1910 D E MC 0002 - Rev0

Pure 4.
16kV Substation
Parameters Setting for Electric Protection Page |1
1 Introduction
This report gives the functional settings of the protection relays necessary for the operation of the
protection system and for selective clearance of faults.
This report includes the protective functions for the following components:
∂ PT
∂ Incoming Feeder
∂ Pump Feeder
∂ Transformer Feeder
∂ Capacitor Feeder
∂ Bus Coupler
Protection devices are mounted in the cubicles
1910-AH-001 PT -F511/7SJ661
1910-AH-002 INCOMING FEEDER (1000kW) -F511/7SJ661
1910-AH-003 1# PUMP FEEDER (355kW) -F511/7SJ661
1910-AH-007 TRANSFORMER FEEDER (200kVA) -F511/7SJ661
1910-AH-008 CAPACITOR FEEDER (300kVAR) -F511/7SJ661
1920-AH-001 CAPACITOR FEEDER (900kVAR) -F511/7SJ661
1920-AH-002 TRANSFORMER FEEDER (1600kVA) -F511/7SJ661
1920-AH-005 1# INCOMING FEEDER (5800kW) -F511/7SJ661
1920-AH-000 BUS COUPLER -F511/7SJ661
The settings were made with reference to
∂ The single line diagram:

SHOUGANG HIERRO PERU S.A.A.DWG
∂ Data, curves and characteristics of transformers
∂ Relay instruction manuals
For complete settings of the digital protection devices refer to the DIGSI printout of each relay.
Some data were not known during creating this calculation study. Therefore these data and setting
values are marked with single question mark ”?”. These setting values have to be established by
testing at site through the commissioning staff.
For values marked with double question marks ”??” further information is necessary from
CUSTOMER / MANUFACTURER in order to allow correct setting of these parameters.
Unrestricted
Pure 4.16kV Substation
The pre-selected values for these settings are common values from other comparable power
plants.
All settings have to be checked and if necessary revised during commissioning at site.
Unrestricted
2 Technical Data
2.1 Busbar
2.1.1 Busbar Data
Rated voltage Un 4.16 kV

Rated current In 2000A
Rated frequency fn 60 Hz
Max. through fault current Issc 40kA
2.1.2 Current Transformer (1910-ER-100)
Rated
Ratio
Index Class output Remarks Function Destination
(A/A)
(VA)
AH-001 PT 27/59 -F511
AH-002 150/1 5P20 10 Incoming Feeder 50/51 -F511
100/1 5P20 10 1# Pump Feeder 50/51,46,49,27/59 -F511

AH-003
100/1 10P10 2.5 1# Pump Feeder 50N/51N -F511
100/1 5P20 10 Transformer Feeder 50/51 -F511

AH-007
100/1 10P10 2.5 Transformer Feeder 50N/51N -F511
50/51
100/1 5P20 10 Capacitor Feeder -F511
AH-008 27/59
100/1 10P10 2.5 Capacitor Feeder 50N/51N -F511
2.1.3 Current Transformer (1920-ER-100)
Rated
Ratio
Index Class output Remarks Function Destination
(A/A)
(VA)
50/51
250/1 5P20 10 Capacitor Feeder -F511
27/59
AH-001
100/1 10P10 2.5 Capacitor Feeder 50N/51N -F511
500/1 5P20 10 Transformer Feeder 50/51 -F511

AH-002
100/1 10P10 2.5 Transformer Feeder 50N/51N -F511
Unrestricted
AH-005 2000/1 5P20 10 Incoming Feeder 50/51 -F511
1000/1 5P20 10 Bus Coupler 50/51N -F511

AH-000
2.1.3 Voltage Transformer
Rated
Core Upr Class output Use Function Destination
(VA)
4.16kV /
3P 100 0.1/ √3 27/59 -F511
√3
4.16kV /
0.5 90 0.1/ √3 Measurement
√3
2.2 Transformer (T)
2.2.1 Transformer Data
Winding Primary Secondary

Rated voltage Un 4.16 kV 0.48 kV
Rated apparent power Sn 200kVA 200kVA
Rated current In
Impedance Voltage uk 4%
Control range of OLTC + +2 * 2.5%
Control range of OLTC - -2 * 2.5%
Vector group Dyn5

