QUALITY CONTROL CHART

TESTING FREQUENCY
ITEM WORKS LAYER
MATERIALS SPECIFICATION
NO. DISCRIPTION THICKNESS (mm)
At Borrow Pit Per layer

one test per 1000m2/once every 50m

Original ground in-situ 150mm CBR 5% min, Swell <3%, Organic matter -
interval
1 <5%, Clay PI<50%, Compaction 95%
MDD AASHTO T99
EARTHWORKS FILL layers of 150mm 3 tests per section/150m3 compacted
2 One sample for
CBR>15%, PI<50, Compaction 100% every 4,000m3,
SUBGRADE Gravel CLASS S4 150mm MDD per 500m3, field density per
MDD AASHTO T99 grading, atterberg
3 250m3, soacked CBR per250m3
limits, CBR and
MDD per 400m3, field density per
CBR<30, PI>15%, PM>250, Compaction swell at 4days soak
SUBBASE Natural Gravel 150 200m3, soacked CBR and PI per
95%MDD AASHTO T180
4 75m3
MDD per 400m3, field density per
Cement Improved
BASE 150 See Table below 200m3, soacked CBR and PI per
Gravel
75m3, grading, Atterberg limits
5
Chippings 14/20 & Carriageway - Double
SURFACE 6/10 Seal LAA, FI, ACV, SSS, PI, ALD Grading, spread rate
DRESSING
Shoulder - double
6 MC 3000 Seal Spray rate
7 PRIME COAT MC 30
8 TACK COAT K 1-60
Aggregates LAA, FI, ACV, SSS, PI, ALD Grading, spread rate
ASPHALT As per Standard Specification
9 Bitumen 70/80 50mm EU Specification
CONCRETE
Lime filler
Aggregates LAA, FI, ACV, SSS, PI, Grading
Cement Structures /pavement Ordinary Portland Cement 42.5 To sample and test
10 CONCRETE
Lime = 150mm Hydrated lime To sample and test
Steel As per Standard Spec and BS codes To sample and test
Quarry/hardmateria
ROCKFILL Boulders 300mm 250mm max. boulder in 300mm layers
11 l cut
 Compaction Plasticity Plasticity CBR
(%MDD) Index (%) Modulus (7
CBR
Max. % days
AASHTO Moisture 4
MDD Flakiness particle passing Liquid cure Swell Grading Thickness
Parameters Content days
(Kg/m3) Index size 0.075mm Limit and 7 (%) envelope (mm)
(%) Before After Before After soak
T99 T180 (mm) sieve days
(%)
soak)
(%)
Min
Cement
improved GCS Specs - 95 95 - 105 Max 30 28 2 to 7 Within
Base course Achieved
-
Cement Specs max max max max min
Improved - - 25 6 1500 250 160
natural gravel Achieved
base - -
Cement/Lime Specs Min max 05 to max max Min
Improved . 95 95-105 - 10 to 50 max 40 30 12 2500 250 60 Within
natural gravel Achieved
subbase -
Specs
Natural gravel - 200
subbase Achieved
-
Specs Min Max Min
Subgrade 1500 100 95 75 - 105 . 50 15 Maxi 150
Achieved

Specs Half Min Max

Earthworks 95 93 75 - 105 , layer Max 50 8 3 150

Achieved

Earth Retaining Specs . 95 93 100 75 - 105

Wall Achieved
-
Concrete
Target strength
Concrete (N/mm2)
Proposed use Comments
Class
7days 28days
15/20 Blinding 12 18 Percentages
of
Surround, service ducts,
20/20 16 24 compliances
road kerbs
shall be
Drainage structures for presented in
25/20 20 30 the standard
bed & head/wing walls
deviation
Pile caps, pier curves
30/20 foundations, underpass 24 36
foundations etc
35/20 Piles, deck slabs and RE 28 42
wall panels