NES 1005 Painting

Ministry of Defence
Defence Standard 21-005 (NES 1005)

Issue 1 Publication Date 01 April 2000
Code Of Practice For Protective

Finishes
Incorporating NES 1005 Category 3

Issue 2 Publication Date July 1993
AMENDMENT RECORD
Amd No Date Text Affected Signature and Date
REVISION NOTE
This standard is raised to Issue 1 to update its content.
HISTORICAL RECORD
This standard supersedes the following:
Naval Engineering Standard (NES) 1005 Issue 2 dated July 1993.

Ministry of Defence
Naval Engineering Standard
NES 1005 Issue 2 (Reformatted) July 1993
CODE OF PRACTICE FOR

PROTECTIVE FINISHES
This NES Supersedes
NES 507 (IN PART)

NWS 1000 PART 5
Record of Amendments
AMDT INSERTED BY DATE
1 INCORPORATED
10
NAVAL ENGINEERING STANDARD 1005
ISSUE 2 (REFORMATTED)
CODE OF PRACTICE FOR PROTECTIVE FINISHES
The issue and use of this Standard
is authorized for use in MOD contracts
by MOD(PE) Sea Systems and
the Naval Support Command
ECROWN COPYRIGHT
Published by:
Director of Naval Architecture

Procurement Executive, Ministry of Defence
Sea Systems, Foxhill, Bath BA1 5AB
i
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NES 1005
Issue 2 (Reformatted)
SCOPE
1. This NES outlines the principal types and causes of corrosion found in Naval Equipment and
recommends procedures or processes to be applied in order to provide adequate protection.
2. Design features which assist in preventing the formation of corrosion are highlighted and
suitable protective finishes for the majority of the metals commonly used by MOD(PE) are
listed.
Processing Drawings
3. Process and procedure details which are to be adopted in order to provide corrosion protection
are contained in drawings related to and supporting this NES.
4. These Process Drawings are available primarily as 35 millimetre microfilm aperture cards.
Hard copy will be issued only when absolutely necessary.
5. The Process Drawings will not be distributed automatically but may be obtained by written
application to Procurement Executive, Ministry of Defence, Director General Submarines,
Section SM832a, Foxhill, Bath, Avon, BA1 5AB (Tel: Bath 0225−882455).
6. Proposals to use any finish other than those contained in this NES are to be submitted to the
relevant Project Manager for prior approval and possible inclusion in this NES.
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NES 1005
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NES 1005
FOREWORD
Sponsorship
1. This Naval Engineering Standard (NES) is sponsored by the Procurement Executive, Ministry
of Defence, Director General Submarines (DGSM), Section SM 832. The Point of Contact for
Ship Systems and Equipment is Director Equipment and Systems (Marine Engineering)—
Section ES244.
2. This NES is to be applied as required to any Ministry of Defence contract for the introduction
of protective finishes to items of equipment fitted to both surface ships and submarines.
3. This NES is supported by related process drawings which describe in detail the actual
procedures and processes which are to be adopted in order to achieve the specified finish.
4. Should this NES or any of its related drawings be found to be unsuitable for any particular
requirement, the Sponsor is to be informed in writing with a copy to Director Naval
Architecture DNA, Section NA 145.
5. Any user of this NES either within MOD or in industry may propose an amendment to it.
Proposals for amendments which are:
a. not directly applicable to a particular contract are to be made to the Sponsor of the NES;
b. directly applicable to a particular contract are to be dealt with using existing procedures
or as specified in the contract.
6. No alteration is to be made to this NES or its related drawings except by the issue of an
authorized amendment.
7. Unless otherwise stated, reference to this NES to approval, approved, authorized and similar
terms, means by the Ministry of Defence in writing.
8. Any significant amendments that may be made to this NES at a later date will be indicated
by a vertical side line. Deletions will be indicated by 000 appearing at the end of the line
intervals.
9. This NES and the related Process Drawings have been re-issued to update the related
documents, departmental nomenclature and to include data on paint film thicknesses.
10. Extracts from British Standards quoted in this NES are included with the permission of the
British Standards Institution.
Conditions of Release
General
11. This Naval Engineering Standard (NES) has been prepared for the use of the Crown and of
its contractors in the execution of contracts for the Crown. The Crown hereby excludes all
liability (other than liability for death or personal injury) whatsoever and howsoever arising
(including but without limitation, negligence on the part of the Crown, its servants or agents)
for any loss or damage however caused where the NES is used for any other purpose.
12. This document is Crown Copyright and the information herein may be subject to Crown or
third party rights. It is not to be released, reproduced or published without written permission
of the MOD.
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NES 1005
13. The Crown reserves the right to amend or modify the contents of this NES without consulting
or informing any holder.
MOD Tender or Contract Process
14. This NES is the property of the Crown and unless otherwise authorized in writing by the MOD
must be returned on completion of the contract, or submission of the tender, in connection
with which it is issued.
15. When this NES is used in connection with a MOD tender or contract, the user is to ensure that
he is in possession of the appropriate version of each document, including related documents,
relevant to each particular tender or contract. Enquiries in this connection may be made of
the local MOD(PE) Quality Assurance Representative or the Authority named in the tender
or contract.
16. When NES are incorporated into MOD contracts, users are responsible for their correct
application and for complying with contracts and any other statutory requirements.
Compliance with an NES does not of itself confer immunity from legal obligations.
Related Documents
17. In the tender and procurement processes the related documents listed in each section and
Annex A can be obtained as follows:
a. British Standards British Standards Institution,

389 Chiswick High Road,
London W4 4AL
b. Defence Standards Directorate of Standardization and Safety Policy,

Stan 1, Kentigern House, 65 Brown Street,
Glasgow G2 8EX
c. Naval Engineering Standards CSE3a, CSE Llangennech, Llanelli,

Dyfed SA14 8YP
d. Other documents Tender or Contract Sponsor to advise.
Note: Tender or Contract Sponsor can advise in cases of difficulty.
18. All applications to Ministry Establishments for related documents are to quote the relevant
MOD Invitation to Tender or Contract Number and date, together with the sponsoring
Directorate and the Tender or Contract Sponsor.
19. Prime Contractors are responsible for supplying their subcontractors with relevant
documentation, including specifications, standards and drawings.
Health and Safety

Warning
20. This NES may call for the use of processes, substances and/or procedures that may be injurious
to health if adequate precautions are not taken. It refers only to technical suitability and in
no way absolves either the supplier or the user from statutory obligations relating to health
and safety at any stage of manufacture or use.
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NES 1005
21. Particular attention is drawn to the following hazard(s) although the list may not be
exhaustive.
Paint Remover
22. The inhaled vapours of trichloroethylene and dichloromethane are toxic and appropriate
precautions are to be taken during use. Containers must carry an additional warning that the
contents are toxic and also a reference to avoidance of contact with eyes and skin. Users are
not to cover large areas of painted surface with paint remover in one application when the
remover is used in a confined space.
23. 1,1,1−trichloroethane (also called methyl chloroform, and available under trade names
Genklene, Inhibisol, Chlorothene and others) can present hazards to health. In accordance
with the Montreal Protocol and EC Regulation 3952/92 its use is to be phased out by 1 January
1996. General guidance on precautions to be taken when handling products containing it
appear in JSP(F) 395. Advice on MOD approved substitute products and their suitability for
particular applications is to be sought from:
a. Institute of Naval Medicine, Alverstoke for RN and MOD(N) or
b. Safety Services Organization, St Mary Cray, Nr Orpington, Kent for MOD(PE).
Cadmiun
24. Cadmium and its corrosion products are a potential health hazard to personnel and contribute
to toxic pollution. It is only to be used where there is no acceptable alternative and only then
when the written permission of the MOD Project Manager has been obtained in advance.
A report detailing alternative to cadmium is available from NA 132. Cadmium is also

particularly susceptible to organic vapour corrosion; see BS 7195 for further information.
Zinc Chromate
25. The use of Zinc Chromate paints present hazards to health. The various references in this NES
which relate to this topic will be amended in due course to offer suitable alternatives as they
become approved for MOD use. Until such actions can be completed the following
recommendations are to be applied for Zinc Chromate replacements used on:
a. Steel—use Leigh’s L489, Zinc Phosphate, NATO Stock No. 0442−99−789−5227;
b. Aluminium Alloy—Leigh’s Epigrip H795, NATO Stock Nos. 0442−99−225−0194 and

0195
c. Stainless Steel (for SMALL areas only), use Leigh’s Epigrip H795.
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NES 1005
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NES 1005
CONTENTS
Page No
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Processing Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
MOD Tender or Contract Process . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Paint Remover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Cadmiun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Zinc Chromate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
SECTION 1. CORROSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

1.1 Types of Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
1.2 Electro-chemical Corrosion . . . . . . . . . . . . . . . . . . . . 1.1
SECTION 2. DESIGN FACTORS . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

2.1 Galvanic Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
2.2 Design Considerations . . . . . . . . . . . . . . . . . . . . . . . . 2.2
2.3 Hazards of Corrosion Due to Vapour . . . . . . . . . . . . 2.2
SECTION 3. SURFACE FINISHES . . . . . . . . . . . . . . . . . . . . . . . . 3.1

3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
3.2 Decorative and Tactical Finishes . . . . . . . . . . . . . . . . 3.1
3.3 Protective Finishes . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
3.4 Non-metallic Materials . . . . . . . . . . . . . . . . . . . . . . . . 3.2
SECTION 4. PRE-TREATMENT OF BASIS METALS . . . . . . . . 4.1

4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
4.2 Abrasive Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
4.3 Castings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
4.4 Waveguides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
4.5 Hydraulic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
SECTION 5. METALLIC FINISHES . . . . . . . . . . . . . . . . . . . . . . . 5.1
SECTION 6. SURFACES TO BE PAINTED . . . . . . . . . . . . . . . . . 6.1

6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
6.2 Inaccessible Steel Surfaces . . . . . . . . . . . . . . . . . . . . . 6.1
6.3 Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
6.4 GRP Mouldings and Fabrications . . . . . . . . . . . . . . 6.1
6.5 Radomes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
6.6 Hydraulic Pipework . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2
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NES 1005
SECTION 7. PAINT FINISHES . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1

7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
7.2 Pre-treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
7.3 Degreasing Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
7.4 Types of Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
7.5 Stoving Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
7.6 Air-drying Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2
7.7 Paint Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2
7.8 Refurbishing Stoving and Air-drying Paint Finishes 7.3
7.9 Paint Colours and Sheen . . . . . . . . . . . . . . . . . . . . . . 7.3
SECTION 8. PAINT REMOVERS . . . . . . . . . . . . . . . . . . . . . . . . . 8.1

8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1
SECTION 9. PROTECTIVE FINISH CODE NUMBERING

SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1
SECTION 10. PROCESS DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . 10.1

10.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
TABLE 10.1 PROCESS DRAWINGS FOR
METALLIC FINISHES . . . . . . . . . . . . . . . . . . . . . . . 10.2
STOVING PAINT SYSTEMS . . . . . . . . . . . . . . . . . . 10.6
AIR-DRYING PAINT SYSTEMS . . . . . . . . . . . . . . . 10.7
TABLE 10.4 STANDARD COLOUR
REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10
TABLE 10.5 SPECIAL COLOURS FOR THE
INTERIOR OF MANNED GUN MOUNTINGS AND
GW LAUNCHING SYSTEMS . . . . . . . . . . . . . . . . . 10.12
TABLE 10.6 PAINT SHEEN REQUIREMENTS . . 10.13
SECTION 11. GUIDE TO THE PROTECTIVE TREATMENT OF

