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TRAINING 2013 – PANTHER T8 180226177 rev.

01
PRINOTH Ltd.
1001 J.-A.-Bombardier Street
Granby, Qc, Canada J2J 1E9
www.prinoth.com

™ and ® are trademarks of PRINOTH Ltd. or its affiliated companies used under license.
© 2013 PRINOTH Ltd. All rights reserved. In the USA, the products are distributed by PRINOTH Ltd. (USA) LLC.
No parts of this guide may be reproduced in any form without the prior written permission of PRINOTH Ltd.
This guide may be translated into another language. In the event of any discrepancy, the English version shall prevail.
Printed in Canada
Visit us at www.prinoth.com for more information.

2
Table of content
Introduction, Safety and Symbols
Undercarriage
Frame Extensions and Cab
Cowling
Hydrostatic/ hydraulic
Electrical
Microcontroller
Annex
Diagrams

3
INTRODUCTION

This manual is intended to experienced mechanics or technicians. It is not to be


used by operators or personnel without the proper training.

Always refer to the Operating and Maintenance Manual of the vehicle for important
technical information specific to the Panther T8. Details on safety and vehicle
operation can be found as well as routine checks and basic procedures.

Some items or components shown may be optional or installed only on vehicles


intended for specific countries or regions.

4
SAFETY

SAFETY INFORMATION INFORMATION ON SIGNAL WORDS

The safety messages contained in the


present document are structured as follows:

5
SAFETY

GENERAL SAFETY PRECAUTIONS


Hydraulic fluid can cause severe burns and, when pressurized, can penetrate skin. Always
wear protective clothing, shoes, gloves and safety glasses when handling components or
hydraulic hoses . Always use a piece of cardboard to check for leaks.

Remove jewellery, attach long hair and wear coverall to prevent loose clothing from
entanglement with parts in rotation.

Never remove the coolant reservoir cap when the engine is hot. To avoid severe burns, do not
inspect the coolant system or attempt to add coolant if the engine is hot.

Unless specified, never perform maintenance while a fan is operating. Stop the engine before
maintenance. Turn off the battery isolator switch.

Keep flames and sparks away from the batteries and fuel related parts. Prevent contact
between battery fluid and skin, eye, clothing and vehicle.

Painted surfaces and tracks can be slippery. Use care if climbing on the cowling or the frame
structure.
6
SYMBOLS

SYMBOLS USED ON ILLUSTRATIONS

Indicates that lubrication is needed prior to assembly.

Indicates the necessary torque for the assembly.

Indicates the size of the wrench needed for an hexagonal screw or Allen screw.

Indicates the size of the wrench needed for a square plug.

Indicates the tool needed for a bearing nut.

Indicates the temperature the part needs to be heated to prior to assembly.

Indicates that the assembly requires LOCTITE® and its strength.

Indicates that the assembly requires thread sealant.

7
PANTHER T8

8
Undercarriage

Topics
Track Installation
Mechanical Seal Installation
Wheel Hub Assembly
Tandem and Top Roller Assembly
Track Tensioning System Assembly
Drive Sytem Assembly

9
Undercarriage

Tracks

NOTE: Please refer to the Parts Catalog for


specific information.

10
Undercarriage

Tracks

Crush hazard CL
Heavy parts could cause severe injuries if 560 mm
falling on someone. Use appropriate tools (22.050”)
and safety precautions. 280 mm
280 mm (11.025”)
To prepare the vehicle for track installation, lift (11.025”)
the vehicle off the ground and secure it with four
10-ton jack stands.

NOTE: Each wheel weighs about 50 Kg (110 lb).


Each track weighs about 1023 Kg (2255 lb).

11
Undercarriage

Tracks

Remove the outer wheels. Keep the inner


wheels on the hubs and secure them
temporarily with lug nuts.

Remove three sections of the drive sprocket.


The remaining section must be oriented toward
the rear of the vehicle for removal.

12
Undercarriage

Tracks
Release pressure on the tension cylinders by
pulling on the red knob of the valve located on
the hydrostatic tank. Turning it 90º will lock it
open.

Remove the plug on the cylinder housing and


force air into the cylinder to retract it as short
as possible. Reinstall the plug.

13
Undercarriage

Tracks
Install the track on the jig. Set the track on a
roller rack.
NOTE: Tracks are directional. Locate and
consult the arrow on each track to install it
correctly.

First engage the track wheel guides on the


idler wheel at the rear. Then, engage the track
on the planetary flange at the front.

14
Undercarriage

Track
Drive the track foward until a second section
of the sprocket can be installed.

Repeat previous operation until all sections


are installed. Bolt pattern is not regular (see
picture below). Apply 814 Nm (600 lb-ft) of
¾” SAE
torque to the retaining bolts.
814 Nm
600 lb-ft

15
Undercarriage

Tracks
Remove the wheel nuts, then clean surface of 27 mm
rust or grease. Reinstall the outer wheels and 366 Nm
secure with the Securex® wheel nuts. Torque 270 lb-ft
to 366 Nm (270 lb-ft).

Reposition the red knob of the valve to its


original position. Track tension will
automatically adjust when restarting the
engine.

Remove the jack stands.

16
Undercarriage

Mechanical Seal Installation


Every hub assembly on the Panther T8
incorporates a mechanical seal, also known
as Duo-Cone seal or Lifetime seal.

The seal consists of two mating halves


composed of a metal seal ring and an
elastometric (rubber) ring. The metal ring
acts as the primary seal, and the rubber
ring acts as the secondary (static) seal.
This type of seal is designed to be installed
in an especially machined housing and is
bathed in oil. The seals used on the
Panther are of the O-ring style.

Oil not only provides lubrication to the


sealing faces, it also serves to cool the seal
rings. Lubricant must cover a minimum of
one third of the sealing surface.
17
Undercarriage

Safety

All applicable safety and disposal guidelines for flammable liquids must be followed in the
next procedures.

NOTE: Do not use Stanosol or any other liquid that leaves an oil film that does not
evaporate quickly.

18
Undercarriage

Seal Installation 4

3
Housing Preparation 2
2
The housing components that contact the
rubber toric rings (items 3 and 4) must be free
from foreign material (oil, grease, dirt, metal 1
chips, dust or lint particles, etc.) before 6
installing the seal. Cleaning should be done
using a lint-free wipe and a isopropyl alcohol.
Dry with a clean wipe. 7

Remove any foreign material from the rubber 8


torics (2), the ramps (7) and the lips (8) of
both seal rings. This should also be done with
a lint-free wipe and a isopropyl alcohol. Dry
with a clean wipe. 1. Seal ring 5. Seal ring housing
2. Rubber toric 6. Seal ring face
3. Housing retainer lip 7. Seal ring ramp
4. Housing ramp 8. Seal ring retaining lip
19
Undercarriage

Seal Installation 4

3
Place the rubber torics on the metal seal ring 2
at the bottom of the seal ring ramp and 2
against the retaining lip.

Make sure the rubber toric is straight on the 1


seal ring and not twisted. Be careful not to 6
nick or cut the torics during the assembly, as
this can cause leaks.
7
Lightly dampen the lower half of the rubber
toric with the isopropyl alcohol as lubricant. 8
Techniques to dampen the toric include wiping
with a lint-free towel or using a clean foam
brush.
1. Seal ring 5. Seal ring housing
2. Rubber toric 6. Seal ring face
3. Housing retainer lip 7. Seal ring ramp
4. Housing ramp 8. Seal ring retaining lip
20
Undercarriage

Installation Process

With the lower half of the rubber toric still wet,


use the installation tool to position the seal
ring and the rubber toric squarely against the
application housing.

For smaller diameter seals, use the


installation tool and apply sudden and even
pressure to push the rubber toric under the
retaining lip of the housing. For larger
diameter seals, which will not press in with
sudden and even pressure, it is acceptable to
work the toric past the retaining lip by starting
one side and tapping the opposite side of
the installation tool with a rubber mallet until it
is engaged past the retaining lip of the
housing.

21
Undercarriage

Installation Process
A
Check the assembled height variation (A) in at
least four places, 90o apart. Use a caliper,
toolmaker’s ruler or any other calibrated
measuring device.
The difference in height around the ring must
not be more than 1.0 mm. If small adjustments
are necessary, do not push or pull directly on
the seal ring. Use the installation tool to push
down and your fingers to pull up uniformly on
the rubber toric and seal ring.
The rubber toric can twist if it is not wet all
around during installation or if there are burrs or
fins on the retaining lip of the housing. Twists,
misalignments, and bulges of the toric (as
shown) will result in seal failure. If correct
installation is not obvious, remove the seal from
the housing and repeat the process.
22
Undercarriage

Installation Proccess

The rubber torics must never slip on the


ramps of either the seal ring or the housing.
To prevent slippage, allow adequate
evaporation time for the lubricant before
proceeding with further assembly. Once
correctly in place, the rubber toric must roll on
the ramp only. The following shows incorrect
installations resulting in cocked seals.
Wipe the face of each seal ring using a lint-
free wipe. No particles of any kind are
permissible on the sealing surfaces. (Even a
hair can hold the seal faces apart and cause
a leak.)
Apply a thin film of oil on the entire seal face
of one or both seals using a lint-free
applicator. Oil must not contact surfaces other
than the sealing face.
23
Undercarriage

Final Assembly

While completing the final assembly of the unit, make sure that both housings are in
correct alignment and are concentric. Slowly bring the two housings together. High impact
can scratch or break the seal components.

If the rubber toric slips at any location, it will twist, causing the seal rings to cock. Any
wobbling motion of the seal is an indication of cocked seals and can cause dirt to enter by
pumping mud past the torics.

24
Undercarriage

Wheel Hub Assembly

NOTE: Please refer to the Parts Catalog for


specific information.

25
Undercarriage

Hub Spindle Assembly

The seal protector cavity is machined for a


tight fit on the spindle. To install the protector,
it is required to heat it up to 120-130 ºC (248- 120-130º C
266 ºF). (248-266º F)

Seal protector

Burn hazard
Seal protector could be hot and cause
severe injuries. Wear protective gloves.
Spindle

26
Undercarriage

Hub Assembly

Install the studs on the hub. A tool has been


developped to make the task faster and
easier.

Position the hub in the TI-A2383 base and


place the studs. Press the studs in with the
upper tool.

27
Undercarriage

Tool TI-A2386
Hub Assembly

Thoroughly clean the hub and bearing cup


using a lint free rag and isopropyl alcohol.

Lubricate larger bearing cup and position it on


the tool base. Then sit the hub on top and Tool upper half
position the smaller lubricated bearing cup.
Complete with the tool upper half and press
the cups in the hub.

Tool base

28
Undercarriage

Hub Assembly
Isopropyl Synthetic gear
Thoroughly clean the spindle, seal protector alcohol oil ISO 220
and the seal with isopropyl alcohol (rubbing
alcohol) and lint free rags.

The isopropyl alcohol is also used as lubricant


to install the mechanical seal to keep it wet.
Using tool TI-A2387, push the seal into the
seal protector.

Apply a thin layer of synthetic gear oil


ISO 220 on the seal ring face.

NOTE: Do not touch the seal with bare


hands. Always wear clean gloves to
manipulate the seal. Any dirt or finger print
on the seal will cause the seal to leak. Any
oil on the o-ring will also cause a leak.
29
Undercarriage

Isopropyl
Hub Assembly alcohol

Thoroughly clean the hub and the second half Synthetic


gear oil ISO
of the seal with isopropyl alcohol and lint free
220
rags.

Burn hazard
Bearing could be hot and cause severe
injuries. Wear protective gloves.
Synthetic
Apply isopropyl alcohol on the seal ramp and gear oil ISO
apply a thin film of synthetic gear oil ISO 220 220
on the bearing cup. Then, place it in the
bearing cup.
Install the seal on the hub using tool TI-A2387
and apply a thin film of synthetic gear oil
ISO 220 on the seal ring face.

30
Undercarriage

Hub Assembly

Burn hazard
Bearing could be hot. When repositioning
the bearing, always wear protective
gloves.

While the bearing is still warm, flip the hub


180º and slide it down on the spindle.

NOTE: After the hub has been flipped over,


verify bearing. It could have moved and be
backward.
Avoid quick movement, the bearing is resting
against the seal.

31
Undercarriage

Hub Assembly
Synthetic
gear oil ISO
Burn hazard 220
Bearing could be hot and cause severe
injuries. Wear protective gloves.

Apply a thin film of synthetic gear oil ISO 220


on the bearing cup, washer, lockwasher and
nut. Synthetic
gear oil ISO
Install the bearing. Position the washer, the 220
lock washer and the nut, then tighten the
assembly.

NOTE: It is very important to lubricate all


washers and nuts to prevent metal from Nut
Lockwasher
sheering. Washer

32
Undercarriage

Hub Assembly

Torque the nut to 170 Nm (125 lb-ft) with TI-A2394


TI-A2394. Spin the hub. Repeat procedure 2
times. 170 Nm
125 lb-ft
Verify that one of the tab is aligned with the
nut recess. If none fit, tighten until one is
aligned and bent it to lock the nut.

33
Undercarriage

Hub Assembly

Install the o-ring in the cap grove and Synthetic


gear oil
lubricate with synthetic gear oil ISO 220.
ISO 220

Position the cap on the hub. Apply LOCTITE®


242® to the bolts and torque them to 20 Nm
(180 lb-in).

Fill the idler wheel with 0.3 L (10 oz) of Square plug
synthetic gear oil ISO 220 then apply thread 3/8”
sealant and install the magnetic plug. Thread
sealant

13 mm

20 Nm
180 lb-in
LOCTITE®
242®
34
Undercarriage

Idler Wheel Assembly

NOTE: Please refer to the Parts Catalog for


specific information.

35
Undercarriage

Tool TI-A2386
Idler Wheel Assembly

Crush hazard
Heavy parts could cause severe injuries if
falling on someone. Use appropriate tools
and safety precautions
Tool
Thoroughly clean the idler wheel and bearing upper half
cup using a lint free rag and isopropyl alcohol.

Both bearing are identical on the idler wheel.

Lubricate a bearing cup and position it on the


tool base. Then slide the idler wheel on top
and position the second lubricated bearing
cup. Complete with the tool upper half and
press the cups in the idler wheel.
Tool base
36
Undercarriage

Idler Spindle Assembly


120-130 ºC
(248-266 ºF)
Burn hazard
Seal protector could be hot and cause
severe injuries. Wear protective gloves. Seal protector

The seal protector cavity is machined for a


tight fit on the spindle. To install the protector,
it is neccessary to heat the it up to 120-130
ºC (248-266 ºF).
Spindle

37
Undercarriage

Idler Wheel Assembly


Isopropyl
alcohol
Thoroughly clean the spindle, seal protector
and the seal with isopropyl alcohol (rubbing
alcohol) and lint free rags.

The isopropyl alcohol is also used as lubricant


to install the mechanical seal so keep it wet.
Using tool TI-A2162, push the seal into the
seal protector.

Apply a thin layer of synthetic gear oil ISO


Synthetic
220 on the seal ring face.
gear oil
ISO 220
NOTE: Do not touch the seal with bare
hands. Always wear clean gloves to
manipulate the seal. Any dirt or finger print
on the seal will cause the seal to leak. Any
oil on the o-ring will cause a leak.
38
Undercarriage

Idler Wheel Assembly


Isopropyl
Thoroughly clean the hub and the second half alcohol
of the seal with isopropyl alcohol and lint free
rags. Synthetic
gear oil
ISO 220
Apply isopropyl alcohol on the seal ramp and
apply a thin film of synthetic gear oil ISO 220
on the bearing cup. Then place the bearing in
it.
Synthetic
Install the seal on the idler wheel using tool gear oil
TI-A2162 and apply a thin film of synthetic ISO 220
gear oil ISO 220 on the seal ring face.

39
Undercarriage

Idler Wheel Assembly Bearing is


underneath

Crush hazard
Heavy parts could cause severe injuries if
falling on someone. Use appropriate tools
and safety precautions.

Flip the hub 180º and slide it down on the


spindle using the TI-L0451 tool.
TI-L0451
NOTE: Avoid quick movement, the bearing is
resting against the seal.

40
Undercarriage

Idler Wheel Assembly

Apply a thin film of synthetic gear oil ISO 220 Synthetic


gear oil
on the bearing cup, washers and nuts.
ISO 220

Install the bearing. Position the washer, the


lock washer and the nut, then tighten the
assembly.

NOTE: It is very important to lubricate all Synthetic


washers and nuts to prevent metal from gear oil
sheering. ISO 220

Nut
Lockwasher
Washer

41
Undercarriage

Idler Wheel Assembly

Torque the nut to 170 Nm (125 lb-ft) with tool TI-A2395


TI-A2395. Spin the hub. Repeat procedure 2
times. 170 Nm
125 lb-ft
Verify that one of the tabs is aligned with the
nut recess. If none fit, tighten until one is
aligned and bend it to lock the nut.

42
Undercarriage

Idler Wheel Assembly

Install the o-ring in the cap grove and Synthetic


gear oil
lubricate with synthetic gear oil ISO 220.
ISO 220

Position the cap on the hub. Apply LOCTITE®


242® to the bolts and torque them at 20 Nm
(180 lb-in).

Fill the idler wheel hub with 0.3 L (10 oz) of Square plug
synthetic gear oil ISO 220 then apply thread 3/8”
sealant and install the magnetic plug. Threads
sealant

13 mm

20 Nm
180 lb-in
LOCTITE®
242®
43
Undercarriage

Top Roller Assembly

NOTE: Please refer to the Parts Catalog for


specific information.

44
Undercarriage

Top Roller Spindle Assembly

Burn hazard
Seal protector could be hot and cause 120-130º C
severe injuries. Wear protective gloves. (248-266º F)

The seal protector cavity is machined for a Seal protector


tight fit on the spindle. To install the protector,
it is neccessary to heat it up to 120-130 ºC
(248-266 ºF).

Spindle

45
Undercarriage

Tool TI-A2409
Top Roller Assembly

Thoroughly clean the roller and bearing cup


using a lint free rag and isopropyl alcohol.

Lubricate larger bearing cup and position it on


the tool base. Then sit the roller on top and Tool upper half
position the smaller lubricated bearing cup.
Complete with the tool upper half and press
the cups in the roller.

Bottom View

Tool base

46
Undercarriage

Top Roller Assembly


Isopropyl Synthetic gear
Thoroughly clean the spindle, seal protector alcohol oil ISO 220
and the seal with isopropyl alcohol (rubbing
alcohol) and lint free rags.

The isopropyl alcohol is also used as lubricant


to install the mechanical seal so keep it wet.
Using tool TI-A2412, push the seal into the
seal protector.

Apply a thin layer of synthetic gear oil ISO


220 on the seal ring face.

NOTE: Do not touch the seal with bare


hands. Always wear clean gloves to
manipulate the seal. Any dirt or finger print
on the seal will cause the seal to leak. Any
oil on the O-ring will cause a leak.
47
Undercarriage

Top Roller Assembly

Install the larger bearing on the top roller


spindle. It should slide freely in place.
Thoroughly clean the hub and the second half
of the seal with isopropyl alcohol and a lint
free rag. Apply a thin film of synthetic gear oil
ISO 220 on the bearing cup and apply
isopropyl alcohol on the seal ramp and seal
O-ring.
Synthetic
Install the seal on the top roller using tool gear oil
TI-A2412 and apply a thin film of synthetic ISO 220
gear oil ISO 220 on the seal ring face. Synthetic
gear oil
ISO 220
Isopropyl
alcohol

48
Undercarriage

Top Roller Assembly


Synthetic
Flip the top roller 180º and slide it down on gear oil
the spindle. ISO 220

Apply a thin film of synthetic gear oil ISO 220


on the bearing cup, washers and nuts.

Install the bearing. Position the washer, the


lock washer and the nut, then tighten the Synthetic
assembly. gear oil
ISO 220
NOTE: It is very important to lubricate the
washers and nuts to prevent metal from
sheering.
Nut
Lockwasher
Washer

49
Undercarriage

Top Roller Assembly

Torque the nut to 136 Nm (100 lb-ft) with tool TI-A2418


TI-A2418. Spin the hub. Repeat procedure 2
136 Nm
times. 100 lb-ft

Verify that one of the tab is aligned with the


nut recess. If none fit, tighten until one is
aligned and bent it to lock the nut.

50
Undercarriage

Top Roller Assembly


Synthetic
Install the O-ring in the cap groove and gear oil
lubricate with synthetic gear oil ISO 220. ISO 220

Position the cap on the hub. Apply LOCTITE®


242® to the bolts and torque them at 20 Nm
(180 lb-in).

Fill the idler wheel hub with 0.2 L (10 oz) of Square plug
3/8”
synthetic gear oil ISO 220, then apply thread
sealant and install the magnetic plugs. Thread
sealant

6 mm

20 Nm
180 lb-in
LOCTITE®
242®
51
Undercarriage

Tandem Assembly

NOTE: Please refer to the Parts Catalog for


specific information.

52
Undercarriage

Tandem Assembly

Using jig TI-A2382 26, install fiber bushings in


the tandem cavity.
The shoulders on the jig serve as a depth
indicator and the required space to install the
seals.

NOTE: The fiber bushings are brittle and fit is Tool TI-A2382 26
tight. Align them correctly before pressing the
bushings in.

NOTE: The four tandems of the Panther are Fiber bushing


identical. Only the assembly procedure
Tandem
changes according to the side it is installed
(left or right). Each can be converted to fit
any position on vehicle.

53
Undercarriage

Tandem Assembly Seal facing


outside
Install seals in the tandem with the lips facing
outside so they prevent dirt from going inside.

