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ISRN: BTH-AMT-EX--2007/D-10--SE
Experimental
Theoritical
0.1
0.08
Strain
0.06
0.04
0.02
0
0 500 1000 1500 2000 2500 3000
Time(Seconds)
Harikishan Mandalapu
Sandeep Karanamsetty
Harikishan Mandalapu
Sandeep Karanamsetty
Our thanks go to the almighty God for giving us the opportunity to be able
to complete this project.
We also thank all our faculty members and our classmates for their
encouragement, discussion, comments and many innovative ideas in
carrying out this work.
Finally, we would like to dedicate this work to our parents in India for their
moral support and inspiration.
Harikishan Mandalapu,
Sandeep Karanamsetty.
2
Contents
1 Notations 5
2 Background 7
3 Introduction to creep 8
3.1 Primary Creep 11
3.2 Secondary Creep 12
3.3 Tertiary Creep 12
3.4 Creep under variable loading 12
4 Experimental Work 14
4.1 Introduction 14
4.2 Tensile test for creep measurement 14
4.3 Experimental Results and parameter Analysis Work 16
4.4 Curve fitting with three methods 20
4.4.1 Method 1 20
4.4.2 Method 2 27
4.4.3 Method 3 31
4.5 Discussion and conclusion of parameter analysis 38
5 ABAQUS Model 39
8 References 50
3
Appendices
Appendix A 52
4
1 Notations
σ Stress [Mpa]
ε Strain
εc Creep Strain
ν Poisson’s ratio
D Constitutive matrix
t Time [Seconds]
A Material Constant
n Material Constant
m Material Constant
5
Abbreviations
PP Isotactic polypropylene
PN poly-oxyethylene
6
2 Background
Nanocomposites refer to materials consisting of at least two phases with
one dispersed in another that is called matrix and forms a three-dimensional
network. Nanocomposites have been studied extensively mainly for
improved physical properties.
The aim of our thesis is to analyze the better creep model by studying the
parameters. The material parameters are determined by comparing to a
creep model from the experimental data and are verified along with the
values estimated from theoretical formula. The analysis is done considering
three methods with a defined creep model. We try to match the
experimental results for the creep behavior with the results obtained from
the theoretical formula. ABAQUS and Matlab were used to perform the
necessary finite element analysis and mathematical calculations. An
overview of creep behavior is observed from the results.
7
3 Introduction to Creep
Creep takes place in Engineering materials and structures manifested by the
accumulation of plastic deformation over prolonged time periods under
steady or variable loading conditions [11].
Creep deformation does not happen suddenly. Creep is the term used to
describe the tendency of a material to move or to deform permanently to
relieve stresses.
There are different stages of creep. Creep can be subdivided into three
categories primary, steady state creep and tertiary.
8
The long-term behavior of modern structures, whose final static
configuration is frequently the result of a complex sequence of phases of
loading and restraint conditions, are influenced largely by creep. Creep
substantially modifies the initial stress and strain patterns, increasing the
deformations induced by sustained loads, Relaxing the stresses due to
sustained imposed deformations, (artificially introduced, e.g. by jacking, or
due to natural causes like shrinkage or settlements) activating the delayed
additional restraints. A special emphasis is given to the compact
formulations derived directly from the fundamental theorems of the theory
of linear viscoelasticity for nano materials.
Creep tests are carried out on a specimen loaded [9], e.g., in tension or
compression, usually at constant load, inside a furnace which is maintained
at a constant temperature T.The extension of the specimen is measured as a
function of time. A typical creep curve for metals, polymers, and ceramics
is represented in Fig2.
ε 0 = σ 0 / E (T ) + ε p (σ 0 , T ), (3.1)
Where E (T ) the modulus of Elasticity. The creep strain in Fig2 is can then
be expressed according to
ε c = ε (t ) − ε 0αt k (3.2)
9
Figure2: Stages in creep [10]
Where k < 1 in the primary, k = 1 in the secondary, and k >1 in the tertiary
creep stage. These terms correspond to a decreasing,constant,and increasing
strainrate,respectively, and were introduced by ANDRADE(1910).These
three creep stages are often called transient creep, steady creep, and
accelerating creep; respectively.
The results (3.1) and (3.2) from the creep test justify a classification of
material behavior in three disciplines: elasticity, plasticity, and creep
mechanics.
