TEST REPORT FOR ASYNCHRONOUS MOTORS

Work no Machine Type Serial no

8140005378.01 AML560L6ABATiM 8140005378.01

Plant
Rembang

Customer
ABB Indonesia

Customer ref
1555613

Rev Date Description Prepared by Approved by

A 22/09/2015 First Revision ITSIMON2 Guido Vajna

ABB S.p.A – Discrete Automation and Motion Division

Test Engineer Test Manager

Montini Silvio Guido Vajna

Test date Inspector

22/09/2015
Production unit
Motors and Generators, Vittuone, Italy
Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

MOTOR DATA PLATE

Power (kW): 1700 Stator Voltage (V): 6000 +/- 10% Stator Current (A): 200
Stator Conn. (S/T) : STAR Frequency (Hz): 50 Rotation (Direction): Double
Stator Insulation Class: F Overtemperature (°C): 75 Service: S1
Rotor Voltage (V): 1688 Rotor Current (A): 610 Rotor Conn. (S/T): STAR
Power Factor: 0,85 Rpm: 992 Ambient Temperature (°C): 45 / -20
IP Protection: 55 IC Ventilation: 616 IM Form: 1001
Dwg Outline: 3ITM523176 PCQ ABB and/or PFC: 2Q10400

INDEX
1) INSULATION RESISTANCE
2) SPACE HEATER RESISTANCE
3) STATOR RESISTANCES
4) SHAFT TESTS
5) NO LOAD
6) OVERSPEED
7) VIBRATIONS
8) NOISE
9) THERMAL LOAD
10) TRANSF. RATIO
11) SHORT CIRCUIT
12) INSULATION RESISTANCE
13) POLARIZATION INDEX
14) HIGH VOLTAGE TEST
15) MEASURING INSTRUMENTS
16) REMARKS

2/17
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Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

1) INSULATION RESISTANCE
Operator: ITSIMON2 Test file: WCS1N.ABB

Insulation resistance before and after high voltage test

Temperature (°C): 57,0

MOhm Megger at Vdc

STATOR 1 3350,0 5000,0
STATOR RTD'S 1000,0 500,0
BEARINGS RTD'S 1000,0 500,0
SPACE HEATER 1 1000,0 1000,0

2) SPACE HEATER RESISTANCE

Operator: ITSIMON2 Test file: WCS1N.ABB

Resistance (Ohm): 119,2

Voltage (V): 220,0
Power (W): 406

Space Heater Res. 2

Resistance (Ohm): 334,5

Voltage (V): 220,0
Power (W): 145

3/17
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© Copyright 2013 ABB.
Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

3) STATOR RESISTANCES
Operator: ITSIMON2 Test file: ACS1N.ABB

RESISTANCES

WINDING

Ohm
Mean UV 0,167111
Mean UW 0,166939
Mean VW 0,166923
Mean Phase Star at 23,4 °C. 0,083495
CARRIED RESISTANCE: Mean at 25 °C 0,084021

TEMPERATURE MEASUREMENT

STATOR:
thermoelements PT 100 Ohm at 0°C type.

1 2 3 4 5 6
Ohm 109,0 109,0 109,0 109,0 109,0 109,0
°C 23,4 23,4 23,4 23,4 23,4 23,4

Mean Stator Temperature: Star at 23,4 °C.

BEARINGS:
DE1 thermoelements PT 100 Ohm at 0°C type.

DE 1-1
Ohm 109,1
°C 23,6

NDE1 thermoelements PT 100 Ohm at 0°C type.

NDE 1-1
Ohm 108,9
°C 23,1

4/17
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© Copyright 2013 ABB.
Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

4) SHAFT TESTS
Operator: ITSIMON2 Test file: WCS1N.ABB

Shaft Voltage
Test voltage (V): 6000,0
Test frequency (Hz): 50,0
Shaft voltage (mV): 48,00

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© Copyright 2013 ABB.
Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

