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Industrial Electronics
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R B J van HEERDEN
Industrial Electronics N3
R B J van Heerden
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TROUPANT
Publishers
Copyright © 1997 by R.BJ van Heerden
Published by
Troupant Publishers
Suite 10, Private Bag XI2
Cresta, 2118
1
An exception is the so-called inert gases, which
have a maximum of eight electrons in the outer
shell. These elements are also called non-active
neutrons
elements.
protons
w electrons
The nucleus, which consists of protons and neu¬
trons, has been mentioned. The protons have a
+ AP! positive charge while the neutrons have no charge
at all. The electron has a negative charge. There is
if always the same amount of protons and electrons in
an atom, which keeps the atom electrically neutral.
The atomic number always indicates the amount
ofprotons or electrons in the atom. The mass of the
protons differs considerably from that of the elec¬
trons. If the mass of the proton is taken as 1, then the
Fig. 1.1 mass of the electron is in the order of 5,488 x 10ÿ*.
When an electron is removed from an atom, there
is no significant influence on the atom as a whole,
An electron is usually represented by the symbol e.
except that the charge of the atom changes.
The orbits of the electrons are called the K, L, M, N,
etc., orbits. When an electron is in one of its orbits,
it will not move to another, higher energy orbit
1.5 VALENCY ELECTRONS
unless it is given enough energy by external means.
Those electrons in the outermost shell, or the shell
pnotons and farthest from the nucleus of an atom, are often called
electrons neutrons
valency electrons. In this study, we are concerned
primarily with the behaviour of valency electrons
shells since they can, under certain conditions, leave their
“parent” atoms. The number of valency electrons in
atoms also determines several important electrical
and chemical characteristics of the substance made
up of these atoms.
third
shell [M]
/ .©f
rf
1 , ' ' *
fourth
shell [N]
® # i i JIN; !
V ’»
Fig. 1.2
/
Each orbit can take up only a certain number of
electrons. The number is determined by the formula
In where n represents the orbit number; in the first
'' ©L .
2
Consider an atom of germanium, which has an gas, for instance, consists of two hydrogen atoms
atomic number of 32 (fig. 1.3). It can be seen that (H2). The gas is lighter than air and is readily avail¬
the K shell contains only two electrons, the L shell able. It is used to send weather balloons into the air.
has eight and the M shell has 18. This leaves only It is highly inflammable and dangerous to use.
four electrons for theN shell. Therefore, germanium When two hydrogen atoms combine, a bond is
has four valency electrons. If the valency electrons formed that is known as a covalent bond, which
are easily removed from the atom, the element is means the atoms share their free electrons with each
called a conductor. When electrons are removed other (see fig. 1.4).
from the atom, it gains a positive charge. This
positively charged atom is called a positive ion or a
cation. The process of removing or adding electrons
is called ionisation. A negative ion or anion results
when electrons are added to an atom; such an atom
has a negative charge. If the last orbit is not com¬
pletely filled with electrons, then that orbit is called
the valency band. The electrons in that band are e
known as the valency electrons. It is these electrons
that are important to us, because they determine
whether an element is a conductor, a semiconductor
or an insulator.
When the valency electrons are not easily re¬
moved, the element is an insulator. There is a group
between conductors and insulators, namely the
semiconductors. This group will be discussed later.
e
3
•A conductor is a material having many free elec¬ of copper is stretched out in the form of a wire, and
trons. one side is made positive and the other side nega¬
Three good electrical conductors are silver, copper tive, most of these electrons will be attracted to the
and aluminium. In fact, metals generally are good positive side, and pushed from the negative side at
conductors. Certain gases are also used as conduc¬ the same time.
tors under special conditions. For example, neon bond free conductor
electrons electrons
gas, argon gas, mercury vapour and sodium vapour
are used in various types of lamps. \ \
©
1.9 INSULATORS We
Electrical insulation is material which does not eas¬
ily conduct current. Such materials contain valency
electrons which are tightly bound to the nuclei of Fig. 1.5
their atoms. As a result, it requires an unusually high
voltage to produce significant numbers of free elec¬
This movement of electrons in one direction along
trons. Such materials are also called insulators,
the conductor is known as current flow.
non-conductors or dielectrics.