Maximum over-excitation (10sec) (U/f)max
Permissive over-excitation capability time t (U/f)max
Permissive overload Imax/IN
Thermal time constant τ

Rated current In
Unrestricted
Vector group Dyn5

Unrestricted
3 Setting for AH001 PT Feeder
3.1 Parameter Setting -F511 7SJ661
3.1.1 Busbar Data
Rated voltage Un 4.16 kV

Rated current In 2000A
Rated frequency fn 60 Hz
Max. through fault current Issc 40kA
3.1.2 Undervoltage Protection 27
1) . 27-1 Pickup Value:
U ; Pickup < 0.9 ≥ U N

< 0.9 ≥ 100 < 90V
2) 27-2 Pickup Value：
U ;; Pickup < 0.85 ≥ U N

< 0.85 ≥ 100 < 85V
DAdr parameter name parameter value unit

5101 Undervoltage Protection Alarm Only [12700]
5001 Overvoltage Protection Alarm Only [12700]
Under Voltage
5102 U< Pickup 90 V
5106 T U< Time Delay 1.5 sec
5110 U<< Pickup 85 V
5112 T U<< Time Delay 0.5 sec
5113A Dropout Ratio U< 1.2
5114A Dropout Ratio U<< 1.2
5120A Current Supervision OFF [23]
3.1.3 Overvoltage Protection 59
1) . 59-1 Pickup Value:
U = Pickup < 1.05 ≥ U N

< 1.05 ≥ 100 < 105V
Unrestricted
2) 59-2 Pickup Value：
U == Pickup < 110 ≥ U N

< 110 ≥ 100 < 110V

Over Voltage
5002 U> Pickup 105 V
5004 T U> Time Delay 0.5 sec
5005 U>> Pickup 110 V
5007 T U>> Time Delay 0.5 sec
5017A Dropout Ratio U> 0.95
5018A Dropout Ratio U>> 0.95
Unrestricted
4 Setting for 1910-AH-002 Incoming Feeder
4.1.1 Line Data
Un=4.16kV
fn=60Hz
Sn=1000kW
4.1.1 Overcurrent protection (50/51)

I>> coordinate with Transformer feeder:
I == < K ≥ I ==transformer < 1.2 ≥ 832.8 A < 1.2 ≥ 209 < 999.3 A
The secondary setting:
I == 999.3
I == < < ≥ 1A < 6.66 A
nCT 150
Backup protection for the subordinate busbar
KK 1.2 1000
I= < ≥ Ifh. max < ≥ < 196 A
Kf 0.85 3 ≥U N
I = 196
I= < < ≥ 1A < 1.3 A
nCT 150
DMT
Ph
Fundamental component
1219A I>>> measurement of [30708]
1216A I>>> active Always [30721]
1217 I>>> Pickup oo A
1218 T I>>> Time Delay 0 sec
1220A I>> measurement of Fundamental component
1214A I>> active Always [12882]
Unrestricted
1202 I>> Pickup 6.66 A

1203 T I>> Time Delay 0 sec
1221A I> measurement of Fundamental component
1204 I> Pickup 1.3 A
1205 T I> Time Delay 0.5 sec
Unrestricted
Parameters Setting for Electric Protection P a g e | 10
5 Setting for 1910-AH003 Pump Feeder
5.1.1 Pump Data
355kW
PN 355
Ie < < < 58 A
3 ≥ U N ≥ cos Ε 3 ≥ 4.16 ≥ 0.85
High current:(Always enable)
I == < (10.5 , 12) ≥ I e < 11≥ 58 < 638 A
I == 638
I == < < ≥ 1A < 6.4 A
nCT 100
Low Current:(Enable when motor finished the starting)
I = < (7.8 , 8) ≥ I e < 8 ≥ 58 A < 464 A
I= 464
I= < < ≥ 1A < 4.6 A
nCT 100

DMT Ph
1219A I>>> measurement of Fundamental component [30708]
1220A I>> measurement of Fundamental component [30708]
1202 I>> Pickup 6.4 A
Unrestricted
1221A I> measurement of Fundamental component [30708]

