GB TOOLKIT

DEFINE MEASURE ANALYZE IMPROVE CONTROL

DATA DOOR PROCESS DOOR FMEA Solution Generation
SIPOC Data Collection Plan (Lean) 5 'S'
Data Types 1. Benchmarking

VOC - CTQ (Attribute/Continuous) Cause & Effect Process Mapping Severity Rating (S) 2. IT/ Automation Mistake Proofing
Measures of Central tendency 3. Idea Generation (Poka Yoke)

- Round Robin - Anti

Control Impact Value Added / Non Value Occurence Rating Solution - 6-3-5
Project Charter (Mean / Median/Mode) Matrix Added (MUDA) (O) - 6 Hats

Detection Rating
Gage R & R (MSA) 7 Wastes (D) Solution Selection Control Charts

Risk Pririty
ESCAP Takt Number (RPN =
Stakeholder Analysis DPMO Time SOD) Pugh Matrix Continuous Data I-MR
Sigma level 6 Hats X Bar- R
(Minitab)
Graphical Analysis (Cont) PARETO ANALYSIS FMEA Attribute Data
Pareto (Attribute) (2-3 Root Causes) For Defectives
PILOT -p

Validate Root
Causes
(Graphically) - np

Att-Cont = Box Plot Implementation Plan For Defects

Cont - Cont = Scatter Plot -c

(Regression) -u
Att-Att = Pareto

Amitabh Saxena Anexas Consultancy www.anexas.net

 BB TOOLKIT

DEFINE MEASURE ANALYZE IMPROVE CONTROL

DATA DOOR PROCESS DOOR FMEA Solution Generation

SIPOC Data Collection Plan (Lean) 5 'S'
Data Types 1. Benchmarking

VOC - CTQ (Attribute/Continuous) Cause & Effect Process Mapping Severity Rating (S) 2. IT/ Automation Mistake Proofing

Measures of Central tendency 3. Idea Generation (Poka Yoke)

Value Added / Non Value Added - Round Robin - Anti Solution

Project Charter (Mean / Median/Mode) Control Impact Matrix (MUDA) Occurence Rating (O) - 6-3-5 - 6 Hats

Gage R & R (MSA) 7 Wastes Detection Rating (D) Solution Selection Control Charts

Risk Pririty Number

Stakeholder Analysis DPMO ESCAP Takt Time (RPN = SOD) Pugh Matrix Continuous Data I-MR
Sigma level 6 Hats X Bar- R
(Minitab)

Graphical Analysis (Cont) PARETO ANALYSIS FMEA Attribute Data

Pareto (Attribute) (2-3 Root Causes) For Defectives

PILOT -p

Validate Root Causes

(Graphically) - np

Att-Cont = Box Plot Implementation Plan For Defects

Cont - Cont = Scatter Plot -c

(Regression) DOE (For Black Belt) -u
Att-Att = Pareto
(For Black belt)
Hypothesis Tests

Continuous- Attribute : 1z, 1 t, 2t, paired t, ANOVA

Attribute-Attribute : 1 p, 2 p, Chi Square
Continuous- Continuous : Correlation, Regression, Multiple Regression

Amitabh Saxena Anexas Consultancy www.anexas.net