May 2016

No guarantee can be given in respect of this translation

In all cases the latest German-language version.of this

Manufacturing Instructions SN 200-1

Requirements and principles
standard shall be taken as authoritative

ICS 01.120 Supersedes SN 200-1:2010-10

Table of contents Page

1 Scope ............................................................................................................................................................................ 1
2 Requirements ............................................................................................................................................................... 1
3 Principles...................................................................................................................................................................... 2
3.1 Country-specific regulations ........................................................................................................................................... 2
3.2 Safety regulations .......................................................................................................................................................... 2
3.3 Hazardous materials / environmental protection ............................................................................................................ 2
3.3.1 Basic specifications ....................................................................................................................................................... 2
3.3.2 Inadmissible hazardous materials .................................................................................................................................. 2
3.3.3 Admissible hazardous materials .................................................................................................................................... 2
3.3.4 Radioactivity .................................................................................................................................................................. 2
3.4 Tolerancing principle ...................................................................................................................................................... 2
3.5 Reference surface ......................................................................................................................................................... 2
3.6 Residual magnetism ...................................................................................................................................................... 3
3.7 Marking of components during manufacture .................................................................................................................. 3
This copy will not be updated in case of changes!

3.7.1 Basic specifications ....................................................................................................................................................... 3

3.7.2 WBS number and material number ................................................................................................................................ 3
3.7.3 Serial number ................................................................................................................................................................ 3
3.7.4 Batch number ................................................................................................................................................................ 3
3.8 Supplier evaluation system ............................................................................................................................................ 3
3.9 Publication form of SN 200 ............................................................................................................................................ 3
Annex A (for information) - Structure of the WBS number (example) .................................................................................. 4
Referenced technical standards, codes and regulations ........................................................................................................... 5
Revision of May 2016................................................................................................................................................................ 5

1 Scope
This company standard specifies requirements and principles for manufacture and supply of mechanical and fluid power
system products/materials of SMS group.

2 Requirements
The requirements specified in the parts of SN 200 shall be fulfilled if no other requirements are made in drawings, ordering
and/or other manufacturing documents. This standard is indicated as binding document in drawing title blocks, contracts
and/or ordering documents.
If the requirements cannot be fulfilled, consulting with SMS group is necessary.
The SN 200 series of standards comprises the following additional parts:

SN 200-2 Manufacturing Instructions - Blank parts and semi-finished products

SN 200-3 Manufacturing Instructions - Thermal cutting and bending
SN 200-4 Manufacturing Instructions - Welding
SN 200-5 Manufacturing Instructions - Machining
SN 200-6 Manufacturing Instructions - Assembly and disassembly
SN 200-7 Manufacturing Instructions - Corrosion protection
SN 200-8 Manufacturing Instructions - Shipment
SN 200-9 Manufacturing Instructions - Transport
SN 200-10 Manufacturing Instructions - Inspection

Number of pages: 5
Edited by: © SMS group GmbH 2016
"The present document is protected by copyright. Reproduction, distribution and utilization of this document
SMS group as well as communication of its contents to others are prohibited unless expressly authorized by us. Any
Standards Office violations will be prosecuted under criminal law and will result in an obligation to pay damages.
All rights reserved."
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SN 200-1:2016-05

3 Principles
3.1 Country-specific regulations
The place of use of a machine or a component determines the country-specific regulations to be observed.

3.2 Safety regulations

The country-specific safety regulations shall always be observed.
For components coming into contact with oxygen, it shall be ensured that they are absolutely clean from any oil and grease.
Couplings requiring the introduction of heat (flame) for disconnecting shall not be used on pipe lines carrying flammable fluids.

3.3 Hazardous materials / environmental protection

3.3.1 Basic specifications
DIN EN 10340 stipulates that materials used in products shall not release hazardous substances to a degree exceeding the
maximum permissible limit specified for the material in the corresponding European standard or allowed by the national stipu-
lations of the member state to which the product is supplied.

3.3.2 Inadmissible hazardous materials

The following substances, preparations or constituents are absolutely prohibited in products or materials of SMS group:
- Asbestos and/or mixed compounds containing asbestos,
- Cadmium or chromium (VI) compounds, lead in bonded form,
- Solvents remaining in products or materials.
In addition, country-specific regulations concerning inadmissible hazardous substances shall be complied with.
Other inadmissible hazardous materials are indicated in drawings, ordering and/or other manufacturing documents.
When inadmissible hazardous materials or emissions develop in the course of manufacture, e.g. welding emissions, these
shall be exhausted at the point at which they emerge. The compliance with this regulation shall be proven in a certificate;
see SN 200-10.