NON-CORROSION RESISTING (NCR) STEEL . 11.1
11.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1
TABLE 11.1a ALUMINIUM SPRAYED OR
CADMIUM PLATED NCR STEEL . . . . . . . . . . . . . 11.2
TABLE 11.1b ALUMINIUM SPRAYED OR
CADMIUM PLATED NCR STEEL . . . . . . . . . . . . . 11.3
TABLE 11.2a CHROMIUM PLATED, LEAD
SPRAYED OR NICKEL PLATED NCR STEEL . . 11.4
TABLE 11.2b CHROMIUM PLATED, LEAD
SPRAYED OR NICKEL PLATED NCR STEEL . . 11.5
TABLE 11.3a PHOSPHATING NCR STEEL . . . . 11.6
TABLE 11.3b PHOSPHATING NCR STEEL . . . . 11.7
TABLE 11.4a SILVER ELECTROPLATED OR TIN
PLATED NCR STEEL . . . . . . . . . . . . . . . . . . . . . . . . 11.8
TABLE 11.4b SILVER ELECTROPLATED OR TIN
PLATED NCR STEEL . . . . . . . . . . . . . . . . . . . . . . . . 11.9
TABLE 11.5a ZINC GALVANIZED NCR STEEL . 11.10
TABLE 11.5b ZINC GALVANIZED NCR STEEL 11.11
TABLE 11.6a ZINC PLATED NCR STEEL . . . . . . 11.12
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NES 1005
TABLE 11.6b ZINC PLATED NCR STEEL . . . . . . 11.13

TABLE 11.7a ZINC SHERARDIZED OR ZINC
SPRAYED NCR STEEL . . . . . . . . . . . . . . . . . . . . . . 11.14
TABLE 11.7b ZINC SHERARDIZED OR SPRAY
NCR STEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.15

COPPER AND COPPER ALLOYS . . . . . . . . . . . . . 12.1
12.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1
TABLE 12.1a CADMIUM PLATED OR
CHROMIUM PLATED COPPER AND COPPER
ALLOYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2
TABLE 12.1b CADMIUM PLATED OR
CHROMIUM PLATED COPPER AND COPPER
ALLOYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.3
TABLE 12.2a GOLD PLATED OR RHODIUM
PLATED COPPER AND COPPER ALLOYS . . . . 12.4
TABLE 12.2b GOLD PLATED OR RHODIUM
TABLE 12.3a SILVER ELECTROPLATED OR TIN
TABLE 12.3b SILVER ELECTROPLATED OR TIN
TABLE 12.4a TIN/LEAD PLATED COPPER AND
COPPER ALLOYS . . . . . . . . . . . . . . . . . . . . . . . . . . 12.8
TABLE 12.4b TIN/LEAD PLATED COPPER AND
COPPER ALLOYS . . . . . . . . . . . . . . . . . . . . . . . . . . 12.9

ALUMINIUM AND ALUMINIUM ALLOYS . . . . . 13.1
13.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1
TABLE 13.1a ANODIZED ALUMINIUM AND
ALUMINIUM ALLOYS . . . . . . . . . . . . . . . . . . . . . . 13.2
TABLE 13.1b ANODIZED ALUMINIUM AND
ALUMINIUM ALLOYS . . . . . . . . . . . . . . . . . . . . . . 13.3
TABLE 13.2a CHROMATE CONVERSION
COATING ON ALUMINIUM AND ALUMINIUM
ALLOYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.4
TABLE 13.2b CHROMATE CONVERSION
COATING ON ALUMINIUM AND ALUMINIUM
ALLOYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.5
TABLE 13.3a SILVER ELECTROPLATED
TABLE 13.3b SILVER ELECTROPLATED
SECTION 14. GUIDE TO THE USAGE OF STOVING PAINT . . 14.1

14.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1
TABLE 14.1a STOVING PAINT COLOURS AND
SYSTEMS 100 SERIES . . . . . . . . . . . . . . . . . . . . . . . 14.2
TABLE 14.1b STOVING PAINT COLOURS AND
SYSTEMS 100 SERIES . . . . . . . . . . . . . . . . . . . . . . . 14.3
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NES 1005
SECTION 15. GUIDE TO THE USAGE OF AIR-DRYING PAINT 15.1

15.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.1
TABLE 15.1a AIR-DRYING PAINT COLOUR
AND SYSTEMS 201 SERIES . . . . . . . . . . . . . . . . . . 15.2
TABLE 15.1b AIR-DRYING PAINT COLOURS
TABLE 15.2a AIR-DRYING PAINT COLOURS
AND SYSTEMS 203, 204 AND 205 SERIES . . . . . . 15.6
AND SYSTEMS 203, 204 AND 205 SERIES . . . . . . 15.7
AND SYSTEMS 207, 208, 209, 210 AND 211
SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.10
AND SYSTEMS 207, 208, 209, 210 AND 211
SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.11
ANNEX A. RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . . A.1
ANNEX B. DEFINITIONS, ABBREVIATIONS AND
SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.1
ANNEX C. PAINT, NATO STOCK NUMBERS . . . . . . . . . . . . . C.1
ALPHABETICAL INDEX
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NES 1005
1. CORROSION
a. All materials, by varying degrees, are vulnerable to the corrosive effects of their
containing environment. This environment may be natural in origin (eg water
or air) or manufactured (eg funnel and flue gases).
1.1 Types of Corrosion
a. There are various types of corrosion, typical examples being:
(1) Electro-chemical (Galvanic) corrosion;
(2) Selective phase corrosion where only one of the constituent metals of an
alloy is affected, eg de-zincification, de-aluminification, etc;
(3) Stress corrosion;
(4) Impingement corrosion;
(5) Cavitation corrosion;
(6) Crevice corrosion;
(7) Chemical corrosion (eg exposure to organic vapours).
b. In the case of metals, the presence of an electrolyte (eg sea-water, salt-laden air,
etc) will greatly increase both the rate and the amount of the corrosion.
Materials such as castings are further prone to corrosion owing to the porous
or retentive nature of their surfaces.
c. For more detailed information on corrosion, reference is to be made to BS

PD 6484, DEF STAN 01−2 Parts 1 and 2, and DEF STAN 03−30 Part 1.
1.2 Electro-chemical Corrosion
a. In a marine environment, the most destructive type of corrosion encountered

by an equipment or structure is the electro-chemical (Galvanic) type. This is
caused by the flow of a current between two materials—usually metallic and
dissimilar—with subsequent transfer of ions from one to the other.
b. For MOD (PE) design work the electro-potential Datum Reference used is the
electrical charge produced by immersing a Standard Calomel Half Cell in
Standard Sea Water.
c. Materials can be compared electro-potentially using this datum reference. The

greater the potential difference between two materials, the greater is the
electro-motive force driving the current and, usually, the greater the corrosion
in the cathodic material which degrades at the expense of the anodic or less
noble material. See, however, BS PD 6484.
d. Data Sheets in DEF STAN 01−2 give values of electrode potentials of most
metal and alloys in common usage within MOD(PE). These potentials whilst
giving a useful guide to the selection of materials are to be used with care as
other factors can play a large part in causing or increasing corrosion. (See
Section 2.)
e. This NES deals mainly with protection against electro-chemical corrosion.
1.1
NES 1005
1.2
NES 1005
2. DESIGN FACTORS
a. When designing an item, equipment or structure, various factors need to be
taken into consideration. Briefly these are:
(1) the function and detail design of each item concerned;
(2) the choice of basis material, ie a material in its natural unprotected state;
(3) the environment;
(4) juxtaposition of items, support structures, etc.
(5) avoidance, as far as possible, of electro-chemical corrosion.
b. Careful design contributes as much towards the minimization of corrosion as
any superficial protective coating. The following clauses offer advice in the
design technique of avoiding corrosion.
c. Any design features which encourage the deposition or retention of electrolyte
or hostile element are to be avoided. Exterior surfaces are to be as smooth as
possible to minimize the collection of stagnant electrolyte, castings being
fettled, sealed etc to avoid absorption. Unnecessary holes, pockets and other
moisture traps are to be ‘designed out’.
d. Where a construction employs devices such as folded seams, beadings or
screwed fasteners, the application of anti-corrosion primer is to be considered,
preferably prior to final stages of assembly.
e. Adequate ventilation and other arrangements are to be provided to prevent
condensation in equipment. Drainage holes are to be provided for inaccessible
places, eg double-skin constructions. For larger box-plate constructions, access
holes with cover plates are to be provided to allow the painting of interior
surfaces.
f. Some materials, eg aluminium, corrosion-resisting steels, etc, can control the
rate of corrosion by forming a surface oxide film which tends to impede further
degradation (Passivity). To enable this surface protection to be maintained it is
important that the surfaces of these metals should not be deprived of a source
of oxygen.
2.1 Galvanic Hazards
a. Contact of materials having a wide difference in electro-potential is to be
avoided wherever possible; alternatively, the use of an intermediary material of
a mean potential is to be considered to minimize the flow of current. A reduction
in the potential difference can be achieved by coating one or both materials with
a third material, eg by electroplating, metal spraying and similar.
b. The use of a sacrificial cathode is to be considered, the larger more expensive
items being made anodic with respect to smaller replaceable items.
c. Where submerged equipment or structures are involved, cathodic protection
techniques may need to be employed. Typically, these techniques involve either:
(1) the introduction of a third material (sacrificial anode) which has an
eletro-potential higher than either of the other two materials; or
(2) passing a dc current from an external source in the direction opposite to
the flow of galvanic current. Care is to be taken when using this technique,
for should the external current flow in the same direction as the galvanic
current, then the rate of corrosion will be greatly increased.
For full information on Cathodic Protection, reference is to be made to
BS CP 1021.
2.1
NES 1005
d. The flow of galvanic current can also be reduced or even nullified by the
insertion of an insulating material which is not moisture absorbent. For further
information, see DEF STAN 00−10 Part 8, Section 10.
2.2 Design Considerations

a. There are many factors which affect the rate of corrosion in an item, eg ambient
temperatures, transient polarity etc; whilst some may be beyond the control of
a designer, the majority are to be considered, including the following:
(1) the site eg Mast Head, Hull, Protected Compartment, etc;
(2) the environment to be encountered at that site eg rain, snow, ice, strong
sunlight, salt-laden air, funnel gases etc (see NES 1004 for further
information);
(3) the basis material, its position on the galvanic scale and its method of
construction eg thin sheet metal fabrication, porous casting, inaccessible
areas, moisture traps etc;
(4) the cost of the envisaged protection in relation to the cost of the item; and
(5) the penalty to the equipment, system or ship of degradation of the item
concerned.
b. Most of these factors are interdependent and are to be jointly considered.
c. Design considerations are also to encompass the packaging and storage of an

item. Moisture absorbing materials are to be avoided and desiccation of a
package given careful consideration.
2.3 Hazards of Corrosion Due to Vapour

a. Some organic materials, eg certain encapsulating compounds, woods, glues,
paints, etc, emit organic or inorganic vapours—or even both—which may cause
corrosion of associated metal parts, especially in confined conditions of high
humidity and elevated ambient temperature. Organic materials likely to emit
vapour which could cause metal corrosion are to be avoided; however should
their use be essential then details of material properties and recommendations
for corrosion prevention can be obtained from BS 7195.
2.2
NES 1005
3. SURFACE FINISHES
3.1 General
a. A surface finish provides an attribute which is not otherwise inherent in the
basis material. It may be metallic, a paint system or a combination of both. It
must be compatible with the basis material, preferably being cathodic to it, and
must not of itself cause any degradation.
b. For good adherence, pre-treatment of the basis material is usually necessary eg
fettling, gritblasting, sealing, etc and this pre-treatment is to be considered with
any high finish required by the design.
c. The function of a surface finish may be any or all of the following:
(1) decorative;
(2) tactical (eg for camouflage); or
(3) protective.
3.2 Decorative and Tactical Finishes
a. Requirements for these finishes depend largely on:
(1) the position of the item within a vessel, eg whether sited visibly above the
water-line or in offices where reflective surfaces are prohibited: and
(2) the function of the item, eg whether a warning label or a protective
radome.
b. These finishes must not impair the correct operation of an item or equipment
(eg incorrect use of lead-based paint; thickness of a paint finish in respect of the
wavelength of transmitted energy) nor enhance the corrosive effects of the
environment.
c. Colour requirements for equipment are listed in TABLE 10.4 and TABLE 10.5.
Paint sheen requirements are listed in TABLE 10.6.
3.3 Protective Finishes
a. A protective finish may be either exclusive or sacrificial.
b. Exclusive finishes are those which provide overall protection to an item. They
are effective only whilst no break occurs in the finish. Should a break occur, the
intrusion of a hostile environment or an electrolyte will attack the basis
material underneath its protective coating and, being starved of oxygen, will
cause enhanced corrosion.
c. Sacrificial coatings, eg zinc, aluminium, etc, are preferred for Naval equipment
as slight mechanical damage will not seriously affect their anti-corrosion
properties. Cadmium will also give good protection; however its use should only
be considered if there is no other alternative. It must not be used without the
specific prior written permission of the MOD Project Manager.
d. Completion of assemblies is to normally take place before the protective finish
is applied. However it may be permissible to fabricate assemblies after
treatment, for reasons of manufacture, production or inspection, provided that
prior approval of the Project Manager has been obtained and that an approved
schedule is used which is not to be altered without prior written permission
from the Project Manager.
3.1
NES 1005
e. The quality of any protective finish is always to be related to the expected

