TUGAS PERBAIKAN PROGRAMMABLE LOGIC CONTROL

Nama : Lisa Nur Cahyani

NIM : 21060115083035
Kelas : PLN B

PROGRAM STUDI TEKNIK ELEKTRO

DEPARTEMEN TEKNOLOGI INDUSTRI
SEKOLAH VOKASI
UNIVERSITAS DIPONEGORO
SEMARANG
2018
1) PLC Program to Control Level of Parallel Tanks
Two tanks are connected in parallel with a stream line. Heat and Cool the same
material and control level of both tanks. Implement this in PLC using Ladder Diagram
programming language.

No. INPUT OUTPUT

1. TT1 (00 .00) Latching (10 .00)
2. LHST 1 (00 .01) V1 (10 .01)
3. LSST 1 (00 .02) V2 (10 .02)
4. TT2 (00 .03) V3 (10 .03)
5. LHST 2 (00 .04) V4 (10 .04)
6. LSST 2 (00 .05) V5 (10 .05)
7. START (00 .06) Heater (10 .06)
Cooler (10 .07)
2) PLC Program to Control Mixing in a Tank
Material A and Material B are collected in a tank. These materials are mixed for
a while. Mixed product is then drained out through Outlet valve. Implement this in PLC
using Ladder Logic programming language.

No. INPUT OUTPUT

1. LM A (00.00) V1 (100.01)
2. LM B (00.01) V2 (100.02)
3. LLS (00.02) MOTOR (100.03)
4. Start (00.03) V3 (100.04)
5. Stop (00.04)
3) PLC Program to Count and Pack Parts from Conveyor
Objects are moving on a conveyor belt 1. When an empty box is detected, conveyor belt
starts and 5pcs are packed in a box. When box is filled, it is carried to the storage area via
conveyor belt 2. Implement automation of this process in PLC using Ladder Diagram
programming language.

No. INPUT OUTPUT

1. START (00.00) CONVEYOR 1 (100.01)
2. STOP (00.01) CONVEYOR 2 (100.02)
3. PROXIMITY 1 (00.02)
4. PROXIMITY 2 (00.03)
4) PLC Program to Control the Sequence of Conveyors
A feeder drops material on the conveyor which sends material for further process through
one more conveyor. Conveyor must start automatically when material is dropped on it.
Implement automation of this in PLC using Ladder Diagram programming language.

No. INPUT OUTPUT

1. Start (00.00) Latching Coil ( 100.01)
2. Stop (00.01) MOTOR 3 ( 100.02)
3. Conveyor 1 (00.02) Motor 1 (100.03)
4. Conveyor 2 (00.03) Motor 2 ( 100.04)
5) PLC Program to Operate Drilling of Parts
Whenever a part is placed on the drilling table, pneumatic clamper clamps the part and
drilling process is done. When drilling is done, clamper releases the part by releasing
pressure. When another part is detected, the process is repeated. Implement this in PLC
using Ladder Diagram programming language.

No. INPUT OUTPUT

1. Start (00 .00) Master Coil (10 .00)
2. Stop (00 .01) Clamping Device (10 .01)
3. Object (00 .03) Drilling Motor (10 .02)
4. Lower Limit (00 .04) Motor Down (10 .03)
 5. Upper Limit (00 .05) Motor Up Coil (10 .04)

6) PLC Program to Maintain the Pressure Head in a Bottle Filling System

Bottle filling has a constant speed of filling 20 bottles per minute. This speed depends on
level of the tank due to its head pressure. To maintain this speed, pressure head of the
filling tank has to be maintained at a particular. Implement this automation in PLC using
Ladder Diagram programming language.
 No. INPUT OUTPUT
1. Arus Inlet Valve
2. Stop Filling Valve
3. Level Gauge Motor

7) PLC Program to Heat the Liquid in Tank by Steam Flow

Heating of the liquid in the tank is to be performed. To heat this liquid, steam flow is
controlled. If the temperature is detected less than the set point, increase the steam flow
and vice-versa. Implement automation of this process in PLC using Ladder Diagram
programming language.

 To detect temperature, RTD PT100 is used. This RTD has a range from -200°C to
650°C.
 Let’s say that the temperature of liquid in the tank is to be maintained at 100°C.
Calibrate RTD to operate in this range.
 RTD PT100 has a resistance of 100Ω when it is at 0°C and 138.4Ω when at 100°C.
 Calibrate 4-20mA output such that when input is 0°C, it gives 4mA output and when it
is 100°C, it gives output 20mA.

No. INPUT OUTPUT

1. Start Inlet Valve
2. Stop Steam Flow Control Valve
3. RTD PT100 Steam Recovery
Outlet

8) PLC Program for Oil and Water Separation Process

Implement programming of Oil and Water separation process in PLC using Ladder
Diagram programming language.
No. INPUT OUTPUT
1. Start Master Coil
2. Stop Inlet Controlling Valve
3. Level Sensor Output Level Indicator
4. High Level (Oil) Oil output valve
5. Low Level (Oil) Gas Supply controlling Valve
6. Temperature output from sensor Temperature Display

9) PLC Program to Heat and Bend Glass Tubes

Heated glass tubes are passing in a process line having a particular length which are to be
bent. To manufacture fluorescent bulbs, these tubes are to be bent in U-Shape. Automate
this process in PLC using Ladder Diagram programming language.
 No. INPUT OUTPUT
1. Start :00.00 Coil :100.01
2. Stop :00.01 Bend :100.02
3. Gpd :00.02 Cutter :100.03
4. Proximity :00.03 Return :100.04
5. Currentsupply :100.05
6. Timer Coil :100.06
7. Time Of Cutter

10) PLC Program to Control Level of a Single Tank

One open tank is installed in the plant of which liquid level is to be controlled.
When level reaches the Level Low, Outlet flow is blocked and inlet flow is allowed
until high level is achieved. And when Level High is detected, outlet flow is allowed
and inlet flow is blocked.
 No INPUT OUTPUT
1. START (00.00) MASTER COIL (100.01
2. STOP (00.01) INLET VALVE (100.02
3. LHS (00.02) OUTLET VALVE (100.03
4. LLS (00.03)