An electrical cell has the ability to set electrical
Just as there are good and bad conductors, there
energy free. This is normally achieved by means of
are good and bad insulators. There are several fac¬
a chemical reaction within the cell. The cell nor¬
tors that determine the quality of an insulator: the
mally has two terminals, one positive and the other
material of which it is made, the temperature, humid¬
one negative. The negative terminal has an excess
ity, etc.
of electrons while the positive has a shortage of
Typical insulating materials include glass, porce¬
electrons. When a conductor is connected to the
lain, mica, rubber, plastics, paper and wood. These
terminals, electrons will move through the conduc¬
materials are used to electrically isolate conductors
tor from the negative terminal to the positive termi¬
so that the current which they carry will not leak off
nal; this conduction process will last until the
or pass through unwanted conductor materials.
chemical reaction is exhausted.
There is no sharp, well-defined dividing line sepa¬
The electrons within the cell move from positive
rating conductors from insulators. All insulating
to negative and in the outer circuit from negative to
materials will break down and conduct current if a
positive. It is the outer-circuit movement of elec¬
sufficiently high voltage is applied across them.
trons that is important, in contrast with conventional
current flow, which flows from positive to negative
in the outer circuit. This may sound confusing but
1.10 ELECTRICAL CURRENT will soon become clear.
Electrons further away from the nucleus are more When one electron starts to move, all the other
easily removed than those nearer to the nucleus, and electrons will start to move one by one. This can be
conductors easily emit or replace their free elec¬ compared to a locomotive pulling trucks: when the
trons. In practice, normal room temperature is locomotive starts pulling, all the trucks start mov¬
enough to free the valency electrons in a good ing, and the second one moves to where the first one
conductor. was, etc. All the trucks cover the same distance. The
It must always be remembered that the atom is positions differ in that all the trucks at a station are
very small. For interest’s sake 1 cm3 (1 cm x 1 cm in different positions. The difference with electrical
X 1 cm) of copper consists of approximately 10“ movement is that the electrons are not linked to¬
atoms. An electron is even smaller than the atom. If gether, but forces that cause movement are imposed
only one out of every 100 atoms in a cubic centime¬ on the electrons.
tre of copper is removed from the metal, there will The unit used to measure current flow is the
be a vast number of electrons moving freely in the ampere (symbol A). If a current of 1 A flows through
copper at room temperature. When this small piece a conductor, about 6,26 x 1018 electrons pass any
4
point in one second. Current flow is usually indi¬ its electrons. Electrons, in turn, have different ener¬
cated by means of anIin a circuit and with an arrow gies called energy levels. The energy level of an
pointed in the direction of the current flow. The electron is proportional to its distance from the
ampere can be subdivided into smaller units. There nucleus. Hence, the energy levels of electrons in
are, for instance, 1 000 or 103 milliamperes (mA) in orbits further from the nucleus are higher than those
one ampere. There are 106 microamperes (pAÿ) in closer to the nucleus.
one ampere, 103 pA in one mA, or 1 mA = 10 A. It has already been mentioned that electrons move
in orbits around the core. These electrons are held
to the core by a certain field or force, just as the
1.11 RESISTANCE moon is held to the earth. The field which holds the
electrons in an orbit around the positive core is an
There are good and bad conductors, but a perfect electrical field. Thus when the electron moves near
conductor does not exist. The process whereby an the surface, and the movement is directed in such a
electron travels through a conductor with difficulty, way that it can break free, the electron will come up
and does not move instantly, but in fact very slowly against a potential barrier which obstructs its es¬
from point A to point B, is known as resistance. cape. if the electron has enough energy, it will
Resistance is expressed as R and measured in ohms overcome this barrier and escape from the metal.
