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CONTENTS
1.0 CONTENTS 3
ANNEXURE
DOC NO: N1864-2CL4-00-066 DOC TITLE: DESIGN OF HANDRAIL AND CHEQUERED PLATE Page 3 of 14
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2.1 Introduction
This document covers the design of Handrail for all platforms and chequered plate for Steel Floor inside Production of TOTAL
LUBE OIL BLENDING PLANT, SINGAPORE PROJECT.
i) Structural Steel
2
Yield strength of steel, py 275 N/mm
DOC NO: N1864-2CL4-00-066 DOC TITLE: DESIGN OF HANDRAIL AND CHEQUERED PLATE Page 4 of 14
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Type 1 Handrails are provided in all around the steel platforms, Concrete floors and steel stairs inside the plant. The
fall protection height of 1.1 m is provided all around the platforms level and access stairs. The typical details of
the handrail post is as shown below
Weld thickness a = 5 mm
Total vertical load V = 13.1 kg
Design Load PD = 1.6*P*l = 0.691 kN
Design Moment MD = PD *H = 0.802 kNm
Vertical Post Design -L 50x50x5
3
Zx = 3050 mm
2
Design strength = P yp = 275 N/mm
Moment capacity, Mcap = 1.2pyZx = 1.007 kNm
> MD , OK !
Design vertical load = 1.4*V = 0.183 kN
Design Lateral load = 0.691 kN
Design Moment = 0.802 kNm
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DOC NO: N1864-2CL4-00-066 DOC TITLE: DESIGN OF HANDRAIL AND CHEQUERED PLATE Page 6 of 14
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FORCES
DESIGN FORCES
GENERAL DATA
DOC NO: N1864-2CL4-00-066 DOC TITLE: DESIGN OF HANDRAIL AND CHEQUERED PLATE Page 7 of 14
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Check for bearing capacity of beam Pbs > St --> 55200 > 13712 OK
Check for Horizontal tearing Pt > Fhl --> 74250 > 691 OK
DOC NO: N1864-2CL4-00-066 DOC TITLE: DESIGN OF HANDRAIL AND CHEQUERED PLATE Page 8 of 14
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S w II
2 2
Combined Stress = 48.991 N/mm²
< 225.50 N/mm² OK
DOC NO: N1864-2CL4-00-066 DOC TITLE: DESIGN OF HANDRAIL AND CHEQUERED PLATE Page 9 of 14
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The Handrail supported on the concrete floor are by means of Plate with expansion bolt. The design
is carried out using "Hilti PROFIS Anchor 2.4.6" by HILTI ANCHORS.
Steel Details
Structural Steel Grade S275JR
Design strength of steel py = 275 N/mm2
Ultimate Tensile Strength Us = 410 N/mm2
Bearing strength of steel = 2
pbs 460 N/mm (Table32, BS5950-1:2000)
Weld Strength
Welding Electrode Grade E70 XX
Ultimate Tensile Strength Ue = 480 N/mm2
Design strength of fillet welds = 2
pws 225.5 N/mm (Table37, BS5950-1:2000)
FORCES
DESIGN FORCES
GENERAL DATA
DOC NO: N1864-2CL4-00-066 DOC TITLE: DESIGN OF HANDRAIL AND CHEQUERED PLATE Page 10 of 14
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S w II
2 2
Combined Stress = 68.062 N/mm²
< 225.50 N/mm² OK
DOC NO: N1864-2CL4-00-066 DOC TITLE: DESIGN OF HANDRAIL AND CHEQUERED PLATE Page 11 of 14
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Type 2 Handrails are provided in Ancillary office Building concrete stairs. The fall protection height of 1.1 m
is provided from concrete stair pitch line. The typical details of Type 2 Handrail is as shown below.
Weld thickness a = 5 mm
Total vertical load V = 19.932 kg
Design Load PD = 1.6*P*l = 0.576 kN
Design Moment MD = PD *H = 0.749 kNm
Vertical Post Design -CHS 42.4X3.2
3
Zx = 3590 mm
2
Design strength = P yp = 275 N/mm
Moment capacity, Mcap = 1.2pyZx = 1.185 kNm
> MD , OK !
Design vertical load = 1.4*V = 0.279 kN
Design Lateral load = 0.576 kN
Design Moment = 0.749 kNm
The connection between handrail and concrete stair shall be same as Type 1 Handrail to concrete floor.
DOC NO: N1864-2CL4-00-066 DOC TITLE: DESIGN OF HANDRAIL AND CHEQUERED PLATE Page 12 of 14
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The Chequered plates are used for flooring in Steel platform inside the Production Building. The live load for the
design is considered as 5 kN/m². The support spacing for the chequered plate is 1.0 m interval. The yield strength
of the chequered plates is 275 N/mm². The steel floor arrangment is as shown below.
The Design of chequered plate is done based on "ROARK'S FORMULAS FOR STRESS AND STRAIN -
Chapter 11 Flat Plates" by Warren C. Young and Richard G. Budynas.