1204 I> Pickup 4.6 A
1205 T I> Time Delay 0 sec
5.1.2 Earth Fault Overcurrent protection (50/51N)
I E = < (0.05 , 0.1) ≥ I e < 0.1 ≥ 58 < 5.8 A
I E = 5.8
I E= < < ≥ 1A < 0.06 A
nCT 100
DMT E
1319A IE>>> measurement of Fundamental component [30708]
1316A IE>>> active Always [30722]
1317 IE>>> Pickup oo A
1318 T IE>>> Time Delay 0 sec
1320A IE>> measurement of Fundamental component [30708]
1314A IE>> active Always [12884]
1302 IE>> Pickup oo A
1303 T IE>> Time Delay 0 sec
1321A IE> measurement of Fundamental component [30708]
1304 IE> Pickup 0.06 A
1305 T IE> Time Delay 0.5 sec
5.1.3 Negative sequence protection (46)
I 2== < (0.4 , 0.6) ≥ I e < 0.4 ≥ 58 < 23 A
I 2== 23
I 2== < < ≥ 1A < 0.23 A
nCT 100
I2> Alarm
I 2= < (0.1) ≥ I e < 0.1 ≥ 58 < 5.8 A
Unrestricted
I2> The secondary setting:
I 2== 5.8
I 2== < < ≥ 1A < 0.06 A
nCT 100
Unbalance Load (Negative

4001 Sequence) ON [22]
4012A Dropout Time Delay DMT 0 sec
DMT
4002 I2> Pickup 0.23 A
4003 T I2> Time Delay 3 sec
4004 I2>> Pickup 0.06 A
4005 T I2>> Time Delay 10 sec
5.1.4 Thermal Over Load Protection (49)
1) 4202 Parameter K-factor indicates the maximum continuous permissible phase

current.
I_max-current: 1.15In
In 58
K Factor < 1.15 ≥ < 1.15 ≥ < 0.66
Ipn 100
2) Threshold thermal warn:
2
1 ∑ I ⌡ 1
σ <  1s  < ≥ 1002 < 166 min?
60  I maX  60
3) Current warning value is calculated as below,

I_warning current: 1.15In
In 58
I warning < K ≥ < 1.15 ≥ < 0.66 A
Ipn 100
4) The customer can check the motor manufacturing data, then set parameter Thermal
time constant.
4201 Thermal overload protection ON [22]

Therm Over Load
4202 K-Factor 0.66
4203 Time Constant 166 min
4204 Thermal Alarm Stage 90 %
Unrestricted
4205 Current Overload Alarm Setpoint 0.66 A

4207A Kt-FACTOR when motor stops 7
4208A Emergency time 100 sec
1) . 27-1 Pickup Value (Alarm):

< 0.6 ≥ 100 < 60V
2) 27-2 Pickup Value(Trip)：
U ;; Pickup < (0.45 , 0.5) ≥ U N

< 0.45 ≥ 100 < 45V

Under Voltage
5102 U< Pickup 60 V
5112 T U<< Time Delay 9 sec
5120A Current Supervision OFF [23]
Unrestricted
6 Setting for 1910-AH007 Transformer Feeder

Rated current In
Vector group Dyn5

1 SN 1 200
I 3 pole max < ≥ < ≥ < 694 A
uk 3 ≥ U N 1 0.04 3 ≥ 4.16
With a safety factor of 20% this gives the primary setting:
I == < 1.2 ≥ I 3 pole max < 1.2 ≥ 694 < 832.8 A
I == 832.8
I == < < ≥ 1A < 8.3 A
nCT 100
KK 1.3 SN 200
I= < ≥ Ifh. max < ≥ A < 1.3 ≥ < 36 A
Kf 1 3 ≥U N1 3 ≥ 4.16
Unrestricted
I= 36
I= < < ≥ 1A < 0.36 A
nCT 100

DMT Ph
1202 I>> Pickup 8.3 A
1204 I> Pickup 0.36 A
SN 200
I E = < 0.3 ≥ Ifh. max < 0.3 ≥ < 0.3 ≥ < 8.32 A
3 ≥ U N1 3 ≥ 4.16
I E = 8.32
I E= < < ≥ 1A < 0.08 A
nCT 100
DMT E
Unrestricted
7 Setting for 1910-AH008 Capacitor Feeder
7.1.1 Capacitor Data
400kvar
PN 400
Ie < < < 55.5 A
3 ≥U N 3 ≥ 4.16
I == < (4 , 5) ≥ I e < 4 ≥ 55.5 < 222 A
I == 222
I == < < ≥ 1A < 2.2 A
nCT 100
Backup protection for the max overload current
I = < K K ≥ I e < 1.5 ≥ 55.5 A < 83.2 A
I = 83.2
I= < < ≥ 1A < 0.83 A
nCT 100