functional life of an item in its given environment. Over-protection increases
cost and is to be avoided where possible.
f. Approved protective finishes for the metals commonly used within MOD(PE)
are summarized in Sections 11. to 15. of this NES.
g. For Equipment fitted on Weatherdecks and in or near Corrosive Atmospheres,

eg funnel uptakes or battery compartments, an alternative finish of nylon or
suitable plastic coating is to be considered. Attention is drawn to Table 1 of
NES 507 with respect to recommended maximum temperature limits when
considering these material finishes. Any proposals for using these types of finish
are to be discussed with the equipment sponsor.
3.4 Non-metallic Materials

a. Insulating materials and painted wiring boards often need no additional
protective finish. However, if the materials used are hygroscopic, cut edges and
other moisture absorbing places will need sealing. The choice of insulating
material and any sealant used will depend not only on the required electrical
characteristics but on the finish applied to the components and other metal
items attached. Zinc and cadmium are especially vulnerable to corrosion
vapours—see Clause 2.3a. In well ventilated enclosures, sealing is to be effected
using a varnish conforming to BS 5629 Part 2 Type 1.1. In poorly ventilated
enclosures, sealing is to be effected using a synthetic resin coating conforming
to DEF STAN 59−47. In all cases the coating is to be hard dry before any
subsequent operations are attempted.
3.2
NES 1005
4. PRE-TREATMENT OF BASIS METALS

4.1 General
a. Surfaces to be given a protective finish need some form of pre-treatment. Care
is to be taken that such pre-treatments are suitable and will not damage the
surface of the basis material itself.
b. Surfaces of items cleaned prior to protective treatment are to be free from pits,
intergranular attack, oxide scale, machining fluids or other foreign matter.
4.2 Abrasive Cleaning

a. Grit-blasting, shot-blasting or other mechanically severe pre-treatments are
not to be administered to thin sheet-metal fabrications.
b. Abrasive cleaning of aluminium alloys is to be limited to those items that cannot

be chemically cleaned, due to the risk of retaining chemical residues, ie partly
closed fabrications.
c. Abrasive used on any metal or alloy items is only to be re-used on other metal
or alloy items of a similar basis metal.
4.3 Castings
a. All castings are to be fettled and thoroughly cleaned. Those castings which,
owing to their application or working pressure, suffer through micro-porosity
but are acceptable in other respects may be reclaimable. All such cases are to
be referred to the Design Authority and Project Manager. For further
information see SSCP 38.
4.4 Waveguides
a. Special care is to be taken when cleaning metal fabrications used in waveguide
systems to ensure that electrical characteristics are not impaired. The
conducting surfaces of these fabrications, as far as possible, are to retain the
same quality of surface texture as specified on drawings or other specifications.
For suitable cleaning methods see NES 1050.
4.5 Hydraulic Systems

a. The cleanliness of a hydraulic system is essential to its efficient operation and
reliability. Special care is to be exercised during manufacture and handling of
the various items which comprise a system. For information on care and
cleaning methods, see BR 3038 and DGW(N) Specification G761.
4.1
NES 1005
4.2
NES 1005
5. METALLIC FINISHES
a. The basis metals in common usage in Naval equipment have been divided into
three main groups, viz:
(1) Non-corrosion resisting Steel;
(2) Copper and Copper alloys;
(3) Aluminium and Aluminium alloys.
b. The various environments which an equipment can be expected to encounter

have also been divided into groups, viz:
(1) Exposed (Funnel Gases);
(2) Exposed (Weather);
(3) Protected;
(4) Controlled.
For an explanation of these terms, see Annex B.
c. Suitable protective finishes for each group of metals to combat these

environments are listed, alphabetically in Sections 11., 12. and 13. together with
a brief description of each finish. Greater protection can generally be obtained
by choosing a finish intended for a more severe environment.
d. When choosing a finish, due consideration is to be given to the size, fragility,

method of construction, etc of the items to be protected. See also Section 4.
e. Any finishing process applied to a Waveguide fabrication is to take into account

the possibility of deleterious effects arising from that process, eg impairment of
surface texture, uneven electro-deposition; changes in metallurgical properties
of the basis metal; blocking of air-vent holes etc. See NES 1050 for further
information.
5.1
NES 1005
5.2
NES 1005
6. SURFACES TO BE PAINTED
6.1 General
a. Excepting for insulators, earthing and continuity surfaces and some GRP
surfaces, the following are to be painted:
(1) the external surfaces of all equipment; and
(2) the internal surfaces of all equipment other than that mounted in dry
interior atmospheres of air-conditioned cabinets or compartments.
b. Painting is not to be employed on working parts where the paint is liable to
interfere with the operation of items such as pivots and plungers.
c. For the treatment of GRP surfaces see Clauses 6.4a. to 6.5d.
d. For the refurbishing of damaged surfaces see Clauses 7.8a. to 7.8c.
6.2 Inaccessible Steel Surfaces
a. The internal surfaces of double-skin constructions are to be protected by paint
preceded by a suitable pre-treatment. Drainage holes are to be provided and
must not be blocked by any protective finish.
b. All plates forming pockets in steel structures are to be de-scaled and cleaned
and, where not rendered airtight, are to be painted via the access holes provided.
c. Deck plating hidden by secured equipment is to be periodically examined,
cleaned and painted, readily removable equipment being removed to provide
access.
6.3 Antennas
a. An antenna is to be provided with a protective finish during its manufacture
that has a life commensurate with the mechanical and electrical components
involved. Repainting should not be necessary before the antenna is overhauled.
6.4 GRP Mouldings and Fabrications
a. GRP is inert to electro-chemical corrosion and hence needs no protective finish.
Preferably, it is to be used unpainted, any colouring requirements being
incorporated in the gel coat during manufacture. The gel coat colours are to
match as far as possible the colour shades shown in BS 381C.
b. A GRP item, when exposed for long periods to ultra-violet radiation, suffers
evanescence of the pigmented gel. For this reason, all GRP items which are
exposed to the weather are to be painted in addition to their pigmented gel
coatings.
c. Useful information on the painting, marking and repair of GRP Gun-shields is
contained in BR 2921, Part 5A. See also TABLE 10.5 in this NES.
6.5 Radomes
a. For radomes constructed from GRP, Clauses 6.4a. to 6.4c. apply. However, as
energy is usually transmitted through a radome, certain qualifications are to be
made.
b. The dielectric constant of the paint to be used is to be, ideally, the same as that
of the substrate and the paint is not to contain large quantities of filler or
pigment.
6.1
NES 1005
c. If the wavelength of the transmitted energy is equal to the thickness of the

radome wall, then the effect of coats of paint could be critical especially in the
case of sandwich type radomes where the skin thickness is related electrically
to the core thickness. In such cases, painting may have to be omitted and the
required coloured weatherproof surface obtained by other means.
d. The adhesive quality of the paint is equally important as its weathering

qualities. The correct pre-treatment and application of the paint system within
the times specified are of prime importance.
6.6 Hydraulic Pipework

a. External surfaces of steel pipes exposed to the weather are to be painted to
within 50mm of the coupling and identification tape applied. See DEF
STAN 05−34.
6.2
NES 1005
7. PAINT FINISHES
7.1 General
a. The painting of any item or structure is to be considered as a complete system
inclusive of pre-treatment (eg cleaning, degreasing, preparation of surfaces etc),
paint application, choice of paint and choice of colour and sheen. See also DEF
STAN 03−30 Part 3.
7.2 Pre-treatment
a. Before commencing any painting, all metal surfaces are to be clean and free
from scale, rust and grease. Care is to be taken during cleaning to avoid damage
to plated surfaces, anodic coatings, screw threads, surfaces with high finishes,
conducting surfaces and similar. For methods of cleaning, see DEF STAN 03−2
or DEF STAN 03−7. For re-furbishing, see Clauses 7.8a. to 7.8c.
7.3 Degreasing Hazard

a. Instances have occurred of corrosion of aluminium alloys on degreasing in
1−1−1 Trichloroethane as cold solvent or as vapour when there is movement
of one surface over another. It is recommended, therefore that all aluminium
alloy components undergoing degreasing in chlorinated hydrocarbon solvent
are to be kept separated. If this is not possible, positive evidence will be required
that corrosion has not occurred eg by 100% examination of all surfaces at
¢10−15 magnification.
7.4 Types of Paint

a. Basically, paint for Naval equipment purposes is divided into two groups, viz:
(1) stoving paint,
(2) air-drying paint.

Sections 14. and 15. outline their respective usage and application.
7.5 Stoving Paint

a. This is a more durable finish than air-drying and is the preferred paint system
generally but with the following exceptions:
(1) equipment too large for stoving eg Gun Mountings, Launchers,

Waveguide tubing, etc;
(2) heat-treated aluminium alloys;
(3) electrified parts;
(4) where acid-resisting paints are specified.

b. The paint manufacturer’s recommendations (MR) must always be followed.
The figures given in the Process Drawings of this NES are for the paint film
itself and are typical; they do not override or take precedence to MRs. Certain
paints will never cure (eg epoxides), irrespective of the time of stoving, unless
the MR temperature is achieved.
c. Stoving is not to be used for:

(1) GRP or other plastics;
7.1
NES 1005
(2) wherever the stoving temperatures (usually 150° C) could cause damage,
eg by melting or softening soldered joints by affecting tolerances, either
electrical or mechanical, etc.
7.6 Air-drying Paint
a. This is to be used in lieu of stoving paint:
(1) if stoving facilities are not available:
(2) if the item is too large for stoving;
(3) for non-conducting surfaces of waveguide fabrications;
(4) for re-furbishing damaged stoving finishes; see Clauses 7.8a. to 7.8c.
b. The times quoted in the Process Drawings are those expected under the
temperature and relative humidity conditions given in the specific Process
Drawings, normally about 23 ± 2° C and 50 ± 5% respectively. Low temperature,
high humidity and poor ventilation will retard the drying of the paint films.
Abnormal humidity conditions during the curing period of some paints will
have a detrimental effect on their performance.
7.7 Paint Application
a. Paint finishes are to be preceded, wherever possible, by a specified combination
of cleaning (or other pre-treatment), a metal finish and a pre-paint treatment.
Passivation of zinc or cadmium plated surfaces is to be omitted if the subsequent
paint coat is of the epoxy resin based type.
b. When choosing a paint scheme, those involving etch priming are only to be used
where the surface condition of the metal substrate or metallic finish would not
afford sufficient adhesion for the subsequent paint coat. Some etch priming
paints contain corrosion inhibitors and slightly improve the protection afforded
by the overall scheme.
c. Prior to painting aluminium alloys with paints that contain mercuric
compounds, eg anti-fouling paint, the aluminium alloy is to be well protected
with a non-mercuric priming paint.
d. Lead base paints are not to be used on light alloys.
e. Where gear-box interiors are required to be painted, it is important that the
paint is compatible with the oil. It is to be noted that some oils have detergent
or other properties which react with certain types of paint.
f. For painted radomes fitted on the fin or masts of submarines, low sheen paints
with acceptable transmission losses are to be specified.
g. Painting of equipment can be effected by spraying, brushing or dipping as
relevant or as specified on the Process Drawings related to this NES. Where
detailed instructions are not stipulated for the application of paint, it is to be
applied in conformance with the requirements of DEF STAN 03−7.
h. Gun mountings and launchers are normally to be painted by brush to avoid
paint mist from spray guns entering the working parts. Spray painting can be
used for external surfaces such as gun shields, etc, but care is to be exercised by
masking or similar to keep lubricators clear of paint.
i. Dry film thickness (dft) measurements are to be taken at the rate of two
readings per five square metres of surface, after each coat of the paint is applied,
and the total dft of the complete paint system after the application of the final
coat. Where the total dft of the paint system falls below those specified in the
relevant Process Drawings, further coats are to be applied.
7.2
NES 1005
j. When painting waveguide fabrications and similar, care is to be taken to prevent

paint mist or runs entering internal spaces, cavities or venting apertures.
7.8 Refurbishing Stoving and Air-drying Paint Finishes

a. Damaged finishes are to be made good using the corresponding air-drying paint
eg for stoved finishes painted to DEF STAN 80−152 use paint to DTD 5555A
to refurbish.
b. The actual refurbishing treatment to be applied will depend on the type and
extent of the damage. Areas of bare metal are to be treated as follows:
(1) Bare steel—remove all corrosion by mechanical or hand means. Degrease

and dry.
(2) Galvanised steel—degrease and dry then apply one coat of etch primer to
DTD 5555A.
(3) Phosphate treated steel—degrease and dry.
(4) Non-ferrous metals (except aluminium alloys)—degrease and dry.

