CONSTRUCTION OF QA SYSTEM

SJM CO., LTD LOCALIZED EXPANSION JOINT FOR ASME SEC. III IN 1990 THROUGH THE
ESTABLISHMENT OF QUALITY ASSURANCE WYWTEM IN ACCORDANCE WITH ASME NQA-1,
NCA-3800, & NCA-4000 PROGRAM REQUIREMENT.
MOREOVER, SJM WAS ISO9001 CERTIFIED IN 1988 ON THE BASIS OF QUALITY ASSURANCE
SYSTEM OF ASME SEC. III
SJM IS ALWAYS DOING ITS BEST TO PROVIDE THE BEST PRODUCTS TO ALL CUSTOMERS
OVER THE WORLD.

Q.A. PROGRAM

ISO 9001 ASME SEC. III

1. Management Responsibility 1. Organization

2. Quality System 2. Quality Assurance Program
3. Contract Review 3. design Control
4. Design Control 4. Procurement Document Control
5. Document & Data Control 5. Instruction, Procedure & drawing
6. Purchasing & Servicing 6. Document Control
7. Control of Customer Supplied Goods 7. Control of Purchase Item and Service
8. Identification & Traceability 8. Identification and Control of Material
9. Process Control and Item
10. Control of Inspection & Testing 9. Control of Process
11. Control of Inspection, Measurement & 10. Examination Test, and Inspection
Test Equipment 11. Test Control
12. Inspection & Test Status 12. Control and Calibration of Measuring
13. Control of Non-conforming Product and Test Equipment
14. Corrective & Preventive Action 13. Control of Handling, Storage and
15. Handling, Storage, Packing, Preservation Shipping
& delivery 14. Inspection, Examination and Test
16. Control of Quality record Status
17. Internal Quality Audit 15. Nonconformance
18. Training 16. Corrective Action
19. Servicing 17. Quality Assurance Records
20. Statistical Technique 18. Quality Audit
19. Authorized Inspection Agency
20. Data Report
 QUALITY CONTROL PROCESS
FOR FABRICATION IN ISO 9001

ISSUING OF F/R DWG APPLICABLE DOC.

▶ Design data review sheet
REVIEW OF DESIGN INSPECTION INSPECTION AND TEST PLAN
▶ Issuing & approved by owner
ISSUING OF DESIGN REPORT FABRICATION
▶ Reflection of design spec. requirement ▶ Using of approved DOC. /
ISSUING OF DRAWING internal STD. WPS
▶ Revied by related DEPT. ▶ Using of controlled Equip. PQR
▶ Issuing & approved by owner ▶ Qualified Personal WMCL

ISSUING OF MPR WMIC

WELDING MAP
CUTTING PLAN
INSPECTION IN FABRICATION PROCESS
RECEPTION OF RICR ▶ Using of approved DOC. / internal STD
▶ Qualified inspector

ISSUING OF MPS ONLY MATERIAL ▶ Measurement calibration

(IF APPLICABLE) ▶ Preparation of inspection report
▶ Scope of purchase
▶ Technical requirement FINAL INSPECTION
▶ Requirement for QA system
SELECT OF VENDER HYDROSTATIC TEST
▶ Evaluation of supply record
▶ Evaluation of survey CLEANING
APPROVED VENDER
PAINTING
ISSUING OF PURCHASE ORDER
PACKING
REVIEWED BY QA DEPT.
SHIPPING
ISSUING OF OPS (BY QA DEPT)
▶ As welded or machined component ※ CORRECTIVE ACTION
▶ Technical requirement ※ NON CONFORMANCE
▶ Inspection requirement ※ INTERNAL AUDIT
SOURCE INSPECTION
♠ TERMS & DEFINITION ♠
RECEPTION OF MATERIAL/COMPONENT WMCL : WELDING MATERIAL CONTROL LOG.
WMIC : WELDING MATERIAL ISSUE CARD
F/R : FABRICATION REQUISITION
MPR : MATERIAL PURCHASE REQUISITION
RICR : RECEIVING INSPECTION CHECKLIST/REPORT
MPS : MATERIAL PURCHASE SPECIFICATION
OPS : OUT SOURCING / PURCHASE SPECIFICATION
SIR : SOURCE INSPECTION REPORT