3.3.3 Admissible hazardous materials

For admissible substances, materials or preparations which are used in the products of SMS group and which are not subject
to item 3.3.2, safety data sheets according to the Ordinance on Hazardous Substances in accordance with EC Directive
98/24/EC or the resulting national regulations shall be attached to the supply stating the SMS group purchase order number
for identification.
If no safety data sheets are available, the manufacturer/supplier shall undertake to enclose with the supply in due time
and in a well visible form other environmentally and safety relevant product information to allow proper transport and
handling, storage and disposal of the hazardous materials by SMS group or by its customers in line with the regulations.

3.3.4 Radioactivity
All products and materials shall be free of ionising radiation which exceeds the natural characteristic radiation. Ionising radia-
tion is considered to exceed the characteristic radiation when a radiation level is found during an examination which is higher
than the level of the ambient radiation.
SMS group reserves the right of refusing the acceptance of products/materials found to possess such excess ionising
radiation.

3.4 Tolerancing principle

Unless otherwise indicated on the drawings, all tolerances on dimensions, shape and location are subject to the principle of
independence in accordance with DIN EN ISO 8015.
All dimensional tolerances of standard tolerance degree ≤IT9 according to DIN EN ISO 286-1:2010-11 are subject to the
envelope requirement E specified in DIN EN ISO 14405-1:2011-04.

Example: Indication on the drawing 100+0,087 or 100H9

3.5 Reference surface

The marking of reference surfaces on drawings as shown in figure 2 is an SMS group specific stipulation. The reference sur-
face is the blank part surface of a component which is relevant for the start of dimensioning. This surface is identified on the
drawings by a reference triangle and the reference letter R in a circle and shall be considered in the manufacturing sequence.
Reference triangle
with reference letter R
in a circle

Fig. 2 – Reference surface

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SN 200-1:2016-05

3.6 Residual magnetism

The residual magnetism of all parts at the time of delivery shall not exceed 800 A/m. Parts transported with lifting magnets
and/or checked for surface defects with full-wave direct-current testers shall be demagnetised. The residual magnetism shall
always be examined with an appropriate field intensity meter. The examination shall be proven and certified if so requested
by SMS group.

3.7 Marking of components during manufacture

3.7.1 Basic specifications
Components of in-house and external manufacture shall be marked by the manufacturing shops/departments as specified in
the sections 3.7.2 and 3.7.3.
The marking is required to ensure that materials can be found and traced back, and assigned to working papers and quality
documents.

3.7.2 WBS number and material number

Parts passed to the manufacturing shop via the incoming goods or material provision department shall be marked with the full
WBS number using a wiping-proof white or yellow tube colour marker. When the marking will be removed by further pro-
cessing, the responsible employee is obliged to apply the marking in another accessible place before the existing marking is
removed. Annex A (for information) shows the structure of a WBS number (example for SMS group).

3.7.3 Serial number

Parts which require marking are given a 6-digit serial number by the SMS group purchasing department.
In in-house manufacture, this number is passed on in the working papers, in external manufacture, it is indicated in the order-
ing documents. For parts which require marking, the necessity of marking is indicated on the drawings and in ordering docu-
ments and working papers. A serial number assigned to every component one time ensures that this part can be traced back
through all manufacturing processes. The serial number shall be indicated in all quality documents.

3.7.3.1 Stamping of the serial number

The supplier of the raw material shall stamp the serial number on the material in the place indicated on the drawing using
stamping figures of at least 10 mm in height. Stamping shall be applied in such a way that the number is not removed by
subsequent processes like annealing or shot-blasting and remains fully legible. The stamped serial number shall be marked
by drawing a coloured frame around it using a tube colour marker.

3.7.3.2 Re-stamping of the serial number

If the serial number is removed or becomes illegible because of processing steps during production (machining, welding, as-
sembling etc.), the employee charged with the processing step shall ensure maintenance of the serial number by re-stamping
it in the same or in a different place.

