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The Kämmer line offers a wide range
of control valves for a number of
special applications.
Introduction
Kämmer is a worldwide manufacturer of special appli-
cation and general service control valves, which are
used extensively in the chemical, petrochemical,
power, petroleum, pulp & paper, pharmaceutical, food
processing and cryogenic industries.
From its beginnings in 1966, Kämmer concentrated
its engineering and manufacturing expertise toward
producing valves for specific niche markets, instead
of offering a very broad and general valve line. Be-
cause users look to Kämmer for specific answers to
tough applications, more than half of all Kämmer valves
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Kämmer has established a strong reputation in low flow
applications over the last 27 years. Kämmer provides
a wide range of low flow valves in various styles and
sizes. It is especially known for its expertise in micro-
flow applications (with trim sizes down to a Kv of
0.000001 with equal percentage characteristics).
Kämmer also specializes in applications that require
zero stem leakage. Even before the increased em-
phasis on environmentally safe systems, Kämmer was
a major producer of bellows sealed valves, designed
for zero leakage and maximum cycle life. When
equipped with bellows seals, Kämmer valves reliably
eliminate the threat of fugitive emissions or toxic/cor-
rosive leakage.
Each Kämmer valve is thoroughly seat-leak tested before leaving the
It also specializes in custom applications such as those factory.
required for research, tanks, glass systems and bio-
genetic/pharmaceutical processes.
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Actuators For those applications requir-
ing precise positioning and
Kämmer pneumatic actuators are widely known for their low maintenance, Kämmer of-
versatile diaphragm design, easy installation and sim- fers a rugged and compact
plified maintenance. When compared to other manu- electric actuator. Kämmer
facturers’ diaphragm actuator designs, Kämmer actua- electric actuators are pro-
tors have much higher thrust capabilities (up to 2000 kg ), tected to the tough IP 65
feature a very compact design (300 to 600 mm in height) standard against contamina-
and are lighter in weight (from 4 to 40 kg). They also tion. It features a rugged
feature a field reversible design that requires no addi- gearbox to transfer rotary
tional parts. motion to linear motion, and
includes an engageable
Kämmer pneumatic actua- handwheel for manual over-
tors can be equipped with ride. Upon loss of power, the
an integrally mounted actuator is designed to fail in
mulifunctional positioner.
50 Series electric actuator the last position.
The positioner can be of the
pneumatic or electro-pneu- Kämmer also offers manual handwheels with four sizes
matic design as both use that range from 4 to 11 inches in diameter.
the same housing. A pres-
sure regulator, also within
the same housing, is op-
tional. Solenoid valves to
NAMUR standard can be Specifications
flanged directly to the
multifunctional positioner's Series 30 Pneumatic Actuators
body. The axial design has
30 Series pneumatic actuator
with I/P or P/P positioner two distinct advantages:
Stroke 10 to 40 mm
First, its internal design pro-
tects all moving parts against damage and dirt. Sec- Thrust 16 to 200 kg
ond, it allows the actuator to be reversed without re- Diaphragm Area 80 to 1000 cm2
moving the positioner. Kämmer positioners are built Positioners Optional, both integral pneu-
rugged to withstand outside shocks without affecting
matic and electro-pneumatic
accuracy. Calibration is simple with minimal interac-
tion between the signal range and zero, allowing each positioners available
to be adjusted individually. Kämmer electro-pneumatic Signal Range Pneu.: 0.2-1.0 bar or split range
positioners are built to intrinsically safe standards. Electro-pneumatic: 0/4-20, 4-12,
Kämmer actuators feature a multiple spring design for 12-20 mA
improved safety of the fail-safe mode, and for easily Air Action Air-to-open, air-to-close
increasing thrust capabilities. All actuators (as well as
(both field reversible)
internal springs) are coated with an epoxy resin that is
baked into the surface.
Kämmer actuators are versatile. They can be equipped
with top-mounted handwheels, proximity switches, elec- Series 50 Electric Actuators
tric switches, filter regulators and pneumatic switches.
When high thrust is required or when only low pressure Stroke 10 to 40 mm
is available, Kämmer offers a tandem actuator design, Thrust 60 to 2400 kg
which doubles the thrust of a single diaphragm actua-
Actuating Time 1.2 to 7.5 sec/mm
tor.
Signal Range 0/4 - 20 mA or 0 - 10 VDC
Power Supply 24/110/220 V, 50/60 Hz
Protection IP 65
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Low Flow Valves
For extremely low flows, Kämmer has a renowned line Kämmer low flow valves can also be equipped with soft
of low flow control valves, with Kv ranging from 0.000001 seats for ANSI Class VI requirements. Trims are avail-
to 2.5 – in a wide range of temperatures and pressures able with equal percentage, linear or quick open char-
(up to 4000 bar). acteristics. Special low noise and anti-cavitation trims
are also available, as well as hardened trims for se-
Kämmer offers a number of different body configura-
vere services. Top-entry to the packing box allows for
tions (including globe, angle and three-way valves) both
easy maintenance and servicing.
in top-entry and split-body types. Kämmer low flow
valves are available in all types of stainless steels and As with all Kämmer valves, bellows seal assemblies
exotic alloys. Available end connections include can be installed easily to any low flow design.
screwed, flanged, weld ends and others.