5) NO LOAD
Operator: ITSIMON2 Test file: DCS1N.ABB

ACQUIRED DATA

Voltage (V) Current (A) Power 1 (W) Power 2 (W) Total Power Cos fi V^2 E-4
(W)
6618,8 88,81 311341,7 -275839,3 35502,4 0,035 4380,9
6008,6 66,71 214387,7 -185920,3 28467,4 0,041 3610,3
5690,5 58,85 179997,0 -154424,1 25572,9 0,044 3238,1
5400,5 53,33 155891,0 -131649,3 24241,7 0,049 2916,5
3620,6 31,94 66018,1 -49177,9 16840,2 0,084 1310,9
3006,6 26,15 46540,3 -31583,9 14956,4 0,110 904,0
2425,7 20,99 32213,4 -18027,9 14185,5 0,161 588,4
1806,0 15,97 20495,8 -7302,4 13193,4 0,264 326,2

Current 1 (A) Current 2 (A) Current 3 (A) Diff %

88,69 89,02 88,72 0,37
66,61 66,87 66,65 0,40
58,75 59,00 58,80 0,43
53,23 53,47 53,29 0,45
31,88 32,04 31,92 0,50
26,12 26,20 26,14 0,32
20,94 21,07 20,97 0,63
15,92 16,03 15,94 0,72

TEMPERATURE MEASUREMENT
STATOR:
thermoelements PT 100 Ohm at 0°C type.

1 2 3 4 5 6
Ohm 122,2 122,2 122,1 122,1 122,1 122,2
°C 57,7 57,7 57,4 57,4 57,4 57,7

Mean Stator Temperature: 57,5 °C

BEARINGS:
DE1 thermoelements PT 100 Ohm at 0°C type.

DE 1-1
Ohm 120,1
°C 52,2

NDE1 thermoelements PT 100 Ohm at 0°C type.

NDE 1-1
Ohm 120,2
°C 52,5

6/17
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© Copyright 2013 ABB.
Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

RESULTS

Nominal Voltage (V) Frequency (Hz) Resistance 25°C (Ohm)

6000 50,0 0,084021

LOSSES SEPARATION

No Load Current Copper Losses Fric. Wind. Losses Iron Losses (W) Total Losses (W) Cos fi
(A) (W) (W)
66,45 1252,1 11968,7 15010,4 28231,2 0,041

7/17
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© Copyright 2013 ABB.
Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

6) OVERSPEED
Operator: ITSIMON2 Test file: WCS1N.ABB

RPM = 1200,0 for 120 seconds.

7) VIBRATIONS
Operator: ITSIMON2 Test file: GCS1N.ABB

Frequency (Hz): 50,0

Voltage (V): 6000

Motor type: HORIZONTAL

Motor Conditions:
Free suspension
No load condition

Measure with velocimeter/accelerometer.

Measurement Unit: mm/s
Unit Expression: rms

Horizontal DE: 0,75 Horizontal NDE: 0,28

Vertical DE: 0,66 Vertical NDE: 0,19
Axial DE: 0,71 Axial NDE: 0,41

8/17
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© Copyright 2013 ABB.
Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

8) NOISE
Operator: ITSIMON2 Test file: KCS1N.CLI

Measurement Setup

10LogS: 17,25 S (m^2): 53,07

Measure Distance (m): 1,00 Test Voltage (V): 13800,0
Test Frequency (Hz): 60,0 Lp (dBA): 85,00
Lw (dBA): 0,00 Toler. (dBA): 3,00

Motor:
Horizontal
No Load

Soundproofing:
Soundproof cup

DATA

16 Hz 31,5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1 kHz 2 kHz 4 kHz 8 kHz dB(A)

1 72,70 74,29 79,67 87,32 86,22 86,66 82,06 75,77 76,02 77,87 87,79
2 72,22 75,74 81,31 83,91 85,20 81,15 77,48 72,12 78,86 78,81 85,41
3 72,18 78,54 80,70 81,68 81,55 79,57 75,62 72,62 79,84 80,18 85,18
4 72,58 80,28 82,14 83,30 81,13 78,93 77,23 72,91 77,73 77,43 84,10
5 78,75 88,59 92,78 92,00 87,99 88,94 87,01 84,69 81,16 76,42 92,03
6 74,16 81,39 82,52 84,16 86,06 83,38 78,61 75,04 76,41 77,44 85,79
7 72,40 78,51 81,11 83,71 83,41 80,61 78,06 74,53 79,80 80,84 86,10
8 72,74 78,55 80,09 81,79 83,52 82,25 78,93 73,86 78,88 79,12 85,87