Mechanically abrade or apply one coat of etch primer to DTD 5555A.
(5) Aluminium alloy—degrease and dry. Mechanically abrade or apply one

coat of etch primer to DTD 5555A except when the surface has been
anodically oxidized or chemically pre-treated.
c. The prepared areas are then to be touched in or completely re-coated with the
full or part system of the relevant air-drying paint.
7.9 Paint Colours and Sheen

a. Finishing paint colours are to be in accordance with the requirements of
TABLE 10.4 and TABLE 10.5. and paint sheen in accordance with TABLE 10.6.
b. For painted radomes fitted on the fin or masts of submarines, the colour to be
applied is dependent on the class of submarine involved.
7.3
NES 1005
7.4
NES 1005
8. PAINT REMOVERS
8.1 General
a. The following specifications for paint removers are permitted:
(1) DEF 1443 Paint Remover, Trichloroethylene, Water

Rinsable Brushing Type. For use in the
removal of air dried paint films from
polyester glass fibre laminate surfaces. Also
suitable for use in proximity of pvc foam and
mouldings and thermo-setting adhesives.
Not to be used on Naval Armament (NA)
Stores.
(2) DEF STAN 80−16 Paint Remover, Dichloromethane

(methylene chloride), Water Rinsable
Special—Brushing Type. For use in the
removal of paint films from the metallic
surfaces of aircraft and of electronic
equipment prior to repainting. Limitations
of use are defined in the Defence Standard.
For Naval Armament Stores applications,
Director General Supplies and Transport
(Naval), Director General Supplies and
Deputy Director Transport (Engineering
and Weapon Support)/Chief Inspector Naval
Ordnance/Chief Naval Ordnance Engineer,
Assistant Director Ordnance Scientific
Adviser ’64. (DGST(N), DST(EWS)/CINO/
CNOE, ADST 64), Bath is to be consulted.
(3) DEF STAN 80−14 Paint Remover, Dichloromethane

(methylene chloride), Water Rinsable—
Brushing Type. For use in the removal of
paint films from wood or metallic surfaces
prior to repainting. It is not to be used on NA
Stores nor is it suitable for use on the
metallic surfaces of aircraft or of electronic
equipment.
8.1
NES 1005
8.2
NES 1005
9. PROTECTIVE FINISH CODE NUMBERING SYSTEM

a. For convenience, the protective finishes required by this NES have been
allocated code reference numbers, with:
Code Numbers 1 to 99 denoting metallic finishes;
Code Numbers 100 to 199 denoting stoving paint finishes; and
Code Numbers 200 to 299 denoting air-drying paint finishes.
b. The same type of finish always bears the same code reference eg:
1—Aluminium; 19—Zinc. See TABLE 10.1.
c. Variations of each finish are further distinguished by a hyphenated suffix eg:
19—1 denotes Zinc, Priming paint
19—2 denotes Zinc, Galvanized (Hot Dip) etc.
d. Paint finishes are similarly distinguished eg:
100—1 denotes DEF STAN 80−152 paint system, High Gloss
100—2 denotes DEF STAN 80−152 paint system, Semi-gloss etc.
See TABLE 10.2 and TABLE 10.3.
e. As paint colour requirements can vary according to the siting or function of the
item to be painted, a further distinction has to be specified as a final suffix. This
suffix is a colour reference appropriate to BS 381C, eg:
537—Signal Red
697—Light Admiralty Grey, etc
f. Neither Black nor White colours are included in BS 381C and these colours need
to be stipulated by name.
9.1
NES 1005
9.2
NES 1005
10. PROCESS DRAWINGS

10.1 General
a. Protective finishes have been compiled to form Process Drawings which are to
be used in conjunction with this NES.
b. To assist invocation on manufacturing drawings and drawing lists, finish code

references, prefixed by NES 1005 to show their allegiance to this NES, are used
to comprise the Process Drawing numbering system eg:
NES 1005/19−2 is the number of the Process Drawing which gives

particulars of a Zinc, Hot-Dipped (Galvanized) protective finish for
non-corrosive resisting steel and NES 1005/201−1/677 the drawing which
gives particulars of an air-drying, gloss paint system to TS 10266 having
a finishing coat colour of Dark Weatherwork Grey.
c. Where an item of equipment needs both a metallic finish and a paint finish, both
Process Drawing numbers are to be quoted on the manufacturing drawing of the
item.
10.1
NES 1005
Process
Drawing Treatment Basis Metal Type of Finish
NES 1005/
1−1 BS 2569 Part 1. Al 4
1−2 BS 2569 Part 1. Al 7 Aluminium
Al i i
NCR Steel
Spray
1−3 BS 2569 Part 1. Al 10
2−1 DEF STAN 03−25
Sulphuric Acid
2−2 DEF STAN 03−24
Chromic Acid
Aluminium
Al i i
2−3 DEF STAN 03−26
and Aluminium Anodize
Hard
Alloys
2−4 DEF STAN (03−25 Mixed
(03−26
2−5 DEF STAN (03−24 Mixed
(03−26
3−1 DEF STAN 03−18
Immersion Aluminium and
Aluminium Chromate
3−2 DEF STAN 03−18 Alloys Conversion
Brush or Swab
4−1 DEF STAN 03−19
14 micrometres average Cadmium Plate
thickness NCR Steel and Passivate
4−2 BS 1706 Cd 3 (only to be used
with the prior
4−3 DEF STAN 03−19 written
NCR Steel
Thickness varies with size of permission of
Threaded parts
thread diameter the MOD
4−4 DEF STAN 03−19 Project
Copper and
10 micrometres minimum local Manager)
Copper Alloys
thickness
7−1 DEF STAN 03−10. Dull
7−2 DEF STAN 03−10. Satin
Chromium
7−3 DEF STAN 03−14 NCR St
Steell
Plate
Wear resistant 15 micrometres
minimum thickness
Contd
TABLE 10.1 PROCESS DRAWINGS FOR METALLIC FINISHES
10.2
NES 1005
Contd
Process
NES 1005/
7−4 DEF STAN 03−14
Wear and corrosion resistant.
75 micrometres minimum NCR Steel
thickness (15 micrometres
Chromium)
7−5 DEF STAN 03−10 Dull Copper and Chromium
Copper Alloys Plate
7−6 BS 3382 Part 4 Copper and
Thickness varies with size of Copper Alloys
thread diameter threaded parts
7−7 DEF STAN 03−10 Copper and
Satin Copper Alloys
8−1 DEF STAN 03−2 Aluminium and
Section 3 Aluminium
Alloy Clean
8−2 NES 755 NCR Steel (B i ht
(Bright,
uncoated)
8−3 DEF STAN 03−2 Copper and
Section 4 Copper Alloys
10 − 1 DEF STAN 03−17
Class Au(98) 0.5 Copper and
Gold Plate
10 − 2 DEF STAN 03−17 Copper Alloys
Class Au(98) 5
11 − 1 Good commercial practice
500 to 750 micrometres NCR Steel Lead Spray
thickness
12 − 1 DEF STAN 03−10
NCR Steel Nickel Plate
Dull
13 − 1 DEF STAN 03−11 Class I
13 − 2 DEF STAN 03−11 Class II
NCR Steel Phosphate
13 − 3 DEF STAN 03−11 Class III
13 − 4 DEF STAN 03−11 Class IV
14 − 1 DTD 931 Class Rh 15 Copper and Rhodium
14 − 2 DTD 931 Class Rh 100 Copper Alloys Plate
Contd
TABLE 10.1 (Contd) PROCESS DRAWINGS FOR METALLIC FINISHES
10.3
NES 1005
Contd
Process
NES 005/
15 − 1 DEF STAN 03−9
5 micrometres minimum NCR Steel;
local thickness Copper and
15 − 2 DEF STAN 03−9 Copper Alloys;
Silver
8 to 40 micrometres average Silver
thickness Electroplate
Aluminium and
15 − 3 DEF STAN 03−9 Al i i
Aluminium
10 micrometres local Alloys
thickness
15 − 4 BS 3382 Part 6 Copper and
Silver,
Thickness varies with size of Copper Alloy
Electroplate
thread diameter threaded parts
16 − 1 DEF STAN 03−8
NCR Steel;
Electroplated. 5
Copper and
micrometres minimum local
Copper Alloys
thickness
Tin
16 − 2 DEF STAN 03−8
Electroplated.
NCR Steel
20 micrometres minimum
local thickness
16 − 3 DEF STAN 03−8
NCR Steel
Electroplated.
Copper and
Copper Alloys
local thickness
16 − 4 Hot-dipped. Method to be
approved by the Design
NCR Steel
Authority. 12.5 micrometres
minimum thickness
16 − 5 BS 3382 Part 5
Copper and
Electroplated. Thickness
Copper Alloy Tin
varies with size of thread
threaded parts
diameter
16 − 6 Hot-dipped. Method to be
Authority. 12.5 micrometres
minimum thickness Copper and
16 − 7 DEF STAN 03−8 Copper Alloys
Electroplated. 8
micrometres minimum local
thickness
Contd
10.4
NES 1005
Contd
Process
NES 005/
17 − 1 Electroplated. Method to be
Authority. 25 micrometres
nominal thickness
Copper and
17 − 2 Hot-tinned Wave Soldering. Tin/Lead 60/40
Copper Alloys
Method to be approved by
the Design Authority.
25 micrometres nominal
thickness
17 − 3 Hot-tinned, roller tinning.
Method to be approved by
Copper and
the Design Authority. Tin/Lead 60/40
Copper Alloys
12.5 micrometres nominal
thickness
18 − 1 DEF STAN 03−12 Chromate
Brass
Passivation
19 − 1 DEF STAN 80−4
Zinc dust paint.
Cold galvanized
19 − 2 BS 729
Hot-dip galvanized
19 − 3 DEF STAN 03−20
Plated and passivated. NCR Steel
local thickness Zinc
19 − 4 BS 1706 Zn 5
Plated and passivated
19 − 5 BS 1706 Zn 25
Plated and passivated
19 − 6 DEF STAN 03−20
Plated and passivated. NCR Steel
Thickness varies with size of Threaded parts
thread diameter
19 − 7 BS 4921. Class 1
Sherardized. 30 micrometres
minimum local thickness
19 − 8 BS 2569 Part 1 Zn 4. NCR Steel Zinc
Sprayed
19 − 9 BS 2569 Part 1 Zn 7.
Sprayed
10.5
NES 1005
Process Specifications Involved Application

Drawing
D i
Pre-
NES 005/ Cleaning Primer Filler U/Coat Finishing Type
Primer
100 − 1 DEF DEF DEF DEF − DEF INSTRUMENT
STAN STAN STAN STAN STAN
03−2 80−15 80−152 80−152 80−152 High Gloss
100 − 2 DEF DEF DEF DEF − DEF Semi Gloss