Specifications
Series 11000 High Pressure, Angle Valves Series 30000 Globe Valves
Series 20000 Split Body Valves Series 80000 High Pressure, Globe Valves
Body Style Split body globe, angle, Body Style Barstock globe or angle
three-way Size DN 6 to DN 15
Sizes DN 10 to 25 Available Kv* 0.000001 to 2.5
Available Kv* 0.000001 to 2.5 Pressure Ratings PN 10 to 400
Pressure Ratings PN 10 to 400 Temperature Range -196° to 400° C
Temperature Range -196° to 400° C
* Cv = Kv x 1.156
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Plastic Valves
For highly toxic or corrosive applications where the fluid
cannot contact a metal surface, Kämmer offers the
32000 series plastic-body globe-style valve. Designed
with top-entry to the trim, the 32000 Kämmer valve
comes equipped with a polyteltrafluoro ethylene (PTFE)
bellows seal with additional safety packing, ensuring
no fluid leakage to atmosphere.
The body subassembly can be manufactured from the
following plastic materials: polypropylene (PP),
polyvinylchloride (PVC) or polyvinyldene fluoride
(PVDF). The body, seat ring, plug, bellows seal and
bonnet are all plastic. Flanges are made from glass-
reinforced polyester resin.
Specifications
* Cv = Kv x 1.156
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Bellows Seals
To protect personnel and the environment toxic or ag-
gressive mediums must be processed in a closed sys-
tem.
To ensure the integrity of such systems Kämmer can
supply all its valves with bellows seals, depending on
the valve series in metal or plastic design, that guaran-
tee zero leakage.
Kämmer bellows seals fulfil the requirements of the
German "TA-Luft"
Kämmer’s design includes a rugged hydroformed
bellows seal with the backup packing seal located well
above the bellows. For maximum protection, Kämmer
offers bellows with up to five walls with wall thickness
from 0.1 to 0.15 mm (for greater wall flexibility). A leak
detection port is standard.
Kämmer offers a variety of bellows seals, providing the
best cycle life in the business. Depending on the pres-
sure and temperature, Kämmer bellow designs can
exceed 1 million cycles. To ensure the integrity of the
bellows seal, each new valve or bellows seal spare part
is tested using a stringent helium leak test.
Instead of using a welded bellows design, Kämmer only
chooses hydroformed bellows seals because of their
strength and ability to withstand pressure, especially in
high pressures. Because minimal welding is required
for hydroformed bellows, they are available in a wider
variety of materials, such as 300 series stainless steels, Kämmer also offers a submerged bellows seal design, providing
Hastelloy® C 276, nickel, Monel®, titanium, Inconel® and less overall height.
PTFE.
Specifications
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General Service Valves
Kämmer offers a competitive line of general service Kämmer’s design versatility allows for a number of modi-
globe-style valves designed to meet many common fications. As with all Kämmer valves, bellows seals can
applications, although they can be modified to meet easily be installed as a preventative measure against
specific requirements. Kämmer general service valves leakage. Various trim options are also available, such
are compact, lightweight and extremely accurate. They as trims for reducing noise or cavitation. Hardened trims
are available in sizes up DN 150 and in Kv to 400. High and soft seats are also options. Radiation fins are also
pressure designs are available up to 700 bar. Equal available for severe temperatures. Kämmer general serv-
percentage, linear and on-off flow characteristics are ice valves include three-way types for diverting or com-
available. bining services.
Both split-body and top-entry styles are available, de- Because of the wide use of Kämmer general service
pending upon the maintenance requirements. Kämmer valves, all common end connections are available, in-
general service valves feature Teflon® packing as a cluding screwed, flanged, weld ends and others.
standard, along with Grafoil® for high temperature ap-
plications (up to 430° C), Kalrez® and others.
Specifications
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StarPac Intelligence Systems
The StarPac ® Intelligent System integrates Kämmer
valves with optional local single-loop measurement of
flow, pressure or temperature. Also, one of the variables
(flow, pressure or temperature) can be controlled with
a local PID control action. Logging and control of the
flow parameter are also available.
Using StarPac on a Kämmer valve has the following
advantages: 1) lower overall operating costs, 2) fewer
line penetrations, 3) greater control of the process, 4)
improved response to hazardous conditions or other
safety matters, and 5) better maintenance with StarPac’s
ability to record, and report on the valve and process
equipment performance.
Communication with StarPac systems is through three
analog and four discrete channels, as well as through
an RS-485 channel to a DCS or computer using MODBUS
or SP50 protocol.
Specifications
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Industry Specific Valves
41000 Series cryogenic
61000 Series valve is valve provides reliable
special engineered for service in cold box appli-
use in low pressure cations down to -269° F,
glass systems. It fea- providing ANSI Class III
tures a special angle shutoff. Valves for helium
body made from a glass liquefaction.
composite and can
be fitted with a Teflon
bellows seal.
Tel.: (03) 764-8522 Tel.: (0 82 95) 877 Tel.: (45) 44 92 45 92 Tel.: (+358) 0 615 4300
Telefax: (03) 764-0013 Telefax: (0 82 95) 410 Telefax: (45) 44 92 40 92 Telefax: (+358) 0 615 43222
Tel.: (+44)1386 554 551 Tel.: (+3) 6831403 Tel.: (2) 57 6018 45 Tel.: (+3) 3655 6769
Telefax: (+44)1386 554 968 Telefax: (+3) 681 2084 Telefax: (2) 57 6017 00 Telefax: (+3) 3655 5181
Tel.: (10) 4 71 53 33 Tel.: (+47) 2210 05 00 Tel.: (+8862) 751 6197 Tel.: (+65) 862 3332
Telefax: (10) 4 70 44 82 Telefax: (+47) 2210 0510 Telefax: (+8862) 781 4640 Telefax: (+65) 862 4940
Bulletin E 06.95
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