Due to a proposal of HAUPT (2000) one can also distinguish four theories
of material behavior as follows:
10
The creep behavior exists in two of the above listed categories, namely in
the theories of viscoelasticity and viscoplasticity.
ε c = f (σ , t ) (3.3)
Several mathematical forms exist to represent the function f (σ , t ); one of
these is the Norton-Baily creep law:
ε c = Aσ n t m , (3.4)
Inserting the time t from (3.4) into (3.5), we arrive at the relation
1 n ( m −1)
ε&c = mA mσ mε c m
(3.6)
11
3.2 Secondary Creep
Secondary creep, Stage II, is a period of roughly constant creep rate [9].
Stage II is referred to as steady state creep. Creep deformations of the
secondary stage are large and of similar character to pure plastic
deformations.
The primary and secondary creep strains are expressed [4] by Equation as
follows:
ε c = Aσ n t m (3.7)
12
This derivation results in the known Time-Hardening rule, where creep
strain rate is expressed as a function of the stress σ and time t.
1
⎛ εc ⎞m
t = ⎜⎜ ⎟⎟ (3.9)
⎝ Aσ
n
⎠
Equation (3.10) expresses the creep rate ε& c as a function of the stress σ
and the current creep strain ε c .Experiments indicate that the strain-
hardening formulation is to be favored over time-hardening formulation.
However, nothing the large scatter in creep data, the use of the simple law
of time hardening becomes justifiable in deriving analytical solutions.
Evidently, and strain hardening offers no difficulty in seeking numerical
solutions. Both formulations as given above are applicable only for
situations where no stress reversals occur, a situation where modified rules
have to be used .Also both formulations do not account well for the
important phenomenon of creep recovery due to unloading or variable
cyclic loading.
13
4 Experimental Work
4.1 Introduction
The nanocomposites composed of isotactic PP and CaCo3 nanoparticles [2]
are used to reinforce thermoplastic polymers which have wide applications
in many areas. The addition of these nanocomposites to the polymers
increases their toughness and stiffness. The major drawback of these
polymers is creep which occurs at stresses below the yield stress of the
polymer materials. Nanocomposites with combination of surface modifiers
such as poly-oxyethylene (PN) are good for obtaining uniform dispersion in
the polymer matrix and have better mechanical behavior [3] than the
original polymer matrix materials.
The present work is to analyze the creep behavior of these composites with
different PN content.
Specimen
CPU
Weight
Carrier
14
Specimen PP CaCo3 PN Young’s Poisson’s Material
Modulus ratio Constant
Code (Wt %) (Wt %) (Wt (Gpa) ν n
%)
PP 100 0 0 1.21 0.34 10.28
PPC-0.75 84.25 15 0.75 1.55 0.36 8.71
PPC-1.5 83.5 15 1.5 1.25 0.34 11.76
PPC-2.25 82.75 15 2.25 1.31 0.32 12.20
Table1: Combinations of composites taken for experiments
The densities of PP and CaCO3 are 0.96 gm/cm3 and 2.55 gm/cm3
respectively.
The device used to carry out the tensile creep test [2] consists of a LVDT
with precession of 0.02mm, control box, computer, weights and carrier.
The tests were done at four different stresses 12.33MPa, 17.33MPa,
20.67MPa, 24MPa respectively. The tests were carried out in the laboratory
at a controlled temperature of 220C with variation of ± 20 C. The slight
change in the temperatures is negligible on the tensile properties of the
material. The dimensions of the specimen tested were 50x30x10mm 3 .
Generally, the whole creep process is divided in two three phases like
primary, secondary steady state and teritiary.Though the creep rate is rather
high in the primary stage than in the secondary steady stage, the creep
strain is not important compared to the total deformation because the rate
slows down continuously and the duration is limited.
In this work, we are only interested in the second stage which occupies
longer duration and the creep rate remains constant. So, the steady stage
influences the dimensional stability of the structure. In the tertiary stage
there is increase in the creep rate which causes final failure in short time.
So, the present work concentrates on the first two stages of creep to study
the effect of creep deformation and creep rate of the steady stage. The
tensile test is carried for duration of four hours for loads 12.33MPa,
17.33MPa, and 20.67MPa respectively. But for load 24MPa the failure
occurred within one hour.