DMT Ph
1202 I>> Pickup 2.2 A
Unrestricted
1204 I> Pickup 0.83 A

I E = < (0.1 , 0.2) ≥ I e < 0.1 ≥ 55.5 < 5.55 A
I E = 5.55
I E= < < ≥ 1A < 0.05 A
nCT 100
DMT E

< 0.6 ≥ 100 < 60V
U ;; Pickup < (0.2 , 0.5) ≥ U N

< 0.4 ≥ 100 < 40V

Under Voltage
5102 U< Pickup 60 V
Unrestricted

5120A Current Supervision ON [23]
1) . 59-1 Pickup Value(Alarm):
U = Pickup < 1.05 ≥ U N

< 1.05 ≥ 100 < 105V
U == Pickup < 110 ≥ U N

< 110 ≥ 100 < 110V

Over Voltage
5004 T U> Time Delay 1 sec
5005 U>> Pickup 110 V
5007 T U>> Time Delay 5 sec
Unrestricted
8 Setting for 1920-AH001 Capacitor Feeder
8.1.1 Capacitor Data
1155kvar
PN 1155
Ie < < < 160 A
3 ≥U N 3 ≥ 4.16
I == < (4 , 5) ≥ I e < 4 ≥ 160 < 641A
I == 641
I == < < ≥ 1A < 2.5 A
nCT 250
Backup protection for the max overload current
I = < K K ≥ I e < 1.5 ≥ 160 A < 240 A
I= 240
I= < < ≥ 1A < 0.96 A
nCT 250

DMT Ph
1202 I>> Pickup 2.5 A
Unrestricted
1204 I> Pickup 0.96 A

I E = < (0.1 , 0.2) ≥ I e < 0.1 ≥ 160 < 16 A
I E = 16
I E= < < ≥ 1A < 0.16 A
nCT 100
DMT E

< 0.6 ≥ 100 < 60V
U ;; Pickup < (0.2 , 0.5) ≥ U N

< 0.4 ≥ 100 < 40V

Under Voltage
5102 U< Pickup 60 V
Unrestricted

5120A Current Supervision ON [23]
1) . 59-1 Pickup Value(Alarm):
U = Pickup < 1.05 ≥ U N

< 1.05 ≥ 100 < 105V
U == Pickup < 110 ≥ U N

< 110 ≥ 100 < 110V

Over Voltage
5004 T U> Time Delay 1 sec
5005 U>> Pickup 110 V
5007 T U>> Time Delay 5 sec
Unrestricted
9 Setting for 1920-AH002 Transformer Feeder

Rated current In
Vector group Dyn5

1 SN 1 1600
I 3 pole max < ≥ < ≥ < 3701A
uk 3 ≥ U N 1 0.06 3 ≥ 4.16
With a safety factor of 20% this gives the primary setting:
I == < 1.2 ≥ I 3 pole max < 1.2 ≥ 3701 < 4441A
I == 4441
I == < < ≥ 1A < 8.9 A
nCT 500
KK 1.3 SN 1600
I= < ≥ Ifh. max < ≥ A < 1.3 ≥ < 288 A
Kf 1 3 ≥U N1 3 ≥ 4.16
Unrestricted
I= 288
I= < < ≥ 1A < 0.57 A
nCT 500

DMT Ph
1202 I>> Pickup 8.9 A
1204 I> Pickup 0.57 A
SN 1600
I E = < 0.3 ≥ Ifh. max < 0.3 ≥ < 0.3 ≥ < 66.6 A
3 ≥ U N1 3 ≥ 4.16
I E = 66.6
I E= < < ≥ 1A < 0.66 A
nCT 100
DMT E
Unrestricted
10 Setting for 1920-AH000 Bus Coupler
10.1.1 Bus coupler Data
I == < 1.1≥ I ==transformer < 1.1≥ 8.9 A < 9.79 A
Backup protection
I = < K K ≥ I =l < 1.1 ≥ 0.96 A < 1.05 A
t = < tl ∗ Χt < 0.5 ∗ 0.3 < 0.8s