Thoroughly clean the shaft and install it with


the end plate. Rotate the shaft until one of the
end plate bolt is at 12 o’clock and the hole on
the shaft is on the vertical axis. The TI-L0453
tool (M12 thread forged hoist ring) can be
used to lift the shaft.

54
Undercarriage

Tandem Assembly
Screw oriented
at 12 o’clock
Apply LOCTITE® 262TM and torque end plate
screws to 102 Nm (75 ft-lb).
15 mm
Coat the spindle shaft of the hub assembly
102 Nm
with LOCTITE® Silver Grade Anti-Seize, then
75 lb-ft
slide it in the tandem. Install the locking bolt
LOCTITE®
and torque to 149 Nm (110 lb-ft). 262TM

¾” SAE

149 Nm
110 lb-ft

55
Undercarriage

Crank Arm Assembly

NOTE: Please refer to the Parts Catalog for


specific information.

56
Undercarriage

Crank Arm Assembly

Crush hazard
Heavy parts could cause severe injuries if NLGI EP2
falling on someone. Use appropriate tools
and safety precautions.

Install the seal in the crank arm with the lips


facing outwards so they prevent dirt from
going inside and allow excess grease to come
out.

Lubricate the seal lip with grease, then insert


the crank arm shaft. Be careful to not
damage the seal when passing the groove.

NOTE: The crank arm weighs about 46 Kg


(100 lb).
57
Undercarriage

Crank Arm Assembly 19 mm

125 Nm
Install the locking bolt and torque to 125 Nm 95 lb-ft
(95 ft-lb).

Install the grease fitting and the cap screw.


Torque the cap screw to 90 Nm (65 lb-ft). 7/16” SAE

19 mm

90 Nm
65 lb-ft

58
Undercarriage

LOCTITE®
Crank Arm Assembly Silver Grade
Anti-Seize
Coat the idler wheel spindle shaft with
LOCTITE® Silver Grade Anti-Seize, then slide
it in the crank arm.

Install the locking bolt and torque to 149 Nm


(110 lb-ft).

Install the plug.


7/16” SAE

NOTE: The plug can be replaced by a 1/8-27


NPT grease fitting to be used as a idler wheel
puller. Cover the locking bolt holes using a c-
clamp and rubber to keep grease in. Up to ¾” SAE
six 14 oz. cartridges are needed to pull the
idler out of the crank arm. 149 Nm
110 lb-ft

59
Undercarriage

Suspension Assembly - Tandems

NOTE: Please refer to the Parts Catalog for


specific information.

60
Undercarriage

Suspension Assembly - Tandems

Install the wear washer on the tandem shaft. LOCTITE®


Coat the tandem shaft with LOCTITE® Silver Silver Grade
Anti-Seize
Grade Anti-Seize, then slide it in the frame
housing.

NOTE: Tandems are not symmetrical. Place


the long sections toward the center of the
Long sections
vehicle.

Front Center
61
Undercarriage

Suspension Assembly - Tandems 19 mm

90 Nm
Install the tandem locking bolt. Then, torque it 65 lb-ft
to 90 Nm (65 lb-ft).

NOTE: Bolt must be inserted bottom up.

Crush hazard
Heavy parts could cause severe injuries if
falling on someone. Use appropriate tools
and safety precautions.
27 mm
Install two wheels facing each other on each 366 Nm
hubs. Install the Securex® wheel nuts and 270 lb-ft
torque to 366 Nm (270 lb-ft).

NOTE: If track is not installed, it is


recommended to install only one wheel per
hub. That will facilitate track installation.
62
Undercarriage

Suspension Assembly - Top Roller

NOTE: Please refer to the Parts Catalog for


specific information.

63
Undercarriage

Suspension Assembly: Top Roller ¾” SAE

110 Nm
Coat the top roller shaft with LOCTITE® Silver 85 lb-ft
Grade Anti-Seize, then slide it in the frame
housing.

Install the top roller locking bolt. Then, torque


it to 110 Nm (85 lb-ft). LOCTITE®
Silver Grade
Anti-Seize
Install the plug at the back of the top roller
support.
7/16” SAE
NOTE: The plug can be replaced by a
1/8-27 NPT grease fitting to be used as a top
roller puller. Cover the locking bolt holes
using a c-clamp and rubber to keep grease
in. Up to three 14 oz. cartridges are needed
to pull the roller out of the support.

64
Undercarriage

Track Tensioning Assembly

NOTE: Please refer to the Parts Catalog for


specific information.

65
Undercarriage

Track Tensioning Assembly


LOCTITE®
Silver Grade
Crush hazard Anti-Seize
Heavy parts could cause severe injuries if
falling on someone. Use appropriate tools
and safety precautions.

Coat the crank arm shaft with LOCTITE®


Silver Grade Anti-Seize, then slide it in the
frame housing. 19 mm

Install the crank arm locking bolt. Then, 90 Nm


65 lb-ft
torque it to 90 Nm (65 lb-ft).

NOTE: The crank arm assembly weighs


about 170 kg (375 lb).

NOTE: Bolt must be inserted bottom up.

66
Undercarriage

Track Tensioning Assembly


Rubber ring
NOTE: The rubber ring and retaining ring
has been used on the few vehicles only.
Newer version do not have these. Retaining ring

Remove and discard the rubber ring.


Remove and retain the retaining ring from the
tensioning cylinder rod.

Set the rod into the frame housing and re-


install the retaining ring.
Retaining ring

67
Undercarriage

Track Tensioning Assembly


Cylinder hand
Align the cylinder hand with the crank arm
mounting point. Then, slide in the pin.

Mounting point

Insert the cotter pins in both end to lock the Cotter pins
pin on the assembly.

68
Undercarriage

Track Tensioning Assembly


Rod screw
Remove and discard the rod screw.
11/16” SAE

Install hydraulic straight fitting. Connect the 11/16” SAE


tensioning cylinder hose to the fitting.

NOTE: Refer to the hydraulic schematic

69
Undercarriage

Drive System Assembly

NOTE: Please refer to the Parts Catalog for


specific information.

70
Undercarriage

Drive System Assembly

Crush hazard 14 mm
Heavy parts could cause severe injuries if 203 Nm
falling on someone. Use appropriate tools 150 lb-ft
and safety precautions. LOCTITE®
242®
Install the adaptor plate to the planetary
gearbox. Align holes. Apply LOCTITE® 242®
and torque bolts to 203 Nm (150 lb-ft).
LOCTITE®
Install studs. Apply LOCTITE® 242® on Silver Grade
Anti-Seize
threads and LOCTITE® Silver Grade Anti-
Seize on stud area without thread. LOCTITE®
242®
NOTE: Each planetary gearbox weighs about
109 Kg (240 lb).

71
Undercarriage

Drive System Assembly

Install the first brake gasket. Apply grease


STABURAGS® NBU 30 PTM on the brake 14 mm
splined shaft. Then, slide the brake on the
planetary gearbox. 203 Nm
150 lb-ft
LOCTITE®
Install studs. Apply LOCTITE® 242® on
242®
threads and LOCTITE® Silver Grade Anti-
Seize on stud area without thread.

LOCTITE®
Silver Grade
Anti-Seize
LOCTITE®
242®

72
Undercarriage

Drive System Assembly

NOTE: Align the brake inlet fitting with the


flat edge of the planetary gearbox housing.
The flat edge will be oriented at the bottom
later in the assembly. The motor drain case
must face the front of the vehicle once the
assembly is completed.

Install the first brake gasket. Then slide the


¾” SAE
brake on the planetary gearbox. Install the
second brake gasket. 88 Nm
65 lb-ft
Apply STABURAGS® NBU 30 PTM grease on
the motor splined shaft. Then slide the motor
into the brake housing. Install nuts and torque STABURAGS®
to 88 Nm (65 lb-ft). NBU 30 PTM

73
Undercarriage

Drive System Assembly


1-1/4” SAE
Install the 90º elbow fitting on the brake
pointing straigth at the back of the motor. The
brake hose will connect directly on it.
Install the 90º elbow fitting on the case drain 9/16” SAE
with a slight angle. The drain hose should be
slitghtly pointing down once assembly is
completed.

Install the drive assembly to the frame. Make 14 mm


sure that the drain hose is on the side and the
298 Nm
brake hose at the bottom. Apply LOCTITE® 220 lb-ft
242® on the screw and torque to 298 Nm LOCTITE®
(220 lb-ft). 242®

74
Undercarriage

¾” SAE
Drive System Assembly
814 Nm
NOTE: The four sprocket sections are to be 600 lb-ft
installed during track installation. Some holes
are not used.
Install sprocket sections. Apply 814 Nm
(600 lb-ft) of torque to retaining bolts.

Fill the planetary gearbox with 1.6 L (1.6 qt) of


synthetic gear oil ISO 220, then re-install the
Vent plug
magnetic plug.

Oil level

75
Undercarriage

Sprocket Wear

GOOD GOOD

GOOD REPLACE

76
Frame and Cab

Topics
Assembly of Frame Extensions
Cab Installation

77
FRAME AND CAB

Assembly of Frame Extensions

NOTE: Please refer to the Parts Catalog


for specific information.

78
FRAME AND CAB

Assembly of Front Frame Extensions

Before installing extensions, remove and 30 mm


retain the bolts securing the front cab
support.

NOTE: Bolt torque may be different from 24 mm


standard torque chart to comply with ROPS
325 Nm
specifications. 240 ft-lb

79
FRAME AND CAB

Assembly of Rear Frame Extensions


24 mm
Remove the rear parking lights.
430 Nm
320 ft-lb
Remove and retain the bolts connecting the
C-rails to the main frame.

Reinstall the rear parking lights.

30 mm

80
FRAME AND CAB

Cab Installation

NOTE: Please refer to the Parts Catalog for


specific information.

81
FRAME AND CAB

Cab Installation

To attach the cab to the frame, follow the


sequence shown here to install the bolts.

NOTE: Bolt torque may be different from


standard torque chart to comply with ROPS
specifications.
24 mm
100 ft-lb
135 Nm 3
LOCTITE®
242®

4
1
2
82
FRAME AND CAB

Cab Installation

Two special bolts are needed to meet


ROPS specifications. Install as shown.

NOTE: Bolt torque may be different from


standard torque chart to comply with ROPS
specifications.

NOTE: In case of an accident or the


removal of the cab, replace all hardware.

36 mm
100 ft-lb
135 Nm
LOCTITE®
242®

83
Cowling

Cowling
Assembly of Acc. Support Sub-frame
Installation of Engine and Accessories
- Engine Support Brackets
- Engine
- Pump Drive
- Pumps
- Radiators and Cooler
- Air Intake and Exhaust
- Cowling Panels

84
Cowling

Accessory Support Sub-frame

NOTE: Please refer to the Parts Catalog for


specific information.

85
Cowling

Accessory Support Sub-frame


13 mm
Install the lateral section of the accessory
support. Apply LOCTITE® 242® to the four 20 Nm
bolts and torque them to 20 Nm (180 lb-in). 180 lb-in
LOCTITE®
242®
Lower the assembly on the frame. Install with
the eight M20 bolts and nuts. Torque to
440 Nm (320 lb-ft).
13 mm
Install the three M8 bolts and nuts at the front.
Torque to 26 Nm (19 lb-ft). 26 Nm
19 lb-ft

27 mm

440 Nm
330 lb-ft
86
Cowling

Engine Assembly

NOTE: Please refer to the Parts Catalog for


specific information.

87
Cowling

Engine Assembly – Engine Supports 13 mm

Install the flex plate. It is supplied with the 26 Nm


pump drive. Apply LOCTITE® 262TM and 19 lb-ft
install the 8 bolts with flat washers. Torque
to 34 Nm (25 lb-ft).

Install the left and right front engine


supports. Apply LOCTITE® 242® and install
the 8 bolts. Torque to 110 Nm (80 lb-ft).

Install the top support with the 4 bolts and


nuts. Torque to 26 Nm (19 lb-ft).

Install the rear engine supports. Right and


left are identical. Apply LOCTITE® 242® 9/16” SAE 21 mm 18 mm
and install the 8 bolts. Torque to 170 Nm
(125 lb-ft). 34 Nm 170 Nm 110 Nm
25 lb-ft 125 lb-ft 80 lb-ft
LOCTITE® LOCTITE® LOCTITE®
242® 242® 242®
88
Cowling

Engine Assembly - Pump Drive

Install the pump drive. Apply LOCTITE® 242®


and install the 12 flange bolts. Torque to
41 Nm (30 lb-ft).

9/16” SAE

41 Nm
30 lb-ft
LOCTITE®
242®
89
Cowling

Engine Assembly - Drive Pumps

Install right drive pump. Apply LOCTITE®


242® and install the 4 flange bolts and
washers. Torque to 68 Nm (50 lb-ft).
17 mm
Install the left drive pump at the back of the 68 Nm
right pump. Apply LOCTITE® 242® and 50 lb-ft
install the 4 bolts and washer. Torque to LOCTITE®
68 Nm (50 lb-ft). 242®
Right pump

17 mm

68 Nm
50 lb-ft
Left pump LOCTITE®
242®
90
Cowling

Engine Assembly - Winch Pump


(option)

Install the winch pump. Apply LOCTITE® 242®


and install the two flange bolts and washers.
Torque to 68 Nm (50 lb-ft).

17 mm

68 Nm
50 lb-ft
LOCTITE®
242®
91
Cowling

Engine Assembly –
Water/air-to-air Cooler 3/16” SAE

Apply LOCTITE® 262TM to the 4 Allen set


screws. Install them on the rubber mounts. LOCTITE®
The set screw must protrude 10 mm (3/8”) 10 mm 262TM
from the rubber mount. Let the LOCTITE® 3/8”
cure before installing the rubber mount.

92
Cowling

9/16” SAE
Engine Assembly – Rubber moulding
Water/air-to-air Cooler 25 Nm
19 lb-ft
Install the inlet and outlet assembly on the
water radiator. Torque hose clamps to 7 Nm
(60 lb-in).

Apply LOCTITE® 242® on the rubber mount


set screw. Then install the 4 rubber mounts.

Install the rubber moulding around the fan


shroud. Install the fan shroud. Torque the
bolts and nuts to 25 Nm (19 lb-ft).

LOCTITE®
242®
3/8” SAE

7 Nm
60 lb-in
93
Cowling

Engine Assembly –
Water/air-to-air Cooler

Install the 2 rubber hoses that will be


connected to the surge tank at a later step.
Tighten the clamps.

94
Cowling

13 mm
Engine Assembly –
Water/air-to-air Cooler 20 Nm
15 lb-ft
Install the fan hub on the engine. Apply LOCTITE®
242®
LOCTITE® 242® and torque the bolts to
20 Nm (15 lb-ft).

Install the fan on the fan hub. Apply


LOCTITE® 242® and torque the bolts to
20 Nm (15 lb-ft).

13 mm

20 Nm
15 lb-ft
LOCTITE®
242®

95
Cowling

Engine Assembly – Fan shroud


Water/air-to-air Cooler adjustments

Apply LOCTITE® 262TM on the rubber


mount studs. Install nuts and torque to
31 Nm (23 lb-ft).

NOTE: Adjust the shroud so that the fan


is centered and that their is no contact
with the shroud.

9/16” SAE

31 Nm
23 lb-ft

96
Cowling

Accessory Support

NOTE: Please refer to the Parts Catalog


for specific information.

97
Cowling

Accessory Support Assembly

Install rubber mounts on the accessory


support frame. Then lower the engine.
Torque to 136 Nm (100 lb-ft).

1-1/8” SAE

136 Nm
100 lb-ft

1-1/16” SAE

98
Cowling

Accessory Support - Air Intake

NOTE: Please refer to the Parts Catalog


for specific information.

99
Cowling

13 mm
Accessory Support - Air Intake
26 Nm
19 lb-ft
Assemble the 3 body subframes together.
Torque bolts to 26 Nm (19 lb-ft).

Then lower it on the accessory support frame.


Torque bolts to 26 Nm (19 lb-ft).

100
Cowling

Accessory Support - Air Intake

Install the air filter assembly. Torque the


retaining bolts to 26 Nm (19 lb-ft).
9/16 inch

26 Nm
19 lb-ft

101
Cowling

3/8” SAE
Accessory Support - Air intake
14 Nm
125 lb-in
Install the air-to-air radiator inlet tubes.

Clamps on the silicon red tube are used as


anchor point for radiator retaining plate.
Torque clamps to 14 Nm (125 lb-in).

102
Cowling

3/8” SAE
Accessory Support - Air Intake
14 Nm
125 lb-in
Install the air intake tube between the air filter
and the turbo housing. Torque clamps to
14 Nm (125 lb-in).

103
Cowling

Accessory Support - Air Intake

Install the air-to-air radiator outlet tubes. 3/8” SAE

14 Nm
Clamps on the silicon red tube are used as 125 lb-in
anchor point for radiator retaining plate.
Torque clamps to 14 Nm (125 lb-in).

104
Cowling

Accessory Support - Exhaust

NOTE: Please refer to the Parts Catalog for


specific information.

105
Cowling

Accessory Support - Exhaust

Install the front and rear exhaust support


brackets. The front bracket share the engine 13 mm
lifting lug bolts.
26 Nm
19 lb-ft
Torque bolts to 26 Nm (19 lb-ft).

106
Cowling

Accessory Support - Exhaust

Install the flexible exhaust pipe to the turbo.


13 mm
Then install the muffler band clamps.Torque 26 Nm
the retaining bolts to 26 Nm (19 lb-ft). 19 lb-ft

107
Cowling

Accessory Support - Exhaust

Install the muffler. Slide it in the muffler band


clamps.

Install the the U-bolt to fix the muffler to the


flexible exhaust pipe.

NOTE: The muffler inlet is off center. The


muffler must be oriented so it does not incur
any stress in the flexible pipe.

108
Cowling

Accessory Support - Exhaust

Once the muffler is lined up to have the tail ½” SAE


pipe pointing up, tighten the U-bolt, then the
muffler band clamps. 9/16” SAE

Install the exhaust tail pipe. Secure it to the


muffler with the exhaust clamp. Tighten until
there is no more gap.

Make sure the tail pipe is vertical, then install


two self-tapping screws positioned 90º apart
to lock it in that position.

215 mm
8-15/32”

109
Cowling

Accessory Support - TBD

NOTE: Please refer to the Parts Catalog for


specific information.

110
Cowling

9/16 inch
Accessory Support - Oil Cooler
26 Nm
Apply LOCTITE® 242®
to the Allen screws of 19 lb-ft
the rubber mounts, then install the rubber
LOCTITE®
mounts on the oil cooler. 242®

NOTE: Oil cooler is made from aluminum. Be


careful when applying torque to the bolts.

Install the air flow deflector in front of the oil


cooler. Torque bolts to 40 Nm (31 lb-ft).

111
Cowling

Accessory Support - Oil Cooler

Install hydraulic motor on the motor support. 13 mm


Torque bolts to 40 Nm (31 lb-ft).
26 Nm
19 lb-ft

112
Cowling

10 mm 19 mm
Accessory Support - Oil Cooler
11 Nm 27 Nm
Install the fan hub on the motor. There is a nut 100 lb-in 20 lb-ft
(M12 X 1.25), a lock washer and a woodruff LOCTITE® LOCTITE®
242® 242®
key included with the motor. Discard the lock
washer and replace with a standard M12 lock
washer.

Apply LOCTITE® 242® on the motor threads,


then torque to 27 Nm (20 lb-ft).

NOTE: Verify the fan core for any burr and


remove if necessary to provide good hub and
bolts seat.

Install the fan on the fan hub. Apply


LOCTITE® 242® on the bolts and torque to
11 Nm (100 lb-in).

113
Cowling

Accessory Support - Oil Cooler


10 mm

Install the shroud and the fan protector. 11 Nm


Apply LOCTITE® 242® on the bolts and 100 lb-in
torque to LOCTITE®
11 Nm (100 lb-in). 242®

Install a rubber moulding around the shroud.

NOTE: Adjust the fan so that it is centered


in the shoud leaving an equal gap all the
way around.

Rubber moulding

114
Cowling

Accessory Support - Oil Cooler

Install the fan assembly on the oil cooler


9/16” SAE
assembly. The top rubber mounts must be
anchored to the motor support first. 31 Nm
23 lb-ft
Torque nuts to 31 Nm (23 lb-ft).

NOTE: Adjust the fan so that it is centered in


the shoud leaving an equal gap all the

115
Cowling

Accessory Support - Oil Cooler

Install the oil cooler assembly on the


accessory support frame.

Torque nuts to 31 Nm (23 lb-ft).

9/16” SAE

31 Nm
23 lb-ft
116
Cowling

Accessory Support - Air Intake

NOTE: Please refer to the Parts Catalog


for specific information.

117
Cowling

13 mm
Accessory Support - Cowling
26 Nm
All body panels are installed using M8 X 1.25 19 lb-ft
bolts, 20 mm long with plastic washers.

118
Cowling

Accessory Support - Cowling

Install as shown.

119
Cowling

Accessory Support - Cowling

Install as shown.

120
Cowling

Accessory Support - Cowling

Install as shown.

121
Cowling

Accessory Support - Cowling

Install as shown.

122
Cowling

Accessory Support - Cowling

Install as shown.

123
Hydrostatic/ Hydraulic

Topics
Safety
Contamination Control
Preventive Maintenance
Hydrostatic Tank
Hydrostatic Pumps
Hydrostatic Motors
Cooling System
Brake System
Track Tensioning System
Dump Body (option)
Winch (option)
System Start-up

124
Hydrostatic/ Hydraulic

Safety

Burn hazard: Burn hazard:


Hydraulic fluid can cause severe Hot oil and hot lubricating
burns and, when pressurized, can components can cause personal
penetrate skin. Always wear injury. Do not allow hot oil and
protective clothing and safety components to contact the skin.
glasses when handling hydraulic
hoses or components.