15
4.3 Experimental Results and Parameter Analysis
Curves are plotted for creep strain versus time for different stresses for the
nanocomposites with different compositions of PP, CaCo3, PN.The curves
are as shown below [2].
0.016
Strain
0.014
0.012
0.01
0.008
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(S)
Figure 4: Strain versus time under 12.33MPa [2]
16
Strain Vs Time under 17.33Mpa Experimental
0.035
0.03
0.025
Strain
PP
0.02 PPC0.75
PPC1.5
PPC2.25
0.015
0.01
0 5000 10000 15000
Time(S)
Figure 5: Strain versus time under 17.33MPa [2]
0.09 PP0
PPC-0.75
0.08 PPC-1.75
PPC-2.25
0.07
Strain
0.06
0.05
0.04
0.03
0.02
0.01
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(S)
17
Strain Vs Time Under 24Mpa Experimental
0.14
PP
PPC0.75
0.12
PPC1.5
PPC2.25
0.1
0.08
Strain
0.06
0.04
0.02
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500
Time
Figure7: Strain versus time under 24MPa [2]
The creep rate is calculated from the values obtained from the experimental
data.
We have,
(4.1)
Now the creep rate for different composites is plotted for the various
stresses. They are shown in the fig.8, 9 below. Also Logarithmic creep vs.
the logarithmic stress values are also plotted for the verification purpose.
18
-5
x 10
3
PP
PPC0.75
2.5 PPC1.5
PPC2.25
2
Strain rate
1.5
0.5
0
12 14 16 18 20 22 24
Stress(Mpa)
PP
PPC0.75
-5
PPC1.5
PPC2.25
-5.5
Log(Creep-rate)
-6
-6.5
-7
1 1.05 1.1 1.15 1.2 1.25 1.3 1.35 1.4
Log(Stress)
19
4.4 Curve fitting with three different methods
The analysis was carried out considering three different methods.
In method 1 we assume the creep model to have the formula of
ε c = Aσ n t m
We proceed to determine the material parameters for the creep model from
the experimental data. Also we assume the parameter m to be equal to one.
We tried to estimate the creep strain rate and the total strain with the
calculated parameters. The results obtained are compared with the
experimental results. Analysis of the above comparison is done to study the
creep behavior in this particular method.
The method 3 was carried out assuming the same creep model similar to the
above two methods. Here we have assumed that the material parameters
‘A’ and ‘m’ vary at each stress for different materials. Analysis was done
for the creep model using the same approach similar to method 1 and
method 2.
4.4.1 Method 1
The values of ‘A’ can be calculated for four different stresses by comparing
to the experimental results and the average value is considered, and the
same is substituted in the above formula. We try to estimate the parameter
‘A’ assuming the other parameter ‘m’=1.The values of ‘A’ are estimated
from the above logarithmic Creep rate Vs. logarithmic stress graphs.
20
From fig.14 it can be found that there is a huge deviation in the results
between experimental and theoretical when we use Average ‘A’ value. One
of the possible reasons could be the error in the calculation of ‘A’ value
from the experimental data. Now we tried to approach the ‘A ‘values by
applying suitable numerical methods. The new values are substituted once
again. The calculations are performed by Matlab. The value of ‘A’ is
obtained by iterative calculations. The results from theoretical formula are
verified with the experimental results. Results are plotted in Matlab as
shown below,
21
-5
x 10 For PP
6
Approached
Experimental
5 Average
4
Creep-strain-rate
0
0 5 10 15 20 25
Stress
-5
x 10 For PPC0.75
2.5
Approached
Experimental
Average
2
Creep-strain-rate
1.5
0.5
0
0 5 10 15 20 25
Stress
22
-4
x 10 For PPC1.5
1.2
Approached
Experimental
1 Average
0.8
Creep-strain-rate
0.6
0.4
0.2
0
0 5 10 15 20 25
Stress
-4
x 10 For PPC2.25 Before Iterative Approximation of A
1.2
Approached
Experimental
1 Average
0.8
Creep-strain-rate
0.6
0.4
0.2
0
0 5 10 15 20 25
Stress
23
From the results above it can be understood that the parameter ‘m’ = 1 does
not give desired experimental results, and we proceed to method 2.