Lp (dB) 74,13 81,92 85,46 86,26 84,95 84,08 81,07 77,70 78,89 78,74 87,31
Lb 78,8 67,2 71,90 73,90 71,70 68,30 66,8 62,43 59,90 56,10 71,63
K1 1,30 0,15 0,20 0,26 0,21 0,00 0,17 0,00 0,00 0,00 0,12
K2 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
Lpf 72,83 81,77 85,27 86,00 84,74 84,08 80,90 77,70 78,89 78,74 84,25
Lw(dB) 90,08 99,02 102,52 103,24 101,99 101,33 98,15 94,95 96,14 95,99 104,50

9/17
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© Copyright 2013 ABB.
Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

10/17
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© Copyright 2013 ABB.
Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

9) THERMAL LOAD
Operator: ITSIMON2 Test file: TCS9N.ABB

ELECTRICAL PARAMETERS

VOLTAGE (V): 6002,0 CURRENT (A): 200,00 FREQUENCY (Hz): 50,0

INPUT POWER (W): 63486,0 FREQUENCY 2 (Hz): 43,0

THERMOELEMENTS USED FOR THE COOLING SYSTEM

AIR INLET: PT100 AIR OUTLET: PT100 FRAME: PT100

AMBIENT: PT100

min 60 120 150 180

AI Ohm 109,10 109,60 109,70 109,80
°C 23,63 24,93 25,19 25,45
AO Ohm 114,50 115,00 115,40 115,50
°C 37,66 38,95 39,99 40,25
F Ohm 115,00 117,20 117,50 117,80
K 15,58 20,00 20,52 21,04
A Ohm 109,00 109,50 109,60 109,70
°C 23,37 24,67 24,93 25,19

STATOR: PT100, delta with AIR INLET

min 60 120 150 180

ST1 Ohm 130,80 134,30 134,90 135,10
K 56,35 64,15 65,44 65,70
ST2 Ohm 130,90 134,40 134,90 135,10
K 56,61 64,41 65,44 65,70
ST3 Ohm 130,80 134,30 134,80 135,10
K 56,35 64,15 65,18 65,70
ST4 Ohm 130,90 134,50 135,00 135,30
K 56,61 64,67 65,70 66,22
ST5 Ohm 131,00 134,50 135,10 135,30
K 56,87 64,67 65,96 66,22

11/17
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Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

ST6 Ohm 131,10 134,60 135,10 135,40

K 57,13 64,92 65,96 66,48

DE1: PT100, delta with AMBIENT

min 60 120 150 180

DE1-1 Ohm 118,20 119,70 120,10 120,40
K 23,89 26,49 27,27 27,79

NDE1: PT100, delta with AMBIENT

min 60 120 150 180

NDE1-1 Ohm 117,50 119,00 119,50 119,80
K 22,07 24,67 25,71 26,23

12/17
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© Copyright 2013 ABB.
Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

STATOR COOLING

Delta 120 sec: 57,7 K Reference Res: 0,167111 Ohm Temp. Ref. Res: 57,5 °C

Acquired Data

Sec Ohm Temp °C Delta K

110,0 0,181511 82,7 57,8
140,0 0,181397 82,5 57,6
170,0 0,181340 82,4 57,5
200,0 0,181226 82,2 57,3
230,0 0,181054 81,9 57,0
260,0 0,180940 81,7 56,8
290,0 0,180826 81,5 56,6
320,0 0,180654 81,2 56,3
350,0 0,180597 81,1 56,2
380,0 0,180369 80,7 55,8
410,0 0,180254 80,5 55,6
440,0 0,180140 80,3 55,4
470,0 0,180083 80,2 55,3

ROTOR COOLING

Delta 120 sec: 55,0 K Reference Res: 0,018544 Ohm Temp. Ref. Res: 23,0 °C
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© Copyright 2013 ABB.
Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

Acquired Data

Sec Ohm Temp °C Delta K

110,0 0,022662 80,3 55,1
140,0 0,022640 80,0 54,8
170,0 0,022626 79,8 54,6
200,0 0,022611 79,6 54,4
230,0 0,022590 79,3 54,1
260,0 0,022568 79,0 53,8
290,0 0,022554 78,8 53,6
320,0 0,022547 78,7 53,5
350,0 0,022532 78,5 53,3
380,0 0,022518 78,3 53,1
410,0 0,022504 78,1 52,9
440,0 0,022489 77,9 52,7
470,0 0,022482 77,8 52,6

