6,000 rpm
until the requested parameter for switch point 1).
next parameters value is displayed. *
(é or ê-button)
** If the button is released before the abbreviation stops flashing, the unit goes back into
the run mode with unchanged parameters.
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1 Display (7/14-Segment)
l a: short form for displaying the
operating mode and the input channel
1b: display of the actual values and
the parameter values (5 digits)
1c: display of the parameters (abbreviation)
and the symbol of the actual value
(3 positions, i.e. mA, Hz and rpm)
3 Setting buttons
choosing the actual value display,
selecting the parameters,
setting the parameter values
7 Connection terminals
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Parameters to be set
Parameter Parameter value Preset
DIM Dimension selection of the operating mode 0 = rpm (pulses/min) 0
either Hz or rpm/(speed monitoring) 1 = Hz
NC1 Number of cams which are detected by the Value range 1 - 999 1
sensor per revolution
FO1 Function output/switching function for 1 = Output ON if the actual value 2
FO2 output 1,2 drops below SP* 3
*output ON - relay is energised/transistor 2 = output OFF if the actual value
output is closed drops below SP*
**output OFF - relay is de-energised/ 3 = Output ON if SP is exceeded
transistor output is open 4 = Output OFF if SP is exceeded
5 = Output ON when the actual
value is within the set pulse range
6= Output OFF when the actual
value is within the set pulse range
SP1 Switch point value at which the output Value range: 0.1---1000.0 Hz, 100
SP2 changes its switching status 1---60000 rpm 1000
HY1 Hysteresis for switch point 1,2: Difference Value range: 0.0---1000.0% of the 5.0
HY2 between switch-on point and switch-off value for SP
point.
DT1 Delay time for output 1,2: Delays the output Value range: 0.0---1000.0 s 0.0
DT2 operation by a preselected time if the switch
point is reached. If the delay time has not
elapsed and the pulse frequency returns to
its nominal operating range, the DT is reset
to zero.
FT1 Pulsed (fleeting) time for output 1,2: Value range: 0.0---1000.0 s 0.0
FT2 The output changes its switching status if
the switch point is reached for a preselected
time (i.e. single shot).
ST1 Start-up delay time for output 1,2: Value range: 0.0---1000.0 s 0.0
ST2 During the start-up delay the output is in the
safe range (= no error). The time starts when
the operating voltage is applied or via the
function "external release"/reset.
SO1 Store output/latched function for output 1,2: 0 = latched function not active 0.0
SO2 The output is latched when the switch point 1 = latched function via front reset
is reached. The output status can only 2 = latched function via front reset
change once a reset has been actuated. and external reset
Resetting of the output is by means of the
front reset button,external reset or interrupt
of supply voltage.
AO3 Analog offset; allows the selection of the Value range: 0.0---20mA 4
current for zero Hz - either 0 or 4mA (typ.:0mA/4mA)
FA3 Final value analog: Selects the value of the Value range: 0.1--1000.0 Hz, 1000
input frequency at which the value 20mA is 1---60000 rpm
displayed/output
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Technical data
Application µP-controlled evaluation system for pulse sequences
with comprehensive parameter setting
Setting ranges (Hz/pulses/min) 0.1---1000.0 1---60000
Nominal voltage AC (V) 230
Nominal voltage DC (V) 24
Voltage tolerance (1%) ± 10
Power consumption (VA) Approximately 5
Auxiliary supply for sensors 24V DC, 15 mA maximum
Max. input frequency (kHz) 5 (corresponding to 0.1 ms min pulse length, pulse/space
ratio 1:1
Housing For rail mounting, plastics
Protection housing IP 50
Protection terminals IP 20
Connection 21 dual chamber terminals 2 x 2.5 mm2
Operating temperature (°C) -20---+60
Storage temperature (°C) -25---+80
Possible parameter settings
Basic setting Number of cams, switching function, analog limit value
Functions Output solid/pulsed, latch function, front reset
Preset values Switch point, hysteresis
Times Start-up delay time, switching delay time
Accuracy (%) = 1 in the setting range
Inputs
Sensors 2-/3 wires, pnp-/npn-switching, NAMUR sensors Typ.
24 V DC; ext. Switching voltage for transistor outputs
Reset/Release Reset via 24 V DC active, to re-start the delay, remove
the link between 24 V DC and terminals 17 or 18
Outputs
Relay 1 change-over contact each
Switching voltage (V) Maximum 250 AC
Switching current (A) Maximum 8 AC
Switching power (VA) 1250
Transistor pnp, external supply at terminal 3
Switching voltage (V) typ 24 DC
Switching current (mA) Maximum 15 mA DC
Analog output
Range (mA) 0/4---20
Limit value (mA) 20.5
Load (W) Maximum 500
Accuracy (% of the final value) 1
Displays
Input pulses LED yellow
Outputs LEDs green; lit if relay is energised/transistor closed
Functions, actual values, parameter LCD display, 7/14 segment
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Connection
230 V AC
SENSOR LIST
Plant:
Equipment Tag No:
Equipment Name: HYDROCONE CH890/CH895 with electric dump valve
Equipment Supplier: SANDVIK ROCK PROCESSING
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