⎛ dε c ⎞
ε = ε o + ⎜⎜ ⎟⎟t = ε o + A(σ ) n t
⎝ dt ⎠ (4.4)
0.019
0.018
0.017
Experimental
0.016 Theoritical
S train
0.015
0.014
0.013
0.012
0.011
0.01
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
24
CASE1:Strain Vs Time for PP under 17.33Mpa
0.035
0.03
Experimental
Theoritical
0.025
Strain
0.02
0.015
0.01
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
0.024
0.022
0.02
Strain
0.018
0.016
0.014
0.012
0.01
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
25
CASE1:Strain Vs Time for PPC1.5 under 17.33Mpa
0.035
0.03
Experimental
Theoritical
0.025
Strain
0.02
0.015
0.01
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
Experimental
0.03 Theoritical
0.025
Strain
0.02
0.015
0.01
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
26
From the fig.14 to 18 above we can see the strain vs. time is linear which is
not correct according to the experimental results. This may be due to the
assumptions made, and also the creep model we assumed in our case may
not be appropriate. So we proceed to method 2.
4.4.2 Method 2
In this method we assume that the creep stain rate ε& c defined by the
creep strain rate expressed as a function of the stress σ and time t
(i.e.) ε& c = Amσ n t m −1 .The parameter ‘m’ remaining constant during the
creep stage, with varying ‘A’
Since the secondary creep rate has much significance in the design fields,
we consider secondary creep here. From the Norton-Bialy’s creep laws:
ε c = Aσ n t m (4.5)
Now equation (4) expresses the creep rate as a function of stress σ and
current time t,
i.e., ε& c = f (σ , t ) has been replaced by considering ε& c = f (σ , ε c ) .The
derivation of such functions is as follows.
We solve them to find out the value for ‘m’. The values of ‘A’ are
calculated by substituting the values of ‘m’ in above equations. The same is
tried at four different stresses. We arrive at four different ‘A’ values.
Similar approach as the method 1 is done here for ‘A’ value. The results are
plotted for experimental vs. theoretical.
27
The results are tabulated as shown below,
-5
x 10 CASE2:For PP With average A and Constant m values
2
Approached
1.8 Experimental
1.6
1.4
Creep-strain-rate
1.2
0.8
0.6
0.4
0.2
0
0 5 10 15 20 25
Stress(Mpa)
The results were drawn in the same figures together with the Experimental
results from Fig.20 to 23 for the different materials.
28
CASE2:Strain Vs Time for PP under 17.33Mpa
0.035
Experimental
Theoritical
0.03
0.025
Strain
0.02
0.015
0.01
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
0.024
0.022
0.02
Strain
0.018
0.016
0.014
0.012
0.01
0 5000 10000 15000
Time(Seconds)
29
CASE2:Strain Vs Time for PPC1.5 under 17.33Mpa
0.035
Experimental
Theoritical
0.03
0.025
Strain
0.02
0.015
0.01
0 5000 10000 15000
Time(Seconds)
0.03
0.025
Strain
0.02
0.015
0.01
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
30
The total strain in this method is given by
ε = ε o + ε c = ε o + A(σ ) n t m (4.7)
From the above results it can be understood that the values of parameter
‘m’ < 1and the corresponding ‘A’ values does not give desired
experimental results, and therefore method 3 was introduced.
4.4.3 Method 3
Here we assume that the material parameters ‘A’ and ‘m’ vary at each
stress for the different materials, and we proceed to calculate the
parameters from the creep equation.
We try for different time t, for example 2000, 4000 sec respectively at
different stresses. And by performing necessary calculations we get the
values of the parameters can be obtained. Now we plot the curves for time
vs. strain using the obtained parameters, and they are verified with the
experimental values.
31
The values of A and m for each material at different stress values are
shown in the table below,
Material PP PPC0.75
Stress(Mpa) A m A m
12.33 3.883 × 10 −16 0.52 6.97 × 10 −14 0.35
17.33 2.58 × 10 −17 0.52 1.38 × 10 −14 0.31
32
-5
x 10 CASE3:For PP With average A and m values
2
Approached
1.8 Experimental
1.6
1.4
Creep-strain-rate
1.2
0.8
0.6
0.4
0.2
0
0 5 10 15 20 25
Stress(Mpa)
ε = ε o + ε c = ε o + A(σ ) n t m (4.9)
The results were drawn in the same figures together with the Experimental
results, as shown from Fig.25 to 28 for the different materials.