(symbol Q). This energy can be given to the electron in a number
of ways, for example, from photons, thermal energy,
etc. If the metal is looked at as a whole, and attention
1.11.1 Resistivity
is directed from the extremes of the metal to its
We already know that the availability of free elec¬ principle parts (essentially a microscopic view), it
trons determines the conductivity of a conductor. will be seen that the electrical charge is not of a
This characteristic also has a special name: resistiv¬ uniform nature. Irrespective of the fact that the
ity (p - Greek rho). The unit of resistivity is the valency electrons are shielded from the core by
ohm-metre (Q.m). It is sometimes known as the means of other bonded electrons, they are still at¬
conductivity of a conductor and is determined by the tracted by the core. These forces cause potential
material of which a conductor is made. variations in a crystal. (Different textbooks have
different viewpoints on this theory of the difference
between conductors, semiconductors and insula¬
1.12 VOLTAGE tors. Only one of these theories is dealt with here.)
From what we have learned so far, it is clear that the The distribution of the load depends on the type
higher the resistance of a conductor, the more diffi¬ of crystal. The permissible energy levels are ob¬
cult it will be for the electrons to flow through the tained in a group known as energy bands. Within
conductor, and vice versa, provided that the source these bands, the discrete energy levels are so near
to each other that it seems they touch each other.
of electricity is kept constant. The source of elec¬
tricity is known as voltage (V) or the electromotive The bands are separated by means of forbidden
bands in which there is no permissible energy. The
force (emf). Voltage is measured in volts.
impression of bands touching each other is in fact
Note
collections of very narrowly spaced energy levels.
•The module dealing with Ohm’s law and its ap¬ We assume that each permissible band can only
plication should be revised before module 2 is contain a certain amount of electrons.
attempted. It is even more important to do so if the Electrons in a metal, which can move around and
student has not done the N2 course. carry a current, have a high degree of energy, and
are said to be in the conduction band. The electrons
with a lower degree of energy are kept in position
1.13 ENERGY LEVELS AND BANDS IN
by means of chemical valency forces and they are
SOLIDS
found in the valency band.
A stable (in balance) atom has a certain amount of The energy diagrams of different materials are
energy, which is equal to the sum of the energies of shown in fig. 1.6. It is clear that conduction bands
5
are situated above the valency bands, because the This explanation is valid for all normal insulators,
higher the electron is situated on this diagram, the but with semiconductors, the band is only 1,1 eV.
higher its energy is. In the case of a good insulator This value is still much higher than what is normally
such as a diamond, the valency band is completely available at room temperature. If, however, the
filled with electrons, while the conduction band is movement of the free electrons due to the available
empty. It is not possible for an electron to gain energy is considered, it will probably be possible to
enough energy to occupy a position between the two prove theoretically that the energy gained by means
levels. The space between the two levels is thus of collisions and friction between electrons and
called the forbidden area. In the case of a diamond, atoms will be enough to improve the chance of 3 in
the space between the two levels is about 5,2 elec¬ 10 000 000 000 that an electron will gain enough
tron volt (eV). (The electron volt is an energy quan¬ energy to jump the band.
tity and is measuredinjoule.Ifan electronisaccelerated
by means of a potential difference of 1 V, the gain
in kinetic energy by the electron will be 1 eV. Thus 1.14 BONDS BETWEEN ATOMS AND
1 eV= 1,6 x lCT19 x 1 joule = 1,6 x HT19 J.) This MOLECULES
means that the energy needed by an electron to To end this module, we describe and define some
move from the valency band to the conduction concepts in more detail.
band is 5,2 eV. Normally, the energy gained by an The atoms in molecules and solids, liquids and
electron by means of room temperature is about gases are kept together by means of so-called bonds.
0,05 eV. Therefore, the chances of an electron There are different bonds, but all have their origin
gaining enough energy at room temperature is very in the electrostatic forces between the positive load
slight. The conduction band thus remains empty of the core of the atom and its surrounding electrons,
and the diamond is an insulator. which have negative loads.
'cUxtaU
v Cossio" \v
Free
electrons to
establish con¬
duction
\\\
vM\yA
Conduction
band
A
Eg = UeV(Si) Bands
\\
Eg > 5eV Eg = 0,67eV(Ge) overlap
yValence band
6
1.14.1 Ionic-bond carbon atoms which are held together by means of
covalent bonds. From the above, it should be clear
Ordinary table salt has the formula of NaCl, which
that these bonds are very strong.
means that it consists of sodium and chlorine atoms.