STAN STAN STAN STAN STAN
03−2 80−15 80−152 80−152 80−152
100 − 3 DEF − DEF − DEF DEF Gloss
STAN STAN STAN STAN
03−7 80−124 80−51 80−51
102 − 1 DEF − DEF − − DEF INTERIOR OF
STAN STAN STAN OPTICAL
03−2 80−8 80−8 INSTRUMENTS
Matt
103 − 1 DEF DEF − − − − PRE-
STAN STAN TREATMENT
03−2 80−15
TABLE 10.2 PROCESS DRAWINGS FOR STOVING PAINT SYSTEMS
10.6
NES 1005
Process Specification Involved Application

Drawing
NES Pre-
Cleaning Primer Filler U/Coat Finishing Type
1005/ Primer
SHIP’S
201 − 1 DEF DEF TS 10266 − TS 10266 TS 10266 WEATHERWORK
STAN STAN OR INT
03 7
03−7 80 15
80−15 DEF
STAN Gloss
80−165
201 − 1 DEF − TS 10266 − TS 10266 TS 10266
STAN OR INT
03−7 DEF Gloss
STAN
80−165
201 − 3 DEF DEF DEF − TS 10266 TS 10266
STAN STAN STAN OR INT
03−7 80−15 80−77 DEF Gloss
STAN
80−165
201 − 4 DEF DEF DEF − TS 10266 TS 10266
STAN STAN STAN OR INT
03−7 80−15 80−77 DEF Gloss
STAN
80−165
201 − 5 DEF − − − TS 10266 TS 10266
STAN OR INT
03−7 DEF Gloss
STAN
80−165
INSTRUMENT
202 − 1 DEF DTD − DTD − DTD
STAN 5555A 5555A 5555A
03−7 High Gloss
202 − 2 DEF DTD − DTD − DTD

STAN 5555A 5555A 5555A Semi-Gloss
03−7
202 − 3 DEF − DTD DTD − DTD
STAN 5555A 5555A 5555A High Gloss
03−7
03−7
EXTERIOR
202 − 5 DEF DTD DTD − − DTD FINISH
STAN 5555A 5555A 5555A
03−7 Gloss
202 − 6 DEF DTD DTD − − DTD

03−7
202−7 DEF − DTD − − DTD
STAN 5555A 5555A Gloss
03−7
Contd
TABLE 10.3 PROCESS DRAWINGS FOR AIR-DRYING PAINT SYSTEMS
10.7
NES 1005
Contd
Drawing
NES Pre-
1005/ Primer
EXTERIOR
202 − 8 DEF − DTD − − DTD FINISH
STAN 5555A 5555A
03−7 Semi-Gloss
202 − 9 DEF DEF DTD DTD − DTD
STAN STAN 5618 5618 5618 Matt, SHR
03−7 80−15
STAN 5618 5618 5618 Matt, SHR
03−7
FIRE
203 − 1 DEF DEF DEF − − DEF RETARDENT
STAN STAN STAN STAn
03−7 80−15 80−77 80−78 Semi-Gloss
203 − 2 DEF − DEF − − DEF
STAN STAN TAN Semi-Gloss
03−7 80−77 80−78
OIL RESISTING
204 − 1 DEF DEF − − − DEF (NON-
STAN STAN STAN DETERGENT
03−7
03 7 80−15
80 15 80−37
80 37 OIL)
INTERIOR OF
205 − 1 DEF − DEF − − DEF OPTICAL
STAN STAN STAN INSTALLATIONS
03−7 80−113 80−113 Matt
RADOMES
206 − 1 − − − − PEN- HARD
GUARD TOP AS
HB Surface Ships
206 − 2 − CDL − − − DEF

188/82 STAN Submarines
80−111
Contd
TABLE 10.3 (Contd) PROCESS DRAWINGS FOR AIR-DRYING PAINT SYSTEMS
10.8
NES 1005
Contd
Drawing
NES Pre-
1005/ Primer
GRP
206 − 3 − CDL DEF − TS 10266 INT DEF WEATHERWORK
188/82 STAN STAN GENERAL
80−29 80−165 Gloss
VEHICLES
207 − 1 DEF − DEF − DEF DEF
STAN STAN STAN STAN
03−2 80−50 80−50 80−50 High Gloss
PRIMER FIRE
208 − 1 DEF − DEF − − − RETARDANT
STAN STAN
03−7 80−77
WOODWORK
209 − 1 DEF − BS 1336 − TS 10266 INT DEF
STAN OR DGS STAN EXTERNAL
03−7 1023 80−165 QUALITY
OIL RESISTING
210 − 1 DEF − DEF − − DEF (NON-
STAN STAN STAN DETERGENT
03−2
03 2 80−72
80 72 80−72
80 72 OIL)
STEEL
211 − 1 DEF − DEF − − DEF FITTINGS ON
STAN STAN STAn WOODEN
03−2
03 2 80−7
80 7 80−54
80 54 CONTAINERS
Gloss
TABLE 10.3 (Contd) PROCESS DRAWINGS FOR AIR-DRYING PAINT SYSTEMS
10.9
NES 1005
Use or Function Colour

Surfaces Ships; external surfaces of equipment Light Weatherwork Grey to
exposed to the weather (excluding antennas and BS 381C No 676
radomes)
Submarines: External surfaces of equipment Black or Dark Green to
exposed to the weather (including Radomes and BS 381C No 241
encapsulated antennas)
Antennas, Surface Ships
a. Not exposed to Funnel Gases Light Weatherwork Grey to
BS 381C No 676 or White
(Nuclear Radiation
Reflecting)
b. Exposed to Funnel Gases Black
Radomes; Surface Ships Light Weatherwork Grey to
BS 381C No 676 or White
(Nuclear Radiation
Reflecting)
Deck Equipment on Survey Vessels White
Fire Control equipment (not exposed to weather) Light Admiralty Grey to
BS 381C No 697
External Surfaces of all Electrotechnical and Light Admiralty Grey to
Weapon equipment fitted in offices BS 381C No 697
External surfaces of all Electrotechnical and Light Admiralty Grey to
Weapon equipment fitted in positions other than BS 381C No 697 unless
Offices, but protected from the weather equipment has been designed
for a specific requirement
and it can be proved that
colour will affect efficiency
TABLE 10.4 (Contd) STANDARD COLOUR REQUIREMENTS
10.10
NES 1005
Contd
External surfaces of all Electrotechnical and Light Weatherwork Grey to
Weapon equipment fitted in positions other than BS 381C No 676
Offices but not protected from the weather
Analytical test equipment (free standing, mobile) Dark Admiralty Grey to
BS 381C No 632
Inside surfaces of equipment (where necessary)
a. Optical Black
b. Other than optical White or as for external
surfaces
Fittings eg escutcheons, handles, etc on front Dark Admiralty Grey to
surfaces of equipment BS 381C No 632
Fittings, eg escutcheons, handles, etc on front Light Admiralty Grey to
surfaces of Test Equipment BS 381C No 697
Access fasteners temporary covers or part to be Brilliant Green to BS 381C
removed during installation No 221
Nameplates and operational labels Dark Admiralty Grey to
BS 381C No 632 Letters:
White
Nameplates for Test Equipment Light Admiralty Grey to
BS 381C No 697 Letters:
White
Air weapon handling trolleys used on aircraft Dark green gloss to
carrier flight decks BS 381C No 241
Warning Labels Colour to be in accordance
with Section ‘E’ of
DEF STAN 05−34
TABLE 10.4 (Contd) STANDARD COLOUR REQUIREMENTS
10.11
NES 1005

All emergency stop pushes, power control switches, stop Signal Red to BS 81C
buttons No 537
Hazards to Personnel: All dangerous parts of machinery Canary Yellow to
(ie sights, elevating mass, hoist doors, loading trap, BS 81C No 309
gunbreeches, etc)
All non-dangerous parts of machinery (ie hoists, motors, Mid Brunswick
gearboxes, etc), except where a light reflecting surface is Green to BS 381C
required No 26
All light reflecting surfaces (ie interior surfaces of gun White
house, gun bay, magazine, missile storage check room,
etc)
TABLE 10.5 SPECIAL COLOURS FOR THE INTERIOR OF MANNED GUN

MOUNTINGS AND GW LAUNCHING SYSTEMS
Notes:
1. These colour schemes are intended to emphasize those parts which are
liable to cause injury to crew members.
2. Gun mountings below 3 inch calibre are to be painted in accordance with

TABLE 10.4.
3. Air bottles are normally supplied coloured French Grey (ie to BS 381C
No 630). THEY MUST NOT BE OVERPAINTED.
10.12
NES 1005
Use or Function Paint Sheen

1. SURFACE SHIPS
All external surfaces of equipment exposed to the Gloss
weather with the exception of items listed in 3(b)
and (d) below
2. SUBMARINES
All external surfaces of equipment exposed to the Matt Solar Heat
weather with the exception of items listed in 3(b) Reflecting (SHR)
and (d) below
3. ALL VESSELS
(a) External surfaces of equipment protected from Semi-Gloss
the weather
(b) Operational and warning labels: nameplates; Semi-Gloss
access fasteners/parts to be removed during
installation. Fittings such as handles, escutcheons
etc, fitted to front surfaces of equipment
(c) Internal surfaces of equipment, (where required) Gloss or Semi-Gloss to
restrict reflection
(d) Control and Stop buttons, switches, emergency Semi-Gloss, Fire
stop pushes, etc. Machinery parts such as hoists, Retardant
motors, gearboxes etc
(e) All light reflecting surfaces such as interior walls Semi-Gloss, Fire
of magazines, missile storage check rooms, gun Retardant
bays, etc
(f) Optical Semi-Gloss, Fire
Retardant
TABLE 10.6 PAINT SHEEN REQUIREMENTS
10.13
NES 1005
10.14
NES 1005
11. GUIDE TO THE PROTECTIVE TREATMENT OF NON-CORROSION

RESISTING (NCR) STEEL
11.1 General
a. The Tables contained in this Section provide a guide to the degree of protection
against corrosion which is afforded to NCR Steel by various treatments.
b. Each Table is divided in to two parts with the left-hand page presenting,
alphabetically, a broad picture of complete treatments and the right-hand page
a summarized description of the metallic finishes quoted, in numerical order.
c. Where additional paint finishes are required, these are summarized in Sections
14. and 15.
d. For precise information on the protective treatments invoked in these Tables,

refer to the related Process Drawings.
e. A greater degree of protection can generally be obtained, by selecting a finish

intended for a worse environment than expected to be encountered by the
equipment.
f. Sprayed Aluminium is normally more protective than Zinc, but Zinc may be
better in enclosed industrial environments.
g. Passivation processes are to be omitted when using epoxy-resin based paints or

where soldering or electrical conductivity is required.
h. To invoke a protective treatment listed in this Section, quote the Process

Drawing numbers of both:
(1) the relevant metal finish and
(2) the required paint symbol plus its colour code reference.
11.1
NES 1005
Environment and Process Code Number