14/17
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© Copyright 2013 ABB.
Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

10) TRANSFORMATION RATIO

Operator: ITSIMON2 Test file: FCS1N.ABB

Frequency (Hz): 50,0

Supply: STATOR

Stator

Phase UV: 6039,9 Phase UW: 6044,9

Phase VW: 6042,4 Mean: 6042,4

Rotor

Phase KL: 1688,3 Phase KM: 1688,7

Phase LM: 1688,5 Mean: 1688,5

11) SHORT CIRCUIT

Operator: ITSIMON2 Test file: ECS1N.ABB
Frequency: 50,0 Hz.

ACQUIRED DATA

Voltage (V) Current (A) Power 1 (W) Power 2 (W) Total Power (W) Cos Fi
2455,3 402,28 609882,9 -367428,7 242454,2 0,142
1919,7 302,38 356457,0 -218265,8 138191,2 0,137
1335,7 203,17 166056,2 -102713,5 63342,7 0,135

Current 1 (A) Current 2 (A) Current 3 (A) Diff %

402,07 402,45 402,31 0,10
302,23 302,52 302,39 0,09
203,06 203,26 203,17 0,10

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© Copyright 2013 ABB.
Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

12) INSULATION RESISTANCE

Operator: ITSIMON2 Test file: WCS1N.ABB

Insulation resistance before and after high voltage test

Temperature (°C): 57,0

MOhm Megger at Vdc

STATOR 1 3350,0 5000,0
STATOR RTD'S 1000,0 500,0
BEARINGS RTD'S 1000,0 500,0
SPACE HEATER 1 1000,0 1000,0

13) POLARIZATION INDEX

Operator: ITSIMON2 Test file: WCS1N.ABB

Megger at Vcc: 5000,0

Measure after 1 minute

Stator (MOhm): 3350,0
Temp. Stator Winding (°C): 57,00

Measure after 10 minutes

Stator (MOhm): 17600,0
Temp. Stator Winding (°C): 57,00

Polarization Index: 5,25

14) HIGH VOLTAGE TEST

Operator: ITSIMON2 Test file: WCS1N.ABB

Voltage (V) Duration (sec)

STATOR 1 13600,0 60,0
ROTOR 4376,0 60,0
STATOR RTD'S 1500,0 60,0
SPACE HEATER 1 1500,0 60,0
SPACE HEATER 2 1500,0 60,0

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© Copyright 2013 ABB.
Machine type AML560L6ABATiM Serial no 8140005378.01 Revision A
Customer ABB Indonesia Plant Rembang Date of approval 22/09/2015

15) MEASURING INSTRUMENTS

INVENTORY # SERIAL # MODEL DESCRIPTION CALIBRATION EXPIRY
42617 9803011198 0398 MJ15 INSULATION TESTER 31/01/2017
41173 1528007 8845A MULTIMETER 31/01/2016
41183 2322010 8845A MULTIMETER 29/02/2016
42380 SG44001226 34970A CONTROL 31/07/2017
THERMOCOUPLES
40805 9438 SHUNT 31/05/2018
40034 TN92779BA 4000 WATTMETER 29/02/2016
42378 US37042197 34970A CONTROL 30/04/2017
THERMOCOUPLES
41998 343090301 VKM 24/2/H VOLTAGE TRANSF. 30/09/2018
41999 343090302 VKM 24/2/H VOLTAGE TRANSF. 30/09/2018
42141 353170303 SKG 24 CURRENT TRANSF. 31/07/2016
42142 353170304 SKG 24 CURRENT TRANSF. 31/07/2016
42549 342890 N600 VIBROMETER 31/10/2015
40441 2649115 2250-L PHONOMETER 31/07/2016
418 3006004 4231 PISTONPHONE 31/03/2016
41063 M20381369 M2007 MULTIMETER 31/10/2015
40027 A4607 05018 D 5255M WATTMETER 31/01/2016
40917 SHUNT 31/12/2017
41876 2013/50795442 GSER 16 VOLTAGE TRANSF. 30/09/2016
42059 102709 IT100-S/SP1 CURRENT TRANSF. 31/08/2016
40528 761396 STIFFNESS TEST 27/04/2016

16) REMARKS

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