The sodium ions have a positive charge and the
chlorine ions a negative charge. The ions are formed
1.14.3 Metallic bond
because an electron is easily given from the sodium
atom to the chlorine atom. The ions in the crystal In the case of solid metals such as sodium and
are kept together by means of electrostatic forces copper, one or more electrons can leave the outer
between the opposite charges. This is called an ionic orbit and occupy the orbit of another atom. These
bond and is shown in fig. 1.7 (a). so-called free atoms wander through the metallic
crystal stnicture, which consists of positive ions. A
metallic bond is like a covalent bond, except that the
4
Ions
+ Nucleus
electrons are not coupled to specific atoms; it keeps
the metal in its solid state. This bond is not as strong
f- t-sr
as the covalent or ionic bonds.
Covalent
Ionic bond bond 1.14.4 Van der Waal’s forces (bonds)
(a) (b) After a long time interval the middle of an electron
Free electrons cloud around the core will be at the core itself - see
fig. 1.7 (d). It can happen at any time that there are
+ tr 17 Fixed ions
Electron cloud more electrons on the one side of the core than on
the other. In these conditions, it can happen that the
+ + “*• \ HP + “middle” of the electron cloud, or the negative
**
+~ + Centre charge, is somewhat displaced relative to the posi¬
tive charge on the core. These two charges then form
Van der Waal’s an “electrical dipole”. A dipole attracts electrons
Metallic bond from neighbouring atoms to form new dipoles.
bond
These dipoles have very weak forces between them
(c) (d)
and are known as Van der Waal 's forces. Solid neon,
an ideal element, is kept in its solid state by means
Fig. 1.7 of these forces. The low melting point of this solid
indicates how weak these forces are in reality.
(Some textbooks explain Van der Waal’s bonds to
1.14.2 Covalent bond be forces of weak bonds which keep molecules in
This concept was also discussed in paragraph 1.7. molecular crystals and molecules of liquids to¬
A slightly different approach is taken here when gether. Molecular crystals have low melting points,
discussing bonds between atoms. When the mole¬ in other words, they require very little energy to
cule H (hydrogen gas) is observed, it can be seen overcome the Van der Waal’s forces to melt.)
that the electron in an atom wanders from one to the
other. The moment the electron moves from A to B,
A will be positive and B will be negative - see fig. EXERCISE 1.1
1.7 (b). Under these conditions, the atoms will at¬
tract each other. The opposite will happen when the 1. Make simple labelled sketches and describe
electron moves from B to A. The bond which exists the following:
when atoms share electrons is known as a covalent a) an atom;
bond. Clearly, the electrons do not have to move any b) an element;
distance as in the case of ionic bonding. For in¬ c) electrons;
stance, a diamond is a solid which is built up of d) a cation;
7
e) a covalent bond; 20. In addition to metals, certain ... are also used
f) ionisation. as conductors.
2. Electrons move about the nucleus of an atom 2 1. All insulating materials will break down and
in paths which are usually referred to as .... conduct current if a sufficiently high ... is
3. The nucleus of an atom consists of particles applied to them.
called ... and ... 22. The ability of a material to act as an insulator
4. Atoms differ from one another only in the is measured in terms of its ...
number of... and ... which they contain. 23. Describe the composition of an atom.
5. By using labelled sketches, explain briefly 24. How do atoms differ from one another?
the difference between conductors, semicon¬ 25. What is:
ductors and non-conductors. (Also show the a) an element;
energy levels.) b) a compound;
6. The number of protons in the nucleus of an c) a molecule?
atom is known as the atomic ... of that atom. 26. Define the atomic number of an atom.
7. When all the atoms within a substance are 27. Explain what is meant by a neutral atom.
alike, the substance is called a chemical ... 28. What are valency electrons?
8. Common examples of chemical elements are 29. Explain the relationship between electron en¬
... , ... and ... ergy levels and free electrons.