3.7.3.3 Finish-stamping of the serial number

When manufacture of the component requiring marking has been completed, the serial number shall be finish-stamped in the
place specified on the drawing using stamping figures of at least 10 mm in height.
In in-house manufacture, finish-stamping shall be carried out by the manufacturing shop, in external manufacture, by the
supplier.

3.7.4 Batch number

3.7.4.1 Stamping of the batch number for specific examination
When specific examination is required, the batch number shall be stamped in the place indicated on the drawing using
stamping figures of at least 10 mm in height. Stamping shall be applied in such a way that the number is not removed by
subsequent processes like annealing or shot-blasting and remains fully legible. The stamped batch number shall be marked
by drawing a coloured frame around it using a tube colour marker.
3.7.4.2 Re-stamping of the batch number for specific examination
If the batch number is removed or becomes illegible because of processing steps during production (machining, welding, as-
sembling etc.), the employee charged with the processing step shall ensure maintenance of the serial number by re-stamping
it in the same or in a different place.

3.8 Supplier evaluation system

The correctness and completeness of all supplies and services are recorded by SMS group in a supplier evaluation system.
This evaluation includes quality, price, faithfulness to deadlines and completeness of the pertaining documents, test records
and certificates.

3.9 Publication form of SN 200

The standards of the SN 200 Manufacturing Instructions series are available in the language versions required for manufac-
ture and delivery and is published on the SMS group Intranet and on the Internet in the supplier portal of SMS group.
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SN 200-1:2016-05

Annex A
(for information)
Structure of the WBS number (example)

The WBS (work breakdown structure) element in SAP defines a supply or service to be effected or rendered within the scope
of a project. Figure A.1 shows the structure of the WBS number in an example for SMS group.

SAP-Einführung bei SMS Demag

Die neue Projektnummer - GB Warm/Kalt

A00026.460.02.02.5350
Beispiele:
A = Anlagenprojekt
Klassifizierung des Projekts I = Innenprojekt
E = Ersatzteilprojekt

Zählnummer für Projekte

00026 für MASTEEL

Anlagentyp
46 =CSP- Anlage

Zählnummer für Gliederungsebene 1

Anlagentyp 01 Einlaufbereich
02 Fertigstraße
optional Gliederungsebene 1
Gliederungsebene 2
optional Gliederungsebene 2 01 Gerüst F1
02 Gerüst F2

optional Gliederungsebene 3
Produkteinheit
Produkteinheit 5350 Schlingenheber

Stand: 21.11.2006 SAP – Einführungsteam 14

Fig. A.1 – Example of a WBS number of the Hot/Cold Mills Division

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SN 200-1:2016-05

Referenced technical standards, codes and regulations

DIN EN 10340 Steel castings for structural uses

DIN EN ISO 8015 Technical drawings - Fundamental tolerancing principle
SN 200-2 Manufacturing Instructions - Blank parts and semi-finished products
SN 200-3 Manufacturing Instructions - Thermal cutting and bending
SN 200-4 Manufacturing Instructions - Welding
SN 200-5 Manufacturing Instructions - Machining
SN 200-6 Manufacturing Instructions - Assembling and disassembling
SN 200-7 Manufacturing Instructions - Corrosion protection
SN 200-8 Manufacturing Instructions - Shipping
SN 200-9 Manufacturing Instructions - Transport
SN 200-10 Manufacturing Instructions - Inspection
98/24/EC Directive Protection of the health and safety of workers from the risks related to chemical agents at work

Revision of May 2016

Editorial revision.
Title changed into Requirements and principles.
Table of contents added.
Load suspending devices removed.
Section 1 “Scope” revised.
Section 2 Normative references revised and renamed into requirements
Section 3.1 Newly added.
Section 3.2 Section 2 newly added from SN 200-6: 2010-09.
Section 3.3.1 Basic specifications newly added.
Section 3.3.2 Inadmissible hazardous materials like “lead” altered to “lead in bonded form”.
Section 3.4 Tolerancing principle adapted to DIN EN ISO 8015.
Section 3.5 Adding of ”... blank part surface is the start of dimensioning“.
Section 3.7 Marking newly added from SN 200-8: 2010-09.
Section 3.7.3.3 Removing of the sentence: The stamped serial number shall be marked with a frame using a
tube marker”,
stamping size increased from 8 mm to 10 mm.
Section 3.7.4 Newly added.
Section 3.9 Publication in bound form removed and hint to publications on the Internet.