* q * b²
Maximum Bending stress MAX b
t²
* q *b4
Maximum Deflection YMAX
E * t³
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a/b = 4.5
From above Table, for a/b =4.5
(after interpolation) = 0.7443
= 0.1409
DOC NO: N1864-2CL4-00-066 DOC TITLE: DESIGN OF HANDRAIL AND CHEQUERED PLATE Page 14 of 14
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ANNEXURE
Specifier's comments:
1 Input data
Anchor type and size: HST M12
Effective embedment depth: hef = 70 mm, hnom = 80 mm
Material:
Approval No.: ETA 98/0001
Issued I Valid: 5/8/2013 | 2/20/2018
Proof: design method ETAG (No. 001 Annex C/2010)
Stand-off installation: eb = 0 mm (no stand-off); t = 10 mm
Baseplate: S275JR; E = 205000.00 N/mm2; fyk = 275.00 N/mm2
lx x ly x t = 170 mm x 100 mm x 10 mm; (Recommended plate thickness: calculated)
Profile: Flat bar; (L x W x T) = 100 mm x 50 mm x 0 mm
Base material: cracked concrete, , fcc = 40.00 N/mm2; h = 300 mm
Reinforcement: Reinforcement spacing < 150 mm (any Ø) or < 100 mm (Ø <= 10 mm)
with longitudinal edge reinforcement d >= 12 + close mesh (stirrups, hangers) s <=
Reinforcement to control splitting according to ETAG 001, Annex C, 5.2.2.6 present.
Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
17
www.hilti.com.sg Profis Anchor 2.4.6
Company: ROTARY ENGINEERING LIMITED Page: 2
Specifier: Project: TOTAL LLOBP
Address: 17 TUAS AVENUE 20 Fastening Point: CONCRETE FLOOR
Phone I Fax: | Date: 8/29/2014
E-Mail:
y
2 Load case/Resulting anchor forces
Load case: Design loads
Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
18
www.hilti.com.sg Profis Anchor 2.4.6
Company: ROTARY ENGINEERING LIMITED Page: 3
Specifier: Project: TOTAL LLOBP
Address: 17 TUAS AVENUE 20 Fastening Point: CONCRETE FLOOR
Phone I Fax: | Date: 8/29/2014
E-Mail:
Comments: Tension displacements are valid with half of the required installation torque moment for uncracked concrete! Shear displacements
are valid without friction between the concrete and the baseplate! The gap due to the drilled hole and clearance hole tolerances are not
included in this calculation!
The acceptable anchor displacements depend on the fastened construction and must be defined by the designer!
Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
19
www.hilti.com.sg Profis Anchor 2.4.6
Company: ROTARY ENGINEERING LIMITED Page: 4
Specifier: Project: TOTAL LLOBP
Address: 17 TUAS AVENUE 20 Fastening Point: CONCRETE FLOOR
Phone I Fax: | Date: 8/29/2014
E-Mail:
7 Warnings
• To avoid failure of the baseplate the required thickness can be calculated in PROFIS Anchor. Load re-distributions on the anchors due to
elastic deformations of the baseplate are not considered. The baseplate is assumed to be sufficiently stiff, in order not to be deformed when
subjected to the loading!
• Checking the transfer of loads into the base material is required in accordance with ETAG 001, Annex C(2010)Section 7! The software
considers that the grout is installed under the baseplate without creating air voids and before application of the loads.
• The design is only valid if the clearance hole in the fixture is not larger than the value given in Table 4.1 of ETAG 001, Annex C! For larger
diameters of the clearance hole see Chapter 1.1. of ETAG 001, Annex C!
• The accessory list in this report is for the information of the user only. In any case, the instructions for use provided with the product have to
be followed to ensure a proper installation.
Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
20
www.hilti.com.sg Profis Anchor 2.4.6
Company: ROTARY ENGINEERING LIMITED Page: 5
Specifier: Project: TOTAL LLOBP
Address: 17 TUAS AVENUE 20 Fastening Point: CONCRETE FLOOR
Phone I Fax: | Date: 8/29/2014
E-Mail:
8 Installation data
Baseplate, steel: S275JR; E = 205000.00 N/mm2; fyk = 275.00 N/mm2 Anchor type and size: HST, M12
Profile: Flat bar; 100 x 50 x 0 mm Installation torque: 0.060 kNm
Hole diameter in the fixture: df = 14 mm Hole diameter in the base material: 12 mm
Plate thickness (input): 10 mm Hole depth in the base material: 95 mm
Recommended plate thickness: calculated Minimum thickness of the base material: 140 mm
Cleaning: Manual cleaning of the drilled hole according to instructions for use is required.
85 85
50
50
1 2
50
50
30 110 30
Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
21
www.hilti.com.sg Profis Anchor 2.4.6
Company: ROTARY ENGINEERING LIMITED Page: 6
Specifier: Project: TOTAL LLOBP
Address: 17 TUAS AVENUE 20 Fastening Point: CONCRETE FLOOR
Phone I Fax: | Date: 8/29/2014
E-Mail:
Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan