Catalogo Husky

Hot Runner Design Center
English 2009.05
Information and specifications subject to change without notice. For latest product information please refer to www.hotrunners.com
Manufacturing
United States - Vermont Luxembourg - Dudelange China - Shanghai
Tel. (1) 802 859 8000 Tel. (352) 521151 Tel. (86) 21 5046 2800
Electronic Communication
Design Center email: Husky Internet:
hotrun@husky.ca http://www.hotrunners.com
Information contained herein is subject to change without notice and does not represent commitment,
obligation, or liability on the part of Husky Injection Molding Systems Ltd.
No information herein is to be taken as permission or recommendation to practice any patented invention

not owned or licensed by Husky. No patent license in fact or implied is granted to Husky patents disclosed
herein.
No part of this publication may be reproduced or transmitted in any form or by any means without written
permission from Husky.
Husky is a registered trademark of Husky Injection Molding Systems Inc.
PRONTO, PRONTO Hot Runner Systems, Pronto Manifold Systems, UltraSeal, UltraGuide are registered
trademarks of Husky Injection Molding Systems Inc.
© 1998-2009 copyright belongs to Husky Injection Molding Systems Inc. All rights reserved.
i
Products and processes presented in this document may be covered by the following patents or their
foreign equivalents:
United States 4,717,324 5,336,078 6,089,468 6,343,925 6,609,902 2006/0003038

4,775,308 5,374,182 6,135,757 6,349,886 6,669,462 2006/0003039
4,808,101 5,411,392 6,146,123 6,355,197 6,717,118 2006/0003040
4,863,369 5,499,916 6,149,417 6,382,528 6,764,297 2006/0003041
4,863,665 5,507,637 6,152,721 6,398,542 6,781,100 2006/0003046
4,929,166 5,518,393 6,164,954 6,428,305 6,854,971 2006/0006563
5,069,840 5,651,998 6,220,851 6,491,509 7,041,944 2006/0017199
5,112,212 5,683,731 6,228,309 6,530,776 2005/0045746 2006/0087050
5,143,733 5,789,033 6,276,914 6,533,571 2005/0236729 2006/0125148
5,145,630 5,798,069 6,276,916 6,540,496 2005/0236740 RE38,480
5,192,555 5,879,727 6,305,923 6,544,028 2005/0238748
5,208,052 5,972,258 6,309,207 6,555,044 2005/0255189
5,260,012 6,043,466 6,315,549 6,561,790 2005/0287244
5,288,451 6,056,536 6,328,554 6,572,361 2005-0240303
5,324,191 6,062,846 6,341,954 6,575,729 2006/0001195
And foreign counterparts thereto.
ii
Table of Contents
Overview 1
Complete Hot Runner System 2
Manifold System 3
Single Cavity Valve Gate System 4
INTRODUCTION Hot Spure 5
Hot Runner System 6
Tolerance and Dimension Standards 8
Nozzle Section 9
Gating Methods 11
Valve Gating 11
Hot Tip Gating 13
Thermal Sprue Gating 16
NOZZLE SELECTION Edge (side) Gating 17
Single Nozzle Gating 17
Selection Process 18
Selection Guidelines Ultra 250 19
Selection Guidelines Ultra 750 Hot Tip 22
Selection Guidelines Ultra 750 Valve Gate 23
Selection Guidelines Ultra 750 UP 24
Selection Guidelines Edge Gate 27
Melt Flow Index Reference to Viscosity 28
L-Dimension 29
BL-Dimension 30
ML-Dimension 30
Nozzle Pitch 30
Ultra 250 Design Information 31
Ultra 250 Nozzle Pitch 31
Ultra 250 HT-D 32
Ultra 250 HT-U 34
Ultra 250 HT-T 36
Ultra 250 HT-DX 38
Ultra 250 HT-TX 40
Ultra 250 Hot Sprue 42
Ultra 350 VG-LX 48
Ultra 350 VG-SX 50
Ultra 350 HT-D 52
Ultra 350 HS 54
Ultra 350 SCVG 56
Ultra 500 VG-LX 61
Ultra 500 VG-SX 63
Ultra 500 VG-X 65
Ultra 500 VG-XX 67
Ultra 500 VX-LX 69
2009.05 iii
Ultra 500 VX-SX 71
Ultra 500 HT-D 73
Ultra 500 HT-T 75
Ultra 500 HT-U 77
Ultra 500 HT-DX 79
Ultra 500 HT-DC 81
Ultra 500 TS 83
Ultra 500 HS 85
Ultra 500 SCVG 91
Ultra 750 VG 97
Ultra 750 VX 99
Ultra 750 VG-UF 101
Ultra 750 VG-R 103
Ultra 750 HT-D 105
Ultra 750 HT-DX 107
Ultra 750 HT-T 109
Ultra 750 HT-U 111
Ultra 750 HT-S6 113
Ultra 750 HT-UF 115
Ultra 750 HT-DC 117
Ultra 750 TS 119
Ultra 750 HS 121
Ultra 750 SCVG 128
Ultra 750 UP Design Information 133
Ultra 750 UP Nozzle Pitch 133
Ultra 750 UP HT-D 134
Ultra 750 UP HT-U 136
Ultra 750 UP HT-T 138
Ultra 750 UP HT-DX 140
Ultra 750 UP HT-UX 142
Ultra 750 UP HT-TX 144
Ultra 750 UP HS 146
Ultra 1000 VG 151
Ultra 1000 VX 154
Ultra 1000 VX-X 157
Ultra 1000 HT-D 160
Ultra 1000 HT-T 162
Ultra 1000 TS 164
Ultra 1000 HT-DC 166
Ultra 1000 HS 168
Ultra 1000 SCVG 173
Ultra 1250 VG 178
Ultra 1250 HT 180
Ultra 1250 TS 182
Edge Gate Design Information 184
Edge Gate Nozzle Pitch 184
EG-S 185
EG-L 188
2009.05 iv
Cavity Design 191
Machine Interface 195
Hot Runner Plate Design Guidelines 196
Plate Cooling 198
DESIGN
Wire Grooves 199
GUIDELINES
Service Connections 200
Cavity Numbering 200
Valve Gating Design Considerations 201
Controller Interface 202
Stack Hot Runner 206
Machine Requirements for Stack Mold Operations 207
Thermal Gate Considerations 208
Valve Gate Consideration 209
Sprue Bar 210
Split Sprue Bar 210
Offset Sprue Bar 211
Center Section Support Types 212
Controlled Center Section Movement 214
Customer Drawing Requirements (Hot Runner Systems) 216
Customer Drawing Requirements (Manifold System) 217
Spare Parts 218

Valve Gate Air Kit 218
Electrical Connectors 219
ACCESSORIES Locating Ring 220
Tools 221
CAD Library 224

2D CAD Files 224
3D CAD Files 224
CAD Library Access 224
CAD LIBRARY Building a 2D Hot Runner Section Drawing 225
Assembling a 3D Single Drop Model 225
Single Drop 3D Assembly 226
Ultra 250 CAD Files 226
Ultra 750 UP CAD Files 228
2009.05 v
Introduction
Introduction
Overview
Welcome to the Husky Hot Runner Design Center. This information is intended to simplify the hot runner selection process.
Each section has been organized using easy to follow icons.
Introduction
The primary hot runner system types offered by Husky are
identified within this section. Components that make up each
system are labeled for easy identification.
Nozzle Selection
This section guides the designer through the decisions and steps
for determining the gating method and nozzle size that best
satisfies the specific application.
Design Guidelines
In this section guidelines are offered to integrate Husky hot runner
systems into the mold.
Accessories
Spare components and installation information are provided within
this section.
CAD Library
Mold designers are provided with all standard gating methods,
nozzles and generic hot runner view installations to be merged into
their CAD file. Available formats include:.dxf,.igs, and .prt.
NOTE: Please refer to www.hotrunners.com for the most current design information.
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
2009.05 1
Introduction
Complete Hot Runner System
Ultra 750 HT/VG Shown
Electrical Connector
Backing Plate
Wire Clip
Manifold Thermocouple
Manifold
Manifold Bushing
Air Line
Valve Stem Piston

Cylinder
UltraSeal
Backup Pad
Manifold Plate
Locating Ring
Center Locating
Insulator
Sprue Bushing
Nozzle Heater
Nozzle Housing
Tip Retainer Plate Cooling
Tip Insert Backup Insulator Pad
Manifold Heater
Cavity Interface Tap

Plate Bolt
Guide Pin
Plate Alignment Dowel
2 2009.05
Introduction
Manifold System
Ultra 750 HT/VG Shown
Backup Pad
Nozzle Tip
Valve Stem
Piston
Melt Channel
Piston Seal
Manifold
Manifold Bushing
Center Insulator Sprue Heater
Sprue Bushing
UltraSeal
Nozzle Heater
Backup Insulator Pad

Carbide Insert Tip
Nozzle Housing
Manifold Heater
2009.05 3
Introduction
Single Cavity Valve Gate System
Ultra 750 SCVG Shown
Sprue Body Heater

Sprue Bushing Insert
Nozzle Heater
Nozzle Tip
Locating Ring
Valve Stem
Air Line
Tip Insulator
4 2009.05
Introduction
Hot Sprue
Ultra 750 HS Shown
Insulator Body
Nozzle Heater
Band Heater
Nozzle Tip Retainer
Locating Ring
Nozzle Tip
2009.05 5
Introduction
Hot Runner Systems
The objective of a hot runner system is to distribute the material from the machine nozzle to each gate, while minimizing
adverse effects to the material’s properties. Husky offers two hot runner system types:
• Complete hot runner system with plates
• Manifold system
Complete Hot Runner System
A complete hot runner system is supplied to the customer as a fully assembled unit, ready to be fastened to the cavity plate
and installed into the machine press.
Manifold System
A manifold system includes all components that make up the heated flow path except the hot runner plates. Drawings that
outline the necessary plate machining to accommodate the manifold and related components are included with every
shipped manifold system.
Benefits of Ordering Complete Hot Runner System vs. Manifold System
Customer benefits when ordering a complete hot runner system:
• Husky's extensive design experience
• With a complete system, plate features such as: cooling circuits, air circuits, wire channels, and plate bolts are opti-
mally positioned to maximize performance.
• 3-Year Leak-Proof Guarantee for UltraSeal™ systems.
• Complete hot runner is ready to be fastened to the cavity plate and begin production.
• Simplified communication by providing one source responsibility.
6 2009.05
Introduction
Single Drop Assemblies
Single drop assemblies are well-suited for single cavity molds and prototype applications. Two single drop system types
are available:
• Single Cavity Valve Gate (SCVG).
• Hot Sprue (HS).
SCVG
The SCVG is ideal for applications that require negligible gate vestige. Resin flow is mechanically regulated. Ultra 500,
Ultra 750 and Ultra 1000 SCVG’s are available for fast delivery.
HS
The HS is best suited for applications where a small gate mark is acceptable. Resin flow is thermally regulated. Ultra 500,
Ultra 750 and Ultra 1000 HS are available for fast delivery.
2009.05 7
Introduction
Tolerance and Dimension Standards
All drawings within this section use imperial units of measurement. To simplify the drawing, the standard dimension
tolerancing, surface finishes, parallelism, and concentricity requirements are listed below and followed throughout the
manual. In situations where special tolerances or finishes are used, these are indicated on the drawing.
Tolerances Imperial
1 decimal place (.1) +/-.02
2 decimal places (.01) +/-.008
3 decimal places (.001) +/-.004
4 decimal places (.0001) N/A
Surface Finish
16in
32in
64in
Definitions
To reduce the amount of text, the following symbols/abbreviations are used on the drawings:
SR Spherical Radius
Ø Full Diameter
X X Value
BK-PLT Backing Plate
Y Y Value
MF-PLT Manifold Plate
T/C Thermocouple
FR Full Radius
R, RAD Radius G Gate
B Nozzle Bore Depth > Minimum, greater than
< Maximum, less than

Gate Land
Contact Husky
Sharp
8 2009.05
Nozzle Selection
 Nozzle Selection
To select the correct nozzle for an application, the following information is required.
• Part weight and desired throughput per nozzle.
• Material and additives.
• Acceptable vestige and gate location.
To accommodate a wide range of molded part sizes, Husky offers 4 standard nozzle sizes. Each nozzle offers a variety of
different gating methods.
Nozzle Size Nozzle Throughput Notes

• Designed for molding smaller parts and
restricted access.
Ultra 250 up to 10 grams/sec. • 5 gating options are available.
• 3-year leakproof guarantee
• Targeted for closures and small parts

and restricted access requiring excellent
gate quality and rapid color change
up to 20 grams/sec. • 2 gating options available
Ultra 350
• PRONTO Hot Runners are available.
•
• Targeted for closures and small parts

requiring excellent gate quality and rapid
up to 20 grams/sec. color change
Ultra 500 • 11 gating options available
• Improved thermal profile and wider oper-

ating window
• Suitable for a wide variety of engineering
Ultra 750 up to 250 grams/sec. and commodity resins
• 13 gating options available
• Ideal for High Speed Packaging

Applications
Ultra 750 UP up to 300 grams/sec • 6 gating options available
• Designed for molding large sized parts.

• 5 gating options are available.
Ultra 1000 up to 750 grams/sec. • PRONTO manifold systems are
available.
2009.05 9
Nozzle Selection
• Designed for molding larger parts and

high viscosity materials.
• 6 gating options are available.
Ultra 1250 up to 900 grams/sec.
Contact Husky for more information
10 2009.05
Nozzle Selection
Gating Methods
Valve Gating
Valve gating is used when a flush gate mark with minimal vestige height is required on the molded part. Valve gating
allows for larger gate diameters, minimizing molded-in stress and providing easier part filling. All valve gating options use a
pneumatically operated valve stem to mechanically shut off resin flow at the gate.
Ultra 350 VG
• Minimal gate vestige
• For a wide variety of amorphous resins
• Pneumatically operated valve stem
• Cylindrical (UltraGuide™) and angled shut-off standard
Ultra 500 VG
• For a wide variety of amorphous resins
Ultra 500 VX
• For abrasive and crystalline resins
Ultra 750 VG-X
• Extended option for tight gate access
Ultra 750 VG
Ultra 750 VX
Ultra 750 VG-R (Retrofit)
• Fits 750 Series gate detail
Ultra 750 VG-UF

• Minimizes required color change time
• Delivers more homogeneous melt to cavity
• Improved balance
• Flow line elimination
2009.05 11
Nozzle Selection
Ultra 1000 VG
• Tip insulator facilitates faster color change
Ultra 1000 VX
Ultra 1250 VG
Ultra 1250 VX
12 2009.05
Nozzle Selection
Hot Tip Gating
Hot tip gating is used when a small gate mark on the molded part is acceptable. The size of the vestige is affected by
the gate size, gate cooling, material, and processing conditions. Gate solidification is achieved by the removal of heat from
the gate area following the injection cycle.
Ultra 250 HT-D (Diverted)
• Suited for general purpose applications
• Fast color changes
Ultra 250 HT-T (Through Flow)

• No flow lines
• Fast color changes
Ultra 250 HT-DX (Diverted Extended)

• Extended tip enables inside/difficult to access gating
Ultra 250 HT-DX (Through Flow Extended)

• No flow lines
Ultra 250 HT-U (Univerted)

• Wear resistant tip material for abrasive resins

• Fast color change
• Small bubble facilitates fast color change
• Minimized gate vestige

• Small bubble facilitates fast color change

• No flow lines
• Slightly higher vestige than HT-D

• Wear resistant tip material for abrasive resins
2009.05 13
Nozzle Selection

Ultra 500 HT-DC (Cap)

• Identical to HT-D, except screw-on cap simplifies gate
geometry machining
• Wear resistant (WR) tip insert available
• HT-UC, HT-TC also available.
• No tip insulator required for color change/heat sensitive
resins
• No flow lines

• Well suited for filled resins with large filler particle size
• One flowline
Ultra 750 HT-DC (Cap)

• Identical to HT-D, except screw-on cap simplifies gate
geometry machining
• HT-UC, HT-TC also available.
Ultra 750 HT-S6

• Ideal when closer gate cooling access is required
• Excellent for fast cycle times
Ultra 750 HT-UF

• Fastest color change
• No flow lines
• High pressure option available
14 2009.05
Nozzle Selection
Ultra 750 UP HT-D (Diverted)

• High Pressure compatible
Ultra 750 UP HT-U (Univerted)

• Suitable force- grind with large particle size
Ultra 750 UP HT-T (Through Flow)

• No flow lines
Ultra 750 UP HT-DX (Diverted Extended)

• Extended tip enables inside/difficult gate access
Ultra 750 UP HT-UX (Univerted Extended

• Suitable force- grind with large particle size
Ultra 750 UP HT-TX (Diverted Extended)

• No flow lines
Ultra 1000 HT-D (Triverted)

• Wear resistant carbide insert tip
• Tip insulator facilitates fast color change
1250 HT-D (Triverted)

• Small gate vestige
• High throughput
1250 HT-T (Through Flow)

• No flow lines
• Small gate vestige
2009.05 15
Nozzle Selection
Thermal Sprue Gating
Thermal sprue gating produces a small sprue on the molding surface, and is best suited for filling large parts and
abrasive materials.
Ultra 500 TS (Thermal Sprue)

• Ideal for hot-cold combinations or sub-runner applications
• Small sprue vestige



16 2009.05
Nozzle Selection
Edge (side) Gating
Edge gating produces a minimal gate vestige, and is best suited for sidewall gating applications. The gate is sheared upon
mold separation; gate quality is affected by the ability to shear gate cleanly. Up to four parts can be gated from the same
nozzle.
Edge Gate Small Pitch

• Ideal for sidewall gating applications
• Minimal Gate Vestige
Edge Gate Large Pitch

• Ideal for sidewall gating applications
• Minimal Gate Vestige
Single Nozzle Gating

SD (Single Drop)
• For single cavity and prototype molds
• Available for Ultra 250 - 1000 nozzle sizes
• Available in hot tip and valve gates
2009.05 17
Nozzle Selection
Selection Process
The success of any hot runner system is dependent on the selection of a suitable gating option for the particular
application. Three criteria are used to determine the best gating option.
SHOT WEIGHT MATERIAL GATE LOCATION

COMPATABILITY VESTIGE
The shot weight per nozzle The resin type to be pro- Gate location and acceptable
required to fill the molded part cessed determines suitable gate vestige must be
will determine the nozzle size. gating options. Resin proper- considered.
ties to be taken into account
include:
Amorphous / Semi crystalline
Abrasive
Additives Used
Color Change Frequency
GATING OPTION
18 2009.05
Nozzle Selection
Selection Guideline Ultra 250
Throughput (grams / sec.)

HT-D HT-T HT-DX HT-U HT-TX
Low 10 10 6 10 10
Medium 4 4 2 4 4
High 1 1 1 1 1
*Noted throughputs are approximate guidelines.
Material Compatibility
HT-D HT-T HT-DX HT-U HT-TX
Structure
Resin
Resin STD STD STD STD WR STD
ABS A
PC A
PETG A
PMMA A
PS A
SAN A
TPE A
TPUR A
LCP SC
PA SC
PA(33%GF) SC
PE SC
POM SC
PP SC
PPO(PPE+PS/PA) B
PBT SC
PET SC
Abrasive
Color Change
 = Recommended SC = Semi Crystalline B = Blend

 = Requires Review X = Not Recommended A = Amorphous
• Information subject to change. Contact Husky to confirm nozzle-resin compatibility.

• Maximum throughputs are estimated based on injection presses capable of injection pressures up to 137. 9 MPa (20,000
psi). throughputs may be higher or lower based on machine capabilities, and part characteristics.
• Maximum permissible injection pressure is 158.6 MPa (30,000 psi).
• Independent temperature control is required for all 250 tips (group control is not supported).
• All gate cooling layouts must be reviewed by Husky prior to machining.
• Minimum T = 140C (184F) (melt to mold temperature).
• HT-X gating not acceptable for resins with MFI < 5
• HT-T and HT-TX gate diameter must be > or = 0.8mm (.03")
• HT-U standard (STD) tips are not recommended if heat sensitive additives are used or very heat sensitive resins.
2009.05 19
Nozzle Selection
Selection Guidelines Ultra 350
SCVG VG HT-D
High 20 20 15
Viscosity
Medium 12 12 8
Low 5 5 3
SCVG VG HT-D
Resin
Resin Structure
ABS 3 3 A
PC 3 3 A
PEI ° A
PMMA 3 3 A
PS 3 3 3 A
PSU ° A
Flex. PVC A
TPE 3 3 3 A
SAN 3 3 A
TPO 3 3 3 A
TPUR 3 A
PA SC
PA (33% GF) ° SC
PBT SC
PE 3 3 3 SC
PET ° SC
POM SC
PP 3 3 3 SC
PPO (PPE+PS/PA) SC
PBT/PC B
PC/ABS 3 B
PETG A
Abrasive °
Color Change 3 3


• Maximum throughputs are estimated based on injection presses capable of injection pressures up to 179.3 Mpa
(26k psi). Throughputs may be higher or lower based on machine capabilities, and part characteristics.
• Wear resistant tips required for process temperature above 290C (554F) and resins with an abrasive filler i.e. glass,
mica, mineral, and carbon fiber.
• Stainless steel tips require for process temperature above 325C (617F)
• For All SCVGs: Preventative maintenance is required at 250,000 cycles (disassembly, clean resin deposits, replace all
seals, inspect valve stem reverse taper seat and stem assembly for any noticeable wear). Maximum temperature limit of
290C. Maximum pressure is 26ksi (1,793 bar). Recommended minimum air pressure is 100 psi (6.89 bar). Corrosive
resins require review with Product Development.
2009.05 20
Nozzle Selection

SCVG VG VX VG-X VG-XX HT-D HT-T HT-U HT-DX HT-DC TS
Low 20 20 20 20 20 16 16 16 16 16 30
Medium 12 12 12 12 12 10 10 10 10 10 20
High 10 10 10 10 10 3 3 3 3 3 12
SCVG VG VX VG-X VG-XX HT-D HT-T HT-U HT-DX HT-DC TS
Structure
Resin
ABS A
PC A
PEI A
PMMA A
PS A
PSU A
Flex. PVC A
TPE A
SAN A
TPO A
TPUR A
PA SC
PA (33% GF) SC
PBT SC
PE SC
PET SC
POM SC
PP SC
PPO (PPE+PS/PA) A/SC
PBT/PC B
PC/ABS B
PETG A
Abrasive
Color Change


psi). Throughputs may be higher or lower based on machine capabilities, and part characteristics.
• Stainless steel tip retainers require for process temperature above 325C (617F)
375C. Maximum pressure is 26ksi (1,793 bar). Recommended minimum air pressure is 100 psi (6.89 bar). Corrosive
•
2009.05 21
Nozzle Selection
Selection Guidelines Ultra 750 Hot Tips

HT-D HT-S6 UF-HT HT-U HT-DX HT-T HT-DC TS
Low 175 175 175 175 175 175 175 350

Medium 80 80 80 80 80 80 80 250
High 40 40 40 40 40 40 40 60
HT-D HT-S6 UF-HT HT-U HT-DX HT-T HT-DC TS
Structure
Resin
Resin STD WR STD WR STD WR STD WR STD WR STD WR
ABS F A
CAB A
PC A
PEI A
PETG A
PMMA A
PS F A
PSU A
TPUR A
TPE A
FLEX. PVC A
SAN F A
TPO A
PA SC
PBT SC
PE SC
POM SC
PP SC
PPS SC
PBT/PC B
PC/ABS B

• Maximum throughputs are estimated based on injection presses capable of injection pressures up to
137. 9 MPa (20,000 psi).
• Throughputs may be higher or lower based on machine capabilities, and part characteristics.
• WR is the preferred tip for abrasive and high temperature 325C (617F) resins.
2009.05 22
Nozzle Selection
Selection Guidelines Ultra 750 Valve Gates

SCVG VG VX VG-R VG-UF
Low 250 250 250 250 175

Medium 150 150 150 150 80
High 50 50 50 50 40
SCVG VG VX VG-R VG-UF
Structure
Resin
Resin
ABS A
CAB A
PC A
PEI A
PETG A
PMMA A
PS A
PSU A
TPUR A
TPE A
FLEX. PVC A
SAN A
TPO A
PA SC
PBT SC
PE SC
POM SC
PP SC
PPS SC
PBT/PC B
PC/ABS B
PET SC
Abrasive
Color Change
 = Recommended SC = Semi Crystalline B = Blend F = Flow Pin


• Tip insulators are required for all VG and retrofit color change applications.
• Retrofit tips for VG are available. These tips fit into the 750 Series gate detail. Contact Husky for more information.
• WR is the preferred tip for abrasive and high temperature 325C (617F) resins.
375C. Maximum pressure is 29ksi (2,000 bar). Recommended minimum air pressure is 100 psi (6.89 bar). Corrosive
2009.05 23
Nozzle Selection
Selection Guidelines Ultra 750 UP

UP UP UP UP UP UP
HT-D HT-T HT-U HT-DX HT-UX HT-TX
Low 300 300 300 300 300 300

Medium - - - - - -
High - - - - - -
UP UP UP
UP HT-D UP HT-T UP HT-U HT-DX HT-TX HT-UX
Structure
Resin
Resin
ABS A
CAB A
PC A
PEI A
PETG A
PMMA A
PS A
PSU A
TPUR A
TPE A
FLEX. PVC A
SAN A
TPO A
PA SC
PBT SC
PE SC
POM SC
PP SC
PPS SC
PBT/PC B
PC/ABS B
PET SC
Abrasive
Color Change


• Maximum throughputs are estimated based on injection presses capable of injection pressures up to
137. 9 MPa (20,000 psi).
• Throughputs may be higher or lower based on machine capabilities, and part characteristics.
2009.05 24
Nozzle Selection
VG VX HT-D HT-DC TS
Low 450 450 350 350 750

Medium 200 200 150 150 350
High 80 80 50 50 90
Properties
VG VX HT-D HT-DC TS
Resin
Resin
ABS A
PC A
PMMA A
PPO(PPE+PS/PA) A/SC
PS A
TPE/TPO A
SAN A
PA SC
PA(GF) SC
PBT SC
PE SC
POM SC
PP SC
PBT/PC B
PC/ABS B
PP(TALC) SC
PETG A
Abrasive
ColorChange


2009.05 25
Nozzle Selection

VG VX HT-D HT-T TS
Low 500 500 450 450 900

Medium 250 250 200 200 350
High 80 80 60 60 100
VG VX HT-D HT-T TS
Structure
Resin
Resin
ABS A
PC A
PMMA A
PPO(PPE+PS/PA) A/SC
PS A
TPE/TPO A
LCP SC
PA SC
PBT SC
PE SC
POM SC
PP SC
PP(TF) SC
PP(33%GF) SC
PPS SC
Abrasive
Color Change


2009.05 26
Nozzle Selection
Selection Guideline Edge Gate

EG-S EG-L
Low 30 30
Medium 20 20
High 10 10
EG-S EG-L
Structure
Resin
Resin
ABS A
CAB A
PC A
PEI A
PETG A
PMMA A
PPO(PPE+PS/PA) A/SC
PS A
PSU A
TPUR A
TPE A
FLEX.PVC A
SAN A
TPO A
PA SC
PBT SC
PE SC
POM SC
PP SC
PPS SC
PBT/PC B
PC/ABS B
PET SC
Abrasive
Color Change


• Maximum permissible injection pressure is 179.3 MPa (26,000 psi).
• All gate cooling layouts must be reviewed by Husky prior to machining.
• Minimum T = 140C (284F) (melt to mold temperature).
2009.05 27
Nozzle Selection
Melt Flow Index Reference to Viscosity
Resin Low Viscosity Medium Viscosity High Viscosity
ABS 14 1
CAP *
HDPE 68 1
LDPE 23 2
PC 25 5
PEI 18 2
PETG *
PMMA 24 1
PPA *
PPO 18 3
PS 40 2
PSU 20 5
PUR *
TPE *
PVC 20 3
SAN 27 4
TPO 41 2
LCP *
PA *
PBT *
PET *
POM 23 1
PP 53 2
PPS *
PBT/PC 15 5
PC/ABS 25 2
2009.05 28
Nozzle Selection
L-Dimension
For all system types, the L-dimension defines the distance from
the clamp side of the manifold plate to the molding surface at the
gate centerline. The L-dimension is required for both quotations
and design specifications. Refer to the Design Information pages
within the Nozzle Selection section for standard L-Dimension
ranges.
For Ultra 250, Ultra 500, Ultra 750 and Ultra 1000 systems, the customer has the option of specifying the BL-Dimension
instead of the L-Dimension. The BL-Dimension is best suited for manifold systems.
For Ultra 1250 the customer can specify the ML-Dimension instead of the L-Dimension. Refer to the section entitled ML-
Dimension for additional infonation.
VG, HT-D, HT-T, HT-U, HT-DX, HT-TX VX, HT-DC, TS
2009.05 29
Nozzle Selection
BL-Dimension
For all Ultra 250, Ultra 350, Ultra 500, Ultra 750 and Ultra 1000
systems, the BL-Dimension is defined from the bottom of the
nozzle bore to the molding surface at the gate centerline. Refer
to the Design Information pages within the Nozzle Selection
section for BL-Dimension ranges.
ML-Dimension
For Ultra 1250 systems, the ML-
Dimension is defined from the clamp side
of the backing plate to the molding
surface at the gate centerline. Refer to the
Design Information pages within the
Nozzle Selection section for ML-
Dimension ranges.
Nozzle Pitch
Factors used to determine minimum nozzle spacing include:
• Nozzle size
• Manifold support pillar location
• Sprue bushing / Sprue bar
• Wire groove location and size requirements
2009.05 30
Nozzle Selection Ultra 250
Ultra 250
Design Information
Ultra 250 Nozzle Pitch

Minimum nozzle pitch dimensions for the Ultra 250 nozzle are
provided on the right. For applications that exceed 16 drops, .
Nozzles can be grouped in maximum clusters of 8.
• X and Y must be greater than 45.0mm (1.77”).
NOTE: The sprue minimum radius 31.8 mm (1.25") and the X

and Y minimum distances must all be satisfied.
R 31.8
[1.25]
[0.71]
18.0
18.0
X
[0.71]
NOTE: Minimum distance between outermost nozzle drop

center to outer edge of the manifold plate is 125mm (4.921”). If
reduced distance is required, contact Husky.
2009.05 31
Ultra 250 HT-D Nozzle Selection
Ultra 250 HT-D
Plate Sizing - Pocket Detail
[1.574]
40.00
12.7
[0.50]
0.5 x 45
J
[0.02 x 45 ] 3.5
K
[0.14]
5.0 x 6.5 DP.
16.02 0.01 [0.20 x 0.26 DP.]
N
[0.631 0.0004
R 3.0
SL
[0.12] 20.0
[0.79]
13.0
[0.51]
R 0.4
[0.39]
10.0
79.35-179.60
[3.124-7.071]
[0.02]
BL
[0.512 - 5.858]
For more than 16 drops.

13.00 - 148.8
L
Nominal dimensions shown for layout purpose only.

Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / N / SL - Refer to the plate calculator at https://milexternal.husky.ca/login/login.asp?x=1&pid=293
- OR -
Contact Husky for plate thickness and critical bore depths.
Ultra 250 HT-D Plate Sizing

Number of Manifold
J K N
Drops Height
2-4 40.00 (1.574") 55.1 (2.17")
6 - 16 60.00 (2.362") 75.1 (2.96")
32 2009.05
Nozzle Selection Ultra 250 HT-D
Gate Detail
Contact Husky with any gate insert backup concerns.
12.5 [0.49] 7.000 + 0.005 Gate Diameter < 1.2mm (0.047")

0.01 A
[0.2756 + 0.0002] 60
0.4
A 0.0004 A
METRIC 0.005
IMPERIAL 0.0002
0.8
80
1.0 [0.039]
[0.142]
3.60
0.8
0.
SR 2.80
4
60
[0.110]
0.8
R 0.8
[0.03]
[0.002 + 0.001]
SR TAN PT
0.4
[0.30]
[0.031]
0.05 + 0.03
7.6
0.80
0.8
R 0.8
[0.03] S
G
[0.13]
3.4
G is application specific, contact Husky prior to machining.
Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI Gate Diameter > 1.2mm (0.047")
H13 / DIN 1.2344 provide a good combination
60
of strength and ductility. Note: These steels
may not offer the desired resistance to abrasive
0.8
and/or corrosive resins, fillers and/or additives.
80
[0.142]
3.60
0.
0.8
4
SR 2.80
[0.110]
[0.004 + 0.001]
SR TAN PT
0.4
[0.031]
0.10 + 0.03
0.80
S
G
2009.05 33
Ultra 250 HT-U Nozzle Selection
Ultra 250 HT-U
[1.574]
40.00
12.7
[0.50]
0.5 x 45
J
[0.02 x 45 ] 3.5
K
[0.14]
5.0 x 6.5 DP.
16.02 0.01 [0.20 x 0.26 DP.]
N
[0.631 0.0004
R 3.0
SL
[0.12] 20.0
[0.79]
13.0
[0.51]
R 0.4
[0.39]
10.0
79.35-179.60
[3.124-7.071]
[0.02]
BL
[0.512 - 5.858]

13.00 - 148.8
L

- OR -
Ultra 250 HT-U Plate Sizing

Number of Manifold
J K N
Drops Height
2-4 40.00 (1.574") 55.1 (2.17")
6 - 16 60.00 (2.362") 75.1 (2.96")
34 2009.05
Nozzle Selection Ultra 250 HT-U
Gate Detail
12.5 [0.49] 7.000 + 0.005 Gate Diameter < 1.2mm (0.047")

0.01 A
[0.2756 + 0.0002] 60
0.4
A 0.0004 A
METRIC 0.005
IMPERIAL 0.0002
0.8
80
1.0 [0.039]
[0.142]
3.60
0.8
0.
SR 2.80
4
60
[0.110]
0.8
R 0.8
[0.03]
[0.002 + 0.001]
SR TAN PT
0.4
[0.30]
[0.031]
0.05 + 0.03
7.6
0.80
0.8
R 0.8
[0.03] S
G
[0.13]
3.4
60
0.8
80
[0.142]
3.60
0.
0.8
4
SR 2.80
[0.110]
[0.004 + 0.001]
SR TAN PT
0.4
[0.031]
0.10 + 0.03
0.80
S
G
2009.05 35
Ultra 250 HT-T Nozzle Selection
Ultra 250 HT-T
[1.574]
40.00
12.7
[0.50]
0.5 x 45
J
[0.02 x 45 ] 3.5
K
[0.14]
5.0 x 6.5 DP.
16.02 0.01 [0.20 x 0.26 DP.]
N
[0.631 0.0004
R 3.0
SL
[0.12] 20.0
[0.79]
13.0
[0.51]
R 0.4
[0.39]
10.0
79.35-179.60
[3.124-7.071]
[0.02]
BL
[0.512 - 5.858]

13.00 - 148.8
L

- OR -
Ultra 250 HT-T Plate Sizing

Number of Manifold
J K N
Drops Height
2-4 40.00 (1.574") 55.1 (2.17")
6 - 16 60.00 (2.362") 75.1 (2.96")
36 2009.05
Nozzle Selection Ultra 250 HT-T
Gate Detail
12.5 [0.49] 7.000 + 0.005 Gate Diameter < 1.2mm (0.047")

0.01 A
[0.2756 + 0.0002] 60
0.4
A 0.0004 A
METRIC 0.005
IMPERIAL 0.0002
0.8
80
1.0 [0.039]
[0.142]
3.60
0.8
0.
SR 2.80
4
60
[0.110]
0.8
R 0.8
[0.03]
[0.002 + 0.001]
SR TAN PT
0.4
[0.30]
[0.031]
0.05 + 0.03
7.6
0.80
0.8
R 0.8
[0.03] S
G
[0.13]
3.4
60
0.8
80
[0.142]
3.60
0.
0.8
4
SR 2.80
[0.110]
[0.004 + 0.001]
SR TAN PT
0.4
[0.031]
0.10 + 0.03
0.80
S
G
2009.05 37
Ultra 250 HT-DX Nozzle Selection
Ultra 250 HT-DX
[1.574]
40.00
12.7
[0.50]
0.5 x 45
[0.02 x 45 ]
J
3.5
5.0 x 6.5 DP.
K
[0.14]
16.02 0.01 [0.20 x 0.26 DP.]
[0.631 0.0004]
N
R 3.0
[0.12]
SL
20.0
13.0 [0.79]
[0.51]
R 0.4
[0.39]
10.0
[0.02]
77.16 - 177.16
[3.04 - 6.98]
BL

25.5 - 161.3
[1.00 - 6.35]
L

BL / K / L / N / SL - Refer to the plate calculator athttps://milexternal.husky.ca/login/login.asp?x=1&pid=293
- OR -
Ultra 250 HT-DX Plate Sizing

Number of Manifold
J K N
Drops Height
2-4 40.00 (1.574") 55.1 (2.17")
6 - 16 60.00 (2.362") 75.1 (2.96")
38 2009.05
Nozzle Selection Ultra 250 HT-DX
Gate Detail
12.5 [0.49]
METRIC 0.005
A
Gate Diameter < 1.2mm (0.047")
IMPERIAL 0.0002
1.30 [0.051]
4.2 [.17] REF

SR CENTER
7.000 + 0.005 60 80
0.01 A
B 0. 0.8
4
0.
[0.2756 +0.0002]
4
FULL SR
0.0004 A 0.8
R 0.8
[0.03]
0.4
[0.002 + 0.001]
SR TAN PT
0.4
[0.031]
0.05 +0.03
0.80
20.1 [0.79] REF
15.9 [0.63] REF
S
G
6.80 + 0.05
[0.268 + .002] G is application specific, contact Husky prior to machining.
0.05 A B METRIC
.002 A B IMPERIAL
4.2 [.17] REF
SR CENTER
80
0.8
0.4
FULL SR
[0.004 + 0.001]
SR TAN PT
0.4
[0.031]
0.10 + 0.03
0.80
S
G
2009.05 39
Ultra 250 HT-TX Nozzle Selection
Ultra 250 HT-TX
[1.574]
40.00
12.7
[0.50]
0.5 x 45
[0.02 x 45 ]
J
5.0 x 6.5 DP. 3.5
[0.14]
K
16.02 0.01 [0.20 x 0.26 DP.]
[0.631 0.0004]
N
R 3.0
[0.12]
SL
20.0
13.0 [0.79]
[0.51]
[0.39]
R 0.4
10.0
77.16 - 177.16
[0.02]
[3.04 - 6.98]
BL

25.5 - 161.3
[1.00 - 6.35]
L

- OR -
Ultra 250 HT-TX Plate Sizing

Number of Manifold
J K N
Drops Height
2-4 40.00 (1.574") 55.1 (2.17")
6 - 16 60.00 (2.362") 75.1 (2.96")
40 2009.05
Nozzle Selection Ultra 250 HT-TX
Gate Detail
A 12.5 [0.49]
METRIC
IMPERIAL
0.005
0.0002 Gate Diameter < 1.2mm (0.047")
1.30 [0.051]
7.000 + 0.005 60
4.2 [.17] REF

SR CENTER
0.01 A
B 80
[0.2756 +0.0002]
0.0004 A 0.8 0. 0.8
4
0.
R 0.8
4
FULL SR
[0.03]
0.4
[0.002 + 0.001]
SR TAN PT
20.1 [0.79] REF
15.9 [0.63] REF
0.4
[0.031]
0.05 +0.03
0.80
S
G
6.80 + 0.05
[0.268 + .002] G is application specific, contact Husky prior to machining.
0.05 A B METRIC
.002 A B IMPERIAL
4.2 [.17] REF
SR CENTER
80
0.8
0.4
FULL SR
[0.004 + 0.001]
SR TAN PT
0.4
[0.031]
0.10 + 0.03
S
G
0.80
2009.05 41
Nozzle Selection Ultra 250 HS
Ultra 250 HS
Plate Sizing - Pocket Detail*
70.9 [2.79]
60.0 [2.36]
2X
42
2X 3
2
12.7 [0.50]
WIRE GROOVE
84.0 [3.31]
WIRE GROOVE
10.0 [0.39]
47.0 [1.85]
45
WIRE GROOVE 4X M6 X 12.0 DP.
4X M6 X 12.0 DP.
12.45 [0.490] REF
63.0 [2.48] REF
28.10 [1.106] REF
LOC. RING RELIEF

PL - BL + [0.831 + 0.0004]
LR DIA.
21.10 +- 0.01
97.01 +0.02 +0.001

15.10 [0.594]
-0.00 3.819 -0.000

-
63.0 [2.480]
5.00 [0.197]
SR
Orifice
+0.02 +0.001
34.12 -0.00 1.343 -0.000
R 1.5 [0.06]
R 0.50 [0.020]
18.10 +- 0.01 [0.713 +- 0.0004]
R 1.50 [0.059]
PL
0.5 [0.02] X 30
R 0.50 [0.020]
BL
Ultra 250toHot
*Refer Sprue
following page for definitions.
2009.05 42
Ultra 250 HS Nozzle Selection
Dimensions
Ultra 250 Hot Sprue ‘A’ Dimension Chart (Thermal Gate)
PL (Plate Length) LR DIA LR RELIEF DIA RAD ORIFICE
101.31 (3.99") 105 (4.13")
FLAT
101.57 (4") 105 (4.13")
HT-D/HT-T/HT-U: 86.22 (3.394") - 206.4 (8.129") 10.00 (.394") 6.35 (.25")
100 (3.94") 105 (4.13")
HT-DX/HT-TX: 98.76 (3.888") - 219.02 (8.622") 12.70 (.500") 8.00 (.315")
120 (4.72") 124 (4.88")
15.50 (.610")
125 (4.92") 129 (5.08")
160 (6.30") 163.71 (6.45")
Design Criteria
• Ultra 250 hot sprues are designed using customer specified PL, LR, RAD, orifice, melt operating temperature, and
mold temperature.
• If required PL is outside published range, extended lead times may apply. Please contact Husky.
• Actual BL dimension is a function of PL, tip selection, nozzle housing selection and operating conditions.
• Actual BL dimension will be provided after system design. If a specific BL is required please contact Husky
43 2009.05
Gate Detail HT-D / HT-T / HT-U

12.5 [0.49] 7.000 + 0.005
0.01 A 60
[0.2756 + 0.0002]
0.4
A 0.0004 A
METRIC 0.005
0.8
IMPERIAL 0.0002
80
[0.142]
3.60
1.0 [0.039]
0.8
0.
SR 2.80
4
[0.110]
60
0.8
[0.002 + 0.001]
R 0.8
SR TAN PT
0.4
[0.03]
[0.031]
0.05 + 0.03
0.80
[0.30]
7.6
0.8
R 0.8 S
[0.03] G
[0.13]
3.4
60
0.8
80
[0.142]
3.60
0.
0.8
4
SR 2.80
[0.110]
[0.004 + 0.001]
SR TAN PT
0.4
[0.031]
0.10 + 0.03
0.80
S
G
2009.05 44
Gate Detail HT-DX / HT-TX
Contact Husky with any gate insert backup concerns
A 12.5 [0.49]
METRIC 0.005
IMPERIAL 0.0002
60
1.30 [0.051]
60
0.8
7.000 + 0.005
0.01 A
[0.2756 +0.0002] 80
0.0004 A
[0.142]
R 0.8
3.60
0.8
[0.03]
0.
SR 2.80
4
0.4
[0.110]
0.8
6.80 [0.268] R 0.8
[0.03]
[0.002 + 0.001]
SR TAN PT
20.1 [0.79]
0.4
[0.031]
0.05 + 0.03
0.80
15.9 [0.63]
0.8
S
G
0.8
R 3.0
[0.12]
60
0.8
80
[0.142]
3.60
0.
0.8
4
SR 2.80
[0.110]
[0.004 + 0.001]
SR TAN PT
0.4
[0.031]
0.10 + 0.03
0.80
S
G
2009.05 45
Ultra 350
Design Information
Ultra 350 Nozzle Pitch Small Pitch Valve Gate

X
provided on the right and below. For applications that exceed 16
drops, . Nozzles can be grouped in maximum clusters of 8.
Small Pitch Valve Gate (VG-SX / VX-SX)
NOTE:The sprue minimum radius 45.0 mm (1.77") and the X

and Y minimum distances must all be satisfied. 45.0
Y
[1.77]
• X and Y must be greater than 62.6 mm (2.47").
[1.00]
25.4
25.4
[1.00]
Large Pitch Valve Gate (VG-LX / VX-LX) Large Pitch Valve Gate
NOTE:The sprue minimum radius 50.0 mm (1.97") and the X 50.0
and Y minimum distances must all be satisfied. [1.97]

[1.97]
50.0
50.0
Y
[1.97]
2009.05 46
Ultra 350 Nozzle Selection
Thermal Gate Thermal Gate

R 31.8
[1.25]
[0.71]
18.0
18.0
X
[0.71]
NOTE: Minimum distance between outermost nozzle drop center

to outer edge of the manifold plate is 125mm (4.921”). If reduced
distance is required, contact Husky.
47 2009.05
Nozzle Selection Ultra 350 VG-LX
Ultra 350 VG-LX
Nominal dimensions shown for layout purpose only

Thermal Calculations
- OR -
Ultra 350 VG-LX Plate Sizing

Number of Manifold
J S K N
Drops Height
2-4 40.00 (1.574") 59.0 (2.32") 63.7 (2.51")
6 - 16 60.00 (2.362") 79.0 (3.11") 83.7 (3.30")
2009.05 48
Ultra 350 VG-LX Nozzle Selection
Gate Detail
Plunger
0.005 METRIC
120°
0.0002 IMPERIAL
Ø 16.0
[.63]
40°
Ø 8.0
[.3150] Ø (1.165)
INT PT
0.4
60° 0.8
0.8
0.8
- .0000
+.0039
0.4
- .005
+.000
R 0.8
[.03] Ø 1.000 [.0394]
0.016
.0247
[.024]
0.6
+ 0.10
-0.05
- 0
6.6 [.26]
0
REF
0.63
0.40
0.8
R 0.5
[.02]
1.00 (0.039"), 1.20 (0.047") and 1.50 (0.059")
(plunger) gates are standard, other sizes require
customized parts. G and GL are application
specific, contact Husky prior to machining.
.
Gate Detail VG-T

Taper
1.00 (0.039"), 1.20 (0.047") and 1.50 (0.059")

49 2009.05
Nozzle Selection Ultra 350 VG-SX
Ultra 350 VG-SX

- OR -
Ultra 350 VG-SX Plate Sizing

Number of Manifold
J S K N
Drops Height
2-4 40.00 (1.574") 50.0 (1.97") 54.7 (2.15")
6 - 16 60.00 (2.362") 70.0 (2.76") 74.7 (2.94")
2009.05 50
Ultra 350 VG-SX Nozzle Selection
Gate Detail VG-P
Plunger
120°
A
0.005 MET
0.0002 IM 40°
Ø 16.0
[.63]
Ø (1.165)
INT PT
Ø 8.0
[.3150] 0.8
0.4
0.8
60°
0.8
- .0000
+.0039
0.4
- .005
+.000
Ø 1.000 [.0394]
0.016
.0247
R 0.8
[.03]
+ 0.10
-0.05
- 0
0
0.63
0.40
[.024]
0.6
6.6 [.26]
REF
0.8
R 0.5
[.02] 1.00 (0.039"), 1.20 (0.047") and 1.50 (0.059")
Gate Detail VG-T

Taper
1.00 (0.039"), 1.20 (0.047") and 1.50 (0.059")

51 2009.05
Ultra 350 HT-D

- OR -

Number of Manifold
J K N
Drops Height
2-4 40.00 (1.574") 54.0 (2.13")
6 - 16 60.00 (2.362") 74.0 (2.91")
2009.05 52
Gate Detail
Ø 16.0 [.63] A
0.005 METRIC
0.0002 IMPERIAL
+0.005 +.0002
Ø 8.000 .3150
0 - .0000
Ø 0.01 A Ø 0.0004 A 75°
+5°
- 0°
METRIC IMPERIAL
NOTE: IT IS NOT RECOMMENDED
TO SPARK ERODE THIS AREA
0.4
60° 90°
+5°
- 0°
INT PT
3.47
0.8
4
0.
R 0.8 [.03]
SHARP
V
- .000
+.002
0.60 [.024]
0.4
G
6.5 [.26]
0.8
.002
MID OF SR 3.95
LAND
REF
R 1.0 [.04]
8
+0.05
0.
0
0.05
4.75
0.8
SR 3.95
V is variable according to gate diameter.
53 2009.05
Ultra 350 HS
LOC. RING RELIEF

LR DIA.
+0.02 +0.001
97.01 -0.00 3.819 -0.000
SR Orifice
63.00 [2.480]
+0.02 +0.001
40.52 -0.00 1.595 -0.000
PL
BL
Dimensions
SPRUE
BL BUSHING
DELIVERY NOMINAL± PL LOCATING RING SPHERICAL
TIME GATING 0.5 (0.02")* RANGE (LR) DIAMETER RADIUS (SR) ORIFICE
FLAT
Rapid Delivery
Single Drops
12.70 (.500")
101.35 (3.99") 15.50 (.610")
108-127 101.57 (4")
2 Days HT-D 84.4 mm 19.05 (.750") 6.35 (.250")
mm 100 (3.93")
10 (.394")
120 (4.72")
20 (.787")
125 (4.92")
40 (1.575")
FLAT
Single Drops
Customized
12.70 (.500")
101.35 (3.99") 15.50 (.610")
24.4-174.5 48-217 101.57 (4") 19.05 (.750")
10+ Days HT-D 6.35 (.250")
mm mm 100 (3.93") 10 (.394")
120 (4.72") 20 (.787")
125 (4.92") 40 (1.575")
Design Criteria
mold temperature.
• Actual BL dimension is a function of PL, tip selection, nozzle housing selection and operating conditions. Actual BL
dimension will be provided after system design. If a specific BL is required please contact Husky .
2009.05 54
Gate Detail HT-D
Ø 16.0 [.63] A
0.005 METRIC
0.0002 IMPERIAL
+5°
75°
+0.005 +.0002 - 0°
Ø 8.000 .3150
0 - .0000
Ø 0.01 A Ø 0.0004 A
METRIC IMPERIAL
NOTE: IT IS NOT RECOMMENDED +5°
TO SPARK ERODE THIS AREA 90°
- 0°
0.4
INT PT
3.47
60°
4
0.
0.8
R 0.8 [.03]
SHARP
V
- .000
+.002
0.4
G
.002
0.60 [.024]
LAND
+0.05
6.5 [.26]
0.8
MID OF SR 3.95
REF
0
R 1.0 [.04]
8
0.05
0.
4.75
0.8
SR 3.95
55 2009.05
Nozzle Selection Ultra 350 SCVG
Ultra 350 SCVG
150.00 +0.03 [5.906 +.001]

0 -.000
0.05 B [ 0.002 B ]
METRIC IMPERIAL
108.0 [4.25]
0.1 B [ 0.004 B ]
METRIC IMPERIAL
Clearance
Airline
[PL+.0012]
PL +0.03
0 -.0000
BL
+0.03 +.001
104.04 0
[4.096 -.000
[
0.03 B [ 0.001 B ]
METRIC IMPERIAL
Dimensions
SPRUE
BL LOCATING BUSHING GATE
DELIVERY NOMINAL PL RING (LR) SPHERICAL DIAMETER STEM
TIME GATING 0.5 (0.02")* RANGE DIAMETER RADIUS (SR) ORIFICE (DIA) TYPE
FLAT
Rapid Delivery
Drops
SingleDelivery
101.35 (3.99") 12.70 (.500")

154.50 101.57 (4") 15.50 (.610")
(6.08”) - 1.0 (0.039")
2 Days VG 85 (3.346”) 100 (3.93") 19.05 (.750") 6.35 (.250") Plunger
164.50 1.5 (0.071")
Rapid
120 (4.72") 10 (.394")

(6.47”)
125 (4.92") 20 (.787")
40 (1.575")
FLAT
Drops
Customized
101.35 (3.99") 12.70 (.500")

Customized
85
Systems
101.57 (4") 15.50 (.610") 1.0 (0.039")

15.0 (0.59”) (3.346”) - Plunger
10+ Days VG 100 (3.93") 19.05 (.750") 6.35 (.250") 1.2 (0.047")
Taper
Single
-165.0 (6.49”) 244.50 120 (4.72") 10 (.394") 1.5 (0.059")

(9.625”)
125 (4.92") 20 (.787")
40 (1.575")
2009.05 56
Design Criteria
• Refer to Ultra 350 VG for resin selection guidelines.
• Ultra 350 single cavity valve gates are designed using customer specified PL, LR, RAD, orifice, melt operating temper-
ature, and mold temperature parameters.
• Actual BL dimension is based on application specific parameters supplied to Husky prior to design. Husky provides all
manufacturing dimensions with customer drawings.
• Maximum operating temperature is 375C (710 F).
• Maximum operating injection pressure is 1793 bar (26000 psi)
• Taper or plunger style stem available.
• If required PL or BL is outside published range, extended lead times may apply. Please contact Husky.
2009.05 57
Ultra 350 SCVG Nozzle Selection
Gate Detail VG-P
120°
0.005 METRIC
0.0002 IMPERIAL 40°
Ø 16.0
[.63] Ø (1.165)
INT PT
Ø 8.0 0.8
[.3150]
0.4
0.8
60°
S
0.8
- .0000
+.0039
0.4
- .005
+.000
Ø 1.000 [.0394]
0.016
.0247
R 0.8
+ 0.10
[.03]
-0.05
- 0
0
0.63
0.40
[.024]
0.6
6.6 [.26]
1.00 (0.039"), 1.20 (0.047") and 1.50 (0.059")

REF
0.8
R 0.5
[.02] (plunger) gates are standard, other sizes require
.
Gate Detail VG-T

Taper
1.00 (0.039"), 1.20 (0.047") and 1.50 (0.059")

58 2009.05
Ultra 500
Design Information
Ultra 500 Nozzle Pitch Small Pitch Valve Gate

X
drops, . Nozzles can be grouped in maximum clusters of 8.
Small Pitch Valve Gate (VG-SX / VX-SX)

and Y minimum distances must all be satisfied. 45.0
Y
[1.77]
[1.00]
25.4
25.4
[1.00]
Large Pitch Valve Gate (VG-LX / VX-LX) Large Pitch Valve Gate
NOTE:The sprue minimum radius 50.0 mm (1.97") and the X 50.0

[1.97]
50.0
50.0
Y
[1.97]
2009.05 59
Ultra 500 Nozzle Selection
Thermal Gate (HT-D / HT-T / HT-U / HT-DC / HT-DX Thermal Gate

NOTE:The sprue minimum radius 32.0 mm (1.26") and the X X
32.0
Y
[1.26]
[1.00]
25.4
25.4
[1.00]
60 2009.05
Nozzle Selection Ultra 500 VG-LX
Ultra 500 VG-LX
[0.39]
> 10.0
11.11
[2.362]
43.0
60.00
[0.437]
[1.01 + 0.001]
[1.69]
25.60 +0.03
R 1.5
[0.06]
8.73
[0.344]
[0.39]
> 10.0
R 12.7
[0.5]
R 12.7
0.8 [.03] [0.5]
56.0
[2.21]
25.01 + 0.02
J
[0.985 + 0.001] 18.00
S
21.0 R 17.0 [0.709]
K
[0.83] [0.67]
4.8 x 15.0 DP
N
[0.19 x 0.59] R 3.0
5.03 + 0.03 x 11.0 DP [0.12]
[0.198 + 0.001 x 0.43] For more than 16 drops.
SL
S R 1.5
[0.06]
L-Dimensions > 113.9mm
R 0.4
[0.02] (4.48") / BL-Dimensions
> 139.2mm (5.48") require
20.00 - 129.99 [0.3]
> 7.0
84.15 - 164.15
[3.313 - 6.463]
2 nozzle heaters.
R .8 For bore geometry.
BL*
[.787 - 5.118]
[0.03]
23.8
L*
[.937]

- OR -
Ultra 500 VG-LX Plate Sizing

Number of Manifold
J S K N
Drops Height
2-4 40.00 (1.574") 59.1 (2.33") 65.0 (2.56")
6 - 16 60.00 (2.362") 79.1 (3.11") 85.0 (3.35")
2009.05 61
Ultra 500 VG-LX Nozzle Selection
Gate Detail
Plunger
110 1.75
20
0.8
GL
0.8
0.4
0.50 .020
S
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and

1.80 (0.071") (plunger) gates are standard, other
sizes require customized parts. G and GL are
application specific, contact Husky prior to
machining.
.
Taper
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and

machining.
62 2009.05
Nozzle Selection Ultra 500 VG-SX
Ultra 500 VG-SX
40.0
[1.58]
[0.39]
>10.0
[2.362]
60.00
[0.9055 -+ 0.0002]
<
- 20.0
23.000 -+ 0.005
[0.787] 8.73
[0.02]
2.60 [0.344] R 12.7
0.4
[0.102] [0.5]
R 12.7
R 0.8 [0.5]
[0.03]
.8 [.03]
S
R 17.0 18.00
[0.709]
[0.67]
56.0
[2.21]
25.01 + 0.02
[0.985 + 0.001]
J
21.0
S
[0.83]
4.8 x 15.0 DP R 14.14
K
[0.19 x 0.59] R 3.0 R 4.0
[0.557]
[0.12] [0.16]
5.03 + 0.03 x 11.0 DP
[0.198 + 0.001 x 0.43]
SL
N
S
R 1.5
[0.06] 10.00
[0.787]
20.00
[0.394]
R 0.4
[0.02]
> 7.0
[0.3]
[2.722 - 5.872]
69.15 - 149.15

R 0.8
BL
20.00 - 129.99
[.787 - 5.118]
[0.03]
23.8
(4.48") / BL-Dimensions
L
[.937]
> 139.2mm (5.48") require
2 nozzle heaters.
For bore geometry.
- OR -
Ultra 500 VG-SX Plate Sizing

Number of Manifold
J S K N
Drops Height
2-4 40.00 (1.574") 50.1 (1.97") 56.0 (2.20")
6 - 16 60.00 (2.362") 70.1 (2.76") 76.0 (2.99")
2009.05 63
Ultra 500 VG-SX Nozzle Selection
Gate Detail
Plunger
110 1.75
20
0.8
GL
0.8
0.4
0.50 .020
S
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and

machining.
Taper
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and

machining.
64 2009.05
Nozzle Selection Ultra 500 VG-X
Ultra 500 VG-X
[0.39]
> 10.0
11.11
[2.362]
43.0
60.00
[0.437]
[1.01 + 0.001]
[1.69]
25.60 +0.03
R 1.5
[0.06]
8.73
[0.344]
[0.39]
> 10.0
R 12.7
[0.5]
R 12.7
[0.5]
0.8 [.03]
56.0
[2.21]
25.01 + 0.02 18.00
J
R 17.0 [0.709]
[0.985 + 0.001] [0.67]
S
21.0
K
[0.83]
4.8 x 15.0 DP
N
[0.19 x 0.59] R 3.0
5.03 + 0.03 x 11.0 DP [0.12] For more than 16 drops.
[0.198 + 0.001 x 0.43]
SL
S R 1.5 L-Dimensions > 123.9mm
[0.06]
(4.878”) / BL-Dimensions >
R 0.4
149.2 (5.874”) require 2
[0.02]
nozzle heaters.
20.00 - 129.99 [0.3]
> 7.0
84.15 - 164.15
[3.313 - 6.463]
R .8 For bore geometry.

BL*
[.787 - 5.118]
[0.03]
23.8
L*
[.937]

- OR -
Ultra 500 VG-X Plate Sizing

Number of Manifold
J S K N
Drops Height
2-4 40.00 (1.574") 59.1 (2.33") 65.0 (2.56")
6 - 16 60.00 (2.362") 79.1 (3.11") 85.0 (3.35")
2009.05 65
Ultra 500 VG-X Nozzle Selection
Gate Detail
Plunger
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and

machining
Taper
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and

machining.
* Taper feature is an optional feature for ease of maintenance and is not required for gate detail functionality.
66 2009.05
Nozzle Selection Ultra 500 VG-XX
Ultra 500 VG-XX
[0.39]
> 10.0
11.11
[2.362]
43.0
60.00
[0.437]
[1.01 + 0.001]
[1.69]
25.60 +0.03
R 1.5
[0.06]
8.73
[0.344]
[0.39]
> 10.0
R 12.7
[0.5]
R 12.7
[0.5]
0.8 [.03]
56.0
[2.21]
25.01 + 0.02 R 17.0 18.00
J
[0.985 + 0.001] [0.709]
[0.67]
S
21.0
K
[0.83]
4.8 x 15.0 DP
N
[0.19 x 0.59] R 3.0
[0.198 + 0.001 x 0.43]
SL
S R 1.5
[0.06] L-Dimensions > 128.9mm
R 0.4
(5.075”) / BL-Dimensions >
[0.02] 149.2 (6.071”) require 2
[0.3]
> 7.0
nozzle heaters.
84.15 - 164.15
[3.313 - 6.463]
R .8
20.00 - 129.99
BL*
For bore geometry.

[.787 - 5.118]
[0.03]
23.8
L*
[.937]

- OR -
Ultra 500 VG-XX Plate Sizing

Number of Manifold
J S K N
Drops Height
2-4 40.00 (1.574") 59.1 (2.33") 65.0 (2.56")
6 - 16 60.00 (2.362") 79.1 (3.11") 85.0 (3.35")
2009.05 67
Ultra 500 VG-XX Nozzle Selection
Gate Detail
Plunger
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and

machining.
Taper
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and

machining.
* Taper feature is an optional feature for ease of maintenance and is not required for gate detail functionality.
68 2009.05
Nozzle Selection Ultra 500 VX-LX
Ultra 500 VX-LX
[0.39]
11.11
> 10.0
43.0 [0.437]
[2.362]
60.00
[1.69]
[1.01 + 0.001]
25.60 + 0.03
R 1.5
[0.06]
8.73
[0.344]
> 10.0
[.39]
0.8 [.03]
R 12.7
[0.5]
R 12.7
[0.5]
56.0
[2.21]
25.01 + 0.02 R 17.0 18.00
[0.709]
J
[0.985 + 0.001] [0.67]
21.0
S
[0.83]
K
4.8 x 15.0 DP
(0.19 x 0.59) R 3.0
SL
N
[0.198 + 0.001 x 0.43]
R 1.5
S
R 0.4
[0.02] > 139.2mm (5.48") require
[0.3]
> 7.0
2 nozzle heaters.
69.15 - 149.15
[2.722 - 5.872]
For bore geometry.

R 0.8
20.00 - 129.99
BL
[.787 - 5.118]
[0.03]
23.8
L
[.937]

- OR -
Ultra 500 VX-LX Plate Sizing

Number of Manifold
J S K N
Drops Height
2-4 40.00 (1.574") 59.1 (2.33") 65.0 (2.56")
6 - 16 60.00 (2.362") 79.1 (3.11") 85.0 (3.35")
2009.05 69
Ultra 500 VX-LX Nozzle Selection
Gate Detail
Clearance required in this area >.50 (0.020"). Front face of nozzle tip cannot make contact.
70 2009.05
Nozzle Selection Ultra 500 VX-SX
Ultra 500 VX-SX
40.0
[1.58]
[0.39]
>10.0
[2.362]
60.00
[0.9055 -+ 0.0002]
<
- 20.0
23.000 -+ 0.005
[0.787] 8.73 R 12.7
[0.5]
[0.02]
2.60 [0.344]
0.4
[0.102] R 12.7
[0.5]
R 0.8
[0.03]
.8 [.03] 18.00
S
R 17.0 [0.709]
[0.67]
56.0
[2.21]
25.01 + 0.02
[0.985 + 0.001]
J
21.0
S
[0.83]
R 14.14
4.8 x 15.0 DP
K
[0.557]
R 3.0 R 4.0
[0.19 x 0.59] [0.16]
[0.12]
5.03 + 0.03 x 11.0 DP
[0.198 + 0.001 x 0.43]
SL
N
R 1.5
S 10.00
[0.787]
[0.06]
20.00
[0.394]
R 0.4
[0.02]
> 7.0
[0.3]
[2.722 - 5.872]
69.15 - 149.15

R 0.8
BL
20.00 - 129.99
[.787 - 5.118]

23.8 (4.48") / BL-Dimensions
L
[.937]
> 139.2mm (5.48") require
2 nozzle heaters.
For bore geometry.
- OR -
Ultra 500 VX-SX Plate Sizing

Number of Manifold
J S K N
Drops Height
2-4 40.00 (1.574") 50.1 (1.97") 56.0 (2.20")
6 - 16 60.00 (2.362") 70.1 (2.76") 76.0 (2.99")
2009.05 71
Ultra 500 VX-SX Nozzle Selection
Gate Detail
72 2009.05
Ultra 500 HT-D
[1.574]
40.00
R 12.7
[0.5]
R 12.7
25.01 + 0.02 [0.5]
[0.985 + 0.001]
J
21.0
K
[0.83]
4.8 x 15.0 DP R 17.0 18.00
[0.19 x 0.59] [0.709]
[0.67]
N
5.03 + 0.03 x 12.0 DP
[0.198 + 0.001 x 0.47] R 3.0
S
[0.12]
SL
R 0.4
[0.02]
[0.3]
> 7.0

69.15 - 149.15
[2.722 - 5.872]
R 0.8
> 139.2mm (5.48") require
14.00 - 123.99
BL
[.551 - 4.881]
[0.03]
23.8
2 nozzle heaters.
[.937] For bore geometry.
L

- OR -

Number of Manifold
J K N
Drops Height
2-4 40.00 (1.574") 55.1 (2.17")
6 - 16 60.00 (2.362") 75.1 (2.96")
2009.05 73
Gate Detail

110
80
0.8
4
0.
[0.0002 + 0.001]
0.4
0.05 + 0.03
V
S
G

Gate Diameter > 1.2mm (0.047")

110
80
0.8
4
0.
[0.004 + 0.001]
0.4
0.10 + 0.03
V
S
G

74 2009.05
Ultra 500 HT-T
[1.574]
40.00
R 12.7
[0.5]
25.01 + 0.02 R 12.7
[0.985 + 0.001] [0.5]
21.0
J
[0.83]
K
4.8 x 15.0 DP 18.00
[0.19 x 0.59] R 17.0 [0.709]
N
5.03 + 0.03 x 12.0 DP [0.67]
[0.198 + 0.001 x .47]
S
R 3.0
[0.12]
SL
R 0.40
[0.02] For more than 16 drops.
[0.3]
> 7.0

69.15 - 149.15
[2.722 - 5.872]
R 0.8 (4.48") / BL-Dimensions

14.00 - 123.99
BL
[.551 - 4.881]
[0.03] > 139.2mm (5.48") require

23.8 2 nozzle heaters.
L

- OR -

Number of Manifold
J K N
Drops Height
2-4 40.00 (1.574") 55.1 (2.17")
6 - 16 60.00 (2.362") 75.1 (2.96")
2009.05 75
Gate Detail

110
80
0.8
4
0.
[0.0002 + 0.001]
0.4
0.05 + 0.03
V
S
G


110
80
0.8
4
0.
[0.004 + 0.001]
0.4
0.10 + 0.03
V
S
G

76 2009.05
Ultra 500 HT-U
[1.574]
40.00
R 12.7
[0.5]
25.01 + 0.02 R 12.7
[0.5]
[0.985 + 0.001]
J
21.0
K
[0.83]
4.8 x 15.0 DP 18.00
[0.19 x 0.59] R 17.0 [0.709]
[0.67]
N
5.03 + 0.03 x 12.0 DP
[0.198 + 0.001 x 0.47] R 3.0
S
[0.12]
SL
R 0.4
[0.3]
> 7.0

[2.722 - 5.872]
69.15 - 149.15
R 0.8
> 139.2mm (5.48") require
14.00 - 123.99
BL
[.551 - 4.881]
[0.03]
2 nozzle heaters.
23.8
L

- OR -

Number of Manifold
J K N
Drops Height
2-4 40.00 (1.574") 55.1 (2.17")
6 - 16 60.00 (2.362") 75.1 (2.96")
2009.05 77
Gate Detail

110
80
0.8
4
0.
[0.0002 + 0.001]
0.4
0.05 + 0.03
V
S
G


110
80
0.8
4
0.
[0.004 + 0.001]
0.4
0.10 + 0.03
V
S
G

78 2009.05
Ultra 500 HT-DX
[ 1.574]
40.00
R 12.7
[0.5]
25.01 + 0.02 R 12.7
[0.985 + 0.001] [0.5]
21.0
J
0.83]
K
4.8 x 15.0 DP
[0.19 x 0.59] R 17.0 18.00
5.03 + 0.03 x 12.0 DP [0.709]
N
[0.67]
[0.198 + 0.001 x 0.47]
S
R 3.0
[0.12]
SL
R 0.4
[0.3]
> 7.0
79.15 - 159.15
[3.116 - 6.265]

R 0.8 (4.48") / BL-Dimensions
BL
> 139.2mm (5.48") require

14.00 - 123.99
[0.03]
[.551 - 4.881]

L

- OR -

Number of Manifold
J K N
Drops Height
2-4 40.00 (1.574") 55.1 (2.17")
6 - 16 60.00 (2.362") 75.1 (2.96")
2009.05 79
Gate Detail

110
80
0.8
4
0.
[0.0002 + 0.001]
0.4
0.05 + 0.03
V
S
G


110
80
0.8
4
0.
[0.004 + 0.001]
0.4
0.10 + 0.03
V
S
G

80 2009.05
Nozzle Selection Ultra 500 HT-DC
Ultra 500 HT-DC
[ 1.574]
40.00
R 12.7
[0.5]
25.01 + 0.02 R 12.7
[0.5]
[0.985 + 0.001]
21.0
J
[0.83]
K
4.8 x 15.0 DP 18.00
R 17.0
N
[0.19 x 0.59] [0.709]
[0.67]
5.03 + 0.03 x 12.0 DP
[0.198 + 0.001 x 0.47] R 3.0
S [0.12]
SL
R 0.4
[0.3]
> 7.0

69.15 - 149.15
[2.711 - 5.872]
R 0.8
> 139.2mm (5.48") require
14.00 - 123.99
BL
[0.03]
[.551 - 4.881]

L

- OR -
Ultra 500 HT-DC Plate Sizing

Number of Manifold
J K N
Drops Height
2-4 40.00 (1.574") 55.1 (2.17")
6 - 16 60.00 (2.362") 75.1 (2.96")
2009.05 81
Ultra 500 HT-DC Nozzle Selection
Gate Detail
23.8 [0.94]
14.00 [0.551]
A
METRIC 0.005
IMPERIAL 0.0002
60
R 0.8 [0.031]
[0.030]
0.75
6.40 [0.252]
110
Int Pt
0.8
R 0.5 [0.02]
0.8
R 0.10 [+0.10]
[0.004 + 0.004]
1.50 [0.059]
0.4
S
9.005 + 0.005
0.01 A
[0.3545 + 0.0002]
0.0004 A
82 2009.05
Nozzle Selection Ultra 500 TS
Ultra 500 TS
[ 1.574]
40.00
R 12.7
[0.5]
R 12.7
25.01 + 0.02 [0.5]
[0.985 + 0.001]
21.0
K
[0.83]
4.8 x 15.0 DP R 17.0 18.00
[0.19 x 0.59] [0.709]
[0.67]
N
5.03 + 0.03 x 12.0 DP
[0.198 + 0.001 x 0.47] R 3.0
S [0.12]
SL
R 0.4
[0.3]
> 7.0

69.15 - 149.15
[2.711 - 5.872]
R 0.8
> 139.2mm (5.48") require
BL
[0.03]
14.00 - 123.99
[.551 - 4.881]

L

- OR -
Ultra 500 TS Plate Sizing

Number of Manifold
J K N
Drops Height
2-4 40.00 (1.574") 55.1 (2.17")
6 - 16 60.00 (2.362") 75.1 (2.96")
2009.05 83
Ultra 500 TS Nozzle Selection
Gate Detail
23.8 [0.94]
A
METRIC 0.005
IMPERIAL 0.0002
150
R 0.8 [0.03]
110 0.8 R 3.00

[0.118]
R 0.10+ 0.10
[0.004 +0.004]
7.71 [0.304]
3.00 [0.118]
Land
4.905 + 0.005
0.4
0.01 A
S
[0.1931+0.0002]
0.0004 A
NOTE:Extra tip stock is available for contouring.
84 2009.05
Ultra 500 HS
72.0 [2.84]
60.0 [2.36]
2X
22.90 [0.901] REF

2 42
2X 4 32 2X 3
2X 2
31.21 [1.229] REF
12.7 [0.50]
WIRE GROOVE
WIRE GROOVE
10.0 [0.39]
84.0 [3.31]
54.0 [2.13]
4X M6 X 12.0 DP.
4X R 7.50 [0.295]
4X M6 X 12.0 DP.
14.31 [0.563] REF
28.10 [1.106] REF 63.00 [2.480] REF
45
WIRE GROOVE
LOC. RING RELIEF

18.10 +- 0.01 [0.713 +- 0.0004]
LR DIA.
[0.909 +- 0.0004]
23.10 +- 0.01
+0.02 +0.001
97.01 -0.00 3.819 -0.000
SR Orifice
15.10 [0.594]
5.00 [0.197]
PL - BL +
63.00 [2.480]
+0.02 +0.001
40.52 -0.00 1.595 -0.000
R 1.5 [0.06]
R 0.50 [0.020]
R1.50 [0.059]
0.5 [0.02] X 30
PL
R 0.50 [0.020]
BL
*Refer to following page for definitions. Ultra 500 HS
2009.05 85
Dimensions
Ultra 500 HS “A” Dimension Chart (Thermal Gate)

FLAT 6.35 (.250)
HT-D 75.4 (2.97") - 164.6 (6.48") 101.31 (3.99") 105 (4.13") 10.00 (.394) 8.00 (.315)
HT-T 75.4 (2.97") - 164.6 (6.48") 101.57 (4") 105 (4.13")
12.70 (.500)
HT-U 75.4 (2.97") - 164.6 (6.48") 100 (3.93") 105 (4.13")
15.50 (.610)
HT-DX 91.3 (3.59") - 171.5 (6.75") 120 (4.72") 124 (4.88")
HT-DC 75.4 (2.97") - 164.6 (6.48") 125 (4.92") 129 (5.08") 19.05 (.750)
TS75.4 (2.97") - 164.6 (6.48") 160 (6.29") 163.71 (6.45") 20.00 (.787)
40.00 (1.575)
Design Criteria
mold temperature.
• Actual BL dimension is a function of PL, tip selection, nozzle housing selection and operating conditions. Actual BL
dimension will be provided after system design. If a specific BL is required please contact Husky .
86 2009.05

110
80
0.8
4
0.
[0.0002 + 0.001]
0.4
0.05 + 0.03
V
S
G


110
80
0.8
4
0.
[0.004 + 0.001]
0.4
0.10 + 0.03
V
S
G

2009.05 87
Gate Detail HT-DX

110
80
0.8
4
0.
[0.0002 + 0.001]
0.4
0.05 + 0.03
V
S
G


110
80
0.8
4
0.
[0.004 + 0.001]
0.4
0.10 + 0.03
V
S
G

88 2009.05
Gate Detail HT-DC

23.8 [0.94]
14.00 [0.551]
A
METRIC 0.005
IMPERIAL 0.0002
60
R 0.8 [0.031]
[0.030]
0.75
6.40 [0.252]
110
Int Pt
0.8
R 0.5 [0.02]
0.8
R 0.10 [+0.10]
[0.004 + 0.004]
1.50 [0.059]
0.4
S
9.005 + 0.005
0.01 A
[0.3545 + 0.0002]
0.0004 A
2009.05 89
Gate Detail TS
23.8 [0.94]
A
METRIC 0.005
IMPERIAL 0.0002
150
R 0.8 [0.03]
110 0.8 R 3.00

[0.118]
R 0.10+ 0.10
[0.004 +0.004]
7.71 [0.304]
3.00 [0.118]
Land
4.905 + 0.005
0.4
0.01 A
S
[0.1931+0.0002]
0.0004 A
Extra tip stock is available for contouring
90 2009.05
Ultra 500 SCVG
45˚ 12.7[.50]
4X
R 65 [2.559]
48 [1.89] *
*THIS DOWEL INSTALLATION IS ONLY REQUIRED IF

THE NOZZLE TIP WILL BE REMOVED WHILE THE SCVG
ORIENT AIR LINES TOWARD IS INSTALLED IN THE MOLD AND FIXED TO THE PLATEN
MOLD BOTTOM OR NON-OPERATOR OR FOR APPLICATIONS REQUIRING KEYED VALVE STEMS.
SIDE TO KEEP WEEP HOLE NEAR THE DOWEL MUST BE ORIENTED INLINE WITH THE AIRLINES.
BOTTOM OF MOLD.
50.8 [2.00]
150.00+0.03 [5.906 +.001]

0 -.000
0.05 B [ 0.002 B ]
METRIC IMPERIAL
R 0.8
[.03]
108.0 [4.25]
0.1 B [ 0.004 B ]
METRIC IMPERIAL
4X M8 (5/16 -18)
0.3 A B METRIC
5.0 [.20] x 45˚
0.01 A B IMPERIAL
10.0 [.39]
0.02 METRIC
0.0008 IMPERIAL
2 0.5 [.079 .02]
Clearance
Airline
[2.253 .002]
57.22 0.05
R 0.8
[.03]
[PL +.0012]
-.0000
30˚ 5˚
PL +0.03
0.03 A METRIC
0
0.001 A IMPERIAL
7.0 [.29]
BL
104.04+0.03 [4.096+.001]
0 -.000
0.03 B [ 0.001 B ]
METRIC IMPERIAL
5.03+0.03 [.198+.001]
0 000
*Refer to following page for definitions.
2009.05 91
Dimensions
Ultra 500 SCVG “A” Dimension Chart (Valve Gate)
BL Nominal
Nozzle PL Range LR DIA RAD ORIFICE GATE DIA.
.5 (0.02")
FLAT
101.35 (3.99") 12.70 (.500")
1.0 (0.039")
101.57 (4") 15.50 (.610")
70-150 41.8 - 122.0 111.3 - 201.5 1.2 (0.047”)
100 (3.93") 19.05 (.750") 8.00 (.315")
(2.76 - 5.91”) (1.65 - 4.80”) (4.38 - 7.93”) 1.5 (0.059")
120 (4.72") 10 (0.394”)
1.8 (0.071")
125 (4.92") 20.00 (.787")
40.00 (1.575")
Design Criteria
• Refer to Ultra 500 VG/VX for resin selection guidelines.
• Maximum operating temperature is 375C (710 F).
92 2009.05
Gate Detail VG-P
110 1.75
20
0.8
GL
0.8
0.4
0.50 .020
S
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and

machining.
Gate Detail VG-T
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and

machining.
2009.05 93
Gate Detail VX
94 2009.05
Nozzle Selection
Ultra 750
Ultra 750 Nozzle Pitch
Thermal Gate
provided on the right and below. For applications that exceed 16 R 40.4 X
[1.60]
drops, . min.
Thermal Gate

Y
• For 8 or fewer drops x and y must be greater than 45.0 mm
(1.77").
[1.75]
44.5
• For 12 drops and greater, x and y must be greater than 76.2
mm (3.00").
44.5
[1.75]
•
Large Pitch Valve Gate (VG-LX)
Large Pitch Valve Gate (VG-LX)

2009.05 95
Nozzle Selection
Large Piston Valve Gate (VG-EX)

Large Piston Valve Gate (VG-EX)

X and Y must be greater than 92.0 mm (3.622").

96 2009.05
Nozzle Selection Ultra 750 VG
Ultra 750 VG
25.5
[1.00]
For more than 16 drops

- OR -
Ultra 750 VG Plate Sizing

Number of Drops Manifold Height J S K N
2-4 40.00 (1.574") 59.1 (2.33") 70.0 (2.76")
6 - 16 60.00 (2.362") 79.1 (3.11") 90.0 (3.54")
2009.05 97
Ultra 750 VG Nozzle Selection
Gate Detail
Plunger
31.0 [1.22]
19.060 +0.010
0.01 A
[0.7504 +0.0004]
0.4
0.0004 A A
0.005 METRIC
0.0002 IMPERIAL
60
0.8
1.5 [0.06] R 3.0 [0.12]
17.3 [0.68]
R 0.8 [0.03]
9.78 [0.385]
0.8
R 3.0 [0.12]
1.000 (0.039"), 1.500 (0.059"), 1.800 (0.0708") and
2.500 (0.0984") dia. gates are standard, other sizes
require customized parts. Obtain G for the specific
0.8
[0.233]
5.91
18.80 +0.10
[0.740 +0.004] application from Husky prior to machining.
Taper
1.000 (0.039"), 1.500 (0.059"), 1.800 (0.0708") and

application from Husky prior to machining.
Click here for taper / plunger comparison.
Gate Steel:Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and
ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers
and/or additives.
98 2009.05
Nozzle Selection Ultra 750 VX
Ultra 750 VX
25.5
[1.00]

- OR -
Ultra 750 VX Plate Sizing

2-4 40.00 (1.574") 59.1 (2.33") 70.0 (2.76")
6 - 16 60.00 (2.362") 79.1 (3.11") 90.0 (3.54")
2009.05 99
Ultra 750 VX Nozzle Selection
Gate Detail
Clearance required in this area > 0.50mm (0.020”). Front face of nozzle tip cannot make contact.
NOTE:Extra tip stock available for contouring.
Gate Steel: Hardened tool steel such as 49-51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and
ductility. Note: These steels may not offer the desired resistance to abrasive and / or corrosive resins, fillers
and / or additives.
100 2009.05
Nozzle Selection Ultra 750 VG-UF
Ultra 750 VG-UF
25.5
[1.00]

- OR -

2-4 40.00 (1.574") 59.1 (2.33") 70.0 (2.76")
6 - 16 60.00 (2.362") 79.1 (3.11") 90.0 (3.54")
2009.05 101
Ultra 750 VG-UF Nozzle Selection
Gate Detail
Plunger
31.0 [1.22]
19.060 +0.010
0.01 A
[0.7504 +0.0004]
0.4
0.0004 A A
0.005 METRIC
0.0002 IMPERIAL
60
0.8
1.5 [0.06] R 3.0 [0.12]
17.3 [0.68]
R 0.8 [0.03]
9.78 [0.385]
0.8
R 3.0 [0.12]
1.000 (0.039"), 1.500 (0.059"), 1.800 (0.0708") and
0.8
[0.233]
5.91
18.80 +0.10
and/or additives.
102 2009.05
Nozzle Selection U750 VG-R
Ultra 750 VG-R
25.5
[1.00]

- OR -
Ultra 750 VG-R Plate Sizing

2-4 40.00 (1.574") 55.1 (2.17") 60.2 (2.37")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.3 (3.16")
2009.05 103
U750 VG-R Nozzle Selection
Gate Detail
Plunger
1.000 (0.0394"), 1.800 (0.0708") and 2.500

(0.0984") dia. gates are standard, other sizes
Taper
1.000 (0.0394"), 1.800 (0.0708") and 2.500


and/or additives
104 2009.05
Ultra 750 HT-D
25.5
[1.00]

- OR -

2-4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")
2009.05 105
Gate Detail
Gate Diameter < 0.6mm (0.024”)

110
0.8
90
4
0.
[0.002 + 0.001]
0.05 + 0.03
V
S
G

0.6mm (0.024”) <Gate Diameter < 1.2mm (0.047”) Gate Diameter > 1.2mm (0.047”)
110 110
0.8 0.8
4.54 [0.179] 4.54 [0.179]

0.4
90 90
4
4
0.
0.
[0.004 + 0.001]
[0.002 + 0.001]
0.10 + 0.03
2.02 [0.080]
0.05 + 0.03
2.02 [0.080]
S
G
S G
G is application specific, contact Husky prior to machining. G is application specific, contact Husky prior to machining.
V is variable according to gate diameter. V is variable according to gate diameter.
Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and
and/or additives.
106 2009.05
Ultra 750 HT-DX
25.5
[1.00]

- OR -

2-4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")
2009.05 107
Gate Detail
31.0 [1.22]
21.0 [0.83]
14.010 + 0.005
0.01 A 110
[0.5516 +0.0002]
0.0004 A A
0.005 METRIC
0.4
0.0002 IMPERIAL
60 0.8
60
R 3.0
[0.12] [0.02]
0.5
0.8
90
R 1.5
4
[0.06]
[0.04]
0.
1.0
[0.002 + 0.001]
0.05 + 0.03
V
R .8
25.00 [.984]
21.10 [0.831]
[0.03]
5.34 [0.210]
Int Pts
S
G
16.70 [0.66]

0.8
R 1.5
[0.06]
13.80 [0.543]
110 110
0.8 0.8
4.54 [0.179] 4.54 [0.179]
0.4
90 90
4
4
0.
0.
[0.004 + 0.001]
[0.002 + 0.001]
0.10 + 0.03
0.05 + 0.03
2.02 [0.080]
2.02 [0.080]
S S G
G
and/or additives.
108 2009.05
Ultra 750 HT-T
25.5
[1.00]

- OR -

2-4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")
2009.05 109
Gate Detail

110
0.8
90
4
0.
[0.002 + 0.001]
0.05 + 0.03
V
S
G

110 110
0.8 0.8
4.54 [0.179] 4.54 [0.179]
0.4
90 90
4
4
0.
0.
[0.004 + 0.001]
[0.002 + 0.001]
0.10 + 0.03
0.05 + 0.03
2.02 [0.080]
2.02 [0.080]
S S G
G
and/or additives.
110 2009.05
Ultra 750 HT-U
25.5
[1.00]

- OR -

2-4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")
2009.05 111
Gate Detail

110
0.8
90
4
0.
[0.002 + 0.001]
0.05 + 0.03
V
S
G

110 110
0.8 0.8
4.54 [0.179] 4.54 [0.179]
0.4
90 90
4
4
0.
0.
[0.004 + 0.001]
[0.002 + 0.001]
0.10 + 0.03
0.05 + 0.03
2.02 [0.080]
2.02 [0.080]
S S G
G
and/or additives.
112 2009.05
Nozzle Selection Ultra 750 HT-S6
Ultra 750 HT-S6
25.5
[1.00]

- OR -
Ultra 750 HT-S6 Plate Sizing

2-4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")
2009.05 113
Ultra 750 HT-S6 Nozzle Selection
Gate Detail

and/or additives.
114 2009.05
Nozzle Selection Ultra 750 HT-UF
Ultra 750 HT-UF
25.5
[1.00]

* Thicker manifold plate required to satisfy minimum L-dimension.
- OR -
Ultra 750 HT-UF Plate Sizing

2-4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")
2009.05 115
Ultra 750 HT-UF Nozzle Selection
Gate Detail

110
0.8
90
4
0.
[0.002 + 0.001]
0.05 + 0.03
V
S
G

110 110
0.8 0.8
4.54 [0.179] 4.54 [0.179]

0.4
90 90
4
4
0.
0.
[0.004 + 0.001]
[0.002 + 0.001]
0.10 + 0.03
2.02 [0.080]
0.05 + 0.03
2.02 [0.080]
S
G
S G
and/or additives.
116 2009.05
Ultra 750 HT-DC
25.5
[1.00]

- OR -

2-4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")
2009.05 117
Gate Detail
and/or additives.
118 2009.05
Ultra 750 TS
25.5
[1.00]

- OR -

2-4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")
2009.05 119
Gate Detail
Resin Type Sprue Height Sprue Diameter

Semi-crystalline 10 (0.39") 3 (0.12")
Amorphous 5 (0.20") 3.5 (0.14")
and/or additives.
120 2009.05
Ultra 750 HS
88.9 [3.50]
60.0 [2.36]
4x 4
4x 3 8
4X 15.00 [0.591] 2
30.50 [1.201] REF

28.10 [1.106] REF
12.7 [0.05]
WIRE GROOVE
10.0 [0.394]
84.0 [3.31]
72.0 [2.83]
70.0 [2.76] REF
45
- WIRE GROOVE 4X M6 X 12.0DP
4X R 7.50 [0.295]
19.10 [0.752] REF 4X M8 X 16.0DP
31.21 [1.229] REF
LOC. RING RELIEF

25.15 +- 0.01 [0.990 +- 0.0004]
[1.187 +- 0.0004]
LR DIA.
30.15 +- 0.01
+0.001
97.01 +0.02 3.819
-0.00 -0.000
SR
Orifice
22.15 [0.872]
5.00 [0.197]
PL - BL +
70.00 [2.756]
+0.02 +0.001
53.02 -0.00 2.087
-0.000
R 1.5 [0.06]
R 0.50 [0.020]
R 1.50 [0.059]
PL
0.5 [0.02] X 30
R 0.50 [0.020]
BL
2009.05 121
Dimensions
FLAT
HT-D 79.5 (3.13") - 180.0 (7.09") 101.31 (3.99") 105 (4.13")
10.00 (.394")
HT-T 79.5 (3.13") - 180.0 (7.09") 101.57 (4") 105 (4.13") 5.00 (.196”)
12.70 (.500")
HT-U 79.5 (3.13") - 180.0 (7.09") 100 (3.94") 105 (4.13") 6.35 (.249”)
15.50 (.610")
HT-DX 80.6 (3.17") - 200.9 (7.91") 120 (4.72") 124 (4.88") 8.00 (.315")
19.05 (.750")
HT-DC 79.5 (3.13") - 180.0 (7.09") 125 (4.92") 129 (5.08") 11.50 (.453")
20.00 (.787")
TS 79.5 (3.13") - 180.0 (7.09") 160 (6.30") 163.71 (6.45")
40.00 (1.575")
Design Criteria
mold temperature.
• Actual BL dimension will be provided after system design. If a specific BL is required please contact Husky .
122 2009.05

110
0.8
90
4
0.
[0.002 + 0.001]
0.05 + 0.03
V
S
G

110 110
0.8 0.8
4.54 [0.179] 4.54 [0.179]
0.4
90 90
4
4
0.
0.
[0.004 + 0.001]
[0.002 + 0.001]
0.10 + 0.03
0.05 + 0.03
2.02 [0.080]
2.02 [0.080]
S S G
G
and/or additives.
2009.05 123
Gate Detail HT-DX
31.0 [1.22]
21.0 [0.83]
14.010 + 0.005
0.01 A 110
[0.5516 +0.0002]
0.0004 A A
0.005 METRIC
0.4
0.0002 IMPERIAL
60 0.8
60
R 3.0
[0.12] [0.02]
0.5
0.8
90
R 1.5
4
[0.06]
[0.04]
0.
1.0
[0.002 + 0.001]
0.05 + 0.03
V
R .8
25.00 [.984]
21.10 [0.831]
[0.03]
5.34 [0.210]
Int Pts
S
G
16.70 [0.66]

0.8
R 1.5
[0.06]
13.80 [0.543]
110 110
0.8 0.8
4.54 [0.179] 4.54 [0.179]
0.4
90 90
4
4
0.
0.
[0.004 + 0.001]
[0.002 + 0.001]
0.10 + 0.03
0.05 + 0.03
2.02 [0.080]
2.02 [0.080]
S S G
G
and/or additives.
124 2009.05
Gate Detail HT-DC
and/or additives.
2009.05 125
Gate Detail TS
Resin Type Sprue Height Sprue Diameter

Semi-crystalline 10 (0.39") 3 (0.12")
Amorphous 5 (0.20") 3.5 (0.14")

Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note:
These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives.
126 2009.05
Nozzle Selection Ultra 750 HT-UF
Gate Detail HT-UF

110
0.8
90
4
0.
[0.002 + 0.001]
0.05 + 0.03
V
S
G

110 110
0.8 0.8
4.54 [0.179] 4.54 [0.179]

0.4
90 90
4
4
0.
0.
[0.004 + 0.001]
[0.002 + 0.001]
0.10 + 0.03
2.02 [0.080]
0.05 + 0.03
2.02 [0.080]
S
G
S G
and/or additives.
2009.05 127
Ultra 750 SCVG
5˚ 12.7 [.50]
4X 4
R 65 [2.559]
48 [1.89] *
* THIS DOWEL INSTALLATION IS ONLY REQUIRED IF

THE NOZZLE TIP WILL BE REMOVED WHILE THE SCVG
ORIENT AIR LINES TOWARD IS INSTALLED IN THE MOLD AND FIXED TO THE PLATEN
MOLD BOTTOM OR NON-OPERATOR OR FOR APPLICATIONS REQUIRING KEYED VALVE STEMS.
SIDE TO KEEP WEEP HOLE NEAR THE DOWEL MUST BE ORIENTED INLINE WITH THE
BOTTOM OF MOLD. AIR LINES.
50.8 [2.00]
150.00 +0.03 [5.906 +.001]

0 -.000
0.03 B [ 0.001 B ]
METRIC IMPERIAL
3X 5.0 [.20] x 45˚

108.0 [4.25]
0.1 B [ 0.004 B ]
METRIC IMPERIAL
4X M8 ( 5 16 -18)
0.3 A B METRIC
0.01 A B IMPERIAL
R 0.8
[.03]
10.0 [.39]
0.02 METRIC
0.0008 IMPERIAL
Clearance
Air Line
[2.253 .002]
57.22 0.05
R 0.8
[.08 .02]
[.03]
2.0 0.5
+0.03 [+.0010]
0
30º
0
0.03 A METRIC
0.001 A IMPERIAL
PL
7.0 [.28]
BL
104.04 0.03 [4.096 .001]

0 .0
0.03 B [ 0.001 B ]
METRIC IMPERIAL
5.03 0.03 [.198 .001]
0 -0
0.1 B [ 0.004 B ]
METRIC IMPERIAL
128 2009.05
Dimensions
Ultra 750 SCVG Dimension Chart (Valve Gate)
BL Nominal
.5 (0.02")
VG VG FLAT
101.35 (3.99")
38.2 - 138.5 107.6 - 217.8 12.70 (.500")
101.57 (4")
(1.50 - 5.45”) (4.24 - 8.57”) 15.50 (.610") 1.0 (0.039”)
50 - 150 100 (3.93") 11.50 (.453")
19.05 (.750") 1.8 (0.071")
(1.97 - 5.91”) 120 (4.72")
VX VX 10.00 (.394") 2.5 (0.098")
125 (4.92)
28.2 - 128.5 97.6 - 207.8 20.00 (.787")
(1.11 - 5.06) (3.84 - 8.18) 40.00 (1.575")
Design Criteria
• Maximum operating temperature is 375C (710 F).
2009.05 129
Gate Detail VG-P
31.0 [1.22]
19.060 +0.010
0.01 A
[0.7504 +0.0004]
0.4
0.0004 A A
0.005 METRIC
0.0002 IMPERIAL
60
0.8
R 3.0 [0.12]
1.5 [0.06]
17.3 [0.68]
R 0.8 [0.03]
9.78 [0.385]
0.8
R 3.0 [0.12]
1.000 (0.039"), 1.500 (0.0590), 1.800 (0.0708") and
0.8
[0.233]
5.91
18.80 +0.10
Gate Detail VG-T
1.000 (0.039"), 1.500 (0.0590), 1.800 (0.0708") and

NOTE:Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility.
Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives.
130 2009.05
Gate Detail VX
Clearance required in this area > 0.50mm (0.020”). Front face of nozzle tip cannot make contact.
NOTE:Extra tip stock available for contouring. Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a
good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/
or corrosive resins, fillers and/or additives.
2009.05 131
Gate Detail VG-R
Plunger
1.000 (0.0394"), 1.800 (0.0708") and 2.500

Taper
1.000 (0.0394"), 1.800 (0.0708") and 2.500


Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note:
These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives.
132 2009.05
Nozzle Selection
Ultra 750 UP
Ultra 750 UP Nozzle Pitch
Thermal Gate
provided on the right and below. For applications that exceed 16 R 40.4 X
[1.60]
drops, . min.
Thermal Gate

Y
(1.77").
[1.75]
44.5
mm (3.00").
44.5
[1.75]
•
and/or additives.
2008.12 133
Ultra 750 UP HT-D Nozzle Selection
Ultra 750 UP HT-D
25.5
[1.00]

- OR -
Ultra 750 UP HT-D Plate Sizing

2-4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")
134 2008.12
Nozzle Selection Ultra 750 UP HT-D
Gate Details
31.0 [1.22]
and/or additives.
2008.12 135
Ultra 750 UP HT-U Nozzle Selection
Ultra 750 UP HT-U
25.5
[1.00]

- OR -
Ultra 750 UP HT-U Plate Sizing

2-4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")
136 2008.12
Nozzle Selection Ultra 750 UP HT-U
Gate Details
31.0 [1.22]
and/or additives.
2008.12 137
Ultra 750 UP HT-T Nozzle Selection
Ultra 750 UP HT-T
25.5
[1.00]

- OR -
Ultra 750 UP HT-T Plate Sizing

2-4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")
138 2008.12
Nozzle Selection Ultra 750 UP HT-T
Gate Details
31.0 [1.22]
and/or additives.
2008.12 139
Ultra 750 UP HT-DX Nozzle Selection
Ultra 750 UP HT-DX
25.5
[1.00]

- OR -
Ultra 750 UP HT-DX Plate Sizing

2-4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")
140 2008.12
Nozzle Selection Ultra 750 UP HT-DX
Gate Detail
and/or additives.
2008.12 141
Ultra 750 UP HT-UX Nozzle Selection
Ultra 750 UP HT-UX
25.5
[1.00]

- OR -
Ultra 750 UP HT-UX Plate Sizing

2-4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")
142 2008.12
Nozzle Selection Ultra 750 UP HT-UX
Gate Detail
and/or additives.
2008.12 143
Ultra 750 UP HT-TX Nozzle Selection
Ultra 750 UP HT-TX
25.5
[1.00]

- OR -
Ultra 750 UP HT-TX Plate Sizing

2-4 40.00 (1.574") 55.1 (2.17") 60.0 (2.36")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.0 (3.15")
144 2008.12
Nozzle Selection Ultra 750 UP HT-TX
Gate Detail
and/or additives.
2008.12 145
Ultra 750 UP HS Nozzle Selection
Ultra 750 UP HS
88.9 [3.50]
60.0 [2.36]
4x 4
4x 3 8
4X 15.00 [0.591] 2
30.50 [1.201] REF

28.10 [1.106] REF
12.7 [0.05]
WIRE GROOVE
10.0 [0.394]
84.0 [3.31]
72.0 [2.83]
70.0 [2.76] REF
45
WIRE GROOVE 4X M6 X 12.0DP
4X R 7.50 [0.295]
19.10 [0.752] REF 4X M8 X 16.0DP
31.21 [1.229] REF
105.0 [4.13] LOC. RING RELIEF

LOC. RING RELIEF
+0.02 +.001
97.01 3.819
13.0 [.51] REF
-0.00 -.000
22.15 [.872]
5.00 [.197]
70.00 [2.756]
+ .001
53.02 +0.02 2.087
-0.00 -.000
R 1.5 [.06]
R 0.50 [.020]
130.0 [5.12] CAVITY
117.0 [4.60] MINMUM REF
25.15 _+ 0.01 [ .990 _ .0004]
R 1.50 [.059]
3.418 + .001 BL
0.5 [0.02] X 30
+
- .000
R 0.50 [0.020]
86.81 0.03
0
+
146 2008.12
Nozzle Selection Ultra 750 UP HS
Dimensions
Ultra 750 UP HS “A” Dimension Chart (Thermal Gate)
FLAT
HT-D 87mm [3.24] - 317mm [12.48] 101.31 (3.99") 105 (4.13")
10.00 (.394")
HT-U 87mm [3.24] - 317mm [12.48] 101.57 (4") 105 (4.13") 5.00 (.196”)
12.70 (.500")
HT-T 87mm [3.24] - 317mm [12.48 100 (3.94") 105 (4.13") 6.35 (.249”)
15.50 (.610")
HT-DX 96mm [3.78] - 326mm [12.83] 120 (4.72") 124 (4.88") 8.00 (.315")
19.05 (.750")
HT-UX 96mm [3.78] - 326mm [12.83] 125 (4.92") 129 (5.08") 11.50 (.453")
20.00 (.787")
HTTX 96mm [3.78] - 326mm [12.83] 160 (6.30") 163.71 (6.45")
40.00 (1.575")
Design Criteria
mold temperature.
2008.12 147
Ultra 750 UP HS Nozzle Selection
Gate Details UP HT-D/HT-U/HT-T
31.0 [1.22]
and/or additives.
148 2008.12
Nozzle Selection Ultra 750 UP HS
Gate Details UP HT-DX/HT-UX/HT-TX
and/or additives.
2008.12 149
Nozzle Selection
Ultra 1000
Design Information
Ultra 1000 Nozzle Pitch Thermal Gate

61.00
[2.40]
drops, .
Thermal Gate
NOTE:The sprue minimum radius 50.0 mm (1.97") and the X R 50.0
Y
X
Valve Gate Valve Gate
NOTE: The sprue minimum radius 72.0 mm (2.83") and the X 75.0
• For VG/VX pitches greater than 500.0 mm (19.69") R 72.0

Y
[2.83]
X
Valve Gate (With Airplate) Valve Gate (With Airplate)
NOTE: The sprue minimum radius 115.0 mm (4.53") and the X
• For VG/VX pitches greater than 500.0 mm (19.69")
• For applications that exceed 8 drops

2009.05 150
Ultra 1000 VG
[1.31 - 0.001]
33.20 - 0.03
68.00
[2.677]
R 0.8
[0.03]
[2.362]
60.00
41.00
[1.614]
21.5
[0.83]
J
S
K
R 35.0
R 3.0 [1.38]
6.8 x 17.0 DP [.12]
N
[0.27 x 0.67] R 27.5
[1.08]
8.03 + 0.03 x 14.0 DP
[0.32 + 0.001 x 0.55]
SL
R 1.5
[.06]

102.9 - 202.9
[4.05 - 7.99]
29.3 - 182.3
[1.15 - 7.17]
BL
L
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]

BL / K / L / ML / N / SL - Refer to the plate calculator at https://milexternal.husky.ca/login/login.asp?x=1&pid=293
- OR -

2-4 45.00 (1.772") 64.1 (2.52") 77.6 (3.06")
6-8 60.00 (2.362") 79.1 (3.11") 92.6 (3.65")
151 2009.05
Backing Plate Installation
Without Airplate
[1.252 + 0.001]
31.8 + 0.03
[0.39]
>10.0
R 1.5
[0.39]
>10.0
[0.06]
11.11
[0.437]
68.0
[2.68]
With Airplate
48.20
[1.898] 17.50
[0.689]
24.10
[.949] R 15.0 [0.59]
10.6
[0.42]
[2.578]
65.5
[1.922]
48.81
11.1 x 16.2 DP
[0.44 x 0.64]
[3.84]
97.62
[5.16]
131.0
[0.99]
25.25
M12 THRU (4)
68.0
[2.68]
80.40
[3.17]
121.0 31.8 + 0.03
[4.76] [1.252 .001]
2009.05 152
Gate Detail
Contact Husky with any gate insert back-up concerns.
3mm Gate Diameter
120
40 +0 -15' 0.8
0.4
[0.047]
S
1.20
3.00
[.118]
5mm Gate Diameter
120
40 +0 -15' 0.8
0.4
[0.047]
S
1.20
5.00
[.197]
5.00 (.197") and 3.00 (.118”) gate diameters are

standard, other sizes require custom parts.
Obtain gate diameter for the specific application
from Husky prior to machining.
Gate Steel:Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344

provide a good combination of strength and ductility. Note:
These steels may not offer the desired resistance to abrasive
153 2009.05
Ultra 1000 VX
[1.31 - 0.001]
33.20 - 0.03
68.00
[2.68]
R .80
[.03]
[2.362]
60.00
41.00
[1.614]
21.5
J
[0.83]
S
K
R 35.0
R 3.0 [1.38]
6.8 x 17.0 DP [0.12]
[0.27 x 0.67] R 27.5
N [1.08]
8.03 + 0.03 x 14.0 DP
[0.32 + 0.001 x 0.55]
R 1.5 SL
[0.06]
102.9 - 202.9
[4.05 - 7.99]

29.3 - 182.3
[1.15 - 7.17]
BL
L
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]

- OR -

2-4 45.00 (1.772") 64.1 (2.52") 77.6 (3.06")
6-8 60.00 (2.362") 79.1 (3.11") 92.6 (3.65")
2009.05 154
Ultra 1000 VX Nozzle Selection
Without Airplate
[1.252 + 0.001]
31.8 + 0.03
[0.39]
>10.0
R 1.5
[0.39]
>10.0
[0.06]
11.11
[0.437]
68.0
[2.68]
With Airplate
48.20
[1.898] 17.50
[0.689]
24.10
[.949] R 15.0 [0.59]
10.6
[0.42]
[2.578]
65.5
[1.922]
48.81
11.1 x 16.2 DP
[0.44 x 0.64]
[3.84]
97.62
[5.16]
131.0
[0.99]
25.25
M12 THRU (4)
68.0
[2.68]
80.40
[3.17]
121.0 31.8 + 0.03
[4.76] [1.252 .001]
155 2009.05
Gate Detail
14mm Gate Diameter

42.0 [1.65] A
0.005 METRIC
0.0002 IMPERIAL
[0.506]
118
12.85
R 5.0
60
[0.175]
[0.20]
4.44
0 .8
0.4
[0.030]
3.95 [0.156]
0.75
Land
S
14.000 + 0.005
0.01 A
[0.5512 +0.0002]
0.0004 A Clearance required in this area >.50 (.020").
Front face of nozzle tip cannot make
contact.
5.00 (.197") dia. gate is standard, other sizes require customized parts. Obtain
gate diameter for the specific application from Husky prior to machining
Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344
provide a good combination of strength and ductility. Note: These
steels may not offer the desired resistance to abrasive and/or
corrosive resins, fillers and/or additives.
2009.05 156
Ultra 1000 VX-X Nozzle Selection
Ultra 1000 VX-X
[1.31 - 0.001]
33.20 - 0.03
68.00
[2.68]
R .80
[.03]
[2.362]
60.00
41.00
[1.614]
21.5
J
[0.83]
S
K
R 35.0
R 3.0 [1.38]
6.8 x 17.0 DP [0.12]
[0.27 x 0.67] R 27.5
N [1.08]
8.03 + 0.03 x 14.0 DP
[0.32 + 0.001 x 0.55]
R 1.5 SL
[0.06]
102.9 - 202.9
[4.05 - 7.99]

29.3 - 182.3
[1.15 - 7.17]
BL
L
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]

- OR -

2-4 45.00 (1.772") 64.1 (2.52") 77.6 (3.06")
6-8 60.00 (2.362") 79.1 (3.11") 92.6 (3.65")
157 2009.05
Nozzle Selection Ultra 1000 VX-X
Without Airplate
[1.252 + 0.001]
31.8 + 0.03
[0.39]
>10.0
R 1.5
[0.39]
>10.0
[0.06]
11.11
[0.437]
68.0
[2.68]
With Airplate
48.20
[1.898] 17.50
[0.689]
24.10
[.949] R 15.0 [0.59]
10.6
[0.42]
[2.578]
65.5
[1.922]
48.81
11.1 x 16.2 DP
[0.44 x 0.64]
[3.84]
97.62
[5.16]
131.0
[0.99]
25.25
M12 THRU (4)
68.0
[2.68]
80.40
[3.17]
121.0 31.8 + 0.03
[4.76] [1.252 .001]
2009.05 158
Ultra 1000 VX-X Nozzle Selection
Gate Detail
Clearance required in this area >.50 (.020").