33
CASE3:Strain Vs Time for PP under 17.33Mpa
0.04
Experimental
Theoritical
0.035
0.03
Strain
0.025
0.02
0.015
0.01
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
0.026
0.024
Experimental
Theoritical
0.022
0.02
Strain
0.018
0.016
0.014
0.012
0.01
0 5000 10000 15000
Time(Seconds)
34
CASE3:Strain Vs Time for PPC1.5 under 17.33Mpa
0.035
Experimental
0.03
Theoritical
0.025
Strain
0.02
0.015
0.01
0 5000 10000 15000
Time(Seconds)
0.035
0.03
Experimental
Theoritical
Strain
0.025
0.02
0.015
0.01
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
35
From the calculations it is evident that there exists one set of ‘A’ and ‘m’
values for each material at different stresses. This is clear from the plots
above.
Plots between A and stress values and also between m and stress values are
as shown
22
A Vs.Sigma
10
*PP
21
10 vPPC0.75
.PPC1.5
20 +PPC2.25
10
19
10
18
10
A
17
10
16
10
15
10
14
10
12 14 16 18 20 22 24
Stress(Mpa)
36
m Vs.Sigma
1
* PP
0.9 v PPC0.75
. PPC1.5
0.8 + PPC2.25
0.7
0.6
m
0.5
0.4
0.3
0.2
12 14 16 18 20 22 24
Stress(Mpa)
From the figure.29 it is evident that for the nanocomposites PPC1.5 and
PPC2.25 the material constant Vs stress graph behavior is similar, also it
shows that material constant ‘A’ decreases with the increase in stress.
Nanocomposites PP and PP0.75 have similar behavior from the figure.29.
For nanocomposites PP there is a small increase in the ‘A' value with
increase in stress at a particular instant, this may be due to the variation in
the material model
37
4.5 Discussion and Conclusion of parameter analysis
From the above three different methods we observed that the method 3
results were appropriate when compared to the experimental results. So we
conclude that the parameters ‘A’ and ‘m’ vary with each material at
specific stress value. This shows that creep behavior is dependent on the
material parameters. ‘A’, ‘n’ and ‘m’ are constants for the specific
temperature conditions and stresses. The other material constant ‘n’ also
influences the creep behavior. For our convenience we assumed the
parameter to be constant for each material at different stresses. If the
parameter ‘n’ was not assumed to be constant then the study of the creep
behavior will become difficult to analyze. The creep equation will have
three varying material parameters which vary at each stress. We conclude
that ‘A’ and ‘m’ values influence the creep behavior which is clear from the
plots between the experimental and theoretical results. Also there exists
unique ‘A’ and ‘m’ values for each material under different stresses for a
definite creep model defined.
38
5 ABAQUS Model
The creep model is described in different way in the ABAQUS. We now
try to estimate the values of ‘ ’ and ‘ ’ for the model. The ABAQUS
model is described as
= (5.1)
(5.2)
(5.3)
The values of ‘ ’ and ‘ ’ calculated for the ABAQUS model are shown
in the table.
Material PP PP0.75
Stress(Mpa)
12.33 20.12 × 10 −17 -0.48 2.44 × 10 −14 -0.65
39
Material PPC1.5 PPC2.25
Stress(Mpa)
12.33 1.74 × 10 −17 -0.70 9.53 × 10 −18 -0.73
Also results from the ABAQUS model are calculated using these ‘ ’ and
’ ’ values, and plotted along with the experimental results for the
selected materials at different stresses.