Take all necessary safety precautions before performing maintenance work. Make sure there
is no residual pressure and high temperature fluid in the hydraulic/hydrostatic system.

125
Hydrostatic/ Hydraulic

Contamination Control

Contaminated fluids can lead to eventual component failures. There are three
major sources of contaminants:

Built-in contaminants; core sand, drawing compounds, metal chips from threaded fittings,
paint flakes, pipe scale, rust preventatives, sealants and weld spatter. These are
unavoidable, but are usually partially controlled by a filter system.

System-generated contaminants include: carbon and varnish from overheated oil, fiber
particles from filters and metal particles scraped off of moving surfaces in pumps, valves
and cylinders, as well as particles from elastomeric seals and persistent emulsions.
These tend to cause little trouble, but their small size makes them difficult to remove.

Externally-introduced contaminants include: airborne metal flakes, dust, bacteria, bearing


grease, cutting oil, dirt, lint from rags and waste, metal chips, water, wax lubricants, the
wrong fluid and particles which enter when equipment is opened for repair or upon
adding fluid. Prevent their penetration into systems and you get rid of the most numerous
and damaging contaminants.
126
Hydrostatic/ Hydraulic

Contamination Control

Contamination, regardless of its source, can largely be controlled by taking these


precautions:

Ensure removable covers fit well, are sealed and tightly bolted.

Seal all openings to prevent dust suction by reservoir and lines.

Ensure the pressure caps keep pressure in the reservoirs.

127
Hydrostatic/ Hydraulic

Preventive Maintenance

Only maintenance personnel trained on hydrostatic and hydraulic equipment should work
on these systems. Controlling product reliability depends on concerned operators and
well trained maintenance personnel. If operators are taught to shut off equipment when a
hose or a line breaks or leaks, pump and fluid are saved and downtime is reduced. Avoid
fluid contamination when checking or adding fluid.

128
Hydrostatic/ Hydraulic

Preventive Maintenance

Observe the following guidelines as preventive maintenance:

Pre-filter the hydrostatic fluid using a 10 micron or better, non-bypass filtration, before
adding the fluid to the system.

Repair any leak at once. If oil leaks out, contaminant will leak in.

Exercise utmost cleanliness when opening any hydrostatic system component, since only
top-up fluid is filtered by the system.

Use solvent and blow dry cleaning method, filtered in both cases, on components.

Lint from rags can contaminate hydrostatic systems, use appropriate cleaning material.

Ensure the pressure cap of the oil tank is functional.

129
Hydrostatic/ Hydraulic

Hydrostatic Tank

The tank is located in the


engine compartment. The oil
contained in the tank circulates
through the hydrostatic and
hydraulic circuits.

NOTE: Operating the vehicle


with a low hydrostatic oil level
may damage the pumps and
motors. Ensure the oil level is
correct before operation.

Check the oil level daily. The oil


level should reach halfway in
the sight glass at ambient
temperature. If the level is low,
check for leaks and correct the
problem as soon as possible.
130
Hydrostatic/ Hydraulic

Hydrostatic Tank

Pressure cap check

Check for positive pressure inside the tank (when oil is warm) by listening for air escaping
when opening the cap. Refer to “Maintenance schedule” for details.
Replace the cap if it does not keep the required pressure.

Hydrostatic filter replacement

Change the hydrostatic filter periodically. Refer to “Maintenance Schedule” for the
recommended frequency. Perform the following:

Release tank pressure by opening the cap.


Unscrew the filter cap and discard the used filter properly.
Install new filter cartridge following the instructions on filter packaging.
Check oil level in the tank and top-off if required.
It is required to perform a hydrostatic system startup after a filter change. Refer to
“System Startup” for details.
131
Hydrostatic/ Hydraulic

Hydrostatic Tank

Oil change

Change the oil periodically. Refer to “Maintenance Schedule” for the recommended
frequency. Perform the following:

Remove the access panel under the tank.


Release the tank pressure by opening the cap.
Drain the tank by opening the bottom plug.
Re-install the plug and the access panel. Refill with filtered oil.
It is required to perform a hydrostatic system startup after an oil change. Refer to
“System Startup” for details

132
Hydrostatic/ Hydraulic

Hydrostatic Tank

1. Hydrostatic tank
2. Hydrostatic filter
(under the red cap)
3. Hydraulic filter (optional)
(under the red cap)
4. Hydrostatic oil level sensor
5. Pressure cap
6. Hyd. oil low pressure sensor
7. Temperature sensor
8. Check valve

133
Hydrostatic/ Hydraulic

Hydrostatic Tank

9. Oil level sight glass


10. Track tension valve
11. Dump body control valve (option)
12. Brake valve

134
Hydrostatic/ Hydraulic

Hydrostatic Tank

135
Hydrostatic/ Hydraulic

Hydrostatic Pump
The PRINOTH Panther T8 is
equipped with Sauer Danfoss
series 90 drive pumps.
Series 90 axial piston variable
displacement pumps are of
cradle swash plate design with
variable displacement, and are
intended for closed circuit
applications. The flow rate is
proportional to the pump input
speed and displacement. The
latter is infinitely adjustable
between zero and maximum
displacement.
Flow direction is reversed by
tilting the swash plate to the
opposite side of the neutral
(zero displacement) position.
136
Hydrostatic/ Hydraulic

Hydrostatic Pump

137
Hydrostatic/ Hydraulic

Hydrostatic Pump

The Sauer Danfoss series 90


pump is composed of 6 major
components (shown by color):

Charge pump: yellow


Charge relief valve: purple
Drive pump: red
EDC: green
Multi-functions valves: blue
Servo press. relief valves: orange

Charge pump
Charge relief valve
Drive pump
EDC
Multi-functions valves
Servo pressure relief valves

138
Hydrostatic/ Hydraulic

Hydrostatic Pump

Internal Charge Circuit


Charge flow is required on all
Series 90 pumps applied in closed
circuit installations. The charge
pump provides flow to make up
internal leakage, maintains a
positive pressure in the main
circuit, provides flow for cooling
and filtration, replaces any leakage
losses from external valving or
auxiliary systems, and provides
flow and pressure for the control
system.

NOTE: Charge circuit is shown in


yellow.

139
Hydrostatic/ Hydraulic

Hydrostatic Pump

Charge Circuit
Charge flow is also used for
the brake and track
tensioning circuits. Charge
pressure is set at 350 psi
(24 bar) @ 1000 RPM.

NOTE: Charge circuit is


shown in yellow.

140
Hydrostatic/ Hydraulic

Hydrostatic Pump

1. Charge pump
2. Charge pressure. Setting of
350 psi @ 1000 RPM
(test point at front of pump)
3. Charge pressure relief valve

141
Hydrostatic/ Hydraulic

Safety

Burn hazard: Burn hazard:


Hydraulic fluid can cause severe Hot oil and hot lubricating
burns and, when pressurized, can components can cause personal
penetrate skin. Always wear injury. Do not allow hot oil to
protective clothing and safety contact the skin. Also, do not allow
glasses when handling hydraulic hot components to contact the
hoses or components. skin.

142
Hydrostatic/ Hydraulic

Hydrostatic Pumps

Relief Valve Adjustment for the Charge Pump

Disconnect hoses from the pumps (brake and track


tension lines)

Cap hoses and pumps

Loosen the lock nut (1-1/16 inch wrench)

Turn the adjustment plug with a ½ inch hex wrench

NOTE: Clockwise rotation of the plug increases


while counterclockwise rotation decreases the
Setting (at a rate of approximately 3.9 bar (50 psi)
per turn). The lock nut for this type of charge relief
valve should be torqued to 52 Nm (39 lbf•ft).

.
143
Hydrostatic/ Hydraulic

Hydrostatic Pumps

Control Circuit

The control circuit flow is


determined by the EDC.

NOTE: Circuit is shown in


shades of green/blue.

144
Hydrostatic/ Hydraulic

Hydrostatic Pumps

EDC

The EDC (Electronic


Displacement Control) is located
on the side of the pump. It is
composed of :

1. EDC

2. PCP manual stroking lever

3. EDC connector

145
Hydrostatic/ Hydraulic

Hydrostatic Pumps

EDC

The EDC is composed of four


main components:
• PCP ( manual stroking lever)
• Swashplate feedback lever
• EDC orifice and check valve
• EDC spool

146
Hydrostatic/ Hydraulic

Hydrostatic Pumps

Installation of the EDC

Install the cartridge (not supplied


with the EDC).

NOTE: Make sure that the EDC


lever is engaged to the swash
plate lever. If not installed
properly, the pump will stroke to
the maximum.

147
Hydrostatic/ Hydraulic

Hydrostatic Pumps

RESISTANCE VALUES:

Coil resistance at 24 °C [75 °F]:

A-B coil 20 Ω
C-D coil 16 Ω

148
Hydrostatic/ Hydraulic

Hydrostatic Pumps

Pressure limiter and relief valve: System check valve:

Series 90 pumps have a sequenced The system check valves allow


pressure limiting system and high pressure pressurized flow from the charge pump to
relief valves. When the system pressure enter the low pressure side of the loop.
reaches the preset, the pressure limiter This is needed as the pump generally
system rapidly de-strokes the pump to limit loses system pressure due to
system pressure. For unusually rapid load lubrication/cooling flow and other factors.
application, the high pressure relief valve
immediately limits system pressure by
cross-porting system flow. The pressure
limiter valve acts as the pilot for the high
pressure relief valve spool. The high
pressure relief valve is sequenced to
operate at approximately 35 bar (500 psi)
above the level that initiates the pressure
limiter valve.
149
Hydrostatic/ Hydraulic

Hydrostatic Pumps

Multifunction valve

1. Pressure limiter (same as


the cut-off valve on the
Rexroth pumps)

2. High pressure relief valve


5500 psig (379 Bar) @
1800 rpm

3. System check valve

150
Hydrostatic/ Hydraulic

Hydrostatic Pump

How to adjust the multifunction valve:

Loosen the locking nut (19 mm).

Insert an hex wrench (5 mm) into the internal


pressure adjusting screw.

NOTE: Approx. change per turn of adjusting


screw is 1300 psi.

NOTE: Do not adjust the valves under high


pressure.

151
Hydrostatic/ Hydraulic

Hydraulic Pump

The Panther T8 is equipped with a Sauer


Danfoss 20.8 cc hydraulic pump.
Located on the side of engine under the
fuel filter, this pump provides flow for the
hydraulic cooling system. The pump is
also used to control the dump body
(option).

152
Hydrostatic/ Hydraulic

Hydrostatic Motor

The PRINOTH Panther T8 is equipped


with 100 cc Sauer Danfoss series 90
motors. Series 90 motors use the
parallel axial piston/slipper design in
conjunction with a fixed or tiltable
swashplate. They can intake/discharge
fluid through either port; thus they are
bidirectional. They are also equipped
with motor speed sensors (also known
as MSS).

153
Hydrostatic/ Hydraulic

Hydrostatic Motors
Motor cutaway view.

154
Hydrostatic/ Hydraulic

Hydrostatic Motors

A : Motor hose port

B: Motor hose port

1. Drain hose and fittings

2. Brake hose and fittings

3. MSS (motor speed sensor)

155
Hydrostatic/ Hydraulic

Hydrostatic Motors
Hydrostatic circuit of the
drive system.

156
Hydrostatic/ Hydraulic

Hydrostatic Motors

Motor Speed Sensors

The sensor is located in the motor


housing. The sensor receives a
supply voltage (5 V) and outputs
a digital pulse signal in response
to the speed of the ring. The
output changes its high/low state
as the north and south poles of
the permanently magnetized
speed ring pass by the face of the
sensor. The digital signal is
generated at frequencies suitable
for microprocessor based
controls.

157
Hydrostatic/ Hydraulic

Motor Speed Sensors


When installing or adjusting the speed sensor on a motor, it must be set at a specific distance
from the speed ring on the unit’s cylinder. Proceed as follow to adjust:

Loosen the sensor lock nut with an 1-1/16-inch hex wrench.


Turn the sensor clockwise by hand until it contacts the speed ring.
Turn the sensor counterclockwise 1/2 turn to establish the nominal gap of 0.71 mm
(0.028-inch).
Then, turn the sensor clockwise until the wrench flats on sensor body are positioned at
a 22° angle to the pump shaft center line.

NOTE: Many adjustable wrenches have a 22° handle offset.

The final sensor position should be between 1/2 and 1/4 turn counterclockwise from
the point where the sensor contacts the speed ring.
Hold sensor in position with a ½-inch hex wrench while tightening the lock nut to
13 Nm (10 lbf•ft).
158
Hydrostatic/ Hydraulic

Motor Speed Sensors


Adjustment

159
Hydrostatic/ Hydraulic

Motor Speed
Sensors
Electrical circuit

The red and blue lines


show the power supply
while the green and
orange lines show the
return signals.

160
Hydrostatic/ Hydraulic

Hydraulic Motor

The Panther T8 is equipped with a


8 cc hydraulic motor with an
integrated electro-proportional relief
valve. Used for the hydrostatic/
hydraulic cooling system, this motor
is electrically controlled by the
microcontroller.

161
Hydrostatic/ Hydraulic

Cooling System

The microcontroller varies the


amperage supplied to the fan
electro-proportional relief valve by
increments. Starting at 51°C (at
50 °C the fan is off) the fan will
increase speed in a linear fashion
until it reaches full speed at 75°C.

NOTE: When the A/C is on, the fan


automatically runs at 64% speed.

162
Hydrostatic/ Hydraulic

Cooling System

Cooling circuit (in red)


When raising the dump body,
the cooling circuit is used and oil
is redirected by a valve.
Consequently, the cooling fan is
temporarily bypassed.

163
Hydrostatic/ Hydraulic

Cooling System

Electrical circuit
Temp sender
input

MP output

164
Hydrostatic/ Hydraulic

Brake System

When in motion, the vehicle will decelerate using the hydrostatic drive system. This is called
dynamic braking. When it is not moving, the vehicle uses the parking/emergency brake
system. This is called static braking and is described in this section.
The parking brake is an independent unit between hydrostatic motor and planetary gearbox.
In normal situations, the vehicle is stopped and the brake is then applied with the parking
brake switch on the dash. In emergency situations while the vehicle is still moving, the
parking/emergency brake can be used with the parking/emergency brake button but this
could cause premature wear of the internal brake components.

Engaging the emergency stop switch while the vehicle is in motion could cause premature
wear of the brake components. Apply the emergency brake only in case of emergency.
Inspect brakes immediately after and repair if required.

165
Hydrostatic/ Hydraulic

Brake System

The Panther T8 is equipped with a dry brake


system in a separate housing. This multi-disk
spring applied, pressure release brake is
electrically controlled with a solenoid
hydraulic valve that provides oil pressure to
disengage the brake. The oil pressure is
provided by the charge pumps of the
hydrostatics pumps.

166
Hydrostatic/ Hydraulic

Brake System
Electrical circuit

167
Hydrostatic/ Hydraulic

Brake System

The parking/emergency brakes installed on the vehicle are intended for use once the
vehicle has stopped moving. If used with the vehicle in motion, the brake units must be
inspected at once. Refer to “Brake Verification” for the verification procedure.
The brake system includes both brake units, the hydrostatic charge pumps (to supply
pressure), a solenoid valve, and the hydrostatic oil reservoir. The brake is spring
activated and requires the hydrostatic pump charge pressure to release. From the charge
pump, the oil is routed through a solenoid valve for flow control. The directional flow
control valve is electrically activated by the microcontroller, parking/ emergency brake
button and safety belt. The oil return line is connected to the tank.

168
Hydrostatic/ Hydraulic

Brake System
The brakes will automatically engage when
either of the following occurs:

Accident hazard • There is a drop in pump charge


Bypassing a safety feature may lead pressure (a minimum of 200 psi is
to an accident. Never by-pass or required to disengage).
disarm any safety feature on the • An engine stall occurs.
vehicle. Failure to do so may cause
injuries or death.
• The engine shuts off.
• The power supply to the solenoid valve
is cut.
• The parking/ emergency brake button is
pressed.
• The safety belt is unbuckled.
• The vehicle stops moving for a few
seconds (the auto-brake will engage).
• A signal from the microcontroller (safety
or other).

169
Hydrostatic/ Hydraulic

Brake System

Brake verification
The brakes have to be tested if applied while the vehicle was in motion. Additionally, the
brakes have to be tested periodically. Refer to “Maintenance Schedule” for the
recommended frequency of verification. While taking all necessary precautions, verify if
the brakes can hold the vehicle.

170
Hydrostatic/ Hydraulic

Brake Verification

Accident hazard Accident hazard


Ensure that the steering module Never perform this brake test with
sliders are in NEUTRAL bystanders present. If the brakes
position before proceeding with slip or fail, the vehicle will move
following steps. Otherwise, unexpectedly and may cause
unintended vehicle movement severe injuries or death to
may occur if the "ON/OFF" button bystanders. Establish a safety
is accidentally depressed. perimeter around the vehicle before
proceeding with the verification.

171
Hydrostatic/ Hydraulic

Brake Verification

NOTE : On the cable of the emergency drive module, only one of the male connectors
will fit with the female connector of the dash. The other connector remains unused. Using
caution, perform the following:
Secure the vehicle and shutdown the engine.
Apply the parking brake with the switch on the dash. Keep the brakes applied
throughout the procedure.
Install the emergency drive module on a thigh with the strap.
If not already done, set the sliders on the emergency drive module to the neutral
position. Ensure the module switch is “off”.
Plug the emergency drive module cable into the connector underneath the dash.
Start the engine and set the rpm to about 1400.
Raise the implements (if installed, for example outriggers).
Activate steering module by pressing the “on-off" button.

172
Hydrostatic/ Hydraulic

Brake Verification

Leave the brakes applied.

While taking all necessary precautions, test the brakes by trying to get the vehicle in a forward
motion. To do so, push both sliders on the emergency drive module forward for two or three
seconds, then return the sliders to neutral. Perform the same test for the backward motion.

Turn off the emergency drive module and disconnect it from the vehicle. Reduce the engine rpm
or turn it off.

If the brakes held and the vehicle did not move, the brakes are operational.

If the brakes did not hold and the vehicle moved, do not operate the vehicle. Perform brake
maintenance without delay.

Remove the emergency drive module.


173
Hydrostatic/ Hydraulic

Brake Troubleshooting

If the brakes do not release, perform the following verifications on the valve:

Verify that the solenoid has the adequate power supply (refer to electrical diagram).

Verify the condition of the solenoid (continuity).

Verify the cartridge for proper operation.

Verify the charge pressure on the drive pump which supplies pressure for the brake
circuit.

Verify hydraulic hose for restriction or pinched section.

174
Hydrostatic/ Hydraulic

Brake Troubleshooting
Electrical circuit

175
Hydrostatic/ Hydraulic

Brake Solenoid Valve

Solenoid Replacement
Gain access to the valve.

Disconnect the electrical wire


from the solenoid valve.

Remove the coil housing.

Remove the coil from the coil


housing and replace.

Re-assemble the unit.


NOTE: Torque the coil housing
retaining nut to 5-8 Nm (4-6 lbf•ft). 1. Solenoid valve 3. Retaining nut
2. Coil housing 4. Spool location (under the nut)

176
Hydrostatic/ Hydraulic

Track Tensioning System

The Panther T8 is equipped


with an automatic track
tensioning system. Using both
charge pumps to provide oil
flow, the valve redirects the
flow to the left and right track
tensioning cylinders.

177
Hydrostatic/ Hydraulic

Track Tensioning Circuit


Hydraulic circuit in yellow

178
Hydrostatic/ Hydraulic

Track Tension Relief Valve track tension


relief handle

The track tension relief valve is equipped with a


tension release knob located directly on the
valve housing. Pulling the tension release knob
will cut the pressure on the cylinders. Relief Valve
600 psi

The valve is also equipped with a safety relief


valve (or cushion valve) set at 600 psi. This
safety system prevents excessive pressure
from cylinders to return to the pumps and
cause damage.

179
Hydrostatic/Hydraulic

Adjustment of the Track Tension


Relief Valve

Please refer to the Parts Catalog for specific


information.

180
Hydrostatic/ Hydraulic

Adjustment of the Track Tension


Relief Valve
11/16’’ SAE
NOTE: Prior to adjustments, warm up
hydraulic oil to normal operating temperature.

Remove the hydraulic hose from the track


tension relief valve port OUTP.

Cap hose to avoid leaking.

181
Hydrostatic/ Hydraulic

Adjustment of the Track Tension


Relief Valve
Install a hydraulic pressure gauge on port
OUTP of the track tension relief valve.

Install a hand pump (in yellow, see picture)


on port OUTP of the track tension relief
valve.

182
Hydrostatic/ Hydraulic

Adjustment of the Track Tension


Relief Valve
Using the hand pump, increase pressure until
the maximum is reached.

The required pressure is 600 psi or 41 bar.

183
Hydrostatic/ Hydraulic

Adjustment of the Track Tension


Relief Valve
3/4’’ SAE
To adjust pressure, unscrew locking nut.

Adjust the pressure using an Allen key


(clockwise to increase pressure or
counterclockwise to lower pressure). 3/16 ’’ SAE

184
Hydrostatic/ Hydraulic

Dump Body (option)

The Panther T8 can be equipped with an


optional dump body. When installed on the
vehicle this option also incorporates a
hydraulic control valve and two cylinders.

NOTE: While operating the dump body


(raising and lowering) the hydraulic cooling
system will temporarily be bypassed,
causing the fan to stop.

185
Hydrostatic/ Hydraulic

Dump Body (option)

Hydraulic circuit of the


dump body.