Protective Exposed Standard of
Treatment Exposed Protection
(Funnel Protected Controlled
(Weather)
Gas)
1−1 plus 1−1 plus 1−1 plus
202−7 any one any one
from from
100−1 100−1
201−4 202−3
Very Good
Aluminium, 202−3 202−4
Sprayed 202−7 202−7
202−10 202−8
(for S/M 203−2
only)
1−2 1−1 Good to
1−3 Very Good
4−2 plus 4−2 plus
any one any one
from from
100−1 100−1
201−3 102−1
202−1 103−1
Good to
202−5 202−1
Cadmium, Very Good
202−9 (for 202−2
Plated and S/M only) 202−5
Passivated 202−6
(see notes on 203−1
TABLE 11.1b) 204−1
205−1
4−2 plus 4−1
Fair to
202−5 4−3 (for
Good
fasteners)
4−2 Poor to
Fair
TABLE 11.1a ALUMINIUM SPRAYED OR CADMIUM PLATED NCR STEEL
11.2
To invoke any Metal Finish, quote relevant Process Drawing Number
Process Key to symbols: EC − Electrical Conductivity; S − Solderability; AR − Abrasion Resistance; VG − Very Good;
Drawing Thickness G − Good; F − Fair; P − Poor
Type of Finish
Number (Micrometres)
NES 1005/ EC S AR Guidance Notes
1−1 Aluminium, Sprayed to 100 (Nominal) Suitable finish for frameworks, chassis, large structures, or where close conformity to
BS 2569 Pt 1 (Al 4) dimensions is not important.
Ideal key for paint.
F explosive
For l i store
t it iis permitted
itt d as an undercoat
d t for
f an external
t l paint
i t scheme.
h
1−2 Aluminium, sprayed to 175 (Nominal) Account must be taken of liability to distortion of thin sheets or damage to delicate parts
BS 2569 Pt 1 (Al 7) P − P by the grit blast pre-treatment.
NOTE: Less vigorous grit blasting needed for zinc spraying
1−3 Aluminium, Sprayed to 250 (nominal) For surfaces which are to be painted, use 1−1.
BS 2569 Pt 1 (Al 10) For surfaces which are not to be painted, use 1−2.
For exposure to elevated temperatures, use 1−3.
4−1 Cadmium Plated and 14 (Average) F−G F P Gives good protection in exposed marines situations and in tropical conditions of high
Passivated to DEF STAN 10 (Local) humidity.
03−19 and DEF 130
4−2 Cadmium, Plated and 10 (Average) F−G F P Gives fair to good protection in situations protected from the weather.
Passivated to BS 1706 Cd3 7.5 (Local) A suitable finish for ISO metric screw threads above 20mm (nominal) diameter and
and DEF 130 Unified screw threads above 3/4 inch (nominal) diameter.
4−3 Cadmium, Plated and Varies according to F−G F P Optimum protection for threaded fastenings. Finish designed to avoid undue interference
Passivated to DEF STAN diameter of screw fits, yet afford adequate protection to steel screw threads up to and including 3/4 inch
11.3
03−19 thread (nominal) diameter. For screw thread diameters above these ranges, use 4−2 above.
NOTES ON CADMIUM PLATING
1. Cadmium plating, due to the toxic nature of both cadmium and the salts formed by oxidation, is only to be used when alternative finished, such as zinc plating, are unacceptable, and
then only with the prior written permission of the MOD Project Manager.
2. Cadmium plating is NOT to be used:
(a) For items likely to come into contact with foodstuffs or drink.
(b) Where its presence may contaminate oils used for lubrication, preservation, hydraulic systems, etc. Advice on this matter may be obtained from the Assistance Directorate Quality
Assurance, Technical Support (Fuel & Lubricants), ADQA/TS (FL), Fairmile, Cobham, Surrey. (0932) 864331. (Advice may not be free.)
(c) Where corrosion may arise as a result of exposure of the plated surface to vapour from certain organic materials. BS 7195.
3. Cadmium plating may cause embrittlement of the part when used in temperatures exceeding 250° C.
4. Passivation is to be omitted in the following circumstances.
(a) When followed by epoxy resin paint coat or etch primer.
(b) Where soldering or electrical conductivity is required.
5. Welding of plated surfaces is undesirable because of:
(a) Liability to corrosion of basis metal beneath area of plating damaged by welding process.
(b) Emission of toxic fumes from heated cadmium.
(c) Impairment of welded joints, due to formation of oxides during welding process.
NES 1005
TABLE 11.1b ALUMINIUM SPRAYED OR CADMIUM PLATED NCR STEEL
NES 1005

(Weather)
Gas)
7−1 Fair to
7−2 Good
Chromium
Ch i 7−3
Plated Fair
7−4
7−2 Poor to Fair
any one any one
Clean from from
(Bright 201−2 203−1 Poor to Fair
Uncoated) 201−3 207−1
203−1
207−1
any one any one
Good to
from from
Lead, Very Good
100−1 100−1
Sprayed 201−5 100−4
11−1 11−1 Fair to
Good
Nickel, 12−1 Fair to
Plated Good
TABLE 11.2a CHROMIUM PLATED, LEAD SPRAYED OR NICKEL PLATED NCR

STEEL
11.4
Type of Finish
7−1 Chromium, Plated (Dull) to 0.3 (Local) F − VG For decorative purposes. Not normally painted; standard processes applied where so
DEF STAN 03−10 required. Requires undercoating of Nickel (40μm). See Footnote.
7−2 Chromium, Plated (Satin) to
DEF STAN 03−10
7−3 Chromium, Plated (Wear 15 (Local) F − VG Applied to moving parts for protection against wear, or the building up to worn parts,
Resistant) to DEF STAN 15um chromium will give satisfactory performance under mild sliding conditions of wear,
03−14, Section B but more severe conditions, eg under heavy loading or in the presence conditions, eg
under heavy loading or in the presence of abrasives, may necessitate a thickness of
250μm.
7−4 Chromium, plated (Wear and 15 (Local) F − VG Used when both corrosion and wear resistance are required. Requires undercoating
Corrosion resistant) to (60μm) of Copper or Copper and Nickel. See Footnote. Corrosion resistance of Chromium
DEF STAN 03−14, Section B Plated Parts can be influenced greatly by the surface finish of the basis metal. Protection
is by exclusion and increases with thickness. When appreciable rust has started, galvanic
effects accelerate it.
8−2 Clean. (Bright, Uncoated) and − F P − Used where, due to location or size, it is impossible to apply a metallic or phosphate
DEF 130 treatment. Must be painted in addition. Use only on protected equipment and ship’s
weatherwork, eg gun mountings, launchers, fire control Plates and Sections above 5mm
11.5
thick to meet requirements of NES 755; those 5mm below to be pickled and not abrasive
blasted.
11−1 Lead, Sprayed 500−750 P F P Restricted to surfaces requiring a sulphuric acid resisting finish. Adhesion poor for
coating thicker than 500−750μm. Surface breaks may accelerate corrosion.
12−1 Nickel, Plated (Dull) to DEF 30 (Local) F P G Use to be limited to essential application owing to
STAN 03−10 (a) difficulty in supply position;
(b) any break in the continuity of the plating may result in accelerated corrosion.
Not suitable for soldering. See Footnote.
NOTES ON NICKEL PLATING
Nickel plating is to be avoided where possible. When it is a requirement, the maximum deposit of Copper plate permitted in accordance with BS 1224 is to be specified in order to reduce the
required thickness of the Nickel plating.
TABLE 11.2b CHROMIUM PLATED, LEAD SPRAYED OR NICKEL PLATED NCR STEEL
NES 1005
NES 1005

(Weather)
Gas)
any one any one
from from
100−1 100−1
Fair to
201−5 200−3
Good
202−3 202−4
202−7 202−7
Phosphat- 202−10 (for 202−8
ing S/MS only) 203−2
Fair
100−1 100−1
13−1 13−1 Poor to Fair
13−2 plus
Poor
202−7
TABLE 11.3a PHOSPHATING NCR STEEL
11.6
Drawing G − Good; F − Fair; P − Poor
Type of Finish Coating Weight
Number
13−1 Phosphating (Class I) to 7.5g/m 2 (minimum) − − − Heavy or deep phosphating.

DEF STAN 03−11 Used for fabricated gear-boxes, bearing or sliding surfaces in conjunction with oil or
grease.
Not applicable to ferrous surfaces in contact with steam turbine lubricating oil.
13−2 Phosphating (Class II) to 4.5g/m 2 (minimum) − − − General purpose finish under paints.
DEF STAN 03−11 For use on external surface of steel pipes in Hydraulic systems.
13−3 Phosphating (Class III) to 1.5 − 4.5g/m 2 − − − For light gauge sections, followed by paint, varnish or coatings of high protective value.
DEF STAN 03−11
13−4 Phosphating (Class IV) to 0.2 − 1.5g/m 2 − − − For thin sections, fabricated or formed after application of paint, varnish or lacquer.
DEF STAN 03−11
NOTES ON PHOSPHATING
1. Phosphate treatment is cheap.
2. It can be used on a wide variety of parts, large and small eg:
springs, holding down bolts, moving parts, etc.
TABLE 11.3b PHOSPHATING NCR STEEL

11.7
NES 1005
NES 1005

(Weather)
Gas)
15−3 15−3 Good to
Very Good
Silver,
Silver
Electro-
Electro 15−1 15−1 Fair
plated 15−2 Poor to Fair
15−2 Poor
Tin, Electro
Electro- 16−3 Poor to Fair
plated 16−2 16−1 Poor to Fair
Tin, Hot 16−4
Poor to Fair
Dipped
TABLE 11.4a SILVER ELECTROPLATED OR TIN PLATED NCR STEEL
11.8
Type of Finish
Number (micrometres)
15−1 Silver, Electroplated to 5 (Local) VG VG P For rf and other electrical purposes where solderability is a requirement.
DEF STAN 03−9 Requires as undercoating of Nickel (10μm) or Copper (8μm) and Nickel (8μm). See
Footnote.
15−2 Silver, Electroplated to 8−40 (Average) VG VG P For use where goood electrical contact is required.
Footnote.
15−3 Silver, Electroplated to 10 (Local) VG VG P For use where good surface conductivity is required.
Footnote.
16−1 Tin, Electroplated to 5 (Local) F VG P Use to facilitate soldering, solder tags, etc.
DEF STAN 03−8 Use on fabricated articles.
May be used to reduce potential of steel−copper junction.
For use on threads below 6.25mm diameter (nominal).
Requires an undercoating of copper, bronze, or nickel (2.5μm). See Footnote.
16−2 Tin, Electroplated to 20 (Local) F VG P Suitable for corrosion protection.
DEF STAN 03−8
16−3 Tin, Electroplated to 30 (Local) F VG P Suitable for corrosion protection and abrasion resistance.
11.9
DEF STAN 03−8

16−4 Tin, Hot Dipped 12.5 (Local) F VG P Used to facilitate soldering, solder tags, etc.
1. Nickel plating is to be avoided where possible.
2. When it is a requirement, the maximum deposit of Copper Plate permitted in accordance with BS 1224 is to be specified in order to reduce the required thickness of the Nickel
plating.
TABLE 11.4b SILVER ELECTROPLATED OR TIN PLATED NCR STEEL
NES 1005
NES 1005

(Weather)
Gas)
19−1 plus
any one
from
100−1
202−3 Good
202−4
202−7
202−8
Zinc, Dust; 203−2
P i t
Paint,
19−1 plus
Priming
any one
(Cold
from
Galvanized)
100−1
Fair to
201−5
Good
202−3
202−7
202−10 (for
S/MS only)
19−1 plus 19−1
Poor to Fair
200−3
any one any one
from from
100−1 100−1
201−3 100−2
Zinc, Hot 202−1 103−1 Good to
Dipped, 202−5 202−1 Very Good
(Galvan- 202−9 (for 202−2
ized) S/MS only) 202−5
202−6
203−1
204−1
19−2 plus 19−2 19−2 Fair to
200−1 Good
TABLE 11.5a ZINC GALVANIZED NCR STEEL
11.10
Type of Finish Coating Weight
Number
19−1 Zinc, Dust, Paint, Priming 120−150g/m 2 P P P For use as a primer and for application to mating surfaces that are to be subsequently
(Cold, Galvanized) to spot-welded or riveted and which cannot receive subsequent protective treatment. May be
DEF STAN 80−4 used to touch up damaged zinc coatings or zinc sprayed surfaces, or as a primer for
antennas.
19−2 Zinc, Hot Dipped (Galvanized) 305−610g/m 2. F P−F P For use on parts that can withstand the heat involved (450° C) in the process. Provision
to BS 729 Varies with type and for venting and draining is essential for fabrication assemblies. Galvanized surfaces are
thickness of the not to be welded. Where welding is unavoidable, the coating is to be removed in the
item concerned vicinity of the joint, eg by grinding, and the subsequent welded joint coated with a zinc
dust paint to DEF STAN 80−4. See 19−1 above.
11.11
TABLE 11.5b ZINC GALVANIZED NCR STEEL
NES 1005
NES 1005

(Weather)
Gas)
19−5 plus
any one
from
100−1
201−3 Good
202−1
202−5
202−9 (for
S/MS only)
19−4 19−3 plus
19−6 (both any one
for from
fasteners) 100−1
100−2
102−1
Fair to
102−1
Good
Zinc, Plated 202−2
and 202−5
Passivated 202−6
203−1
204−1
205−1
19−3
19−5
19−4 Fair
19−6
(both for
fasteners)
19−3 plus 19−3 19−3
202−5
19−4 Poor to Fair
19−6
(both for
fasteners)
TABLE 11.6a ZINC PLATED NCR STEEL
11.12
Type of Finish
19−3 Zinc, Plated and Passivated to 14 (Average) F P−F P Gives Fair to Good measure of protection in situations protected from the weather.
DEF STAN 03−20 and 10 (Local)
DEF 130
19−4 Zinc, Plated and Passivated to 12.5 (Average) F P−F P Gives Fair to Good measure of protection in situations protected from the weather.
BS 1706 Fe/Zn5 and DEF 130 5 (Local) A suitable finish for ISO metric screw threads above 20mm (nominal) diameter and
Unified threads above 3/4 inch (nominal) diameter.
19−5 Zinc, Plated and Passivated to 40 (Average) F P−F P Gives good protection in exposed marine situations and tropical conditions of high
BS 1706 Fe/Zn25 and 25 (Local) humidity.
DEF 130
19−6 Zinc, Plated and Passivated to Varies according to F P−F P Optimum protection for threaded fastenings. Finish designed to avoid undue interference
DEF STAN 03−20 diameter of screw fits, yet afford adequate protection to steel screw threads. Suitable for ISO metric threads
thread up to and including 20mm (nominal) diameter and Unified threads up to and including
3/4 inch (nominal) diameter. For screw thread diameters above these ranges, use 19−4
above.
NOTES ON ZINC PLATING
1. Zinc plating is the preferred finish wherever possible for all steel fasteners exposed to the weather.
11.13
2. Zinc plating is NOT to be used:

a. Where its presence may contaminate oils used for lubrication preservation, hydraulic syetems, etc. Advice on this matter may be obtained from the Assistant Directorate Quality
Assurance Technical Support (Fuels & Lubricants), ADQA/TS(FL), Fairmile, Cobham, Surrey. (0932) 864331. (Advice may not be free.)
b. Where corrosion may arise as a result of exposure of the plated surface to vapours from certain organic materials. BS 7195 gives guidance on this subject.
3. Zinc plating may cause embrittlement of the part when used in temperatures exceeding 350° C.
4. In a corrosive environment at temperatures above 60° C, Zinc no longer protects steel but actively promotes rusting.
5. Passivation is to be omitted in the following circumstances:
a. when followed by epoxy resin paint coat or etch primer,
b. where soldering or electrical conductivity is required.
6. Welding of plated surfaces is undesirable because of:
a. Liability to corrosion of basis metal beneath area of damage by welding process,
b. Emission of toxic fumes from heated zinc,
c. Impairment of welded joints, due to formation of oxides during welding process.
TABLE 11.6b ZINC PLATED NCR STEEL
NES 1005
NES 1005

(Weather)
Gas)
19−7 plus
any one
from
100−1
201−5 Good
202−1
202−5
202−9 (for
S/MS only)
19−7 19−7 plus
any one
from
100−1
102−1
Zinc, 202−1 Fair to
Sherardized 202−2 Good
202−5
202−6
203−2
204−1
205−1
19−7 plus 19−7 19−7
202−7
19−6 (for
small Poor to Fair
unpainted
parts and
threaded
parts)
from from
100−1 100−1
201−5 202−3 Good to
Zinc, 202−3 202−4 Very Good
Sprayed 202−7 202−7
202−10 202−8
(For S/MS 203−2
only)
19−9 Fair to
Good
TABLE 11.7a ZINC SHERARDIZED OR ZINC SPRAYED NCR STEEL
11.14
Type of Finish
19−7 Zinc, Sherardized to BS 4921, 30 (or 210g/m 2) P P P For hinges, clips and small castings. For fasteners. This is a dry method of applying a zinc
Class 1 coating of controlled thickness for use on small parts that can withstand the heat
involved (up to 425° C) in the process.
19−8 Zinc, Sprayed to BS 2569 100 (Nominal) P P P Suitable finish for frameworks, chassis, large structures or where close conformity to
Part 1 Zn 4 dimensions is not important.
Ideal key for paint. Account must be taken of liability to distortion of thin sheets or
19−9 Zinc, Sprayed to BS 2569 175 (Nominal) d
damage to d
delicate
li parts b
by the
h grit
i blast
bl pre-treatment.
Part 1 Zn 7 NOTE: Less vigorous grit blasting is required than for aluminum spraying.
Ideal finish where steel is joined to Aluminium.
11.15
TABLE 11.7b ZINC SHERARDIZED OR SPRAY NCR STEEL
NES 1005
NES 1005
11.16
NES 1005
12. GUIDE TO THE PROTECTIVE TREATMENT OF COPPER AND COPPER

ALLOYS
12.1 General
against corrosion which is afforded to Copper and Copper alloys by various
treatments.
b. Each Table is divided into parts with the left-hand presenting, alphabetically,
a broad picture of complete treatments and the right-hand page a summarized
description of the metallic finishes quoted, in numerical order.
14. and 15.

e. A greater degree of protection can generally be obtained by selecting a finish

equipment.
f. Passivation processes are to be omitted when using epoxy-resin based paints or

where soldering or electrical conductivity is required.
g. To invoke a protective treatment listed in this Section, quote the Process

Drawing Numbers of both:
(2) the required paint system plus its colour code reference.
12.1
NES 1005

Standard
Protective Exposed
Exposed of
Treatment (Funnel Protected Controlled
(Weather) Protection
Gas)
Cadmium 4−4 Good to
Plated and Very Good
Passivated (see
notes on 4−4 Fair to
TABLE 12.1b) Good
18−1 Good
Chromate
Passivation 18−1 Fair to
Good
7−5 Good to
Chromium 7−7 Very Good
Plated 7−5 7−6 (for Fair to
7−7 fasteners) Good
from from
100−1 100−1
201−3 100−2
202−1 102−1
Very Good
202−5 202−1
202−9 (for 202−2
Clean, (Bright,
only S/MS 202−5
Uncoated)
only) 202−6
204−1
205−1
8−3 Fair to
Good
8−3 Poor to
Fair
TABLE 12.1a CADMIUM PLATED OR CHROMIUM PLATED COPPER AND COPPER

ALLOYS
12.2
Type of Finish Thickness (Micrometres)
Number
4−4 Cadmium, Plated and 12 (Average) G G F Not normally used but may be applied to limit potentials at bi-metallic contacts.
Passivated to DEF STAN 10 (Local) Requires undercoating of Nickel (2um). See Notes 1 to 6 below.
03−19 and DEF 130
18−1 Chromate Passivation to − For brass cartridge cases, fuse components, etc. Normally a final process before
DEF STAN 03−12 assembly or packaging. Resists staining by handling residues and atmosphere
contaminants.
7−5 Chromium, Plated (Dull) to 0.3 G P G Requires undercoating of nickel (30um). Use limited to essential applications owing
DEF STAN 03−10 to difficult supply position of nickel. See Note 6 below.
7−6 Chromium, Plated to Varies according to diameter G P G Finish designed to prevent undue interference fits in threaded components. Suitable
BS 3382 Part 4 of screw thread for ISO metric screw threads up to and including 20mm (nominal) diameter and
Unfied thread up to and including ¾ inch (nominal) diameter. For screw thread
diameters above these ranges, use BS 1224.
7−7 Chromium, Plated (Satin) to 0.3 G P G Requires undercoating of Nickel (30μm). Use limited to essential applications owing
DEF STAN 03−10 to difficult supply position of Nickel, see Note 6 below.
8−3 Clean. (Bright, uncoated) to − G− G F−G Not to be used where good electrical contact is required. Can be used:
DEF STAN 03−2, Section 4. VG a. When followed by a paint system;
b. For springs where conditions permit;
c. Where a degree of corrosion is acceptable;
12.3
d. Prior to soldering;
e. When followed by electroplating.
NOTES ON CADMIUN PLATING
1. Cadmium Plating, due to the toxic nature of both cadmium and the salts formed by oxidation is only to be used when alternative finishes, such as zinc plating, are unacceptable, and
then only with the prior written permission of the MOD Project Manager.
2. Cadmium Plating is NOT to be used:−
a for items likely to come into contact with food stuffs or drink,
b where its presence may contaminate oils used for lubrication, preservation, hydraulic systems, etc. Advice on this matter may be obtained from the Assistant Directorate Quality
Assurance Technical Support (Fuels & Lubricants), ADQA/TS(FL), Fairmile, Cobham, Surrey, (0932) 864331. (Advice may not be free.)
c where corrosion may arise as a result of exposure of the plated surface to vapour from certain organic materials. BS 7195 gives guidance on this subject.
3. Cadmium plating may cause embrittlement of the part when used in temperatures exceeding 250° C.
4. Passivation is to be omitted in the following circumatances:
a when followed by epoxy resin paint coat or etch primer.
b where soldering or electrical conductivity is required.
5. Welding of plated surfaces is undesirable because of:−
a liability to corrosion of basis metal beneath area of plating damaged by welding process,
b emission of toxic fumes from heated cadmium,
c impairment of welded joints, due to the formation of oxides during welding process.
6. Nickel plating is to be avoided where possible. When it is a requirement then the maximum deposit of copper plate permitted in accordance with BS 1224 is to be specified in order to
reduce the required thickness of the nickel plating.
NES 1005
TABLE 12.1b CADMIUM PLATED OR CHROMIUM PLATED COPPER AND COPPER ALLOYS
NES 1005

(Weather)
Gas)
Gold, 10−2 10−1 Good to
Plated 10−2 Very Good
14−2 14−2 Good to
Rhodium, Very Good
Plated 14−1 14−1 Fair to
Good
TABLE 12.2a GOLD PLATED OR RHODIUM PLATED COPPER AND COPPER

ALLOYS
12.4
Process Key to symbols: EC − Electrical Conductivity; S − Solderability; AR − Abrasion Resistance; VG − Very Good; G −
Drawing Thickness Good; F − Fair; P − Poor
Type of Finish
Number NES (micrometres)
1005/ EC S AR Guidance Notes
10−1 Gold, Plated to DEF STAN 0.5 (Local) VG G P For prolonged protection of conductor track of printed wiring and to assist in
03−17, Clause 11 Class Au solderability, eg mounting of flat packs, dual-in-line, ‘TO’ cans and wire lead components.
(98) 0.5 Good shelf life. Prior to final selection, see Tin/Lead 60/40 (17−1, 17−2 & 17−3).
10−2 Gold, Plated to DEF STAN 5 (Local) For consistently low contact resistance with low contact pressure, eg for edge connector
03−17, Clause 11 Class Au contacts of printed wiring.
(98) 5
14−1 Rhodium, Plated to DTD 931 0.375 (Local) G − VG Applied where an untarnishable, wear-resisting surface is required for electrical contact
Class Rh 15 surfaces, when applied over silver or nickel plating. Thick coatings are liable to give
trouble due to crazing
crazing, they are to be used only when specified by the Responsible
14−2 Rhodium, Plated to DTD 931 2.5 (Local) Authority and are to be limited to essential areas.
Class Rh 100
12.5
TABLE 12.2b GOLD PLATED OR RHODIUM PLATED COPPER AND COPPER ALLOYS
NES 1005
NES 1005

(Weather)
Gas)
15−3 15−3 Good to
Very Good
15−4 (for Fair to
Silver, fasteners) Good
El t
Electro- 15−1 15−1 Fair
plated
15−4 (for 15−2
Poor to Fair
fasteners)
15−2 Poor
16−3 16−3 Good to
Very Good
16−7
Tin, 16−5 (for Fair
Electro- fasteners)
plated
16−7 16−1
16−5 (for Poor to Fair
fasteners)
Tin, 16−6 16−6 Fair to
Hot-Dipped Good
TABLE 12.3a SILVER ELECTROPLATED OR TIN PLATED COPPER AND COPPER