Front face of nozzle tip cannot make
contact.
5.00 (.197") dia. gate is standard, other sizes require customized parts. Obtain
gate diameter for the specific application from Husky prior to machining
159 2009.05
Ultra 1000 HT-D
40.00
[1.574]
J
41.00
S
K
[1.614]
R 3.0
6.8 x 17.0 DP [0.12] 21.5
N
[0.83]
[0.27 x 0.67]
R 35.0
8.03 + 0.03 x 14.0 DP [1.38]
[0.32 + 0.001 x 0.55]
R 27.5
[1.08]
SL
R 1.5
[0.06]
101.6 - 201.6
[4.00 - 7.94]
BL
28.0 - 180.99
[1.10 - 7.13]

L
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]

- OR -

2-4 45.00 (1.772") 60.1 (2.37") 65.9 (2.60")
6-8 60.00 (2.362") 75.1 (2.96") 80.9 (3.19")
2009.05 160
Gate Detail
42.0 [1.65]
110
18.010 + 0.005 B
A
0.01 A 0.005 METRIC
0.0002 IMPERIAL 0.8
[0.7091 + 0.0002]
0.0004 A
0.4
60 80
0.4
R 1.5
[0.06]
0.8
0.4
0.13 [0.005]
V
G
[0.059]
1.50
13.0 [0.51]
0.8 G is application specific, contact Husky prior
[0.248]
R 1.0
Int Pts
6.30
[0.04] to machining.
161 2009.05
Ultra 1000 HT-T
40.00
[1.574]
41.00
J
S
[1.614]
K
R 3.0 21.5
6.8 x 17.0 DP [0.12] [0.83]
N
[0.27 x 0.67] R 35.0
8.03 + 0.03 x 14.0 DP [1.38]
[0.32 + 0.001 x 0.55]
R 27.5
[1.08]
SL
R 1.5
[0.06]
101.6 - 201.6
[4.00 - 7.94]
BL
28.0 - 180.99
[1.10 - 7.13]
L
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]

- OR -

2-4 45.00 (1.772") 60.1 (2.37") 65.9 (2.60")
6-8 60.00 (2.362") 75.1 (2.96") 80.9 (3.19")
2009.05 162
Gate Detail
42.0 [1.65]
110
18.010 + 0.005 B
A
0.01 A 0.005 METRIC
0.0002 IMPERIAL 0.8
[0.7091 + 0.0002]
0.0004 A
0.4
60 80
0.4
R 1.5
[0.06]
0.8
0.4
0.13 [0.005]
V
G
[0.059]
1.50
13.0 [0.51]
[0.248]
R 1.0
Int Pts
6.30
163 2009.05
Ultra 1000 TS
40.00
[1.574]
J
41.00
S
[1.614]
K
R 3.0
21.5
6.8 x 17.0 DP [0.12] [0.83]
N
[0.27 x 0.67] R 35.0
8.03 + 0.03 x 14.0 DP [1.38]
[0.32 + 0.001 x 0
R 27.5
.55]
[1.08]
SL
R 1.5
[0.06]
101.6 - 201.6
[4.00 - 7.94]
BL
28.0 - 180.99
[1.10 - 7.13]

L
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]

- OR -

2-4 45.00 (1.772") 60.1 (2.37") 65.9 (2.60")
6-8 60.00 (2.362") 75.1 (2.96") 80.9 (3.19")
2009.05 164
Gate Detail
Clearance required in this area >.50 (.020"). Front face of nozzle tip cannot make contact.
and/or additives.
165 2009.05
Ultra 1000 HT-DC
40.00
[1.574]
J
S
41.00
K
[1.614]
R 3.0
6.8 x 17.0 DP [0.12] 21.5
[0.83]
N
[0.27 x 0.67]
R 35.0
8.03 + 0.03 x 14.0 DP [1.38]
[0.32 + 0.001 x 0.55]
R 27.5
SL
[1.08]
R 1.5
[0.06]
101.6 - 201.6
[4.00 - 7.94]
BL
28.0 - 180.99
[1.10 - 7.13]

L
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]

- OR -

2-4 45.00 (1.772") 60.1 (2.37") 65.9 (2.60")
6-8 60.00 (2.362") 75.1 (2.96") 80.9 (3.19")
Gate Detail
2009.05 166
Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength
and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins,
fillers and/or additives.
167 2009.05
Ultra 1000 HS
82.1 [3.23]
60.6 [2.39]
4X
48
4X 3
4X 15.00 [0.591] 2
WIRE GROOVE
30.53 [1.202] REF

28.10 [1.106] REF
10.0 [0.39]
12.7 [0.50]
WIRE GROOVE
84.0 [3.31]
72.0 [2.83]
4X M6 X 12.0 DP.
45
WIRE GROOVE 4X R 7.50 [0.295]
4X M8 X 16.0 DP.
19.08 [0.751] REF
70.0 [2.76] REF
31.21 [1.229] REF
LOC. RING RELIEF

20.93 +- 0.01 [0.824 +- 0.0004]
LR DIA.
[1.021 +- 0.0004]
25.93 +- 0.01
+0.02 +0.001
97.01 0.00 3.819 -0.000
70.00 [2.756]
5.00 [0.197]
+0.02 +0.001
58.02 0.00 2.284 -0.000
PL - BL +
SR
Orifice
17.93 +- 0.010 [0.706 +- 0.0004]
R 1.5 [0.06]
PL
R 0.5 [0.02]
BL
R 1.5 [0.06]
0.5 (0.02)X 30
R 0.5 [0.02]
2009.05 168
Dimensions
PL (Plate Length) LR DIA LR Relief Dia. RAD ORIFICE
FLAT
101.31 (3.99") 105 (4.13")
HT-D: 116.45 (4.585”) - 216.71 (8.532”) 10.00 (.394")
101.57 (4") 105 (4.13")
HT-T 116.45 (4.585”) - 216.71 (8.532”) 12.70 (.500")
100 (3.94") 105 (4.13") N/A
HT-U 116.45 (4.585”) - 216.71 (8.532”) 15.50 (.610")
120 (4.72") 124 (4.88") 11.50 (.453")
HT-DC 116.45 (4.585”) - 216.71 (8.532”) 19.05 (.750")
125 (4.92") 129 (5.08")
TS 116.45 (4.585”) - 216.71 (8.532”) 20.00 (.787")
160 (6.30") 163.71 (6.45")
40.00 (1.575")
Design Criteria
mold temperature.
169 2009.05
42.0 [1.65]
110
18.010 + 0.005 B
A
0.01 A 0.005 METRIC
0.0002 IMPERIAL 0.8
[0.7091 + 0.0002]
0.0004 A
0.4
60 80
0.4
R 1.5
[0.06]
0.8
0.4
0.13 [0.005]
V
G
[0.059]
1.50
13.0 [0.51]
[0.248]
R 1.0
Int Pts
6.30
2009.05 170
Gate Detail HT-DC
Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength
and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins,
fillers and/or additives.
171 2009.05
Gate Detail TS
and/or additives.
2009.05 172
Ultra 1000 SCVG
12.7[.50]
o
36
X
10
106.4 2.0 [4.19 .08]
72.6 2.0 [2.86 .08]
61.5 [2.421]
R 75 [2.953]
50.8 [2.00]
170.00 +0.03 6.693 +.001

-.000
0
3X 5.0 [.20] x 45 0.03 B 0.001 B
METRIC IMPERIAL
8X M8 ( 5 16 -18)
0.3 A B METRIC R 0.8
0.01 A B IMPERIAL .03
134.0 5.28
0.1 B 0.004 B
METRIC IMPERIAL
0.02 METRIC
0.0008 IMPERIAL
R 0.8
2.965 .002
75.30 0.05
Clearance
Air Line
.03
0.5
R 0.8
.03
2.0
30 5
+.0012
-.0000
0.03 A METRIC
PL
0.001 A IMPERIAL
PL +0.030
0
70.0 0.5 2.756 .020

1 B 0.04 B
METRIC IMPERIAL
BL
130.08 +0.03 5.121 +.001

-.000
0
0.03 B 0.001 B
METRIC IMPERIAL
173 2009.05
Dimensions
Ultra 1000 SCVG Dimension Chart (Valve Gate)
BL Nominal
.5 (0.02")
FLAT
125 - 245 101.35 (3.99") 12.70 (.500")
(4.92 - 9.65") 101.57 (4") 15.50 (.610")
70 - 190 37.3 - 157.5 11.50 3.0 (0.12")
Available in 100 (3.93") 19.05 (.750")
(2.76 - 7.48”) (1.47 - 6.20”) (0.45") 5.0 (0.20”)
20mm incre- 125 (4.92") 10.00 (.394")
ments 20.00 (.787")
40.00 (1.575")
Design Criteria
• Ultra 1000 single cavity valve gates are designed using customer specified PL, LR, RAD, orifice, melt operating tem-
perature, and mold temperature parameters.
• Maximum operating temperature is 375C (710 F).
• Maximum operating injection pressure is 1793 bar (26000 psi).
• Taper style stem only available.
2009.05 174
Gate Detail - VG (Taper)
120
40 +0 -15' 0.8
0.4
[0.047]
S
1.20
G
5.00 (.197") dia. gate is standard, other

sizes require customized parts. Obtain gate
diameter for the specific application from
Husky prior to machining.
175 2009.05
Gate Detail - VX
42.0 [1.65] A
0.005 METRIC
0.0002 IMPERIAL
[0.506]
118
12.85
R 5.0
60
[0.175]
[0.20]
4.44
0 .8
0.4
[0.030]
3.95 [0.156]
0.75
Land
S
14.000 + 0.005
0.01 A
[0.5512 +0.0002] Clearance required in this area >.50 (.020").

0.0004 A Front face of nozzle tip cannot make
contact.
5.00 (.197") dia. gate is standard, other sizes require customized parts.
Obtain gate diameter for the specific application from Husky prior to
machining
provide a good combination of strength and ductility. Note:
These steels may not offer the desired resistance to abrasive
2009.05 176
Nozzle Selection
Ultra 1250
Design Information
Ultra 1250 Nozzle Pitch Thermal Gate

Minimum nozzle pitch dimensions for the Ultra 1250 nozzle are > 100.0
provided to the right and below. For applications that exceed 8 [3.94]
drops, .
Thermal Gate
> 126.5
[4.98]
NOTE: The sprue minimum radius 80.8 mm (3.18") and all other
minimum distances must be satisfied.
> R 80.8
[3.18]
100.0
[3.94]
Valve Gate Valve Gate
NOTE: The sprue minimum radius 105.0 mm (4.13") and all > 125.0
[4.92]
other minimum distances must be satisfied.
>R 105.0
> 168.7
[6.64]
[4.13] 125.0
[4.92]
2009.04 177
Ultra 1250 VG
40.0
[1.57]
91.01
[3.583]
3.0 R
94.0 [0.12]
[ + 0.001]
B + 0.03
[3.700] 62.00
[2.441]
6.00
[0.236] 35.0
0.8 R [1.38]
[0.3]
90.01 + 0.03
[3.544 + 0.001]

Number of Drops Manifold Thickness B
1-8 45 (1.77") 138.6 (5.457")
Gating Method ML Range
VG 290 (11.4") - 600 (23.6")
VX 285 (11.2") - 600 (23.6")
178 2009.04
Gate Detail - VX
62.0 [2.44]
17.63 [.694]
130
R 3.0
30 [.12]
8
Ra0.
[.04]
16.5
1.0
[.65]
Ra0.4
7.03
[.277]
16.000 +0.010
[.6299 +.0004]
Gate Detail - VG
62.0 [2.44]
40.30 [1.587]
90
28.000 +0.005 30 15’
[1.1024 +.0002]
R
a0
Ra0.4
[.098]
Ra0.4
.8
2.50
110
30 Ra0.8
SR 12,70 0,04
8
[.500 .002]
Ra0.
R 3,0 G
[.12]
17.0 [.67]
1.5
[.06]
Ra0.8
R 1.3
[.45]
11.4
[.05]
2009.04 179
Ultra 1250 HT Nozzle Selection
Ultra 1250 HT
91.01 40.0
[3.583] [1.57]
3.0 R
60.0 62.00
[0.12]
[ + 0.001]
[2.441]
B + 0.03
[2.362]
6.00
35.0
[0.236] 0.8 R
[1.38]
[0.03]
90.01 + 0.03
[3.544 + 0.001]

Ultra 1250 HT Plate Sizing

1-8 45 (1.77") 96.1 (3.783")
HT-D 220 (8.66") - 550 (21.65")
HT-T 220 (8.66") - 550 (21.65")
180 2009.04
Nozzle Selection Ultra 1250 HT
Gate Detail - HT-D / HT-T
2009.04 181
Ultra 1250
40.0
91.01
[1.57]
[3.583]
3.0 R
62.00 [0.12]
60.0
[2.441]
[ + .001 ]
B + 0.03
[2.362]
6.00 35.0
[0.236] [1.38]
0.8 R
[0.03]
90.01 + 0.03
[3.544 + 0.001]


1-8 45 (1.77") 96.1 (3.783")
HT-D 220 (8.66") - 550 (21.65")
182 2009.04
Gate Detail - TS
62.0 [2.44]
130
30
8
Ra0.
R 3.0
20.93 [.824]
16.5 [.12]
[.65]
10.33
[.407]
1.0
[.04]
Ra0.4
16.000 +0.010
[.6299 +.0004]
2009.04 183
Nozzle Selection
Edge Gate
Design Information
Edge Gate Nozzle Pitch

Edge Gate - EG-S / EG-L
Minimum nozzle pitch dimensions for the Edge Gate nozzle are
provided on the right and below. For applications that exceed 16 R 40.4
X
drops, . [1.60]
MIN
Edge Gate - EG-S / EG-L

Y
(1.77").
[1.75]
44.5
mm (3.00").
44.5
[1.75]

2009.05 184
EG-S Nozzle Selection
ES-S
40.00
[1.574]
25.5
[1.00]
J
62.0
S
5.03 + 0.03 x 7.5 DP
K
[0.198 + 0.001 x 0.30] [2.44]
N
SL
[0.87 - 4.45]
22.0 - 113.0
L
44.01 +- 0.00
0.03
[1.733 +- 0.000
0.001
] R 3.0
[2.76 - 5.51]
70.0 - 140.0
[0.12] For more than 16 drops
R 1.5
[0.06]
31.0
[1.22]

- OR -
EG-SPlate Sizing
2-4 40.00 (1.574") 55.1 (2.17") 60.2 (2.37")
6 - 16 60.00 (2.362") 75.1 (2.96") 80.3 (3.16")
185 2009.05
Nozzle Selection EG-S
Gate Detail- 2 Gates Per Drop
ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/
or additives.
2009.05 186
EG-S Nozzle Selection
Gate Detail- 4 Gates Per Drop
ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and
or additives.
187 2009.05
Nozzle Selection EG-L
ES-L
40.00
[1.574]
J
62.0
S
[2.44] 25.5
K
[1.00]
8.00 [0.315]
N
5.03 + 0.03 x 7.5 DP
SL
[0.198 + 0.001 x 0.30]
35.0 - 122.5
[1.38 - 4.82]
L
36.0
[1.42]
[3.15 - 5.51]
80.0 - 140.0
R 3.0 For more than 8 drops.

[0.12]
R 1.5
[0.06]
42.0
[1.65]

- OR -
EG-L Plate Sizing

2-4 40.00 (1.772") 55.1 (2.17") 60.2 (2.37")
6-8 60.00 (2.362") 75.1 (2.96") 80.3 (3.16")
2009.05 188
EG-L Nozzle Selection
Gate Detail - 2 Gates Per Drop
or additives.
189 2009.05
Nozzle Selection EG-L
Gate Detail - 4 Gates Per Drop
or additives.
2009.05 190
Design Guidelines
Design Guidelines
Cavity Design
To maximize the integrity and life of the gate area, various factors must be considered:
Recessed Gate Areas
When designing gates into recessed areas such as

dimples, a generous radius should be incorporated to
avoid extended thin sections of plate steel (see figure at
right).
Nozzle Seal Off Diameter
Nozzle Seal Off Diameter
To provide a durable nozzle seal diameter surface in the

gate bubble, a surface hardness range between 49 - 53
Rc is recommended (see figure at right). If softer
materials are used (e.g. BeCu), these should be hard Thin Section
chrome plated to increase hardness.
Gate Steel
Hardened tool steels such as 49 - 51 Rc AISI H13/DIN 1.2344 provide a good combination of strength and ductility.
EDM Process
It is not recommended to EDM (electro-discharge machine) the gate area. A hardened surface layer resulting from the
EDM procedure makes the steel increasingly brittle, potentially leading to premature gate failure. It is also good practice to
machine the gate hole after hardening to avoid brittleness, caused by rapid quenching.
Gate Cooling
Gate area cooling is required to remove excess heat generated

by the system. Sufficient cooling provides many benefits
including:
• Consistent gate quality
• Consistent gate vestige
• Greater control over material stringing
• Greater control over resin drool

Gate Cooling
• Greater control of gate blushing
• Faster cycles
2009.05 191
Design Guidelines
Optimized Gate Cooling (Key Elements)
1) Minimize the distance from the cooling channel to the gate

detail The maximum recommended distance between the
cooling channel and the gate detail is 3 times the cooling
channel diameter.
2) Cooling should surround the insert. The cooling water should

reach flow speeds that cause effective mixing of the fluid. For
most inserts, a flow rate of about 6.8 - 8.3 liters (1.8 - 2.2 gallons)
per minute is sufficient.
3) The gate insert material affects heat dissipation and longevity.

Insert materials such as H13 (material of choice) and 420 SS are
7x less heat conductive than BeCu Alloys. The trade-off with
conductivity is hardness and gate life. Material choice will
depend upon the number of projected cycles and the cycle time
goals,
Independent Circuits
The cavity plate cooling circuit should be independent of the

manifold plate cooling circuit. This prevents coolant from leaking
onto the hot runner components whenever the plates are
separated.
192 2009.05
Design Guidelines
Gate Inserts
Gate inserts provide an effective method of cooling the Gate Insert

gate area, since the entire circumference is cooled.
Cooling circuits for the gate insert should be
independent from the plate cooling circuit to provide
better control. The gate insert is a replaceable wear
item.
Gate Cooling
2009.05 193
Design Guidelines
Cavity Plate Interface Bolts
Cavity plate interface bolts are used to fasten the cavity plate to
the hot runner.
Cavity Plate Hot Half
The interface bolts should be installed from the clamp (moving)
side of the cavity plate, to enable separation of the cavity plate
while the mold is still secured within the machine press.
Latching
Nozzle tips, nozzle thermocouples, nozzle heaters, and nozzles

are replaceable while the hot runner remains in the press, Interface Bolts
minimizing downtime when performing maintenance.
Cavity Plate
Latch
194 2009.05
Design Guidelines
Machine Interface
Machine Nozzle Requirements Restricted Optimal Size
Size (preferred)
To prevent pressure loss, dead spots, and to provide a leak-free
seal, the mating surfaces and orifice diameters of the machine
nozzle and sprue bushing must match.
To optimize hot runner performance, the sprue bushing orifice
should be the same diameter as the primary sprue bushing flow
channel.
Sprue
Bushing
Shut Off Nozzle
Resin decompression within the hot runner melt channels is required for each molding cycle. Resin decompression is
essential for controlling gate vestige and minimizing material stringing.
Husky recommends that a shut-off nozzle be incorporated onto the machine injection unit. The shut off nozzle:
• Allows screw recovery after decompression without re-pressurizing the melt within the hot runner system.
• Enables screw recovery during mold open, which may lead to reduced cycle times.
Melt Filters
Melt filters are used to screen out any contaminants that may be present within the melt. However, melt filters increase
pressure loss, and can prevent material decompression. Melt filters are not recommended when molding small parts, since
decompression is essential for producing consistent small gate vestige.
2009.05 195
Design Guidelines
Hot Runner Plate Design Guidelines
Stainless steel is the preferred material for plate manufacture. Suitable steel types are listed below:
Type Hardness (Rc)

AISI 4140 30 - 35 Rc
AISI P20 30 - 35 Rc
AISI 420 30 - 35 Rc
DIN 1.2316 30 - 35 Rc
Manifold Pocket / Pillar Support
Husky recommends that a pocket be machined into

the manifold plate for the manifold. The manifold
pocket:
• Allows close positioning of the plate bolts to the Manifold

nozzle components, minimizing plate deflection.
Manifold
• Provides superior structural support for the mold Pocket
and cavities.
An air gap should be maintained between the manifold

and manifold pocket to thermally insulate the manifold
Plate Bolt
from the surrounding plates.
(see chart
following page)
The structural rigidity of the design is increased with
the incorporation of pillar supports. Pillar supports:
• Resist manifold plate deflection, by absorbing

machine clamping pressure.
• Pillars allow additional fastening of the manifold

plate to the backing plate within the manifold
pocket. Manifold
Plate
196 2009.05
Design Guidelines
Plate Bolting
To maintain constant seal-off and minimize plate deflection, bolts should be positioned around each nozzle drop and along
the outside plate perimeter.
Recommended Quantity Per Drop