186
Hydrostatic/ Hydraulic

Winch (option)

The Panther T8 can be equipped


with a 20 000 lb hydraulic winch.
1
The hydraulic winch system is
composed of:
2
1- A winch control lever (on the
lateral console of the cab).

2- A 45 cc Sauer Danfoss
hydraulic pump. 4
3

3- A hydraulic control valve


(PVG 32).

4- A 20 000 lb winch assembly.

187
Hydrostatic/ Hydraulic

Winch Control Lever

Located on the lateral


console, the winch control
lever is a 12 V proportional
control unit. It provides a
proportional output signal
ranging between 3 volts and
9 volts to the winch control
valve. This allows the
operator to control the winch.

188
Hydrostatic/ Hydraulic

Winch Control Lever

The output voltage range is


between 0.25 and 0.75 of the
supply voltage (12 V). Note that
6 volts is the neutral point.

189
Hydrostatic/ Hydraulic

Winch Control Lever

Electric circuit of the


winch

190
Hydrostatic/ Hydraulic

Winch Pump

Located on the right side pad of


the pump drive housing, the
Sauer Danfoss 45 cc load sensing
pump provides hydraulic fluid to
the winch.
1. Pressure line
2. Load sensing line
3. Suction line
4. Drain line

191
Hydrostatic/ Hydraulic

Winch Pump

Hydraulic pump internal


components

192
Hydrostatic/ Hydraulic

Winch Control Valve

Located inside the cowling, to the right of


the drive pumps, the winch control valve is
as follows:

Sauer Danfoss PVG 32

Electrically or manually controlled

Load sensing capacity

Proportional control

193
Hydrostatic/ Hydraulic

Winch Control Valve


Connections on the winch hydraulic valve

194
Hydrostatic/ Hydraulic

Winch Control Valve

Winch valve

195
Hydrostatic/ Hydraulic

Winch Unit

Located on top of the front frame


extensions, the hydraulic winch
has a 20 000 lb (9 072 Kg) pull
capacity. Besides the control
lever in the cab, it can be
activated with the manual
override lever on the valve.

196
Hydrostatic/ Hydraulic

Winch

Refer to the “Winch Operation” section of


the “Operating and Maintenance Manual”
for information on how to verify the oil level
and location of the grease points.

1. Grease points (partial view)


2. Oil fill/level plug
3. Drain plug
4. Clutch lever
5. Winch gearbox
6. Winch hydraulic motor
7. Winch cable

197
Hydrostatic/ Hydraulic

Winch Cable Instalation

Insert wire rope into Wire Rope Installation


pocket opening and
through wedge
pocket.
Loop wire rope end
around wedge and
feed wire back
through wedge.
Once slack is taken
up, the wire rope is
properly installed.

198
Hydrostatic/ Hydraulic

Sytem Start-up

Description
Always observe the safety guidelines
described in sub-section “Safety”.
Perform the start-up procedure whenever
the hydrostatic system closed or suction
loop have been opened. Failure to do so
could cause severe damage to the system.
The following start-up procedure must be
performed when starting-up the vehicle after a
new or rebuilt component such as a pump,
motor or hose has been replaced in the
combined hydrostatic/hydraulic system.
Use high quality pressure gauges to monitor
pressures.
Special tools required are shown on the figure.

199
Hydrostatic/ Hydraulic

Sytem Start-up

Protect all openings to prevent


This procedure requires the contaminants from entering the system.
handling of hydraulic hoses and Contamination may cause severe
components while the engine is damage to the hydrostatic system.
running. To minimize the risk of
injuries with hot and pressurized
hydraulic fluid, the procedure must
be performed by a trained
mechanic.

Do not reuse the oil that will be


recuperated during the procedure
because it could be contaminated.
Discard in a manner safe to the
environment.

200
Hydrostatic/ Hydraulic

Sytem Start-up

Preparation

Position the vehicle on a flat and level surface and ensure the vehicle is securely
immobilized.

Verify and ensure all hoses and components of the hydrostatic/hydraulic circuit are
connected and tightened.

Fill the hydrostatic tank to the “full” mark.

201
Hydrostatic/ Hydraulic

Sytem Start-up

Priming the components:

Remove the cap on the


hydrostatic tank and replace it
with the adaptor.

Install the air pressure


regulator on the adaptor.
Ensure the regulator is set to
0 psi.

Connect the line supplying


filtered compressed air to the
regulator. Adjust the regulator
to 7 psi.

202
Hydrostatic/ Hydraulic

Sytem Start-up

Install transparent hoses (routed to


a bucket) on the filter housing and
manifold ports. Wait until all air
bubbles are purged and only oil
flows out of the transparent tube.

Loosen butterfly plug on top of the oil


cooler. Wait until oil comes out
around the upper drain plug (air is
purged). Then, tighten.

203
Hydrostatic/ Hydraulic

Sytem Start-up

Thoroughly clean the top side of


each hydrostatic pump at the upper
drain plug to prevent contamination.

Loosen the upper drain plug on one


pump, do not remove it.

Wait until oil comes out around the


upper drain plug (air is purged).
Then, tighten the upper drain plug.

Repeat two previous purge steps for


the other pump.

Check oil level in the hydrostatic


tank. Add oil if required.

204
Hydrostatic/ Hydraulic

Sytem Start-up

Connect a transparent hose


(routed to the bucket) to the test
port of the hydrostatic/hydraulic
components (charge pump and
high pressure test ports). Wait
until all air bubbles are purged
and only oil flows out of the
transparent tube. Then,
disconnect the transparent hose.

NOTE: All test ports must be


purged.

205
Hydrostatic/ Hydraulic

Sytem Start-up

Install the following pressure gauges:


0-41 Bar (0-600 PSI) gauges on the
charge pressure test port of each
hydrostatic pump.

NOTE: Charge pressure test port


fitted with pressure gauge.

One 0-2 Bar (0-30 PSI) gauge on the


drain pressure test port on the oil
manifold.

NOTE: Oil manifold test port.

On the electrical panel located inside


the cab, remove the ECM fuse (F7
fuse, 5 amp.).
206
Hydrostatic/ Hydraulic

Sytem Start-up

Do not operate the starter for more


than 15 seconds at a time. Doing so
may overheat the starter. Wait at least
120 seconds before cranking again.

Crank the engine until the charge pressure gauges reach a minimum of 6.9 bar
(100 PSI).

NOTE: Charge pressure will rise once the track tensioning cylinders have completely
extended.

207
Hydrostatic/ Hydraulic

Sytem Startup

Checking pressures

This procedure requires the


handling of hydraulic hoses and
components while the engine is
running. To minimize the risk of
injuries with hot and pressurized
hydraulic fluid, the procedure must
be performed by a trained
mechanic.

208
Hydrostatic/ Hydraulic

Sytem Start-up

Running the system

Start the engine and run at idle (800 rpm). The charge pressure on each pump should rise to the
normal value in less than 5 seconds.

Set engine rpm to 1800.

The charge pressure should be within the normal range (see the hydrostatic diagram of the
vehicle for pressures). If the pressure is not reached, re-adjust as per the service manual of the
pump or investigate the problem on the vehicle.

Remove the air hose supplying air pressure in the hydrostatic reservoir, the air regulator and the
adaptor. Install the cap and check oil level.

Disengage the planetary gearboxes (refer to ¨Disengaging the Planetary Gearbox¨ section of the
Operating and Maintenance Manual).

209
Hydrostatic/ Hydraulic

Sytem Start-up

Set engine to 1200 rpm (not more).

Connect a transparent tube or a hose to one of the high-pressure ports on one pump.
Route the open end of the tube or hose to the open filler neck of the hydrostatic tank. If
other tubes/hoses are available, install on all other high-pressure ports of the two pumps
to save time. This will accomplish a loop flushing operation on the pump/motor circuit.

Stroke the pump(s) (with H-P port(s) connected) slowly back and forth in both directions
for at least 10 minutes by moving the transmission lever in the cab (there is no need to
stroke the pumps fully). There will be a final purging of air bubbles in the system (a
normal occurrence). It is recommended to run the system for a minimum of 10 minutes,
however, there is no problem in continuing to run the system for more than that.

NOTE: Loop flushing should be performed on each port for 10 minutes regardless of the
number of ports connected to the tank.

210
Hydrostatic/ Hydraulic

Sytem Start-up

Remove the transparent tube(s) or hose(s) used in loop flushing before shutting off
engine.

Re-install cap on the hydrostatic tank. Check oil level in the hydrostatic tank. Add oil if
required.

211
Hydrostatic/ Hydraulic

Sytem Start-up

Install two 0-690 bar


(0-10000 psi) gauges on the
high-pressure test ports on one
of the hydrostatic pumps.

Start the engine and bring it up to


operating temperature. Prior to
the pressure test, the hydrostatic
oil temperature gauge must have
reach 40 °C (104 °F).

Bring the engine to 1800 rpm.

Ensure that the brakes are


engaged.

212
Hydrostatic/ Hydraulic

Sytem Start-up
Refer to the hydrostatic schematic of the
vehicle for information on required
pressures. Fill out a copy of the
Do not stroke the pump for more than “HYDROSTATIC SYSTEM PRESSURES”
2 seconds at a time and not more than File away for warranty and reference
2 or 3 times in both directions. Damage purposes.
may occur if these guidelines are not
observed. Repeat steps for the other hydrostatic pump.
While watching the appropriate gauge,
stroke the hydrostatic pump in one direction
(with the EDC lever on the pump, see EDC).
Take note of the maximum pressure
reached. Allow the pump to return to neutral
and write down the pressure. Check
pressure in the opposite direction following
the same procedure. During this, drain
pressure (at the oil manifold) should stay
between 0 and 2 bar (0 and 30 psi).
213
Hydrostatic/ Hydraulic

Sytem Start-up

214
Hydrostatic/ Hydraulic

Sytem Start-up
Final check

Remove all gauges and reinstall plugs on test ports.

Check fluid levels and add oil if necessary.

Check for leaks.

Re-check if any air bubbles are visible at the filter housing with the transparent tube. If
there are still air bubbles, leave the engine running to slowly eliminate all air bubbles.

Shut off the engine.

215
Electrical

Topics
Electrical System
Electronic Equipment Protection
Battery Connection Precautions
Battery Removal and Installation
Battery Isolator Switch
Steering Potentiometer
Transmission Potentiometer
Pedal Potentiometer

216
Electrical

Electrical System

The vehicle operates on 12 volts DC, supplied by two (third optional) 12 volts batteries
and negative chassis ground.
Wires are identified at each extremities. Refer to the electrical drawings of the vehicle to
locate a wire or to troubleshoot.

Wire type:
Cab interior TXL type mainly
(dash, ceiling, etc.) Some wires in GXL

Cab exterior GXL or SXL type


(engine, frame, etc.)

217
Electrical

Electronic Equipment Protection

Welding on the vehicle is not


recommended.
Welding produces high voltage that
could cause damage to the
vehicle’s electronic components.
Welding could also affect the cab
or frame structural integrity.
Always obtain the permission of a
PRINOTH Service Representative
before performing any welding on
the vehicle or remove the part
before welding on it.

218
Electrical

Electronic Equipment Protection

Electrical welding produces strong currents that may damage electronic components.
Never perform welding on equipment mounted on the vehicle without taking the following
precautions:
Disconnect the batteries.

Disconnect and remove the microcontroller(s).

Disconnect the display in the dash.

Disconnect the motor speed sensors (MSS) on the hydrostatic motors.

Disconnect the ECM (engine control module) unit.

NOTE: When disconnecting components, make sure the male and female connectors have
enough distance between them to avoid an electric arc.

219
Electrical

Battery Connection Precautions

Do not contact ground metal with a “hot”


wire. This could produce arcing which
may distroy the connector or lead.
Shorting the battery system to the ground
with a tool will cause instant heating of the
tool to “red hot”. This may cause personal
injuries such as burns and may also
damage tools, vehicle components and
batteries. An explosion ignited by sparks
could project hot acid and battery
fragments over the surrounding area.

When disconnecting a battery, first disconnect the ground cable terminal on the negative
post of the battery and protect it from accidental contact with other battery posts.
When re-connecting the battery, the ground cable terminal must be re-connected last.
220
Electrical

Battery Removal and Installation

Boosting with inverted polarity


Battery cells contain hydrogen, a could cause damage to the
highly combustible gas and sulfuric batteries and the electrical system.
acid and corrosive fluid. To avoid Use correct polarity.
injuries:
Keep flames and sparks away from
the battery.
Prevent contact between battery fluid
and skin, eye, clothing and vehicle.

221
Electrical

Battery Removal and Installation

Disconnect the battery negative cable first, then disconnect the positive battery cable.
When re-connecting battery cables, connect the positive cable first then, connect
negative cable. Tighten the clamps securely.
Keep the battery clean by wiping it off with a damp cloth after every 250 hours of
operation or whenever dirt appears to be excessive.
If corrosion is present around the terminal connections, remove it and wash the terminals
with an ammonia solution or a solution of baking soda and water.
After cleaning, flush the outside of the battery as well as the battery compartment with
clear water.
If the vehicle will not be used for more than 30 days, disconnect the battery and trickle
charge it.

222
Electrical

Battery Isolator Switch

The battery isolator switch is located at the back of the battery row, in the right side
cowling. The switch connects (ON) or disconnects (OFF) the batteries to the electric
circuit of the vehicle.
When turning ON the battery isolator switch, allow 30 seconds before switching ON the
ignition. When turning OFF the vehicle ignition switch, allow 30 seconds before switching
OFF the battery isolator switch.

Voltage peak could damage electronic


components. Unless an emergency
occurs, do not turn off the battery
isolator switch if the engine is
running.

223
Electrical

Transmission Potentiometer

The FNR (forward, neutral, reverse)


potentiometer is a variable resistance 2
potentiometer. The transmission and
speed control potentiometer selects
the forward or reverse direction and
limits the speed of the vehicle through 3
the signals sent to the microcontroller.
1
The housing incorporates two 4
adjustment screws : neutral detent and
rotation resistance. Tightening the
1. Transmission lever
screws will increase the effort required
to move the lever. 2. Forward
3. Neutral
4. Reverse

224
Electrical

Transmission Potentiometer

The FNR has 2 adjustable set screws. 1


1- Movement adjustment set screw.
2- Neutral sensitivity adjustment set
screw
3- The Neutral adjustment set screw is
identified by a small mark under the set
screw.

225
Electrical

Pedal Potentiometer

The pedal potentiometer is a variable


resistance potentiometer. It controls
the vehicle speed through the signals
sent to the microcontroller.
If the potentiometer fails, replace the
complete pedal assembly. The
potentiometer cannot be ordered
individually.

1. Pedal (vehicle speed control) assembly


2. Potentiometer

226
Microcontroller and Display

Topics
Calibration Overview
Main Screen
Navigating
Vehicle Data
Engine and Battery Data
Software Version
Current Value of Potentiometers
Fault log
Set up
Icons
Clearing Fault
Access Code Level 1
Level 1 Screens
Access Code Level 2

Level 2 Screens

227
Microcontroller

Calibration Overview

The microcontroller installed in the vehicle is capable of automatic calibration. However,


understanding the process helps to get a better grasp of how the microcontroller works
with potentiometers.
The calibration function allows the vehicle operating characteristics to be recorded by the
microcontroller unit to compensate for the discrepancies in the operating range of the
individual components. For calibration purposes, each vehicle is unique.
The calibration procedure allows each vehicle to operate with equal efficiency using a
drive program tailored for it in spite of the differences in potentiometer signal values
(measured in volts).
Every component produces a slightly different output signal (which is an input for the
microcontroller unit). Without a calibration, the voltage values of the component signal may
be out of range for the microcontroller and create a fault preventing the vehicle from
operating at its maximum efficiency.

228
Microcontroller

Microcontroller Automatic Calibration

With the auto-calibration, a potentiometer is functional as soon it is installed on the vehicle.


When a new or re-installed potentiometer is connected to the circuit of the vehicle, the
microcontroller will assign it a predetermined “default” range (automatic calibration). Then,
it will continuously update the range while the vehicle operates until the “complete and
real” travel range of the potentiometer is covered.
So, when possible and when it is safe to do so, using the full range of travel of a
potentiometer (from one stop to the other) will result in a complete calibration in less time.
To obtain a complete calibration when using a new or re-installed potentiometer, perform
the following with the ignition switch in the “run” position:
For the potentiometer of the pedal, release the pedal completely, then press it down
completely before releasing.

229
Microcontroller

Microcontroller Automatic Calibration

For the steering potentiometer, go to the calibration screen on the display. Then, with the
steering wheel centered, Make sure the signal detected is perfectly centered (2.5 V) in the
minimum/maximum range of the display. Turn the steering wheel left and right to the
maximum before releasing. The potentiometer will have covered its entire travel range.
For the FNR (transmission) potentiometer, go to the calibration screen on the display.
Then, with the lever in the neutral detent, push the lever forwards and backwards before
returning to neutral. The potentiometer will have covered its entire travel range.

230
Microcontroller

Main Screen

The LCD display provides


information to the operator about
the vehicle operation and diesel
engine operation. When the key is
inserted in the ignition switch and
turned to the “run” position, the
introduction screen appears for a
few seconds. Then, the main
screen comes into view. Use the
push buttons underneath the
screen to navigate in the
numerous screens available on
the display. Access to some of the
menus and screens is restricted
to authorized personnel.

231
Microcontroller

Main Screen

A minor fault activates an icon and


yellow flashing LEDs on each side
of the display. The vehicle is still
functional but requires attention, 1 1
otherwise permanent damage can
occur. 2 2

A major fault activates an icon and


red flashing LEDs on each side of
the display. The vehicle is no longer
operational, one or more critical
component has failed.
1. Minor fault LEDs (yellow)
Sounding Alarm
2. Major fault LEDs (red)
Minor and major faults will trigger a
sounding alarm to alert the operator
of an abnormal situation.
232
Microcontroller

1 2 3 4 5 6 7
Main Screen 8
1. Engine oil pressure too low.
2. Engine coolant temperature 9
too high.
3. Battery warning.
4. Limp home (mode) indication.
5. Hydraulic oil temperature too
high.
6. Hydraulic oil level too low.
7. Hydraulic oil pressure too low.
8. ECM or microcontroller CAN
communication fault.
9. Microcontroller minor fault
(yellow triangle) or major fault
(red triangle).
233
Microcontroller

Main Screen

10. Gain.
11. Engine coolant temperature.
12. ECM major fault.
13. Grid heater activated.
14. ECM minor fault. 13 14
12
15. Hydrostatic oil temperature. 11 15
16. Fuel level (flashing red icon
indicates low level). 10 16

17. Left flasher. 17 18


18. Right flasher.

234
Microcontroller

Main Screen

19. Engine RPM indicator


(needle).
20. Release foot pedal or set
transmission to neutral or
buckle safety belt or increase
diesel RPM indication.
22
21. Engine operating hours 21 23
(hourmeter).
19 20 24
22. Transmission current setting
(forward or reverse).
23. Time of day.
24. Current brake setting
(A: auto-brake, P: parking
brake).

235
Microcontroller

Navigating

The function of each button


changes according to the
screen presented. The function
is shown on the bottom
of the screen above each
button.
1
Press the last button to the right
once. A black narrow band will
appear at the bottom of the
screen. The down arrow permits
confirmation and leaves the 1. Last button on the right to access menus
main screen.

Press the same button again to


exit the main screen and navigate.

236
Microcontroller

Navigating

1. Press the ‘’X’’ button,


then the faulty icons will
disappear after few
seconds.

2. Arrow pointing button to


exit the main screen and
access the menu icons.

1 2

237
Microcontroller

Navigating
Leaving the main screen gives
access to the menu icons. 1 2 3 4
1. Vehicle data.

2. Fault log.

3. Set up.

4. Restricted menus (access


code required).

238
Microcontroller

Navigating

Use the arrows to select an


icon. The icon selected will take
a lighter color. Then press the
down arrow to enter the
corresponding screen or to
access the sub-menu.

1. Icon not selected (example). 1 2

2. Icon selected (example).

239
Microcontroller

Vehicle Data

1. Vehicle data selected. 1

2. Use arrows to navigate in


the menu.

3. You have now access to


four new icon.

240
Microcontroller

Vehicle Data

Vehicle data

Engine and battery data

Microcontroller software
version and LCD display
software version

Current value of
potentiometers

241
Microcontroller

Vehicle Data 1

1. Vehicle data icon. 2 3 4 5 6

2. Left hyd. motor RPM.


3. Right hyd. motor RPM.
4. Hyd. oil pressure (red dot:
too low, white dot: OK).
5. Fan speed in percentage.
6. Vehicle forward speed.

242
Microcontroller

Vehicle Data (cont’d) 1

1. Vehicle data icon.


2. Left hyd. pump current.
3. Right hyd. pump current.
4. Hyd. oil level (red dot: too
low, white dot: OK).
5. Fuel level remaining in
percentage.
6. Distance covered. 2 3 5 6
7. Hyd. oil temperature.
4 7

243
Microcontroller

Engine and Battery Data 1

1. Engine and battery data 2 3 4 5 6


icon.
2. Diesel engine rpm.
3. Diesel engine oil pressure.
4. Diesel engine coolant
temperature.
5. Diesel engine fuel
consumption.
7
6. Glow plugs (green dot: ON,
white dot: Off).
7. Diesel engine rpm setting
(expected).

244
Microcontroller

Engine and Battery Data (cont’d) 1

1. Engine and battery data


icon.
2. Diesel engine air intake
pressure. 2

3. Diesel engine inlet air


temperature. 3
4. Diesel engine load
(in percent).
5. Battery voltage.
6. Ambient temperature.
4 5 6

245
Microcontroller

Software Version 1

1. Software version icon.


2. MP1, main microcontroller
software version number.
3. P1D, parameter software
number.
4. LCD display software 2 3
version number.
5. MP2, second microcontroller
software number.