40
Strain Vs Time for PP under 12.33Mpa
0.022
Experimental
ABAQUS
0.02
0.018
Strain
0.016
0.014
0.012
0.01
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
Figure31: Strain Vs time for PP under 12.33Mpa
PP under 17.33Mpa
0.04
Experimental
0.035
ABAQUS
0.03
Strain
0.025
0.02
0.015
0.01
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
41
Strain Vs Time for PPC0.75 under 12.33Mpa
0.015
Experimental
0.014
ABAQUS
0.013
0.012
Strain
0.011
0.01
0.009
0.008
0.007
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
Figure33: Strain Vs time for PPC0.75 under 12.33Mpa
0.026
0.024
Experimental
0.022 ABAQUS
Strain
0.02
0.018
0.016
0.014
0.012
0.01
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
Figure34: Strain Vs time for PPC0.75 under 17.33Mpa
42
Strain Vs Time for PPC1.5 under 12.33Mpa
0.018
Experimental
0.017
ABAQUS
0.016
0.015
Strain
0.014
0.013
0.012
0.011
0.01
0.009
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
Figure35: Strain Vs time for PPC1.5 under 12.33Mpa
Strain Vs Time for PPC1.5 under 24Mpa
0.12
Experimental
Theoritical
0.1
0.08
Strain
0.06
0.04
0.02
0
0 500 1000 1500 2000 2500 3000
Time(Seconds)
Figure36: Strain Vs time for PPC1.5 under 24Mpa
43
PPC2.25 under 12.33Mpa
0.022
Experimental
0.02 ABAQUS
0.018
0.016
Strain
0.014
0.012
0.01
0.008
0 2000 4000 6000 8000 10000 12000 14000 16000
Time(Seconds)
Figure37: Strain Vs time for PPC2.25 under 12.33Mpa
Experimental
0.12
ABAQUS
0.1
0.08
Strain
0.06
0.04
0.02
0
0 500 1000 1500 2000 2500
Time(Seconds)
Figure38: Strain Vs time for PPC2.25 under 24Mpa
44
6 Modeling and Simulation
6.1 ABAQUS/CAE
The ABAQUS software [15] suite has an unsurpassed reputation for
technology, quality, and reliability and provides a powerful and complete
solution for both routine and sophisticated linear and nonlinear engineering
problems. ABAQUS delivers a unified FEA environment that is a
compelling alternative to implementations involving multiple products and
vendors.
The finite element analysis of the creep model has been done in ABAQUS.
The step by step procedure of the analysis of the creep model in ABAQUS
is shown in the Appendix A. It includes creation of part, assigning of
various material properties, creation of the section and the assembly, steps,
applying of loads and boundary conditions, meshing of the model. Finally,
creation of job and submitting the job for the analysis.
After submitting the job for analysis the ABAQUS software performs the
creep analysis of the material model. The results can be interpreted as
shown below.
45
The creep formation in the material can be seen for different step times in
the following figures,
From the figure39 the propagation of the creep at step time 125seconds can
be observed. Since the object is constrained at one end the values of the
creep strain vary according to the coloured regions.
46
FOR STEP TIME = 960 SECONDS
From the fig.40 the propagation of creep at step time 960 seconds can be
observed. The center region has the maximum creep strain and the region
tends to expand with the increase in step time.
47
FOR STEP TIME = 2500 SECONDS
From the Fig.39 to 41 the propagation of creep for step time 2500 seconds
can be observed. From the Fig.39 we can notice the creep phenomena with
the dark region formed in the center. Also from the Fig.39 to 41 we can
conclude that the increase in step time results in the increase in the creep
strain up to a certain time period.
48
7 Conclusions and further work
’A’ and ’m’ are constants and they are functions of stress. From the above
analysis we conclude that the material constants ‘A’ and ‘m’ influence the
creep strain for the nanomaterials studied. Erroneous values of ‘A’ results
in the huge deviation in the creep strain. This is evident from the plots
between the experimental and the theoretical values. So, approximation of
the ‘A’ value from the available range of values is done in order to reduce
the deviations in the results. Similarly suitable ‘m’ values were calculated
for the above three cases. Plots of creep strain Vs strain at different applied
stresses shows that all the materials are in the first two creep stages for the
maximum duration of the experiment.
The results obtained from the analysis were not agreeing the experimental
results for certain loads in the first two cases for strain values. The possible
reason could be the assumptions made during the evaluation step. Our
assumption for the material constant m = 1 in our case may not be
appropriate, because the possible range of ‘m’ values are from 0 to 1.The
approached values of ‘A’ gave better results than the approximated ‘A’
values. There exist a unique ‘A’ and ‘m’ values for each material at
different stress conditions. This is evident from the case 3. Still, better
results can be achieved by employing better approximation methods. Creep
Analysis is carried out in Abaqus.The results are satisfactory.
From the ABAQUS results the creep strain CE22 is shown in the figures.