DMT Ph
1202 I>> Pickup 9.79 A
1204 I> Pickup 1.05 A
Unrestricted
11 Setting for 1920-AH-005 Incoming Feeder
11.1.1 Line Data
Un=4.16kV
fn=60Hz
Sn=5800kW

I>> coordinate with Transformer feeder:
I == < K ≥ I ==transformer < 1.2 ≥ 4441A < 5329 A
I == 5329
I == < < ≥ 1A < 2.66 A
nCT 2000
KK 1.2 5800
I= < ≥ Ifh. max < ≥ < 1136 A
Kf 0.85 3 ≥U N
I = 1136
I= < < ≥ 1A < 0.57 A
nCT 2000
DMT
Ph
Fundamental component
1219A I>>> measurement of [30708]
1220A I>> measurement of Fundamental component
Unrestricted
1202 I>> Pickup 2.66 A

1221A I> measurement of Fundamental component
1204 I> Pickup 0.57 A
Unrestricted

1910 D E MC 0002 - Rev0

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1910 D E MC 0002 - Rev0

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Pure 4.

Protection devices are mounted in the cubicles

1910-AH-002 INCOMING FEEDER (1000kW) -F511/7SJ661

1910-AH-003 1# PUMP FEEDER (355kW) -F511/7SJ661

1910-AH-007 TRANSFORMER FEEDER (200kVA) -F511/7SJ661

1910-AH-008 CAPACITOR FEEDER (300kVAR) -F511/7SJ661

1920-AH-001 CAPACITOR FEEDER (900kVAR) -F511/7SJ661

1920-AH-002 TRANSFORMER FEEDER (1600kVA) -F511/7SJ661

1920-AH-005 1# INCOMING FEEDER (5800kW) -F511/7SJ661

1920-AH-000 BUS COUPLER -F511/7SJ661

The settings were made with reference to

∂ The single line diagram:

2.1.1 Busbar Data

Rated voltage Un 4.16 kV

2.1.2 Current Transformer (1910-ER-100)

AH-001 PT 27/59 -F511

AH-002 150/1 5P20 10 Incoming Feeder 50/51 -F511

100/1 5P20 10 1# Pump Feeder 50/51,46,49,27/59 -F511

100/1 5P20 10 Transformer Feeder 50/51 -F511

2.1.3 Current Transformer (1920-ER-100)

500/1 5P20 10 Transformer Feeder 50/51 -F511

AH-005 2000/1 5P20 10 Incoming Feeder 50/51 -F511

1000/1 5P20 10 Bus Coupler 50/51N -F511

2.1.3 Voltage Transformer

2.2 Transformer (T)

2.2.1 Transformer Data

Winding Primary Secondary

Vector group Dyn5

2.2.2 Transformer Data

Winding Primary Secondary

Vector group Dyn5

3 Setting for AH001 PT Feeder

3.1 Parameter Setting -F511 7SJ661

3.1.1 Busbar Data

Rated voltage Un 4.16 kV

3.1.2 Undervoltage Protection 27

1) . 27-1 Pickup Value:

U ; Pickup < 0.9 ≥ U N

U ;; Pickup < 0.85 ≥ U N

DAdr parameter name parameter value unit

3.1.3 Overvoltage Protection 59

1) . 59-1 Pickup Value:

U = Pickup < 1.05 ≥ U N

2) 59-2 Pickup Value：

U == Pickup < 110 ≥ U N

DAdr parameter name parameter value unit

4 Setting for 1910-AH-002 Incoming Feeder

4.1 Parameter Setting -F511 7SJ661

4.1.1 Line Data

4.1.1 Overcurrent protection (50/51)

The secondary setting:

Backup protection for the subordinate busbar

The secondary setting:

1202 I>> Pickup 6.66 A

5 Setting for 1910-AH003 Pump Feeder

5.1 Parameter Setting -F511 7SJ661

5.1.1 Pump Data

5.1.1 Overcurrent protection (50/51)

High current:(Always enable)

I == < (10.5 , 12) ≥ I e < 11≥ 58 < 638 A

The secondary setting:

Low Current:(Enable when motor finished the starting)

I = < (7.8 , 8) ≥ I e < 8 ≥ 58 A < 464 A