4 5

246
Microcontroller

Current Value of Potentiometers 1

1. Potentiometer icon. 2
2. Speed pedal potentiometer
current value. 3
3. Steering wheel
potentiometer current value.
4. Transmission lever
potentiometer current value.
5. Engine speed potentiometer
current value. 4

247
Microcontroller

Fault Log

1. Fault log icon (selected). 1


2. Arrows to navigate in the
menu.
3. Three new icons available.

2
248
Microcontroller

Fault Logs

Vehicle fault log

ECM fault log (DM1)

ECM fault log (DM2)

249
Microcontroller

Vehicle Fault Log 1

1. Vehicle fault log icon. 3 4


2. Page 1 of vehicle fault log
(use down arrow to change
page).
3. Quantity of fault.
4. Hour of the first occurrence.

250
Microcontroller

ECM Fault Log (active faults) 1

1. Engine (ECM) fault log –


DM1 icon (active faults).

251
Microcontroller

ECM Fault Log (passive faults) 1

1. Engine (ECM) fault log –


DM2 icon (passive faults).

252
Microcontroller

Set Up

1. Input and display set up 1


icon.

2. Arrows to navigate in the


menu.

3. New icons available.

2
253
Microcontroller

Set Up

1. Input signals and set up 1


icon.

2. Microcontroller input icon.

2
3. Main microcontroller input
icon.
3 4

4. Second microcontroller input


icon (if Premium harness
option is installed).

254
Microcontroller

Main Microcontroller Inputs

1. Main microcontroller input


icon.
1

2. Input and output page for


main microcontroller (to
change page, use the down
arrow : 2 pages of inputs, 2
pages of outputs).

255
Microcontroller

Second Microcontroller Inputs

1. Second microcontroller input


icon. 1

2. Input page for second


microcontroller (use the
down arrow to change page,
there are 2 pages available).

NOTE: The vehicle has to be


with the Premium harness (option)
to access this screen. 2

256
Microcontroller

Set Up

1. Input signals and set up 1


icon.
2. Time, language and
measuring unit icon.
3. New icons available.
2

257
Microcontroller

Set Up

Time and date

Language

Measuring units

258
Microcontroller

Time and Date

1. Time and date icon.


2. Hour of day.
3. Minute of day.
4. Day.
1

5. Month.
6. Year.
7. Confirmation check mark. 7
2 3 4 5 6

259
Microcontroller

Language

1. Language icon.
2. English language.
3. French language.
1
4. Confirmation check mark.

2
4 3

260
Microcontroller

Measuring Units

1. Measuring unit icon.


2. Measuring unit selection
(M: metric, E: english, green
shows current selection). 1
3. Confirmation check mark.

2
3

261
Microcontroller

Icons
Engine oil pressure too low
If this icon comes on with the engine running, park the vehicle in a suitable
place and switch engine off. Engine damage could occur.
Engine coolant temperature too high
When this icon comes one, the engine load must be reduced, stop at an
appropriate location and switch off the engine . Engine damage could occur.
Battery warning
If this icon lights up with the engine running, it indicates that the battery is not being
recharged. Check the engine drive belt, the current generator and the voltage regulator.
Limp home
The vehicle maximum speed is cut by 50% and the anti-stall feature is disabled.

262
Microcontroller

Icons

Hydraulic oil temperature too high


If this icon comes on, the engine load must be reduced. Stop the vehicle at an
appropriate location and allow the engine to idle.
Hydraulic oil level too low
If this icon comes on, check the hydraulic oil level. If necessary, top up the hydraulic
oil. Damage to the hydraulic pump could occur.
Hydraulic oil pressure fault
If this fault icon comes on, check the inlet connection to the hydraulic pumps and the
hydraulic filters.
Minor engine fault
This icon comes on when a minor fault is detected by the ECM.

263
Microcontroller

Icons

Major engine fault


This icon comes on when a major fault is detected by the ECM.

Grid heater activation


The grid heater helps to start the engine when ambient temperature drops. It comes
on automatically when the ignition is turned on. The engine can be started once the
icon disappears.

Minor microcontroller fault


This icon comes on when a minor fault is detected by the microcontroller

Major microcontroller fault


This icon comes on when a major fault is detected by the microcontroller

264
Microcontroller

Icons
Release foot pedal
Release the foot pedal to be able to move the vehicle

Set transmission FNR to neutral


Bring the transmission FNR to neutral to be able to move the vehicle

Buckle seat belt (operator’s seat belt) and Release brake switch.
Buckle the seat belt to be able to move the vehicle

Increase diesel rpm


Increase the diesel rpm to be able to move the vehicle

265
Microcontroller

Icons
Parking brake applied
The park brake is applied when this warning light comes on

Auto brake applied


The auto brake is applied when this warning light comes on

ECM can error


If this error light comes on, an error in the ECM can connection is displayed

Main microcontroller can error


If this error light comes on, an error in the main controller can connection is displayed

Second microcontroller can error


If this error light comes on, an error in the second controller can connection is displayed
266
Microcontroller

Clearing Faults

A fault is an anomaly indicated by an icon, a high hydraulic oil temperature for example. Some
anomalies also trigger flashing LED’s on each side of the display. Yellow LED’s are for minor
faults while red LED’s are for major faults.

All faults are not treated the same way by the microcontroller. Some have no impact at all (like
fuel low level), some will generate a 50% cut in the drive signal to the drive pumps, while
some will prevent the vehicle from being set in motion.

The operator may dismiss the problem and continue to operate the vehicle. In that case, the
warning indications on the screen will re-appear periodically.

267
Microcontroller

Clearing Faults

Proceed as follows to clear fault indication on the display.

Turn off the engine and re-start it.


or
Complete the erasing sequence as follows:

Execute a complete brake application cycle (safety belt of the driver’s seat must be buckled).

Press the last button to the right (down arrow) to access the icons.

268
Microcontroller

Clearing Faults

Then, press the first button on the left (¨X¨).

NOTE: The icons will disappear after a few seconds.

Remember that clearing a fault does not eliminate a problem. A problem must be solved by
the operator or an authorized technician and the the fault log has to be cleared as described
previously. Once cleared, the fault goes from active to passive and will be recorded in the
microcontroller fault log.

269
Microcontroller

Limp Home Indication

The limp home indication appears if :

The dump body (option) is not completely lowered when the vehicle is moving.

There is an interruption of communication withe engine ECM.

There is a hydrostatic motor speed sensor (MSS) failure.

There is a high hydrostatic oil temperature.

There is a hydrostatic oil temperature sensor failure.

270
Microcontroller

Access Code, Level 1 Menu

To access screens restricted to


level 1 (thresholds, rpm presets,
etc.), enter the level 1 access
code.

1. Access code icon.

2. Use down arrow to reach the


1
screen with the access code
entry window.
2

271
Microcontroller

Access Code for Menu Levels


Information on vehicle condition and
information relevant to driving is
accessible as soon as the vehicle is
powered.

Information on thresholds is accessible


once the code for level 1 is entered and
validated. Access code is 12468.

Information on option, driving comfort


and centering is accessible once the
code for level 2 is entered and
validated. Access code is 13631.

In all cases, a vehicle equipped with a


Premium harness will provide more
information on the display.

272
Microcontroller

Standard/Premium Harness
The main electrical harness on a Panther vehicle is either “standard” or “Premium”
(optional).

The standard harness provides the electric hardware for basic functions.

The Premium harness provides everything incorporated in the standard harness plus an
inclinometer, additional front lights, a second microcontroller and additional wiring. Along
with these features, the display will show menus dedicated to their condition/calibration.

273
Microcontroller

Access Code for Level 1 Menu

1. Access code icon.


1
2. Window to enter the access
code.

3. Use the check mark after each


digit entered

NOTE: The level 1 access code


is 12468
2

274
Microcontroller

Level 1 Screens

Pump calibration

Rpm presets

Inclinometer

275
Microcontroller

Level 1 Screens

1. Vehicle setup icon. 1


2. Calibration icon.
3. New icons available.

2
2

276
Microcontroller

Level 1, Pump Calibration

1. Arrows to navigate in the


menu. 2

2. Vehicle setup icon.


3. Calibration icon.
4. Pump auto-calibration icon.
3

277
Microcontroller

Level 1, Pump Calibration 1

1. Pump calibration icon.


2. Confirmation check mark (use it
to start calibration procedure).

278
Microcontroller

Level 1, Pump Calibration 1

1. Pump calibration icon.


2. Confirmation check mark (use
it to move to the next step).

279
Microcontroller

Level 1, Pump Calibration 1

1. Pump calibration icon.


2. Press the button to begin the
pump forward calibration.

280
Microcontroller

Level 1, Pump Calibration 1

1. Pump calibration icon.


2. Live data of the pump
calibration (you can follow the
progress of the calibration
procedure - forward -).

281
Microcontroller

Level 1, Pump Calibration 1

1. Pump calibration icon.


2. Press the button to begin the
pumps calibration in reverse.

282
Microcontroller

Level 1, Pump Calibration 1

1. Pump calibration icon.


2. Live data of the pump
calibration (you can follow the
progress of the calibration
procedure - reverse -).

283
Microcontroller

Level 1, Pump Calibration 1


1. Pump calibration icon.
2. Use the button to terminate
the calibration procedure.

284
Microcontroller

Level 1, RPM Presets

1. Arrows to navigate in the menu. 2


2. Vehicle setup icon.
3. Calibration icon.
4. RPM preset icon.
3

285
Microcontroller

Level 1, RPM Presets


without Premium Harness

1. RPM preset icon.


2. No option in level 1 if the
Premium harness is not 1
installed.

286
Microcontroller

Level 1, Presets with 1


Premium Harness 4

1. Preset icon.
2. Check mark to navigate in 5
the menu.
3. Arrows to change the values. 6
4. Status of the preset.
7
5. Rpm preset value, A setting.
6. Rpm preset value, B setting. 8
7. Rpm preset value, C setting.
8. Rpm variable adjustment
setting.
2 3

287
Microcontroller

Level 1, Inclinometer

1. Arrows to navigate in the 2


menu.
2. Vehicle setup icon.
3. Calibration icon.
4. Inclinometer icon. 3

288
Microcontroller

Level 1, Inclinometer
without Premium Harness

1. Inclinometer icon.
2. No option in level 1 if the
Premium harness is not 1
installed.

289
Microcontroller

Level 1, Inclinometer
with Premium Harness

1
1. Inclinometer icon.
2. Check mark to navigate in
the menu.
3. Arrows to change the value
selected.

290
Microcontroller

Access Code, Level 2 Menu

To access the level 2 screens


(thresholds, rpm presets, etc.),
enter the level 2 access code.

1. Access code icon.

2. Use the down arrow to


reach the screen with the 1
access code entry window.

291
Microcontroller

Access Code for Level 2 Menu

1. Access code icon.


1
2. Window to enter the access
code.

3. Check mark to confirm each


digit entered.

NOTE: the level 2 access code


Is 13631 3
2

292
Microcontroller

Level 2 Screens

Pump calibration

Rpm presets

Inclinometer

Pump thresholds

293
Microcontroller

Level 2 Screens (cont’d)

Option adjustment

Driving comfort setting

Calibration of centering

294
Microcontroller

Level 2, Pump Calibration


2
1. Arrows to navigate in the menu.

2. Vehicle setup icon.

3. Calibration icon.
4
4. Pump calibration icon. 3

NOTE: The pump calibration in


level 2 is the same as level 1.

295
Microcontroller

Level 2, RPM Presets


without Premium Harness
2
1. Down arrow to open sub
menu.
2. Vehicle setup icon.
3
3. Calibration icon. 4
4. RPM preset icon.

296
Microcontroller

Level 2, RPM Presets


without Premium Harness
1. RPM preset icon.
2. No option in level 2 if the
Premium harness is not
installed. 1

297
Microcontroller

Level 2, RPM Presets


1 4
with Premium Harness
1. RPM preset icon.
2. Check mark to navigate in
the menu.
5
3. Arrows to change values.
4. Status of the option. 6
5. RPM preset value, A setting.
7
6. RPM preset value, B setting.
7. RPM preset value, C setting. 8
8. RPM variable adjustment
setting.
2 3

298
Microcontroller

Level 2, Inclinometer
with Premium Harness
1. Arrows to navigate in the
2
menu.

2. Vehicle setup icon.


3
3. Calibration icon.
4
4. Inclinometer icon.

299
Microcontroller

Level 2, Inclinometer
without Premium Harness

1. Inclinometer icon.
2. No option in level 1 if
Premium harness is not
1
installed.

300
Microcontroller

Level 2, Inclinometer
with Premium Harness 1

1. Inclinometer icon.
2. Check mark to navigate in
the menu.
3. Arrows to change the value
selected.

301
Microcontroller

Level 2, Pump Thresholds


with Premium Harness
1

1. Setup vehicle icon.


2. Arrows to navigate in the
menu. 3
3. Calibration icon. 4
4. Pump threshold icon.

302
Microcontroller

Level 2, Pump Thresholds 1 4


5
1. Pump threshold icon.
2. Check mark to navigate into
this menu.
3. Arrows to change the value 6
selected.
4. Left track value.
5. Right track value.
6. Value of threshold
in milliamperes.

2 3

303
Microcontroller

Level 2 , Option Setup


without Premium Harness 1
1. Vehicle setup icon.
2. Arrows to navigate in the
menu.
3. Calibration icon. 3
4. Option setup icon.
4

304
Microcontroller

Level 2, Option Setup


without Premium Harness 1

1. Option setup icon.


2. No option if the Premium
harness is not installed.

305
Microcontroller

Level 2, Option Setup


with Premium Harness 1

1. Option setup icon.


2. Check mark to navigate in
this menu.
3. Use these arrows to change
the value.

2
3

306
Microcontroller

Level 2, Driving Comfort


1
1. Vehicle setup icon.
2. Arrows to navigate in the
menu.
3. Calibration icon.
3

4. Driving comfort icon.


4

307
Microcontroller

Level 2, Driving Comfort 1

1. Driving comfort setup icon.


2. Check mark to navigate in
this menu.
3. Arrows to change the value.
4. Response time.

4
2 3

308
Microcontroller

Level 2, Center Adjustment


1
1. Vehicle setup icon.
2. Arrows to navigate in the
menu.
3
3. Calibration icon.
4. Center adjustment icon. 4

309
Microcontroller

Level 2, Center Adjustment 1

1. Center adjustment icon.


2. Check mark to navigate in
the menu.
3. Validation (press and hold
the button under this icon for
two seconds to validate the
center value).
4. Center value of the steering
wheel.
5. Center value of the FNR.
3
6. Center value of the
5 6
inclinometer. 4 2

310
ANNEX

Topics
Fastener Torque Chart
Maintenance Schedule
Hydraulic Diagrams
Electric Diagrams

311
ANNEX

Fastener Torque Chart

312
ANNEX

Fastener Torque Chart (cont‘d)

313
ANNEX

Maintenance Schedule

314
ANNEX

Maintenance Schedule (cont‘d)

315
1 2 3 4 5 6 7 8 9 10
SHEET DESIGNATION MODIFICATIONS SHEET DESIGNATION MODIFICATIONS

EN 1 2 3 4 5 6 7 8 9 EN 1 2 3 4 5 6 7 8 9

01 List of sheets 1 2 3 4 5 6 7 8 9
A 02 CAB - POWER & DISTRIBUTION CIRCUIT 1 2 A
03 FRAME - POWER & DISTRIBUTION CIRCUIT 1 2 3
04 ENGINE CIRCUIT 1
05 SERVICE CONNECTOR & ALARM CIRCUIT 1
06 BRAKE CIRCUIT 1
07 TRACTION & MICRO CONTROLLER CIRCUIT 1 2 3 4
08 HYDROSTATIC OIL COOLING CIRCUIT 1
09 HORN & FRONT WIPER CIRCUIT 1 2
10 REAR WIPER CIRCUIT 1 2
11 DEFROST AND FRONT LIGHTS CIRCUIT 1 2
B B
12 BEACON LIGHT & REAR LIGHT CIRCUIT 1 2 3 4
13 BACK UP ALARM CIRCUIT 1
14 FLASHER CIRCUIT 1 2
15 DOME LIGHT CIRCUIT 1
16 HEATING & A/C CIRCUIT 1 2 3 4 5
17 12 VOLTS OUTLET CIRCUIT 1
18 RADIO CIRCUIT 1
19 SEARCH LIGHT CIRCUIT 1
20 WINCH CIRCUIT 1
C 21 COOLANT HEATER CIRCUIT 1 C
22 HYDRAULIC FONCTIONS CIRCUIT 1
23 CAPSTAN CIRCUIT 1
24 CLUTCH & IMPLEMENT CIRCUIT 1
25 OPTIONS CONNECTOR CIRCUIT 1
26 OPTIONNEL CONTROLLER CIRCUIT 1
27 SPARE WIRE CIRCUIT 1 2
28 GROUND CIRCUIT 1 2 3 4
29 LEGEND 1

D D

E E

F F

G G

VEHICLE DRAWING NUM. 6 A/C 32699 S. BL 14/11/2012


7 A/C 32789 S. BL 11/12/2012

8 A/C 32809 S. BL 18/12/2012


PANTHER T8 689 2407 20 9 A/C 33280 S.P. 10/06/2013
10 A/C 33438 S.P. 21/08/2013
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
List of sheets
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
01 02
DATE DATE
P. SIZE
A3 PAGE
01
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

109010500-04
110954728-1 1 57-12-O (16-D-10) SP-51-2

109010800-02 Power SUPPLY

SOURCE 1 5S
10A-6-R (03-B-8) 109010800-05-1-IN
A A
SOURCE 2 6S
10B-6-R (03-B-9) 109010800-02--OUT 110954728-1 Option
110954728-1
109010800-05 110954668-01

SOURCE 1

SOURCE 2

SOURCE 1

SOURCE 2
110954669-01

GROUND
9H (02-F-3) 109121000-07-2
Accessory
GROUND 10G Ground C-06 H 27A-18-O
G G2L-16-WH (28-D-4) SP-31-2 85 87 A 87 Blue 110954671-01
C-01 CB-06 4A Engine ecm
Yellow A C48-16-O (04-C-6) 109121500-01-29
85 87 A 87 10A
110954666-01 CB-07 4B Engine ecm
30 86 B C52-16-O (04-D-6) 109121500-01-30
1E (02-G-4) 109120000-02-2 Accessory 10A
E 27-18-O CB-08
110954667-01 4H
H C53-16-O (04-D-6) 109121500-01-31
Engine ecm

30 86 10A
11A
(02-G-4) SP-16-2
Ignition CB-09 4G (04-D-6) 109121500-01-32
Engine ecm
A 31D-18-O G C55-16-O
Acc. relay 10A
FU-23 4E (18-E-4) 109132000-01-1
Radio memory
Green E 76-16-O
B FU-10 1B
5A
FU-24 4F
B
Ignition relay B
Free
F 115-16-O (14-C-2) 109120100-03-6
Hazard light

5A 15A
FU-12 1C 12 Volts outlet
Orange
C 85-14-O (17-D-8) 109112700-03-1
20A Option
110954672-01 1D Radio power FU-22 3H Pre-Hearter option
D 75-16-O (18-E-4) H 120-16-O (21-E-5) SP-52-2
FU-03 12D
(14-C-2) 109120100-03-1
Flasher
10A FU-13 20A
D 110-16-O FU-15 1A
10A (17-F-2) SP-05-1 Switch light
110954665-01
FU-04 12E Temperature control
A 45-18-BL Black
E 47-16-O (16-C-3) SP-22-1 5A Gray FU-25
10A 10E (17-D-4) 109112700-02-1
12 Volts outlet
Brown
110954665-01 Option E 86-14-O
20A
Option 3C (24-F-5) SP-65-2 Switch light FU-26 10F
FU-05 9C C 145-18-BL F 33-16-O
(05-G-6) 109122700-02-4
Fuel heater option
5A
C 118-14-O 3A Yellow
20A (20-F-3) 109012100-16-1-IN Winch option
FU-06 9D A 87-16-O
D 170-16-O (22-B-2) 109191800-08-2 Hydraulic option
5A FU-11 110954669-01
10A FU-14 3B Search light option

C-05
9B
B 31E-18-O (02-F-3) SP-43-1 Ignition option
15A
B
Black
117-16-O (19-F-2) 109131300-02-1
32000 SERIES DVEC
(02-A-2)
C 85 87 A 87
Blue
110954668-01 CB-02 1F Front wiper high speed
C
F 62-16-O (09-C-2) SP-44-1
20A
CB-03 1G (09-C-7) 109190400-01-P Front wiper parking
G 68-16-O
30 86 10A Gray
110954666-01
C-07 85 87 A 87
Ignition relay

30 86

110954672-01

5A
FU-07 12G

12H
G C70P40-18-O (04-C-6) 109121500-01-33
Engine ecm

Cab heater
Acc. relay 110954666-01
CAB
H 50-14-O (16-C-1) 109193000-01-B
D 25A
Brown 1H
D
CB-01 H
116-18-O (15-F-4) 109012100-07-1-IN
Dome light

Option 5A FU-16
FU-08 9G
(25-C-4) 109122700-01-2 Power supply option
Gray
G 70-14-O
20A
FU-09 9F
(26-C-4) SP-46-1
Optional controller FU-17 3F (11-G-2) 109191800-07-2 Mirror defrost option
F 702-18-O F 80-16-O
7,5A 10A
SOURCE 1