9. Different elements can combine to form a 30. How does an atom become
substance called a ... a) a negative ion;
10. A ... is the smallest particle of a compound b) a positive ion?
which retains all the properties of that com¬ 31. Define an electrical conductor and name at
pound. least three good conductor materials.
11. Electrons are basic ... charges, while protons 32. Describe the movement of electrons through
are basic ... charges. a conductor.
12. A ... atom is one which contains the same 33. Define electrical insulation and name five
number of ...and ... common insulating materials.
13. The electrons in the outermost shell of an 34. Under what condition can a material which is
atom are often called the ... electrons. normally an insulator become a conductor?
14. The energy ... of an electron is determined by 35. Describe how temperature and light influ¬
its distance from the nucleus of an atom. ence the nature of semiconductors.
15. If a neutral atom gains electrons, it becomes 36. What do you understand by intrinsic and
a ... ion. extrinsic materials?
16. If a neutral atom loses electrons, it becomes 37. What do you understand by the term “elec¬
a ... ion. tron volt”?
17. The process by which atoms either gain or 38. Describe the valence band, conduction band
lose electrons is called ... and forbidden gap.
18. A conductor is a material through which elec¬ 39. Discuss by using sketches the metallic, cova¬
trons can flow ... lent and ionic bonds.
1 9. In a conductor material, there are many ...
8
.
2 DIRECT CURRENT THEORY
Overview
In this module students should be able to draw diagrams of resistor networks and explain Kirchhoff s
laws. They will be able to calculate direct current and voltage values in simple series and parallel resistive
circuits. Only Kirchhoff’s laws will be used for this section and Ohm’s law can be used to check the
answer.
2.1 INTRODUCTION bus. Students who did not take N2 and started at
N3 must ensure that they have a good knowledge
Many types of circuits have components that are not
of Ohm’s law and how to apply it to solve prob¬
in series, in parallel, or in series-parallel. One exam¬
lems. Ohm’s law is the most important concept in
ple is a motor car, in which the battery is on the one
end and the generator on the other end with all the
electronics and electrical trade.
lights, radio, CD-player, wires, etc. Another exam¬
ple is an unbalanced bridge circuit. Where the rules
of series in parallel circuits cannot be applied, more 2.2 CURRENT LAW
general methods of analysis become necessary.
These methods include the application of Kirch¬ The algebraic sum of the currents into any point of
hoff’s laws, as described here, and the network the circuit must equal the algebraic sum of the
theorems explained inN4. Any circuit can be solved currents out of that point, i.e. the current in equals
by applying Kirchhoff’s laws because they do not the current out (see fig. 2.1).
depend on series or parallel connectors. The law was
stated in 1847 by the German physicist Gustav R.
Kirchhoff. It is necessary to analyse circuits to
calculate the currents, voltages and powers in the .IA = 5 A
relative components to be able to obtain a good
design. It is often possible to use two or more P IT— 8 A
methods to solve a problem. The calculations con¬
cerning the problems in this section must always be
done using Kirchhoff’s laws. These laws provide a
method to work out in what ratios the currents and 7s=3 A
voltages would divide in any circuit. There are two
of these laws, i.e. the current and voltage laws. The
best way to explain these laws is to work through
examples where the laws are applied. Ohm’s law Fig. 2.1
can sometimes be used to check the answers.
Note
2.3 VOLTAGE LAW
•Students are strongly recommended to revise the
section dealing with Ohm’s law in the N2 sylla- The algebraic sum of the voltages around any closed
9
path is zero, or the algebraic sum of the voltages in Example 2.2
a circuit is equal to the voltage applied (see fig. 2.2).
Calculate the voltage drop across the internal resis¬
R\ Ri Ri tance Ri of the battery shown in fig. 2.4 by using
Kirchhoff’s voltage law.
Vr = VR,+VRl+VR2
Vl ><- v2 <ÿ Vi
vRi = vT- vRi+vRi
But /?, and R2 are in parallel
VT
7?, x R2
VRl = IT R, + R2
Fig. 2.2 20x60
= lx = 15 V
20 + 60
V„ =20 - 15 + 4,9 =0,1 V
Example 2.1
To check the answer, use Ohm’s law
Calculate the resultant current IT for the circuit
shown in fig. 2.3.