The propagation of creep is properly described in the results. We can
observe the creep phenomena with the varying step time.
49
8 References
1. Computational Engineering Textbook by Goran Broman,
2. Reference to Creep behavior of polypropylene/CaCo3 nanocomposites
with nonionic modifier by Jinlong Ahang,Shu-Lin Bai,Centre for
Advanced Composite Materials, Department of Advanced Materials
and technology, College of Engineering, Peking University, Beijing
100871,China
3. Cao, Guozhong. Nanostructures and Nanomaterials.
Singapore: World Scientific Publishing Company, Incorporated, 2004.
6. http://websok.libris.kb.se/websearch/search?SEARCH_ONR=1013367
9
7. Introduction to Finite Elements in Engineering by Tirupathi
R.Chandrupatla and Ashok D.Belegundu.
50
11. Ritchie, R.O. "Mechanical Behavior of Materials Lecture Notes,"
University of California, Berkeley. Rhoads, Fall 1993.
12. en.wikipedia.org/wiki/Creep_(deformation)
13. Hertzberg, R.W. "Deformation and Fracture Mechanics of Engineering
Materials." 3rd ed., New York. Wiley & Sons, 1989
14. Article relating to creep analysis research group, POLITECNICO DI
TORINO, Italy.
15. ABAQUS Standard manual.
51
Appendix A
A1 Finite Element Method
Model Approximation
Finite
Physical Differential Element
Phenomenon Equation Equations
52
elements, these elements are then patched together, using some specific
rules, to form the entire region, which eventually enables us to obtain an
approximate solution for the behavior of the entire body. The finite element
(FE) method can be applied to obtain approximate solutions for arbitrary
differential equations.
53
mathematical function valid at an infinite number of locations in the region
under study, while numerical methods provide approximate values of the
unknown quantity only at discrete points in the region. In the finite element
method, the region of interest is divided into numerous connected sub
regions or elements within which approximating functions (usually
polynomials) are used to represent the unknown quantity.
A2.1 Pre-Processing
In the Pre-Processing part the model of the specimen is created for the
analysis.
• Part
54
Figure43: Model of nanocomposite PP
• Property
In this module it has been defined the properties of the material like poisons
ratio, Young’s Modulus, etc;
The properties of the materials used are shown in the following table [2]
Code (Gpa) ν n
PP 1.21 0.34 10.28
PPC-0.75 1.55 0.36 8.71
PPC-1.5 1.25 0.34 11.76
PPC-2.25 1.31 0.32 12.20
Also this is the module where it has been defined the material behaviors
like elastic and creep with the required properties and data.
55
• Assembly
In this module an independent mesh on instance for the analysis has been
created.
• Step
In this module the analysis procedure was defined and the visco procedure
has been taken and the step time was taken as from 4000 to 16000 Seconds
depending on the stresses applied.
• Load
In this module the boundary conditions and the load conditions required for
our analysis has been considered. The beam was fixed at one end and the
load has been applied at the other end as shown in the figure below.
56
• Mesh
In this module the finite element mesh for the element for the analysis has
been generated. Global seeds have been assigned for the instance. And
meshing was done for the region. The meshed element used for the analysis
is as shown in the following figure.
A2.2 Simulation
• Job
In this module the job has been created and submitted for analysis.
57
A2.3 Post-Processing
• Visualization
The results are generated from the field output. The creep strain CE 22
values are determined. The results for the creep analysis are shown in the
following figures,
58
Figure47: Tensors and Vectors for the Model PPC2.25 under 24Mpa
59
Figure49: Deformed shape for PPC2.25 under24Mpa
60
Appendix B ABAQUS/CAE Input files
*Heading
PP0
** Job name: PP0 Model name: Model-1
*Preprint, echo=NO, model=NO, history=NO, contact=NO
**
** PARTS
**
*Part, name=PP0
*End Part
**
**
** ASSEMBLY
**
*Assembly, name=Assembly
**
*Instance, name=PP0-1, part=PP0
*Node
1, 15., 25., 10.
2, 15., 20., 10.
3, 15., 15., 10.
4, 15., 10., 10.
5, 15., 5., 10.
6, 15., 0., 10.
7, 15., -5., 10.
8, 15., -10., 10.
9, 15., -15., 10.
10, 15., -20., 10.
11, 15., -25., 10.