SOURCE 2

9E 3G
TO FU-01
GROUND

Inclinometer Front light option


E 42-18-O (26-F-3) 109120200-01-1 G 105-16-O (11-E-2) 109191800-06-2
Blue
15A FU-19 Black Option
110954665-01
110954668-01
CB-04 2A
A 60-16-O (09-D-6) 109120000-02-6 Front wiper low speed, horn and windshield washer
15A
2B Front light

32000 SERIES DVEC 15A FU-18


B 100-16-O (11-C-3) 109191800-01-2
FU-20 2C (12-C-2) 109191800-02-2 Rear light
1E-1B (02-A-6) C 103-16-O
SOURCE 1

SOURCE 2

7,5A
GROUND
4E-4F (02-B-9) 2D
D 108-16-O (12-F-2) 109191800-04-2 Beacon light

E 11G-12C (06-B-3)
11D-11E (07-B-2)
10A FU-21 CB-05
E
2E (10-D-2) 109191800-03-2
E 71-16-O Rear wiper
15A
Red
110954670-01

32000 SERIES DVEC


(02-A-2)
PREMIUM HARNESS

110954668-01-B (02-C-3) 31E-18-O 31F-18-O (25-C-4) 109122700-01-22


F IGNITION SWITCH SP-43 F
Ignition For the T6 engine
31G-18-O 1

109121500-01-3
Maximum load 5A /
alternator only.
110137031 27A-18-O 2 Accessory
charge maximum 5A
START 110954668-01-H (02-A-6)

109121000-07
3 2 10

109011800-01
110954535 110951300

(03-C-3)
ACC

109011800-04 Accessory
BATT

27-18-O 27-18-O (02-B-6) 110954666-01-E


2 2
11-18-O 11-18-O (06-F-4) 109194710-04-1-IN Starter
ST

1 1
31-18-O 31-18-O 31J-18-O 31D-18-O (02-B-3) 110954667-01-A Ignition
2 1
3 3
REL

1 2
109131300-05
109011800-02 1 2 SP-16
109131200-05
2

2
109011800-03
109131300-03 109132600-01
G 1 2
1 2 G
110954567 31A-18-O 30-18-O 29-18-O
33-16-O
4 4 33-16-O
STEERING COLUMN PREMIUM HARNESS *Located in the dash
31J-18-O (25-E-4) 109122700-01-5 OPTION GROUP

109120000-02
109120100-02 31H-18-O (25-E-4) 109122700-01-4 Jumper for ignition, used by crane installers

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20 1 Relâche S.Péloquin 09/01/2012


2 A/C 32472 S. BL 27/08/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
CAB - POWER & DISTRIBUTION CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
01 03
DATE DATE
P. SIZE
A3 PAGE
02
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

CAB
POWER SUPPLY

A A

109010800-02--OUT

109010800-05-1-IN
(02-A-3)

(02-A-3)
PREMIUM HARNESS
OPTION GROUP

B B

10A-6-R

10B-6-R
(02-G-7) 109132600-01-2

109127304-02-1
SP-62-1

SP-11-2

SP-29-1
(07-C-7)

(28-C-2)
(26-B-5)
(28-F-2)
SP-73

10-6-R
701-18-WH

601-16-WH
G3-10-WH

G2-8-WH
C
29-18-O
C

109014400-02
NEGATIVE TERMINAL

109010400-03 109010400-04
3 POSITIVE TERMINAL
109121500-01 109010700-01 110137067
110137068

109014400-03 109010500-01 109704169-01-R


109121400-01
3 BATTERY OPTION 18/BC/20/T/ET/-01 109010400-02
D SP-66-1 (28-F-6) G4-10-WH D
109010800-03
109010500-02 G1A-10-WH (28-B-2) SP-54-1
12-6-R
B
1 2 109017000-08
R - +
I 109010800-01

G1-8-WH
109527500-16- 109017000-04
GND 1
BATTERY
109010400-07
1

109017000-07 109017000-03

10-6-R
109010000-02 - +
12-6-R
E 109017000-06 110300800 109017000-02 E
BATTERY

M JEI-20/NP/H-01 109703908-01-00-BK 109703909-00-BK

109704169-01-R 109017000-05
109014400-01 109017000-01
1 2 7-6-R 109010400-01
125 109017000-09 - +
109010400-05 109704224-2-00-BK 1 2
110800637-1 109017000-10 109017000-11 110300800 200
110800645 BATTERY 110800638-1 1 2 6-10-O (04-F-7) 109010900-01-1-OUT
109010600-02 110137063
110800635
109015600-01 110137071 MASTER SWITCH
110800634
110800646
60 109010500-03
110800645 110800636-1
110800645
F C61A-14-WH (04-D-4) SP-45-2 F
109704172-01-00-BK

109010800-04

G G

S UP P L Y W IT H E N G IN E

VEHICLE DRAWING NUM.

1 Relâche S.Péloquin 09/01/2012


PANTHER T8 689 2407 20
FRAME 2
3
A/C 31956
A/C 32809
S. BL.
S. BL
MODIFIED BY
20/02/2012
18/12/2012
DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
FRAME - POWER & DISTRIBUTION CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
02 04
DATE DATE
P. SIZE
A3 PAGE
03
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

FRAME CAB

109127300-01-G
109127300-01-C

109127300-01-F
A A
DISPLAY
OPTION
J1939 RESISTOR
110203911

(05-C-6)

(05-D-6)

(05-D-6)
J1939 RESISTOR 110954598 Connect the connector
"109120800-02" on page
26 to the connector
110954598 "109120900-02" and put the

J1939M-655D-20-SHIELD
resistance on the connector
109120900-06.

J1939M-604D-18-BK

J1939M-603D-18-CL
(05-B-4) A B C

B A B C
3 4 5 A B C B
109125000-01 109120900-02
109120900-03 A B C
109127304-01 110203902-1
110203902
ECU MOTEUR J1939 +
50 J1939M-603G-18-CL J1939M-603F-18-CL J1939M-603C-18-CL J1939M-603A-18-CL
SP-28
J1939M-603E-18-CL 38 38 J1939M-603E-18-CL J1939M-603B-18-CL J1939M-603-18-CL
3
J1939 +
J1939 -
34 J1939M-604G-18-BK J1939M-604F-18-BK SP-02 SP-03 J1939 -
J1939M-604E-18-BK 39 39 J1939M-604E-18-BK J1939M-604C-18-BK J1939M-604A-18-BK 4
J1939 SHIELDED SP-38 J1939M-604B-18-BK J1939M-604-18-BK
SP-04
42 J1939M-655G-20-SHIELD J1939M-655F-20-SHIELD
SP-06
SP-27
J1939M-655E-20-SHIELD 40 40 J1939M-655E-20-SHIELD J1939M-655C-20-SHIELD MICRO CONTROLLER
J1939M-655B-20-SHIELD J1939M-655A-20-SHIELD
SP-01 J1939M-655-20-SHIELD
C C
(07-G-5)

CDL + SP-07
8 C8P23-18-BR 26 26 C8P23-18-BR (05-C-6) 109127300-01-D
CDL -
9 C9P24-18-BR 27 27 C9P24-18-BR (05-D-6) 109127300-01-E
BATTERY (+) PERMANENT
70 C70P40-18-O 33 33 C70P40-18-O (02-D-3) 110954672-01-G
FU-07=5A
48 C48-16-O 29 29 C48-16-O (02-B-9) 110954671-01-A
CB-06=10A
52 C52-16-O 30 30 C52-16-O (02-B-9) 110954671-01-B
CB-07=10A
53 C53-16-O 31 31 C53-16-O (02-B-9) 110954671-01-H
CB-08=10A
55 C55-16-O 32 32 C55-16-O (02-B-9) 110954671-01-G
CB-09=10A

BATTERY (-)
61 C61-14-WH C61A-14-WH (03-F-5) 109010600-02-1-IN

D 63 C63-14-WH SP-45 D
65 C65-14-WH

69 C69-14-WH
INTERMEDIATE SPEED
45 C45P52-18-BR 28 28 C45P52-18-BR (07-B-3) 110954667-01-E

ANALOG SENSOR RETURN 109121400-01 109121500-01


3 C3-18-BR

E E
AUXILIARY TEMPERATURE SENSOR
16 C16-18-BR

MICRO CONTROLLER
109194200-01

1 110800633

2
109015200-01 109011200-02 109010900-01
110954704
F 6A-10-O
87 30
6-10-O (03-F-9) 109010500-03-1-IN F
OUTSIDE TEMPERATURE SENDER 109121000-12

85 86

109114816-01 B A RELAY MODULE


G1H-18-WH

8-18-O 1 1 8-18-O (06-F-6) 109194710-03-1-IN

G G
109121400-01 109121500-01
SP-54-2 (28-B-3)

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
ENGINE CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
03 05
DATE DATE
P. SIZE
A3 PAGE
04
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

FRAME
CAB
A A

J1939 RESISTOR DISPLAY

SERVICE CONNECTOR
109121000-04
110203911 606-18-GY 1 1
C

109127300-01

SP-49-2

SP-11-2
NC
2 2

FU-01_7.5A

G1L-18-WH
A B C
J H G F E D C B A 109121100-04

(07-C-7)
(07-B-4)
B B
109120900-01 A B C
110137034

J1939M-604D-18-BK
J1939M-603D-18-CL
110954667-01-H

C9P24-18-BR
J1939D-621E-18-BK

J1939M-655D-20-SHIELD
J1939D-620E-18-CL

C8P23-18-BR

G2M-18-WH

35A-18-O
(04-B-7) 109125000-01
HYD. LOW LEVEL SWITCH

J1939D-662C-20-SHIELD

601B-18-WH

SP-56-2 (28-B-5)
1 2 8 9 10 11 12

35B-18-O
J1939D-621C-18-BK
J1939D-620C-18-CL

FU-02_5A
(06-C-3)
601B-18-WH

J1939D-621D-18-BK
J1939D-620D-18-CL
35B-18-O

114C-18-BL

113C-18-BL
J1939D-662D-20-SHIELD

FU-01_7.5A
SP-49-2 (07-B-4)
37-18-R
109012100-01

SP-31-2 (28-D-4)
40-18-O
610-18-GY

1 2
C C
110131300

SP-21-2 (14-C-5)

SP-24-2 (14-C-5)
PRESSURE SWITCH
SP-08

SP-01-1 (04-B-6)
SP-09

40-18-O
SP-13 109011400-01

109121500-01-25 (04-C-6)
SP-56-2 (28-B-5) G1N-18-WH
J1939D-662B-20-SHIELD
J1939D-621B-18-BK
J1939D-620B-18-CL

109015400-01 109015400-02

109121500-01-26 (04-C-6)
- +

SP-04-1 (04-B-6)
D 627-18-GY D
1

SP-02-1 (04-B-6)
110930500
2
ALARM
109135800-01
J1939D-621E-18-BK

110203902-1 J1939D-620E-18-CL 110131600


HYDROSTATIC LOW LEVEL HYDROSTATIC TEMPERATURE SENDER
6 606-18-GY 606-18-GY 11 11 606-18-GY
PRESSURE
10 610-18-GY 610-18-GY 14 14 610-18-GY
TEMPERATURE 27 627-18-GY 627-18-GY 18 18 627-18-GY
E LEVEL 28 628-18-GY 628-18-GY 19 19 628-18-GY 628-18-GY 2
1
E

J1939 SHIELDED 109121500-01 109121400-01


22 J1939D-662-20-SHIELD 609M-18-GY
2
J1939 - 21 J1939D-621-18-BK SP-25-2(07-G-10) 609K-18-GY 609L-18-GY 3
SP-10 SP-15 114667895
J1939 + 20 J1939D-620-18-CL
109137520-01 FUEL SENDER
MICRO CONTROLLER SP-14
J1939D-662A-20-SHIELD

SP-12
(07-G-5)
J1939D-621A-18-BK
J1939D-620A-18-CL

109127304-01

OPTION
F F

Connect the connector


"109120800-01" on page
26 to the connector
PREMIUM HARNESS PREMIUM HARNESS
109120900-04 A B C "109120900-04" and put the
INDIVIDUAL OPTION INDIVIDUAL OPTION
resistance on the connector
A B C
109120900-08. 109122700-02 109122600-02 109121100-02
FUEL
110954668-01-C (02-C-3) 118-14-O 4 4 118-14-O 1 114666947-1
FU-05=20A HEATER

G4P-14-WH
G 110954598
SP-68-2 (28-F-8) 2 G

J1939 RESISTOR

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
SERVICE CONNECTOR & ALARM CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
04 06
DATE DATE
P. SIZE
A3 PAGE
05
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

CAB FRAME
A A

B B

PREMIUM HARNESS
110954728-1 110954668-01
OPTION GROUP
9A (06-F-4) 109194710-17-1-IN
A 24-18-R
FROM FU-01
SOURCE 1

SOURCE 2

GROUND

Blue

11H Alarm
H 40-18-O (05-C-5) 109015400-02-1-IN
11G
G 25-18-R
C-03 Green 110954667-01

85 87 Brake
12C (07-G-4) 109127304-01-11
C 611-18-GY
C C
30 86

Brake relay

FU-02
5A

109121000-03
12A Brake valve /
D A 18-18-R 18-18-R 2 2 18-18-R 1
1
D
C-04
G1M-18-WH 2 2 Soupape de frein
85 87 A 87
SEAT BELT 115110700
109121500-01 109121400-01
30 86
12B (07-E-7) 109127304-01-33
SOURCE 1

SOURCE 2

B 633-18-GY
GROUND

Brown Auto brake


110954672-01

SP-56-2 (28-B-5)
Auto. relay
C

NO
32000 SERIES DVEC
E (02-A-2)
E
110800642 C B A
EMERGENCY STOP BUTTON
C B A 109114500-01
1 - ON

2 - OFF

N/C
1 2
25-18-R 25A-18-R G2V-18-WH (28-D-7) SP-33-2

109120000-02-1 (02-G-4) 11-18-O 110800643-1


F N/O F
3 4 (04-G-8) 109121500-01-1
8-18-O
110800644-1
109122700-01-1 (25-C-4) 11A-18-O
N/O
3 4 (25-B-4) 109122700-01-3
110954668-01-A (06-B-3) 24-18-R 83-18-R 83A-18-R
FU-02=5A
110800644-2 SP-59 83F-18-R (24-E-1) 109191800-11-2
PREMIUM HARNESS
OPTION GROUP

G G

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
BRAKE CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
05 07
DATE DATE
P. SIZE
A3 PAGE
06
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

110954757
CAB FRAME
*IMPORTANT
PLEASE CONNECT ONLY WITH
THE USE OF REXROTH MOTORS EMERGENCY DRIVE KIT
MODULE DE CONDUITE D'URGENCE
A A

110954728-1
12 11 10 9 8 7 6 5 4 3 2 1

12 11 10 9 8 7 6 5 4 3 2 1 109124300-01
FROM C-01
SOURCE 1

SOURCE 2

FU-01 LEFT HYD. PUMP


GROUND

7,5A
2 1 34A-18-O 118409037
C-02 85 87 A 87
34-18-O
EDK-4-18-GY 37 37 EDK-4-18-GY D
109121100-03
110954667-01 EDK-3-18-GY 36 36 EDK-3-18-GY C
30 86
B 11B
B 36-16-O EDK-2-18-GY 35 35 EDK-2-18-GY B B
11C
C 35-18-O 35A-18-O (05-B-7) 109127300-01-A EDK-1-18-GY 34 34 EDK-1-18-GY A
SP-49 (05-B-3) 109125000-01-2
SOURCE 1

SOURCE 2

M. controller relay 11D 35B-18-O *IMPORTANT


TO FU-02
GROUND

D 38-16-R FOR THE FIRST VEHICLES, THE CONNECTOR 109135400-01 DOES NOT EXIST! 109110300-01
11E SO, DO NOT TAKE ACCOUNT OF THE PARTS 110915500-01 AND 110954729-01. 118409038
E C45P52-18-BR (04-D-6) 109121500-01-29 SP-31-2 (28-D-4) G2N-18-WH
11F D
F 602-16-O
SP-31-2 (28-D-4) G2P-18-WH C
Green
B
32000 SERIES DVEC 602B-18-O 602B-18-O 10 10 602B-18-O
(05-B-3) 109125000-01-1
A
(02-A-2) 601B-18-WH
110203902-1 109110300-02
C STEERING COLUMN 602A-18-O 2 110203902 1 601A-18-WH 601-16-WH (03-C-5) 109010700-01-1-OUT C
RIGHT HYD. PUMP
SP-17 647-18-O 47 SP-11
LEFT PUMP
39 639A-18-GY 1 5 639-18-GY 23 23 639-18-GY
110130100-1 I 648-18-O 48 LEFT PUMP
Option : FNR SWITCH O 43 643A-18-GY 2
6 643-18-GY 24 24 643-18-GY
II 649-18-O 49
109011900-07 RIGHT PUMP 37 637A-18-GY 3
7 637-18-GY 21 21 637-18-GY
109011900-05 1 650-18-O 50 POWER SUPPLY
1 612-18-GY RIGHT PUMP 38 638A-18-GY 4 8 638-18-GY 22 22 638-18-GY
608J-18-GY 1
54 607-18-GY 109135400-01 109135400-01
2 1

110130100 109011900-06
IMEL
*IMPORTANT *IMPORTANT
D 1 5 PLEASE INSTALL WITH 1 5 PLEASE INSTALL WITH
D
2 6
REXROTH MOTORS 2 6
SAUER MOTORS

STEERING WHEEL 3 7 3 7

4 8 4 8

FORWARD
607-18-GY 11 11 607-18-GY 607-18-GY 7 110915500-1 110954729-1

109120900-05 DUMP BOX 13 613-18-GY 15 15 613-18-GY 613-18-GY C

G1G-18-WH B
Black
681068500 A A 609C-18-GY 612-18-GY 12 12 612-18-GY 612-18-GY 12 REVERSE
602B-18-O A
Green STEERING WHEEL
B B 616-18-GY 616-18-GY 9 9 616-18-GY 616-18-GY 16
FNR Red
109120800-03
C

SP-54-2 (28-B-3)
C 608C-18-GY 608B-18-GY 7 7 608B-18-GY
E E
SP-19
109113300-01 LH MOTOR SENSOR

C B A 609C-18-GY 109110200-01
BACK-UP ALARM
32 632-18-GY (13-D-2) 109121500-01-20
Option :FNR 609D-18-GY 609B-18-GY 8 8 609B-18-GY BRAKE AUTOMATIC
PROPORTIONAL SP-23
33 633-18-GY (06-D-3) 110954672-01-B 608G-18-GY A A
623-18-GY 10 10 623-18-GY 623-18-GY 23 FNR LEFT MSS
25 625-18-GY 16 16 625-18-GY 625-18-GY B B
608D-18-GY 109120000-03 109120100-03 RIGHT MSS MSS
26 626-18-GY 17 17 626-18-GY 609G-18-GY C C
SP-25 D

118523333
F 609-18-GY 609-18-GY 9
SENSOR RETURN (-) F
SP-20
609B-18-GY
Option
109110200-02
NC
609F-18-GY SP-26
609E-18-GY PRESET A
C
17 617-18-GY 1 1 617-18-GY (25-B-4) 109122700-01-21 608H-18-GY A A
NO
109120400-01 PRESET B
30 630-18-GY 2 2 630-18-GY (25-C-4) 109122700-01-23 626-18-GY B B
LIGHT FROM BRAKE MSS
- 31 631-18-GY 3 3 631-18-GY (25-C-4) 109122700-01-9 609H-18-GY C C
5 609A-18-GY 608B-18-GY
OVERSPEED
PEDAL 34 634-18-GY 4 4 634-18-GY (24-F-7) 109131000-02-1 D
3 618-18-GY 618-18-GY 18
109120600-02 109120700-02
SENSOR POWER (+) 118523333
+
4 608A-18-GY 608-18-GY 608-18-GY 8
SP-18 BRAKE RH MOTOR SENSOR
608F-18-GY 110954672-01-C (06-C-3) 611-18-GY 11
110941600 110954579 Brake Relay
A/C
G 608E-18-GY 109191800-05-6 (16-B-6) 619-18-GY 19 G
SPEED POTENTIOMETER 609F-18-GY 13 13 609F-18-GY
C C 608E-18-GY
RPM 608F-18-GY 12 12 608F-18-GY 609K-18-GY (05-E-8) SP-15-1
VCC
AP OUT
G ND
A
A 615-18-GY 615-18-GY 15
IVS1
B B 609E-18-GY MICRO CONTROLLER 109121500-01 109121400-01
D

109114804-01
(05-F-1)

109127304-01 (08-E-2)
(04-C-10)
109127304-01 VEHICLE DRAWING NUM.