F/?, = IT x R,
= 1 X 0,1 = 0,1 V
From Kirchhoff’s law, we get:
.'.IT = /, + 12 + — /3 = /, + /2 - 73
:.IT = 10 A + 12 A -15 A 2.4 APPLICATIONS OF KIRCHHOFF’S
IT = 7 A LAWS
By using Kirchhoff’s laws, complex quantities can
h= be solved. Take fig. 2.5 for example.
Ri 15 A
R1-80
R\
IT A 11
*- vwv B h-h
r>-1
r
/i= 10 A
m A VT= 24 V
«2 =
h
+2
6fi Ri =
12 Q
R2
F
<-
E D
>k/z=12A
Fig. 2.5
Fig. 2.3 If Ohm’s law is used to solve the problem in fig. 2.5,
then the total resistance must first be worked out,
• ww T
IT= 1 A Ri = 60 Q
the total current can then be calculated and then the
-»
v 4,9 £2
relevant currents can be calculated. By using Kirch¬
hoff’s laws, it is just a matter of setting up equations,
0,1 a
VR, as many as there are unknowns, and then by solving
—\IWv
#2=20Q
VR,
the equations, the relevant quantities are calculated.
--
I
T- -20 V ir
Example 2.3
10
voltages and power dissipated by each resistance in .'. 7, -72 = 2-1,333
fig. 2.5. = 0,667 A
To solve this problem using Kirchhoff’s laws,
the circuit is identified by one or more “loops” as Ohm’s law must be used to calculate the voltage
can be seen in fig. 2.5, i.e. loops ABEFA and drop across each resistor and then we can calculate
ABCDEFA the power dissipated by each resistor.
K, = M = V; VK, = *3
= 8x2 = 6x1,333 = 12 x 0,667
= 16 V = 8 V =8V
Solution
.'. Vx = 16 V .'. Fj = 8V
.-. V2 =8V
Take loop ABEFA first. It has a series circuit and
therefore the voltage law must by used. These answers can now be checked by means of
According to Kirchhoff’s voltage law, we get: Ohm’s law or by using Kirchhoff’s voltage law; we
VT = V, + V2 : © do it by means of Kirchhoff to give you extra
According to Ohm’s law, exercise.
V\ — R j x /, and V2 — R2 X 12
Vt =8x7, and P», = hVR, PR2 = hVRj Ph= Wz V*3
= 2x16 = 1,333x6 = 0,667x12
V2 = 12 7,- I2 as well as = 32 W =8W =8W
V2 = 6 x 72
Now substitute the values given in fig. 2.5 in these Now the power consumed by each resistor can be
equations: calculated as follows:
11
Ri = 4kO Test:
A B I) -h
It
-ÿ
vwv h=
-ÿ
C
FRI +F„; =25,926 + 174,07
= 200 V (Adds up)
3 mA
12
12. Refer to fig. 2.8 and use Kirchhoff’s laws to 15. Refer to fig. 2.10 and calculate the value of the
determine I\ - h, /4, VT and PR j' currents by using Kirchhoff’s laws.
(50 mA; 350 mA; 150 V; 1,5 W) ( J\ = 12 mA =I 2)
350 mA 300 mA
R4 «4 =
R2 = ~
600 0 200 Cl
150 0
Kr = ?
Rs =
Rs= 150 0 R5= 150 0 200 O
o <wwv—
/4 = ?
ww VT= 12 V 200 0
Fig. 2.8 tfi -
800 0
13. Refer to fig. 2.9 and calculate the value of the
currents by using Kirchhoff’s laws. v *2 =
( 7i = 3 A; I2 = 2 A) 600 0
fil = 100
h
ww
Fig. 2.10
Ri = 100
16. Refer to fig. 2.11 and calculate the relevant
-n
currents by using Kirchhoff’s laws.
> r 7i - h h
-=- Kr=50V (/i = l,333 A;/i+/2 = 2A)
/?2 = *4 =
IOO IOO
ji /| + /2
V /,
Fig. 2.9 h
"
*2 =
14