12, 15., 25., 5.
13, 15., 20., 5.
14, 15., 15., 5.
15, 15., 10., 5.
16, 15., 5., 5.
17, 15., 0., 5.
61
18, 15., -5., 5.
19, 15., -10., 5.
20, 15., -15., 5.
21, 15., -20., 5.
...so on
213, -15., 10., 5.
214, -15., 5., 5.
215, -15., 0., 5.
216, -15., -5., 5.
217, -15., -10., 5.
218, -15., -15., 5.
219, -15., -20., 5.
220, -15., -25., 5.
221, -15., 25., 0.
222, -15., 20., 0.
223, -15., 15., 0.
224, -15., 10., 0.
225, -15., 5., 0.
226, -15., 0., 0.
227, -15., -5., 0.
228, -15., -10., 0.
229, -15., -15., 0.
230, -15., -20., 0.
231, -15., -25., 0.
*Element, type=C3D8I
1, 34, 35, 46, 45, 1, 2, 13, 12
2, 35, 36, 47, 46, 2, 3, 14, 13
3, 36, 37, 48, 47, 3, 4, 15, 14
4, 37, 38, 49, 48, 4, 5, 16, 15
5, 38, 39, 50, 49, 5, 6, 17, 16
6, 39, 40
.............so on.....
108, 206, 207, 218, 217, 173, 174, 185, 184
109, 207, 208, 219, 218, 174, 175, 186, 185
110, 208, 209, 220, 219, 175, 176, 187, 186
111, 210, 211, 222, 221, 177, 178, 189, 188
112, 211, 212, 223, 222, 178, 179, 190, 189
113, 212, 213, 224, 223, 179, 180, 191, 190
62
114, 213, 214, 225, 224, 180, 181, 192, 191
115, 214, 215, 226, 225, 181, 182, 193, 192
116, 215, 216, 227, 226, 182, 183, 194, 193
117, 216, 217, 228, 227, 183, 184, 195, 194
118, 217, 218, 229, 228, 184, 185, 196, 195
119, 218, 219, 230, 229, 185, 186, 197, 196
120, 219, 220, 231, 230, 186, 187, 198, 197
*Nset, nset=_PickedSet2, internal, generate
1, 231, 1
*Elset, elset=_PickedSet2, internal, generate
1, 120, 1
** Region: (PP0:Picked)
*Elset, elset=_PickedSet2, internal, generate
1, 120, 1
** Section: PP0
*Solid Section, elset=_PickedSet2, material=PP0
1.,
*End Instance
**
*Nset, nset=_PickedSet4, internal, instance=PP0-1, generate
1, 221, 11
*Elset, elset=_PickedSet4, internal, instance=PP0-1, generate
1, 111, 10
*Elset, elset=__PickedSurf5_S4, internal, instance=PP0-1, generate
10, 120, 10
*Surface, type=ELEMENT, name=_PickedSurf5, internal
__PickedSurf5_S4, S4
*End Assembly
**
** MATERIALS
**
*Material, name=PP0
*Creep, law=TIME
2.158e-16, 10.28, -0.48
*Elastic
1210., 0.34
**
** BOUNDARY CONDITIONS
**
** Name: BC-1 Type: Displacement/Rotation
63
*Boundary
_PickedSet4, 1, 1
_PickedSet4, 2, 2
_PickedSet4, 3, 3
** ----------------------------------------------------------------
**
** STEP: CREEP
**
*Step, name=CREEP, nlgeom=YES
CREEPTEST
*Visco, cetol=0.01
1600., 16000., 0.16, 16000.
**
** LOADS
**
** Name: Load-1 Type: Pressure
*Dsload
_PickedSurf5, P, -12.33
**
** OUTPUT REQUESTS
**
*Restart, write, frequency=0
**
** FIELD OUTPUT: F-Output-1
**
*Output, field, variable=PRESELECT
**
** HISTORY OUTPUT: H-Output-1
**
*Output, history, variable=PRESELECT
*End Step
64
Department of Mechanical Engineering, Master’s Degree Programme Telephone: +46 455-38 55 10
Blekinge Institute of Technology, Campus Gräsvik Fax: +46 455-38 55 07
SE-371 79 Karlskrona, SWEDEN E-mail: ansel.berghuvud@bth.se