1 Relâche S.Péloquin 09/01/2012

ENGINE RPM PANTHER T8 689 2407 20


2 A/C 31956 S. BL. 20/02/2012

3 A/C 33280 S.P. 10/06/2013


4 A/C 33438 S.P. 21/08/2013
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
TRACTION & MICRO CONTROLLER CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
06 08
DATE DATE
P. SIZE
A3 PAGE
07
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

CAB FRAME
A A

B B

C C

D D

110203902-1
110203902

COOLING
46 646-18-GY 646-18-GY 25 25 646-18-GY 1
G1K-18-WH 2
109127304-01
109121500-01 109121400-01 109121000-06
MICRO CONTROLLER
E E
(07-G-5)

SP-56-2 (28-B-5)
F F

G G

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
HYDROSTATIC OIL COOLING CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
07 09
DATE DATE
P. SIZE
A3 PAGE
08
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A WIPER MOTOR A

CAB
110714901
109193700-01

NO Park
NC Park

HIGH
WIPER RELAY

LOW
1

C
1 64-16-P
6
2 63-16-P

H
S

L
2

B 109190400-01
B
5 5 69-16-P

G2C-14-WH
5 8

68-16-O
69-16-P

67-16-P
65-16-P
2 6
6 61A-16-P

8 8 62B-16-O
1 4
SP-30-2 (28-D-3) G2C-14-WH
Relais Essui-Glace 4
4
Wiper Relay
RELAY WIPER HIGH SPEED 110954666-01-G (02-C-6) 68-16-O
CB-03=10A
110950000
SP-30-2 (28-D-3) G2B-16-WH
C 87
C
30 87 67-16-P
110954666-01-F (02-C-6) 62-16-O 62A-16-O 30 87A
CB-02=20A
SP-44
86 + 85 -
66-16-P 86 85 G2D-18-WH (28-D-3) SP-30-2

109194730-03 109194730-03

60-16-O (02-E-6) 110954670-01-A


D D
61-16-P

66-16-P
65-16-P

64-16-P

CB-04=15A

61A-16-P
41-16-R 41-16-R

109120000-02 7 5 11 10 9 8 6 4 6 109121500-01

109120100-02
FRAME
7 5 11 10 9 8 6 4 6 109121400-01

STEERING COLUMN

60-16-O
41-16-R
61-16-P

66-16-P
65-16-P

64-16-P

63-16-P
E 142716260 E
109136800-01 5 4 11 10 14 12 6 FRONT WINDSHIELD WASHER PUMP

109136900-01 5 4 11 10 14 12 6
61A-16-P
1
SP-55-2 (28-B-3) G1E-16-WH 2
109112700-04

0 R
F L L R REAR WINDSHIELD WASHER PUMP F

+
109011900-03
41-16-R

SP-55-2 (28-B-3) G1C-16-WH


_
109011900-04
110901300
HORN

G G

ACC. LEVER

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20 1 Relâche S.Péloquin 09/01/2012


2 A/C 31956 S. BL. 20/02/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
HORN & FRONT WIPER CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
08 10
DATE DATE
P. SIZE
A3 PAGE
09
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A A

B CAB REAR WIPER MOTOR


B

109704166

C NOT USED C

109011800-05
SP-33-2 (28-D-7) G2W-16-WH

PARKING
LOW

109012100-06 109012100-20
0 = Park
I = Wiper on

73-16-P

72-16-P
II = Washer
D D
1
2 1 72-16-P
110954670-01-E (02-E-6) 71-16-O 71-16-O 2
CB-05=15A
+3 3 73-16-P

5
71A-16-O 5
6 74-16-P
6

109191800-04-7 (12-G-2) G2AE-18-WH 7 8 45E-18-BL (12-D-4) 109191800-02-8


-7 +8

110617540 45F-18-BL (12-F-4) 109191800-04-8


G2AF-18-WH
E 109191800-02-7 (12-D-2)
E

74-16-P
109191800-03 109191800-03
REAR WIPER SWITCH

7
109121500-01

FRAME 7
109121400-01
FRONT WINDSHIELD WASHER PUMP

F F

74-16-P
109112700-05
74-16-P 1
SP-55-2 (28-C-3) G1F-16-WH 2

REAR WINDSHIELD WASHER PUMP

G G

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20 1 Relâche S.Péloquin 09/01/2012


2 A/C 31954 S. BL. 20/02/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
REAR WIPER CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
09 11
DATE DATE
P. SIZE
A3 PAGE
10
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A A

CAB OUTSIDE OF CAB

B B

142820143
0
LEFT DEFROST MIRROR
109191800-01 1 109191800-01
1
81-18-GY 1
2
110954670-01-B (02-E-6) 100-16-O 2 PREMIUM HARNESS
FU-18=15A G2AL-18-WH 2 INDIVIDUAL OPTION
3 101-16-BL
+3 109194400-01
4
SP-35-2 (28-D-9)
5
100A-16-O 5
C 6 102-16-BL C
6

109191800-02-7 (12-D-2) G2AG-18-WH 7 8 45C-18-BL (17-F-3) SP-05-2


-7 +8

110137050 109191400-01 109191300-04 109191300-01


FRONT LIGHTS SWITCH 45D-18-BL (12-D-4) 109191800-02-8 101-16-BL 1 1 101-16-BL 101-16-BL 1 1 101-102-16-BL 1 LEFT FRONT LIGHT
G2AJ-14-WH 2 2 G2AJ-14-WH G2AK-16-WH 2 2 G2AK-16-WH 2
SP-60
PREMIUM HARNESS 106-16-BL 1 1 106-16-BL 3 3 106-16-BL 109121000-09
STANDARD
OPTION GROUP 81-18-GY 2 2 81-18-GY 4 4 81-18-GY 109704213
109121000-01 109121100-01 109194727-01
D D
106-16-BL 1 LEFT FRONT LIGHT
0 G2AM-16-WH 2
PREMIUM HARNESS

109191800-06 1 109191800-06 OPTION GROUP


109121000-10
109704216
1
2

SP-35-2
110954665-01-G (02-D-6) 105-16-O 2
FU-19=15A
3 106-16-BL PREMIUM HARNESS
+3 OPTION GROUP

(28-D-9)
4
109121000-11
5 107-16-BL 1 RIGHT FRONT LIGHT
105A-16-O 5
E 6 107-16-BL G2AN-16-WH 2 E
6

109131300-02-2 (19-G-2) G3R-16-WH 7 8 145E-18-BL (24-F-4) SP-65-1


-7 +8

110137050 109191400-02 109191300-05 109191300-02


145F-18-BL (11-G-5) 109191800-07-8
109191800-07-7 (11-G-2) G3S-18-WH FRONT LIGHTS SWITCH (OPTION) 102-16-BL 1 1 102-16-BL 102-16-BL 1 1 101-102-16-BL 1 RIGHT FRONT LIGHT
G2AC-14-WH 2 2 G2AC-14-WH G2AP-16-WH 2 2 G2AK-16-WH 2
SP-61
107-16-BL 1 1 107-16-BL 3 3 107-16-BL
PREMIUM HARNESS STANDARD

INDIVIDUAL OPTION
F 109121000-13 109121100-13 109194727-02 F
FRAME 142820140
0 RIGHT DEFROST MIRROR
109191800-07 1 109191800-07 82-18-GY
1 1 82-18-GY 1
1
G4A-18-WH 2 PREMIUM HARNESS
2
INDIVIDUAL OPTION
110954665-01-F (02-D-6) 80-16-O 2 +3

FU-17=10A 3 81-18-GY 109194400-02


109122700-02 109122600-02

(28-F-7)
4

G 80A-16-O 5
5
G
6 82-18-GY
6

SP-66-2
-7 +8

109191800-06-7 (11-E-2) G3S-18-WH 7 8 145F-18-BL (11-E-4) 109191800-06-8

110137043
145G-18-BL (27-C-7) 109191800-13-8
109191800-13-7 (27-C-7) G3T-18-WH DEFROST MIRROR SWITCH (OPTION) VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20 1 Relâche S.Péloquin 09/01/2012


2 A/C 31956 S. BL. 20/02/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
DEFROST AND FRONT LIGHTS CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
10 12
DATE DATE
P. SIZE
A3 PAGE
11
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A
CAB FRAME A

CHASSIS

SP-57-2 (28-B-7) G1Y-16-WH 1 REAR LIGHT


104R-16-BL 41 41 104R-16-BL 2
When rear light is
needed on the frame 109121000-17
B remove wire 104 and
109121500-01 109121400-01
B
replace by wire 104R /

Quand la lumiere est


demande sur le chassis
enlever le fil 104 et le
remplacer par le 104R

0 OUTSIDE OF CAB
109191800-02 1 109191800-02
109014900-01
104R-16-BL
1

110954670-01-C (02-E-6) 103-16-O 2 109191400-03 109191300-03


C FU-20=7.5A C
2
3 104-16-BL 1 1 104-16-BL 104-16-BL 1 REAR LIGHT
+3
SP-34-2 (28-D-8) G2AA-16-WH 2 2 G2AA-16-WH G2AQ-16-WH 2
SP-72
109-16-R 3 3 109-16-R
109121000-05
109191800-03-7 (10-E-2) G2AF-18-WH 7 8 45D-18-BL (11-C-5) 109191800-01-8
+8

G2AR-16-WH
-7

110133400
(10-E-5) 109191800-03-8
109191800-01-7 (11-C-3) G2AG-18-WH REAR LIGHT SWITCH 45E-18-BL

D 109194731-01 D
1 2

1 2 109194732-01
110617507
BEACON LIGHT
MAIN HARNESS
INDIVIDUAL OPTION

E E

0
109191800-04 1 109191800-04
109012100-12 109012100-13

2
110954670-01-D (02-E-6) 108-16-O 2 109-16-R
FU-21=10A
3 109-16-R
F +3 F
G2AR-16-WH

SP-35-2 (28-D-9) G2AD-18-WH 7 8 45F-18-BL (10-E-5) 109191800-03-8


-7 +8

110129500 MAIN HARNESS


109191800-03-7 (10-E-2) G2AE-18-WH
BEACON LIGHT SWITCH
45G-18-BL (18-E-4) 109137514-01-6
INDIVIDUAL OPTION

G G

VEHICLE DRAWING NUM.

1 Relâche S.Péloquin 09/01/2012

2 A/C 31956 S. BL. 20/02/2012


PANTHER T8 689 2407 20 3 A/C 32699 S. BL 14/11/2012
4 A/C 32789 S. BL. 11/12/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
BEACON LIGHT & REAR LIGHT CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
11 13
DATE DATE
P. SIZE
A3 PAGE
12
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

CAB FRAME
A A

B B

C C

D D

109011700-01
109127304-01-32 (07-E-7) 632-18-GY 632-18-GY 20 20 632-18-GY 632-18-GY
+

SP-57-2 (28-B-7) G1S-18-WH


_
109011700-02
109121500-01 109121400-01
110930700
E BACK UP ALARM E

F F

G G

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
BACK UP ALARM CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
12 14
DATE DATE
P. SIZE
A3 PAGE
13
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A A
CAB
SP-30-2 (28-D-3) G2E-16-WH

FRAME

REAR LEFT FLASHING FRONT LEFT FLASHING

B B
109194730-04 109194730-04

114D-16-BL
114B-16-BL B BK 114D-16-BL B BK

111-16-BL 86 85 112-16-BL
SP-57-2 (28-B-7) G1Q-16-WH A
R
G2E-16-WH A
R

WH WH
109114803-01 109114803-04
110954705 110954705
110107800-1 114B-16-BL 9 9 114B-16-BL 110954708 110954708
FLASHER RELAY SP-21 114C-18-BL (05-C-4) 109125000-01-10 PLUGS WITH ADAPTER PLUGS WITH ADAPTER

C
113B-16-BL 8 8 113B-16-BL
C
SP-24 SP-53 FRONT RIGHT FLASHING
113C-18-BL (05-C-4) 109125000-01-11 REAR RIGHT FLASHING
109121500-01 109121400-01
110954671-01-F (02-B-9) 115-16-O
FU-24=10A
110954672-01-D (02-B-3) 110-16-O
FU-03=10A 113C-16-BL B BK 113D-16-BL B BK

SP-57-2 (28-B-7) G1R-16-WH A


R
G1D-16-WH A
R

114A-16-BL

113A-16-BL
112-16-BL
111-16-BL
WH WH

110-16-O

115-16-O
109114803-02 109114803-03
110954705 110954705
110954708 110954708

SP-55-2 (28-B-3)
PLUGS WITH ADAPTER PLUGS WITH ADAPTER
3 2 5 4 1 6 109120100-03
D D
109120000-03
STEERING COLUMN 3 2 5 4 1 6

113A-16-BL

115-16-O
110-16-O
114A-16-BL
111-16-BL
112-16-BL

E E

Cut wire 110A to install the switch

112A-16-BL
114-16-BL

113-16-BL HAZARD SWITCH

110128100

110A-16-O

110-16-O
109136800-01
3

2
109136900-01
3

111-16-BL 4 1
F 111A-16-BL F
2 3 115-16-O

56b 56 15/1 L R
112-16-BL 5
112A-16-BL
113A-16-BL 7 6
0 R 113-16-BL
L L
53c H 53b 53 J
R
109193500-01 109193500-01
114A-16-BL

114-16-BL
G G
M AI N H AR N ES S
IN DI VI DU AL OP TI ON

15 31b

114558700 56a 49a VEHICLE DRAWING NUM.

ACC. LEVER PANTHER T8 689 2407 20 1 Relâche S.Péloquin 09/01/2012


2 A/C 31956 S. BL. 20/02/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
FLASHER CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
13 15
DATE DATE
P. SIZE
A3 PAGE
14
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A A

CAB
B B

C C
G2Z-18-WH

DOME LIGHT
109012100-11

110617526
DOOR

D OFF D

ON

E E
109012100-07 109012100-08

G2Z-18-WH

F F
110954666-01-H (02-D-6) 116-18-O
FU-16=5A

SP-34-2 (28-D-8) G2Y-18-WH

G G

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
DOME LIGHT CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
14 16
DATE DATE
P. SIZE
A3 PAGE
15
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

CAB
A
0 FRAME A
TEMPERATURE CONTROL
HEATER SPEED 109191800-05 1 109191800-05

110942200
114397600
2
2

3 55-14-GY
+3 A B
A B
109114818-01

5
54A-14-GY 5 57-14-GY
B C H M L B
6 B
109131500-01 3 2 1 6 619-18-GY (07-G-4) 109127304-01-19
109193000-01 C H M L B
56-14-GY 5 5 56-14-GY

48-18-GY
47A-16-O
7 8 45H-18-BL

50-14-O
53-14-GY

52-14-GY
51-14-GY
54-14-GY

-7 +8
SP-29-2 (28-D-3) G2F-16-WH
110137022

54-14-GY
109121500-01 109121400-01
110954672-01-H (02-D-3) 50-14-O "A/C" SWITCH
CB-01=25A

SP-05-2 (17-D-3)
110954672-01-E(02-B-3) 47-16-O SP-29-2 (28-D-3) G2G-18-WH
FU-04=10A
SP-33-2 (28-D-7) G2U-14-WH 47B-16-O SP-22
C C
109110800-01

D 57-12-O (02-A-3) 109010500-04-1 D


SP-51

SP-33-2 (28-D-7) G2T-18-WH


87 87
30 87 51A-12-O 87 30 87 53A-12-O
57C-12-O 30 87A 30 87 52A-12-O 57A-12-O 30 87A
57B-12-O 30 87A

86 + 85 - 86 + 85 -
51-14-GY 86 85 G2UA-16-WH 85 -
85 G2UB-16-WH 53-14-GY 86 85 G2UC-16-WH
86 +
52-14-GY 86

E 109194712-01 109194712-03 109194712-03 E


109194712-01 109194712-02 109194712-02
G2T-18-WH

48-18-GY

56-14-GY
47B-16-O

55-14-GY

G2U-14-WH
5 3 4 2 1 109120000-01
SP-50

5 3 4 2 1 109120100-04

F F
Yellow (Low) A A 51A-12-O

M
HEATER Red (Med) B B 52A-12-O

10
10
9 Orange (Max) C C 53A-12-O
8

7
8
6
7
5 G D D G2UD-12-WH (28-E-8) 109010500-05-1
109113500-01
HEATER VALVE 109114820-01 109114819-01
G Yellow (Low) G
M
HEATER Red (Med)

Orange (Max)
VEHICLE DRAWING NUM. 1 Relâche S.Péloquin 09/01/2012
NC
C 2 S. BL 23/02/2012
G 3 A/C 32087 S. BL 02/04/2012
NO PANTHER T8 689 2407 20 4 A/C 32472 S. BL 27/08/2012
5 A/C 32789 S. BL. 11/12/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
HEATING & A/C CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of

HEATING UNIT
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
15 17
DATE DATE
P. SIZE
A3 PAGE
16
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

CAB
A A

B B

BATTERY ACCESSORY
45B-18-BL 110937100
C 110937100 C
12 VOLTS OUTLET 12 VOLTS OUTLET
45B-18-BL
109011900-01
109011900-02

2 1 109112700-02
2 1 109112700-03

G2K-14-WH
G2J-14-WH
109191800-05-8

86-14-O

85-14-O
D D
(16-C-6)

FU-25=20A

FU-12=20A
SP-31-2 (28-C-4)

110954669-01-E (02-C-9)

SP-31-2 (28-D-4)

110954666-01-C (02-B-6)
45A-18-BL

45H-18-BL

E E
SP-05
45C-18-BL
45-18-BL
FU-15=5A
110954666-01-A (02-B-6)

109191800-01-8 (11-C-5)

F F

G G

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
12 VOLTS OUTLET CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
16 18
DATE DATE
P. SIZE
A3 PAGE
17
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

CAB
A A

ANTENNA
B MAIN HARNESS B
1501604 INDIVIDUAL OPTION
FUSE 10A RADIO

A
CLOCK AUDIO

VOLUME

FM1 99.9 SELECT

EQ DEH-1600 BAND

SRC 1 2 3 4 5 6 LOUD

C 109137514-01 4 5 6 7 8 8 7 2 1
109137515-01 C

G2AH-16-WH
45G-18-BL

77A-18-BK

78A-18-BK
79-18-O

77-18-BK

78-18-BK
76-16-O

75-16-O
1

D D
109014300-03

Radio memory
110954671-01-E (02-B-9) 76-16-O
FU-23=5A

109191800-04-8 (12-G-4) 45G-18-BL

E Radio power
E
110954666-01-D (02-B-6) 75-16-O
FU-13=10A

SP-35-2 (28-D-9) G2AH-16-WH

109012100-02 109012100-03
+ +
F 77-18-BK 78-18-BK F
LH SPEAKER RH SPEAKER
77A-18-BK 78A-18-BK
- -
109014300-01 109014300-02

G G

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
RADIO CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
17 19
DATE DATE
P. SIZE
A3 PAGE
18
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A A

CAB

B B

PREMIUM HARNESS
INDIVIDUAL OPTION

C 110617510 C
SEARCH LIGHT

D D

E E
OUTSIDE OF CAB

Connectors for search light with ROPS option


109131200 1 2
109131300-02
1 2

F 109127309-01 F

7
6

3
2

1
110954665-01-B (02-C-6) 117-16-O ROOF
FU-14=15A
109120200-02

7
6

3
2

1 Big red
Small black

Small red

Big black
Small yellow
Small white
SP-64-2 (28-F-4) G3Q-16-WH

109191800-06-7 (11-E-2) G3R-16-WH

CAB
G G

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
SEARCH LIGHT CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
18 20
DATE DATE
P. SIZE
A3 PAGE
19
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A A

CAB FRAME

PREMIUM HARNESS PREMIUM HARNESS


B B
INDIVIDUAL OPTION INDIVIDUAL OPTION

C C

115212611

D WINCH CONTROL D

- + s + -
109012100-15
109012100-16
109012100-17
109012100-18
109012100-19
88A-16-G
89-16-G

E E
89-16-G 3 3 89-16-G
88-16-G 2 2 88-16-G

G4J-16-WH
88-16-G

89-16-G
SP-62-2 (28-F-2) G3K-16-WH

(28-F-9)
109122700-02 109122600-02
4 3 1 109120600-01

SP-70-2
110954665-01-A (02-C-6) 87-16-O
FU-11=5A

1
3
F F

G G

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
WINCH CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
19 21
DATE DATE
P. SIZE
A3 PAGE
20
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A
CAB FRAME A

B B

114629000
WE
09:20 ENGINE HEATER

ENGINE HEATER
P
1 2 3 4 5 6 7 8 9 10 11 12
C C
109137517-01 1 2 3 4 5 6 7 8
1 2 4 8 11 12
1 2 5 7

114629000E-01

G3C-16-WH
G3B-16-WH
145D-18-BL

G4Q-16-WH
120A-16-O

120B-16-O
123-16-R

122-16-R

122-16-R

123-16-R
D D
(28-F-3)

(28-F-3)
Light 109191800-08-8 (22-D-3)
SP-63-2

SP-63-2

120-16-O (02-B-9) 110954665-01-H


FU-22=20A

120B-16-O 5 5 120B-16-O
E SP-52 E

122-16-R 6 6 122-16-R

123-16-R 7 7 123-16-R

109122700-02 109122600-02

SP-69-2 (28-F-9)
F F
PREMIUM HARNESS PREMIUM HARNESS
INDIVIDUAL OPTION INDIVIDUAL OPTION

G G

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
COOLANT HEATER CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
20 22
DATE DATE
P. SIZE
A3 PAGE
21
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A
CAB A

B B
I I
0 0
II 109191800-08 II 109191800-09

1 171-16-G 1 173-16-G
1 1
110954668-01-D (02-C-3) 170-16-O 2 2
170A-16-O 2 2
FU-06=10A 3 172-16-G 3 174-16-G
+3 +3

PREMIUM HARNESS
4 4

5 5 OPTION GROUP
6 6

C SP-62-2 (28-F-2) G3F-18-WH 7 8 109191800-08-7 (22-C-2) G3G-18-WH 7 8 C


-7 +8 -7 +8

110137073 110137073
109191800-09-7 (22-C-5) G3G-18-WH HYD.1 FUNCTION SWITCH 109191800-11-7 (24-F-2) G3H-18-WH HYD.2 FUNCTION SWITCH