Bolt Size Ultra 250 Ultra 500 Ultra 750 Ultra 1000 Ultra 1250
M8 (5/16 UNC) 1.0 (All Pitch) 1.0 (All Pitch) N/A N/A N/A
0.75 (Small Pitch) 0.75 (Small Pitch)
M10 (3/8 UNC) N/A N/A N/A
1.0 (Large Pitch) 1.0 (Large Pitch)
0.5 (Small Pitch) 0.5 (Small Pitch)
M12 (1/2 UNC) 3 (All Pitch) 3 (All Pitch) 3 (All Pitch)
0.75 (Large Pitch) 0.75 (Large Pitch)
M16 (5/8 UNC) N/A N/A 3 (All Pitch) 3 (All Pitch) 3 (All Pitch)
M20 (3/4 UNC) N/A N/A 3 (All Pitch) 3 (All Pitch) 3 (All Pitch)
The quantity and size of bolts assigned to each drop location is dependent upon the nozzle series and the number of drops
(see table above). For systems greater than 12 drops, it is acceptable for drop locations to share drop bolts.
2009.05 197
Design Guidelines
Plate Cooling
Plate cooling circuits maintain a uniform mold plate temperature and match thermal expansion of the mold plates.
To design a uniformly cooled mold, consideration must be given to the cooling circuit layout, number of channels, lengths,
and diameters. Typical cooling circuit layouts for 2, 4, 6, and 8 drop systems are provided below.
2 Drop 4 Drop 6 Drop 8 Drop
The cooling circuit should be routed around areas

5,0 5,0 3,0
of high heat transfer, while maintaining a minimum
(0.20") (0.20") (0.12")
material thickness of 5,0 mm (0.20") between the
cooling line and other features.
Thermal Gate Valve Gate
Backing Plate Cooling
Manifold Plate Cooling
5,0
(0.20")
5,0 5,0
(0.20") (0.20")
NOTE: Avoid routing water lines in a manner that would result in uneven cooling of the nozzles and cavities.
198 2009.05
Design Guidelines
Wire Grooves
Power and thermocouple wires are typically routed to the Wire Grooves
electrical connectors within wire grooves. Wire grooves:
• Protect the machine operator from live wires.
• Provide orderly routing of hot runner wires.
• Prevent potential wire damage.
2009.05 199
Design Guidelines
Service Connections
A hot runner requires a number of service connections
ELECTRICAL
such as electrical for heaters, water for plate cooling
and air for valve gate operation. Locations for these
connections are flexible, however based on experience
the schematic indicates recommended positions.
AIR
TOP
OPERATOR
AIR
WATER
WATER
AIR
Cavity Numbering
Clear nozzle identification is necessary to ensure the

hot runner properly interfaces with the mold, and that
the nozzles are mapped correctly. The sequence
illustrated to the right is recommended for simplicity.
200 2009.05
Design Guidelines
Valve Gating Design Considerations
To ensure optimum gate quality, valve stems must respond quickly to the open/close signals. To avoid sluggish valve stem
movement, the following should be considered prior to installation:
• Air supply should be clean and dry at a pressure Gate Close

between 550-830 kPa (80-120 psi). For thin wall
parts and engineering resins the pressure should
Gate
be between 100-120 psi. Close
• A four way solenoid valve is required to activate

valve stems.
• Quick exhaust valves should be installed on both

air lines to increase the speed at which the stems Line A Gate
open and close. Open
Line B
• Quick air disconnects are not recommended
since these can cause flow restrictions. Exhaust B
• Air plumbed direct from compressor.

Exhaust A
• Minimize length of air lines. Quick
Exhaust
• Use a Husky Air Kit for optimal performance. Valve
Solenoid
Solenoid (Machine indicates
when to actuate)
Gate Open
Gate
Close
Line A Gate
Open
Line B
Exhaust B
Exhaust A
Quick
Exhaust
Valve
Solenoid
Solenoid (Machine indicates
when to actuate)
2009.05 201
Design Guidelines
Controller Interface
Voltage Supply
To determine the correct manifold heater wattage, the available voltage supply must be specified. This practice is
necessary since a significant wattage reduction can occur if the lower voltage is not compensated for. For a given heater
the power output at 208V is only 75% of that at 240V.
Voltage Supply Wattage

240 V 2,880 W
208 V 2,160 W
Amperage Limitations
The amperage limit for each zone of the temperature controller needs to be identified. This ensures that the manifold
heaters will not exceed the amperage limit.
Electrical Connectors
Electrical connectors are supplied with complete hot runner

systems (optional for manifold systems). Refer to Electrical
Connectors in the Accessories Section for installation
information.
Connectors are available with either side or end clamps, and top Side Clamp End Clamp
or side entry, depending upon customer preference.
202 2009.05
Design Guidelines
Husky Standard Electrical Connector Requirements
Establishing an electrical wiring and connector standard will allow future interchangeability of hot runners and temperature
controllers. The following Husky standards have been developed around typical controller capabilities for systems ranging
from 2 to 16 drops.
The departure from the standards may be required if space is not available or if the current requirements exceed the
connectors limitations.
2-8 Drops
For applications up to 8 drops, two 24 pin connectors are sufficient: one for power, and the other for thermocouples.
24 Pin 24 Pin
(Power) (Thermocouple)
Standard connector pin mapping for both power and thermocouples is listed below. Pins for both connectors are rated to
16A.
Pin
Sprue Heater 1 13
Manifold Zone #1 2 14
Tip #1 4 16
Tip #7 10 22
Tip #8 11 23
Spare 12 24
2009.05 203
Design Guidelines
2-8 Drop HR System Alternative (DME Standard)
An alternative approach, is to employ one 25 pin connector for power and one 24 pin connector for thermocouples.
25 Pin 24 Pin
(Power) (Thermocouple)
Standard connector pin mapping for 24 pin connectors shown on previous page.
Standard connector pin mapping for 25 pin connectors.This connector is used for power. Pins are rated to 10A.
Pin
Sprue Heater A1
Manifold Zone #1 A3
Manifold Zone #2 A5
Tip #1 A7
Tip #7 C5
Tip #8 C7
Spare A9
204 2009.05
Design Guidelines
12-16 Drop HR System
Applications between 12 to 16 drops use the following connector types.

Figure 1-4: 12-16 Drop System Connector Configuration
6 Pin 16 Pin 32 Pin 32 Pin

(Power) (Thermocouple) (Power) (Thermocouple)
Standard connector pin mapping for 6 pin connectors. Pins for zone control are rated to 30A.
Pin
Sprue Heater 1 2
Standard connector pin mapping for 16 pin connectors. This connector is used for controlling manifold thermocouples.
Pins are rated to 16A.
Pin
Sprue Heater 1 9
Spare 7 15
Spare 8 16
Standard connector pin mapping for 32 pin connectors. This connector is used for nozzle power and thermocouples. Each
connector can accommodate 16 nozzle zones. Pins are rated to 16A.
Pin
Tip #1 1 9
Tip #2 2 10
Tip #7 7 15
Tip #8 8 16
Tip #9 17 25
Tip #10 18 26
Tip #15 23 31
Tip #16 24 32
2009.05 205
Design Guidelines
Stack Hot Runner

Machine Tie Bars
HUSKY offers 2 level and 4 level stack hot runners in Ultra 250,
Ultra 500, Ultra 750, Ultra 1000 and Ultra 1250 nozzles. A 2 level
stack mold will nearly double the output per machine of a single
face mold; using a 4 level stack mold, productivity gains increase
to nearly four times. Husky’s experience gained in building over
1500 stack hot runners assures that all aspects of integrating the
hot runner into the mold will be taken into account during design.
Center
Mold Shut Section
Height
Moving - Side Cavity Plate
Stationary-Side
Cavity Plate
Mold Opening Sprue Bar

Stroke Length
Example of standard 2 level stack system
2 level stack hot runners come in four configurations: standard, offset sprue bar, stack platen and family mold. 4 level stack
hot runners come in standard configurations only.
Standard 2 level
Standard 2 level stack hot runners are used when molding the same part on both the
stationary and moving side of the mold and when the cavity layout allows the sprue
bar to pass through the center of the stationary core and cavity plates.
Offset sprue bar 2 level

Offset sprue bar 2 level stack hot runners are used when the cavities are laid out
such that the sprue bar can not pass through the center of the stationary core and
cavity plates.
Family mold 2 level
Family mold 2 level stack hot runners are used to mold different parts on the moving
and stationary sides of the mold. These hot runners are available with either a center
sprue bar or an offset sprue bar.
Stack platens
Stack platens are used to run two new or existing single face molds in one machine
without making any significant modifications to the molds. The molds are mounted
back to back on a moving, center platen. Stack platens become a part of the machine
rather than the mold.
206 2009.05
Design Guidelines
Machine Requirements For Stack Mold Operation
In order to successfully run a stack mold; a molding machine must meet several criteria:
Injection unit
The injection unit must be able to provide double the shot weight, plasticizing ability, and injection rate than would be
required for a comparable single face mold.
Sprue Break Capability
The machine must feature sprue break capability. The injection unit of the machine must retract from the sprue bar to
provide clearance to prevent collision and possible damage between the injection nozzle and sprue bar when the mold
closes.
Shut-off Nozzle
Upon sprue bar disengagement from the machine injection nozzle, a shut-off nozzle on the injection unit is necessary to
prevent resin drooling.
Shut Height Requirements
Stack mold applications require approximately double the mold shut height and clamp stroke requirements relative to single
face applications.
Center Section Support
The machine tie bars must provide accurate alignment of the hot runner during mold open and close. The machine
specifications must be reviewed to ensure that the tie bars provide sufficient support and accurate repetitive alignment.
Clamp
The clamp will require approximately 10t greater tonnage. This increased tonnage is necessary to oppose the force exerted
by the machine nozzle on the movable platen which is usually opposed by the stationary platen.
2009.05 207
Design Guidelines
Thermal Gate Consideration
Ultra 250, Ultra 500, Ultra 750, Ultra 1000 and Ultra 1250
For all thermal gating methods, the nozzles can be positioned back to back.
Clamp Side Injection Side
Leak Proof UltraSeal

Technology Back-to-
Back
Nozzles
Sprue Bar
Anti-Drool
Bushing
*Ultra 750 HT stack shown Sprue Bar

Heat Shield
208 2009.05
Design Guidelines
Valve Gate Consideration
Ultra 500, Ultra 750, Ultra 1000 and Ultra 1250

In order to accommodate customer requirements Ultra VG nozzles can be positioned offset or back to back. These designs
provide ease of assembly and service access to the cylinders provided via air plates.
Leak Proof UltraSeal

Technology
Nozzles Offset to
Accommodate
Customer Features
Removable Air Plate for

Ease of Maintenance
Sprue Bar
Anti-Drool Bushing
*Ultra 1000 Offset Valve Gate Stack System
2009.05 209
Design Guidelines
Sprue Bar
The purpose of the sprue bar is to transfer the molten resin
from the machine injection unit to the center section. When
the mold is in the closed position, the machine nozzle seats Sprue Bar
against the sprue bar. When the mold opens the sprue bar Guide
moves with the center section and disengages from the
machine nozzle.
• Husky calculates the correct sprue bar length based on the mold shut height and the required mold opening stroke.
This ensures that the end of the sprue bar remains guided in the stationary platen when the mold is in the open position
and that it will not contact the machine nozzle prematurely on mold close.
• The sprue bar is aligned to the machine nozzle by the sprue bar guide, which is installed behind the locating ring, or on
the cavity plate. To prevent damage during operation, the sprue bar must not pull out of the sprue bar guide during the
mold opening stroke.
Split Sprue Bar

Key Features Inline
• • Taper to taper stem shut-off
• • Radial taper at nozzle lead-in for alignment
• • Sliding joint with spring packs for robustness
Offset
210 2009.05
Design Guidelines
Offset Sprue Bar
When the sprue bar can not be positioned at the mold centerline, an offset sprue bar can be used. Using an offset sprue
bar requires additional mold shut height to accommodate the transfer manifold attached to the stationary platen. The sprue
bar can be positioned at any side of the mold.
Transfer
Manifold
Offset Sprue Bar

Sprue Nozzle
2009.05 211
Design Guidelines
Center Section Support Types
The center section of a stack mold is supported by the tie bars of the injection molding machine using one of three
methods.
• Horizontal Support
• Vertical Support
• Machine Mounted Carrier
For all three methods, it is essential that the machine be level to avoid unnecessary wear on the mold and machine
components caused by misalignment.
Horizontal Support
The horizontal support approach uses an H-shaped sled that rides on the lower machine tie bars to support the hot runner.
The upper machine tie bars are used to guide the sled during normal operation. The wide stance of the horizontal support
enables the weight of the hot runner to be evenly distributed along a wide section of the machine tie bars. A horizontal
support is used when the mold is wider than the machine tie bar spacing. For safety reasons the mold must be at least as
wide as the center to center tie bar spacing. The mold must also have a minimum of 70,0mm (2.76") and a maximum of
120,0mm (4.72") clearance over the lower tie bars and a minimum of 30,0mm (1.18") clearance beneath the upper tie bars.
Two options exist for controlling hot runner movement:
• Rack and Pinion Gear Mechanism
• Harmonic Linkage Mechanism (available only with Husky machines)
>210,0 (8.27")
>30,0 (1.18")
Clearance
>70,0 (2.76")
Clearance
<120,0 (4.72")
Clearance
Mold Edges Must Be

Wider Than Tie Bars
Inside Spacing
212 2009.05
Design Guidelines
Vertical Support
The vertical support uses an hourglass shaped outrider that is fastened to the operator and non-operator sides of the
center section. The weight of the hot runner is evenly distributed over a wide area of the lower machine tie bars by half
shoes. The mold must be between 10,0mm (0.39") and 85,0mm (3.35") narrower than the horizontal tie bar spacing. The
upper tie bars provide guidance and stability to the center section during operation. A rack and pinion gear mechanism
provides center section movement.
Drop Limiters
Mold Support
Tie Bar Spacing

>420,0 (16.54")
<920,0 (36.22")
Mold to Tie Bar Spacing

<10,0 (0.39")
>85,0 (3.35")
2009.05 213
Design Guidelines
Controlled Center Section Movement
Controlled movement of the center section is critical to ensure that as the mold opens, the hot runner always remains
centered between the clamp and injection sides of the mold. The recommended methods of controlling center section
movement include:
• Rack and Pinion Mechanism (Single and Multiple Gear)
• Harmonic Linkage Mechanism (available only with Husky machines)
The method employed for a given application is customer specified. Each method is examined in greater detail in the
sections that follow.
Rack and Pinion Mechanism
With the rack and pinion single gear mechanism, two racks are employed per mold side. The top rack is fastened to the
clamp side while the bottom rack is fastened to the injection side.
Design Considerations:
• Machine stroke must be 25,0 mm (0.98") less than the mold shut height to ensure that rack engagement is maintained.
Rack Mounting to Mold
230,0mm (9.06")
Keep the Surface of this
Area Clear of all Mold
Components to Avoid
Interference with Racks
214 2009.05
Design Guidelines
Harmonic Linkage
The Harmonic Linkage mechanism is only available for use in a Husky machine. With the harmonic linkage mechanism, a
propeller and harmonic arm mechanism is fastened to the center section. The harmonic linkage mechanism is used for
molds that have a short ejection stroke and a machine stroke less than 305mm (12.01").
Keep Sides of Mold Clear of all

Components to Avoid Interference with
Harmonic Arms
Harmonic Linkage Movement
Propeller
2009.05 215
TOP
Horizontal
Tiebar Spacing
Customer Specified Electrical
Connector Type
Machine Type Customer Features

Tiebar Diameter Critical Dimensions Needed:
ie. Depth, Width, Length,
Guide Pin X & Y Location Diameter
Type & Diameter
Latch Tap
Latch Tap
Customer Specified L-
Clamp Slot X & Y Location Dimension
(Width, Length, Depth) Distance from Clamp
Face of Manifold Plate
Customer Mold Interface to Mold Surface
Tap X & Y Location
Customer Mold
Interface Taps
Customer Mold OPERATOR
216
(Specify Thread,
Drop Number SIDE Depth, Quantity)
X & Y Location
Plate
Length
V

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Hot Runner Design Center

No information herein is to be taken as permission or recommendation to practice any patented invention

Husky is a registered trademark of Husky Injection Molding Systems Inc.

United States 4,717,324 5,336,078 6,089,468 6,343,925 6,609,902 2006/0003038

And foreign counterparts thereto.

Spare Parts 218

CAD Library 224

Complete Hot Runner System

Ultra 750 HT/VG Shown

Valve Stem Piston

Cavity Interface Tap

Plate Alignment Dowel

Ultra 750 HT/VG Shown

Center Insulator Sprue Heater

Backup Insulator Pad

Single Cavity Valve Gate System

Ultra 750 SCVG Shown

Sprue Body Heater

Ultra 750 HS Shown

Nozzle Tip Retainer

Hot Runner Systems

• Complete hot runner system with plates

Complete Hot Runner System

Benefits of Ordering Complete Hot Runner System vs. Manifold System

Customer benefits when ordering a complete hot runner system:

• Husky's extensive design experience

• 3-Year Leak-Proof Guarantee for UltraSeal™ systems.

• Simplified communication by providing one source responsibility.

Single Drop Assemblies

• Single Cavity Valve Gate (SCVG).

• Hot Sprue (HS).

Tolerance and Dimension Standards

1 decimal place (.1) +/-.02

2 decimal places (.01) +/-.008

3 decimal places (.001) +/-.004

4 decimal places (.0001) N/A

R, RAD Radius G Gate

B Nozzle Bore Depth > Minimum, greater than

< Maximum, less than

• Part weight and desired throughput per nozzle.

• Material and additives.

• Acceptable vestige and gate location.

Nozzle Size Nozzle Throughput Notes

• Targeted for closures and small parts

• Targeted for closures and small parts

• Improved thermal profile and wider oper-

• Ideal for High Speed Packaging

• Designed for molding large sized parts.

• Designed for molding larger parts and

Contact Husky for more information

Ultra 750 VG-UF

Hot Tip Gating

Ultra 250 HT-T (Through Flow)

Ultra 250 HT-DX (Diverted Extended)

Ultra 250 HT-DX (Through Flow Extended)

Ultra 250 HT-U (Univerted)

Ultra 350 HT-D (Diverted)