109191800-09-8 (22-D-6) 145C-18-BL 109191800-11-8 (24-F-3) 145B-18-BL

109137517-01-1 (21-D-2) 145D-18-BL 109191800-08-8 (22-D-3) 145C-18-BL

D D

172-16-G

171-16-G

174-16-G

173-16-G
109122700-02 9 8 11 10

109122600-02
9 8 11 10
PREMIUM HARNESS
E E
OPTION GROUP
172-16-G

171-16-G

174-16-G

173-16-G
109194710-21 109194710-20 109194710-22 109194710-23

SP-70-2 (28-F-9) G4K-16-WH SP-70-2 (28-F-9) G4L-16-WH


1 1

F 4 2 4 2
F
3 3

HYD. 1 FUNCTION VALVE HYD. 2 FUNCTION VALVE

G G

FRAME
VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
HYDRAULIC FONCTIONS CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
21 23
DATE DATE
P. SIZE
A3 PAGE
22
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

FRAME
A CAPSTAN CONTROL DRIVER SIDE A
PASSENGER SIDE

MOTOR STARTER STOP MOTOR


109123000-02 109123100-02
110103200 110103200
H H P48B-18-BR
NC NC
109123100-01 109123000-01 STOP MOTOR
109011900-18 109011900-19
C C G G P35B-18-BR
109011900-17 P35A-18-BR 109011900-20 110103200
NO NO
31B-18-O P48A-18-BR H H NC
109011900-10
MOTOR STARTER C

B 109011900-09 B
P35A-18-BR G G NO
110103200
31B-18-O K K
NC
11B-18-O 11B-18-O J J 109011900-11
C
12V OUTPUT
109012100-09 109011900-12
NO
70C-16-O K K 31C-18-O
110937100

J J 11C-18-O
109112700-01 12V OUTPUT
1 2
109012100-10 110937100
G6B-14-WH F F

C G6C-14-WH C
2 1 109112700-09
70A-16-O 70A-16-O N N

83B-16-R E E 70E-16-O
600A-18-GY P P N N 70B-16-O
G7G-18-WH
110137026
I
EMERGENCY STOP 1 - ON F F G7D-14-WH G7F-16-WH 110137026
O
109193400-01 II 109193400-01 EMERGENCY STOP
2 - OFF SP-36
1 617-18-GY M M
110137024 600-18-GY 3
1
P P 600A-18-GY 1 - ON
3
109194710-05 N / C 109194710-13 7 630-18-GY L L
7
2 - OFF
600A-18-GY 2
83A-16-R D D D D 83C-16-R 110137024
D 4
83C-16-R C C SP-37
109194710-08 N / C 109194710-09
D
8
109194710-12 N / C 109194710-16 E E 83B-16-R
9 10
184-16-G B B
83B-16-R SWF 511 053
B B 130-16-G
182-16-G A A

G6C-14-WH
110111600

G7E-18-WH
A A 129-16-G 109194710-07 N / C 109194710-10

83C-16-R

83D-16-R
PRESET

184-16-G

182-16-G
110137024
83E-16-R
83A-16-R
110137024
83B-16-R
109127301-01 C B A D
D A C B 109127301-02

Brake 109122600-01-3 (25-B-6)


E Preset A
(25-B-6)
E
Preset B
109122600-01-23 (25-C-6)
PREMIUM HARNESS
Power SUPPLY
109122600-01-2 (25-C-6)
INDIVIDUAL OPTION Ignition
109122600-01-22 (25-C-6)
Starter
109122600-01-1 (25-C-6)
115211700
Ground
109122600-01-10 (25-C-6) CAPSTAN CONTROL
Stop motor
109122600-01-8 (25-C-6)

109120600-03 1 3 4 1 3 4
109120600-04
F F

4
1

2
3

3
G LEFT COILING VALVE RIGHT COILING VALVE
G

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
CAPSTAN CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
22 24
DATE DATE
P. SIZE
A3 PAGE
23
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

CLUTCH FRAME
A
CAB A

1 2 109121000-08

G4G-18-WH (28-F-9) SP-69-2

192-18-G

PREMIUM HARNESS
INDIVIDUAL OPTION 12
B 109122600-02 B

IMPLEMENT 109122700-02
12

109122700-01-6
(25-D-4)
C C

192E-18-G

192A-18-G
CLUTCH RELAY

192-18-G
109190700-02
110950000
87 87
30
191A-18-G 30 87A
SP-58 87A 712-18-GY (26-F-2) 109127304-02-12

192B-18-G
Overspeed indicator
D 85 -
D
IMPLEMENT RELAY
86 +
86 85 G3E-18-WH

634A-18-GY
109190700-01 109190700-01
110950000
109131100-01
87
30 87
190A-18-G 30 87A 1
0 = Off
I = Activation 86
86 + 85 -
85
II = Confirmation 109131000-01 109131000-02
G3J-18-WH 9 10 192D-18-G
E -9 +10 Control by M.P. E
2 1
SP-59-2 (06-G-7) 83F-18-R 2
EMERGENCY STOP BUTTON
+3 3 192C-18-G

191-18-G

634-18-GY
5 Only with
190-18-G 5 clutch option
6
6

7 8 145A-18-BL 145-18-BL (02-C-6) 110954665-01-C


-7 +8 FU-15=5A
SP-65
110137072
109191800-11

109120700-02-4 (07-G-7)
G3H-18-WH

F CLUTCH SWITCH F
145B-18-BL

145E-18-BL
109191800-09-7 (22-C-5)

G3E-18-WH
109191800-09-8 (22-D-6)

109191800-06-8 (11-E-4)

G3D-18-WH

G G
SP-62-2 (28-F-2)

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
CLUTCH & IMPLEMENT CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
23 25
DATE DATE
P. SIZE
A3 PAGE
24
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A
CAB A

Options connector
Resistance on page 26
must be connected
to this place. When

B the customer uses


a device J-1939
B

Brake (23-E-5) 109123000-01-D


SP-59-2 (06-F-7) 83A-18-R 3 3
EMERGENCY STOP BUTTON
Preset A
109120700-02-1 (07-F-7) 617-18-GY 21 21 (23-E-5) 109123000-01-M J1939 RESISTOR

Preset B (23-E-5) 109123000-01-L


109120700-02-2 (07-F-7) 630-18-GY 23 23
Power SUPPLY
110954668-01-G (02-D-3) 70-14-O 2 2 (23-E-5)
Power SUPPLY 110954598
Ignition FU-08=20A
SP-43-2 (02-F-4) 31F-18-O 22 22 (23-E-5)
Starter
109194710-19-1-IN (06-F-4) 11A-18-O 1 1 (23-E-5)

Ground
SP-64-2 (28-F-4) G3P-14-WH 10 10 (23-F-5)
C Stop motor
A B C C
109127304-02-6 (26-D-5) 706-18-GY 8 8 (23-F-5)
Brake light
109120700-02-3 (07-F-7) 631-18-GY 9 9

SP-42-1 (26-B-2) J1939M-703C-18-CL 11 11


J1939 SP-41-1 (26-B-3) J1939M-704C-18-BK 12 12

SP-40-1 (26-B-3) J1939M-705C-20-SHIELD 13 13


Implement
SP-58-2 (24-C-6) 192E-18-G 6 6

109127304-02-8 (26-D-2) 708-18-GY 25 25


C
ENGINE RPM
109127304-02-14 (26-D-2) 714-18-GY 26 26
A VCC
AP OUT
G ND
Choise -1- Accessory
RPM (0-5 Votl) IVS1
B
customers
109127304-02-9 (26-D-2) 709-18-GY 24 24
D D
J-1939
network
D
SP-46-1 (26-C-4) 702C-18-O 27 27
I RPM (PTO MODE)
RPM (PTO MODE) 109127304-02-7 (26-E-2) 707-18-GY 28 28 0
109127304-02-10 (26-E-2) 710-18-GY 29 29
II Choice -2-
RPM activation 109127304-02-11 (26-E-2) 711-18-GY 30 30

THE IGNITION CONTACT FOR THE INSTALLATION FOR CRANE 109131200-05-1 (02-G-4) 31H-18-O 4 4

109131200-05-2 (02-G-4) 31J-18-O 5 5

E 109122700-01 109122600-01 E

0
1 RPM ACTIVATION

+3

F F

-7 +8

PREMIUM HARNESS RPM CONTROLS


OPTION GROUP See installation manual cranes for more information.

G G

VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
OPTIONS CONNECTOR CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
24 26
DATE DATE
P. SIZE
A3 PAGE
25
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

CAB
A A
Resistance on page 4
must be connected
to this place. When
optionnel controller is used.
PREMIUM HARNESS
OPTION GROUP

109014400-02-1-IN
Resistance on page 5
must be connected

109122700-01-11
Resistor J1939 Resistor J1939

109122700-01-12

109122700-01-13
to this place. When
optionnel controller is used.

110954598

(03-C-5)
110954598
B B

(25-C-4)

(25-C-4)

(25-D-4)
A B C A B C

A B C 110203902-2 A B C 109120900-08
109120900-06
701-18-WH 1 110203902
109122700-01-27 (25-D-4) 702C-18-O 702A-18-O 2

J1939-722B-20-SHIELD
J1939M-705C-20-SHIELD

J1939M-705B-20-SHIELD
SP-46
702-18-O 747-18-O 47

J1939D-721B-18-BK
J1939D-720B-18-CL
J1939M-704C-18-BK 110954668-01-F (02-D-3)
J1939M-703C-18-CL

J1939M-704B-18-BK
J1939M-703B-18-CL
FU-09=7.5A
748-18-O 48
C 749-18-O 49 C
POWER SUPPLY
750-18-O 50 ALIMENTATION

J1939
J1939

See page 4
A J1939M-703A-18-CL J1939M-703-18-CL 3 J1939 J1939 20 J1939D-720-18-CL J1939-720A-18-CL A
See page 5
for SP-42 SP-39 for
connection B J1939M-704A-18-BK J1939M-704-18-BK 4 21 J1939D-721-18-BK J1939D-721A-18-BK B connection

SP-41 SP-47
C J1939M-705A-20-SHIELD J1939M-705-20-SHIELD 5 22 J1939D-722-20-SHIELD J1939D-722A-20-SHIELD C
109120800-02 SP-40 Diesel engine stop SP-48
109120800-01

D RPM (0-5 Votls) 109122700-01-8 (25-C-4) 706-18-GY 6 STOP MOTOR D

109122700-01-25 (25-D-4) 708-18-GY 8


109122700-01-26 (25-D-4) 714-18-GY 14 RPM (0-5 VOLT)

109122700-01-24 (25-D-4) 709-18-GY 9


RPM (PTO MODE)

TO INCREASE
109122700-01-28 (25-D-4) 707-18-GY 7 AUGMENTER
109122700-01-29 (25-D-4) 710-18-GY 10 TO DISCREASE

E RPM activation
E

109122700-01-30 (25-D-4) 711-18-GY 11 RPM ACTIVATION

Overspeed indicator

OVERSPEED INDICATOR
109190700-02-87A (24-D-8) 712-18-GY 12

F F
110954717

1 42-18-O (02-D-3) 110954668-01-E


FU-09=7.5A
2 G3N-18-WH (28-F-4) SP-64-2

SIDEHILL
G 3 715-18-GY 15 G
UPHILL
4 716-18-GY 16
MICRO CONTROLLER
INCLINOMETER 109120200-01
109127304-02 109127304-02 VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
OPTIONNEL CONTROLLER CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
25 27
DATE DATE
P. SIZE
A3 PAGE
26
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

CAB
A A

2 G2AK-18-WH (28-D-3) SP-29-2

1 SP5-18-GY
CAB OPTION
3 SP6-18-GY

109191800-12

B SP1-16-BK SP5-16-BK B

BESIDE THE BUTTONS TOP OF THE CABIN


SP2-16-BK SP6-16-BK
BESIDE THE IN THE CONSOLES NEAR THE BUTONS
BESIDE THE
TOP BUTTONS
BOX FUSES
SP3-16-BK SP7-16-BK

SP4-16-BK SP8-16-BK 2

109191800-07-7 (11-H-2) G3T-18-WH 7


C C
109191800-07-8 (11-G-5) 145G-18-BL 8

FRAME OPTION 109191800-13

SP9-16-BK 13

SP10-16-BK 14

13 SP13-16-BK SP11-16-BK 15
NEXT TO M.P.
14 SP14-16-BK SP12-16-BK 16
D D
15 SP15-16-BK 17

16 SP16-16-BK 18

18 SP17-16-BK 19

17 SP18-16-BK 20

19 SP19-16-BK 21

20 SP20-16-BK 22
E E
21 SP21-16-BK 23

22 SP22-16-BK 24

23 SP23-16-BK 25

24 SP24-16-BK 26

25 SP25-16-BK 27

26 SP26-16-BK 28
F F
27 SP27-16-BK 29

28 SP28-14-BK 30

29 SP29-14-BK 31
109122700-02
30 SP30-16-BK

109122600-02
31 SP31-16-BK

G4B-16-WH
G SP-66-2 (28-F-7)
G
SP-69-2 (28-F-9) G4E-16-WH

SP-69-2 (28-F-9) G4F-16-WH

SP-71-2 (28-F-9) G4S-16-WH VEHICLE DRAWING NUM.

SP-71-2 (28-F-9) G4T-16-WH


PANTHER T8 689 2407 20 1 Relâche S.Péloquin 09/01/2012
SP-70-2 (28-G-9) G4M-16-WH
2 A/C 32789 S. BL. 11/12/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
SPARE WIRE CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
26 28
DATE DATE
P. SIZE
A3 PAGE
27
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A A

FRAME

Negative terminal
109010500-01-1-IN (03-D-6) G1A-10-WH G1P-12-WH G1Q-16-WH (14-B-7) 109114803-01-A
Flasher

SP-54 G1J-14-WH G1K-18-WH (08-E-7) 109121000-06-2


Fan SP-57 G1R-16-WH (14-D-7) 109114803-02-A Flasher

G1H-18-WH (04-G-6) 109114816-01-B


Relay module SP-56 G1L-18-WH (05-B-8) 109121000-04-2
Hydrostatic low level
G1S-18-WH (13-E-7) 109011700-02-1-IN
Back up alarm

B G1G-18-WH (07-E-9) 109120800-03-B


Dump box
G1M-18-WH (06-D-8) 109121000-03-2
Brake valve
G1Y-16-WH (12-B-7) 109121000-17-1 Rear light on frame (option)
lumiere arriere chassis (option)
B
G1N-18-WH (05-D-8) 109011400-01-1-IN
Hydrostatic block

G1B-12-WH G1C-16-WH (09-G-8) 109011900-04-1-IN


Horn

SP-55 G1D-16-WH (14-D-9) 109114803-03-A


Flasher

G1E-16-WH (09-E-8) 109112700-04-2


Front windshield washer pump

G1F-16-WH
Rear windshield washer pump
(10-F-7) 109112700-05-2

C C
CAB

Negative terminal
109010400-03-1-OUT (03-C-5) G2-8-WH G2H-8-WH G2J-14-WH (17-D-3) 109112700-02-2
12 Volt outlet

SP-29 SP-31 G2Y-18-WH


G2F-16-WH (16-B-3) 109131500-01-3
Temperature control
G2K-14-WH (17-D-7) 109112700-03-2
12 Volt outlet
G2X-8-WH (15-F-4) 109012100-08-1-IN Dome light

G2G-18-WH (16-C-4) 109191800-05-7


Heater speed
G2L-16-WH (02-A-3) 110954669-01-G
Dvec Box
G2T-18-WH (16-D-2) 109120000-01-5
Heater valve SP-34 G2AA-16-WH (12-C-5) 109191400-03-2 Rear light

Service connector
G2AK-18-WH (27-A-3) 109191800-12-2 SWITCH SPARE
INTERUPTEUR OPTIONEL
G2M-18-WH (05-C-6) 109127300-01-B G2U-14-WH (16-C-1)
Heater
G2AB-10-WH G2AC-14-WH (11-E-6) 109191400-02-2
Right front light

G2N-18-WH (07-B-4) 109124300-01-7


Emergency drive
G2V-18-WH (06-F-7) 109121000-01-2
Seat belt SP-35 G2AD-18-WH (12-F-2) 109191800-04-7
Switch

G2A-8-WH G2B-16-WH
Wiper relay
(09-C-2) 109193700-01-4
D G2P-18-WH (07-C-4) 109124300-01-6
Emergency drive
G2S-10-WH G2W-16-WH (10-C-5) 109011800-05-1-IN
Windshield wiper motor
G2AH-16-WH (18-E-4) 109132000-01-3
Radio D
SP-30 G2C-14-WH (09-C-7) 109190400-01-N
Front windshield wiper

G2Q-8-WH G2R-8-WH SP-33 G2AJ-14-WH (11-C-6) 109191400-01-2 Left front light

G2D-18-WH (09-C-5) 109194730-03-85


High speed relay

SP-32
G2E-16-WH (14-A-6) 109114803-04-A
Flasher

109010400-06 109010500-05
1 G2UD-12-WH (16-G-9) 109114819-01-D

Ground

E E
CAB OPTION FRAME OPTION

G3-10-WH G3L-14-WH G3Q-16-WH G4R-14-WH G4S-16-WH


Negative terminal Search light
109014400-02-1-IN (03-C-4) (19-F-2) 109131300-02-2 (27-G-2) 109194710-73-1-IN Free

SP-62 G3K-16-WH (20-E-3) 109012100-15-1-IN Winch control SP-64 G3P-14-WH (25-C-4) 109122700-01-10
Option connector
G4N-10-WH G4P-14-WH (05-G-8) 109121100-02-2
Heating fuel SP-71 G4T-16-WH (27-H-2) 109194710-74-1-IN Free

G3F-18-WH (22-C-2) 109191800-08-7


Hyd. function switch
G3N-18-WH (26-F-3) 109120200-01-2
Inclinometer SP-68
Negative terminal
109010500-02-1-IN (03-D-4) G4-10-WH G4C-10-WH G4D-10-WH G4E-16-WH (27-G-2) 109194710-71-1-IN
Free

G3D-18-WH (24-G-6) 109190700-01-85 Relay


G3M-10-WH

F G3A-16-WH G3B-16-WH (21-D-3) 109137517-01-4


Engine heater 109010900-02 SP-66 SP-67 SP-69 G4F-16-WH (27-G-2) 109194710-72-1-IN Free

F
G4B-16-WH (27-G-2) 109194710-70-1-IN
Free
G4G-18-WH (24-B-6) 109121000-08-2 Clutch

SP-63 G3C-16-WH (21-D-4) 109137517-01-12


Engine heater
Ground Engine heater
G4A-18-WH (11-G-7) 109191200-01-2 Right defrost mirror
G4Q-16-WH (21-F-9) 114629000E-01-2
Ground

G4H-12-WH G4J-16-WH (20-E-8) 109120600-01-3


Winch

SP-70 G4K-16-WH (22-F-3) 109194710-26-1-IN


Hyd. 1 function valve

G4L-16-WH (22-F-6) 109194710-27-1-IN


Hyd. 2 function valve

G4M-16-WH (27-H-2) 109194710-75-1-IN


Free

G G

VEHICLE DRAWING NUM.

1 Relâche S.Péloquin 09/01/2012

2 A/C 32472 S. BL 27/08/2012


PANTHER T8 689 2407 20 3 A/C 32699 S. BL 14/11/2012
4 A/C 32789 S. BL 11/12/2012
MODIFIED BY DATE CHECKED BY
REV. DESCRIPTION /

H TITLE H
GROUND CIRCUIT
This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
27 29
DATE DATE
P. SIZE
A3 PAGE
28
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

COLOR CODE
MALE CONNECTOR FEMALE CONNECTOR
POWER 12 + ORANGE-O
A
SAFETY(BRAKE,HORN,ETC) RED-R A

PIN NUMBER ENGINE CIRCUIT BROWN-BR


LIGHTING CIRCUIT BLUE-BL
1 1
HEATING & M.C. GREY-GY
109132400-01 109132500-01
WINDSHIELD WIPER PURPLE-P
HYDRAULIC GREEN-G
B
MALE CONNECTOR FEMALE CONNECTOR SPARE BLACK-BK B
109122600-02 109122700-02
( PATIAL VIEW THE REST ( PARTIAL VIEW THE REST GROUND WHITE-W
1 1

ON OTHER PAGE ) ON OTHER PAGE)

C C

WIRE GAUGE
109122600-02 109122700-02
WIRE COLOR
1 1

MALE CONNECTOR FEMALE CONNECTOR SIGNAL NUM.


( PATIAL VIEW THE REST ( PARTIAL VIEW THE
D ON SAME PAGE ) 25-18-R D
REST ON SAME PAGE )

FUSE BLOCK (IGN.-ACCES.-BATT.)

FUSE NUMBER
TERMINAL IGNI.
E FUSE AMPERAGE E
109011900-01 FU-01=5A

POSITION IN THE DRAWING


DASH LIGHT

9 10
PREV / PRÉCÉDENT NEXT / SUIVANT
F GROUND (FRAME) F
17
P.SIZE
19 PAGE NUMBER
PAGE
A3 18
(18-10-A)
P.TYPE PAGE
A

109122700-01-4 (18-4-D)
17 17
DESTINATION B
109122600-01
G G
45-5-E
SOURCE

CONNECTOR NUMBER SEQUENTIAL NUMBER VEHICLE DRAWING NUM.

PANTHER T8 689 2407 20


1 Relâche S.Péloquin 09/01/2012

H SHRINK TUBING REV.

TITLE
DESCRIPTION /
MODIFIED BY DATE CHECKED BY

H
LEGEND
109194710-01 This drawing is PRINOTH Ltd property.
Duplications without the permission of
PRINOTH Ltd are prohibited.
/ Ce document est la propriété exclusive de PREV / NEXT /
DRAWED BY APPROVED BY
PRINOTH Lte. et ne peut être utilisé ou
reproduit sans le consentement de PRINOTH Lte.
S.Péloquin S.Péloquin
28 29
DATE DATE
P. SIZE
A3 PAGE
29
1 2 3 4 5 6 7 8 9 10

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