ALLOYS
12.6
Type of Finish
15−1 Silver, Electroplated to 5 (Local) VG VG P For rf and other electrical purposes where solderability is a requirement. Not suitable for
DEF STAN 03−9 printed wiring boards or other applications where silver migration may reduce insulating
qualities.
15−2 Silver, Electroplated to 8−40 (Average) For use where good electrical contact is a requirement. Not suitable for printed wiring
DEF STAN 03−9 boards or other applications where silver migration may reduce insulating qualities.
15−3 Silver, Electroplated to 10 (Local) For use where good surface conductivity is a requirement for rf or other electrical
DEF STAN 03−9 purposes. To prevent tarnishing, it should be lacquered or Rhodium flashed. Not suitable
for printed wiring boards or other applications where silver migration may reduce
insulating qualities.
15−4 Silver, Electroplated to BS Varies according to Finish designed to avoid undue interference fits yet provide a measure of protection.
3382 Part 6 diameter of screw Suitable for ISO Metric screw threads up to and including 20mm (nominal) diameter and
thread Unified threads up to and including 3/4 inch (nominal) diameter. For screw thread
diameter above these ranges, use BS 2816.
16−1 Tin, Electroplated to 5 (Local) F VG P Used to facilitate soldering, solder tags, etc. For use on fabricated articles. For use on
DEF STAN 03−8 threads below 6.25mm diameter (nominal). May be used to reduce potential of
steel−copper junctions. For brass, requires an undercoating (2.5μm) of copper, bronze or
nickel to retain solderability.
12.7
16−3 Tin, Electroplated to 30 (Local) Suitable for corrosion protection and abrasion resistance.
DEF STAN 03−8
16−5 Tin, Electroplated to BS 3382 Varies according to Finished designed to avoid undue interference fits yet provide a measure of corrosion
Part 5 diameter of screw protection. Suitable for ISO Metric Screw threads up to and including 20mm (nominal)
thread diameter and Unified threads up to and including 3/4 inch (nominal) diameter. For screw
thread diameters above these ranges, use BS 1872.
16−6 Tin, Hot-Dipped 12.5 (Local) G G F Suitable for solder tags. Requires flash under-coating of Nickel (1.25um maximum).
16−7 Tin, Electroplated to 8 (Local) Suitable for corrosion protection.
DEF STAN 03−8
NOTES ON NICKEL PLATING. Nickel plating is to be avoided where possible. When it is a requirement; the maximum deposit of Copper plate permitted in accordance with BS 1224 is to be
specified in order to reduce the required thickness of the Nickel plating.
TABLE 12.3b SILVER ELECTROPLATED OR TIN PLATED COPPER AND COPPER ALLOYS
NES 1005
NES 1005

(Weather)
Gas)
Tin, Lead 17−1 17−1
60/40
Good
Electro-
plated
Tin/Lead 17−2 17−2
60/40 Hot 17−3 17−3 Good
tin Process
TABLE 12.4a TIN/LEAD PLATED COPPER AND COPPER ALLOYS
12.8
Type of Finish
17−1 Tin/Lead 60/40, Electroplated 25 (Nominal) G VG P For protection of conductor track of printed wiring and to assist in solderability, eg
mounting of flat packs
packs, dual
dual-in-line,
in line ‘TO’ cans and wire load components
components. Requires an
17−2 Tin/Lead 60/40, Hot Tin 25 (nominal) undercoating of tin/Nickel electroplate (10μm). Shelf life less than that of gold. 17−1
Process (Wave Soldering) 17 2 and 17−3
suitable but 17−2 17 3 not suitable for through-plated
through plated holes or where conductor
17−3 Tin/Lead 60/40, Hot Tin 12.5 (Nominal) clearance is critical. Prior to final selection, see Gold (10−1).
Process (Roller tinning)
12.9
TABLE 12.4b TIN/LEAD PLATED COPPER AND COPPER ALLOYS
NES 1005
NES 1005
12.10
NES 1005
13. GUIDE TO THE PROTECTIVE TREATMENT OF ALUMINIUM AND

ALUMINIUM ALLOYS
13.1 General
against corrosion which is afforded to Aluminium and Aluminium alloys by
various treatments.
b. Each Table is divided into two parts with the left-hand page presenting,
alphabetically, a broad picture of complete treatments and the right-hand page
a summarized description of the metallic finishes quoted, in numerical order.
14. and 15.

e. A greater degree of protection can generally be obtained by selecting a finish

equipment.
f. To invoke a protective treatment listed in this Section, quote the Process

Drawing Numbers of both:
(2) the required paint system plus its colour code reference.
13.1
NES 1005

(Weather)
Gas)
2−1 or
2−2 or
2−3 or
2−4 or
2−5 plus
any one
Good to
from
Very Good
100−1
202−3
202−4
202−7
202−8
Anodized 203−2
2−1 or 2−1 or
2−2 or 2−2 or
2−3 or 2−3 or
2−4 or 2−4 or
2−5 plus 2−5 plus any
202−7 one from
Good
100−1
201−5
202−3
202−7
202−10
(for S/M only)
TABLE 13.1a ANODIZED ALUMINIUM AND ALUMINIUM ALLOYS
13.2
Type of Finish
2−1 Anodized (Sulphuric Acid 8 to 13 − − G Normally suitable for general protective purposes. Not suitable for use on parts
Process) to DEF STAN 03−25 containing riveted, lap or folded joints. Must be stipulated where normal protection is
required for Aluminium parts used in contact with concentrated Hydrogen Peroxide
(HTP).
2−2 Anodized (Chromate Acid 2 (Approx) − − G Preferred process for the treatment of castings of suitable composition and for providing a
Process) to DEF STAN 03−24 bonding surface for plastic material or where one or more of the following considerations
are paramount:−
a. Minimizing loss of fatigue strength due to anodizing;
b. Detection of flaws by subsequent seepage of yellow electrolyte;
c. Treatment of parts which are to be in contact or near contact with explosives;
d. Treatment of material less than 250μm thick;
e. Remove of electrolyte from crevices or blind holes may be difficult.
2−3 Anodized, Hard to DEF STAN 100 (Approx) − − VG Harder and thicker coatings than those provided by 2−1 and 2−2 above provide greater
03−26 resistance to abrasion, corrosion and electrical breakdown. If used on parts liable to
contact with concentrated Hydrogen Peroxide (HTP) the electrolyte is to consist of a
simple sulphuric acid solution.
13.3
2−4 Anodized to DEF STAN Mixed coating − − VG Used only where certain areas require greater resistance to abrasion, corrosion or
03−25 and DEF STAN 03−26 thicknesses 8 to 13 electrical breakdown. If used on parts liable to contact with concentrated Hydrogen
and 100 (Approx) Peroxide (HTP), the electrolyte is to consist of a simple sulphuric acid solution. Not
suitable for use on parts containing riveted, lap or folded joints.
2−5 Anodized to DEF STAN Mixed coating − − VG Used where only certain areas require greater resistance to abrasion, corrosion or
03−24 and DEF STAN 03−26 thicknesses electrical breakdown. Not to be used for parts liable to contact with concentrated
2 (Approx) and Hydrogen Peroxide (HTP).
100 (Approx)
TABLE 13.1b ANODIZED ALUMINIUM AND ALUMINIUM ALLOYS
NES 1005
NES 1005

(Weather)
Gas)
3−2 plus
any one
from
100−1
202−3 Good to
202−4 Very Good
202−7
202−8
Chromate 203−2
Conversion 2
Coating 3−1 plus
any one
from
100−1
201−5 Good
202−3
202−7
202−10 (for
S/MS only)
from from
201−1 100−1
201−3 100−2
202−1 102−1
202−5 103−1
Very Good
202−9 (for 202−1
Clean
S/MS only) 202−2
(Bright,
Uncoated) 202−5
202−6
203−1
204−1
205−1
8−1 Fair to
Good
8−1 Poor to Fair
TABLE 13.2a CHROMATE CONVERSION COATING ON ALUMINIUM AND

ALUMINIUM ALLOYS
13.4
Type of Finish
3−1 Chromate Conversion − P* P P Non-elecrolytic treatment which produces a protective coating on Aluminium and its
Coating, (Immersion) to alloys. Processing times are short and operating temperatures are low.
DEF STAN 03−18 Gives good paint adhesion. There is no appreciable change in the dimensions of the
treated work.
3−2 Chromate Conversion − P P P Non-electrolytic treatment which produces a protective coating on Aluminium and its
Coating, (Brush or Swab) to alloys.
DEF STAN 03−18 May be used for the treatment of surfaces which are too large for immersion or where the
scale of production does not justify the installation of immersion equipment. Gives paint
adhesion and does not appreciably change the dimensions of the treated work. Used also
to touch up damage anodized surfaces.
8−1 Clean (Bright, Uncoated) to − VG P − Used for:
DEF STAN 03−2, Section 3 a. Protected parts where electrical bonding is a requirement.
b. Parts subsequently to be painted.
*NOTE: ELECTRICAL RESISTANCE To minimize the effect on surface electrical resistance, light to medium Alocrom coatings are recommended. The contact electrical resistance for
Alocrom 1200 is less than 5000 micro-ohms per square inch measured under an electrode pressure of 200 lbs per square inch (MIL−C−5541 method). These figures should satisfy general
EMC and Tempest conditions for RN equipment. Henkel Metal Chemicals, Slough may be able to advise on electrical resistances achievable for various coating thicknesses. Generally, best
conductivity is realized when protection against corrosion is poorest.
13.5
TABLE 13.2b CHROMATE CONVERSION COATING ON ALUMINIUM AND ALUMINIUM ALLOYS
NES 1005
NES 1005

(Weather)
Gas)
15−3 15−3 Good to
Very Good
Silver,
Silver
Electro
Electro- 15−1 15−1 Fair
plated 15−2 Poor to Fair
15−2 Poor
TABLE 13.3a SILVER ELECTROPLATED ALUMINIUM AND ALUMINIUM ALLOYS
13.6
Type of Finish
15−1 Silver, Electroplated to 5 (Local) VG VG P For rf and other electrical purposes where solderability is a requirement.
DEF STAN 03−9 Requires an undercoating of Nickel (20μm). See Footnote.
15−2 Silver, Electroplated to 8−40 (Average) For use where good electrical contact is required.
DEF STAN 03−9 Requires an undercoating of Nickel (20μm). See Footnote.
15−3 Silver, Electroplated to 10 (Local) For use where good surface conductivity is required.
DEF STAN 03−9 Requires an undercoating of Nickel (20μm).
See Footnote.
Nickel plating is to be avoided where possible. When it is a requirement, the maximum deposit of Copper plate permitted in accordance with BS 1224 is to be specified in order to reduce the
required thickness of the Nickel plating.
TABLE 13.3b SILVER ELECTROPLATED ALUMINIUM AND ALUMINIUM ALLOYS

13.7
NES 1005
NES 1005
13.8
NES 1005
14. GUIDE TO THE USAGE OF STOVING PAINT

14.1 General
a. This Section tabulates stoving paint systems suitable for use on Naval
equipment and lists the available colours of each finishing coat. For
convenience, each colour has been allocated a reference number appropriate to
BS 381C (unless Black or White).
b. Painting is to be considered as a complete system inclusive of any required

pre-treatment. Before painting, reference is to be made to Sections 6. and 7. of
the main text.
c. The selection of a paint system is governed by the basis metal concerned and any
protective treatment which has been given to it. This Section is to be used in
conjunction with Section 11., 12. or 13. as relevant.
d. Paint Colours and Sheen are to comply with the requirements of TABLE 10.4
or TABLE 10.5 and TABLE 10.6.
e. Where stoving is not allowed or is not practicable, see Section 15. for an
alternative air-drying system.
f. To invoke any paint system listed in this Section, quote its Process Drawing
Number followed by the appropriate Colour Reference.
g. Should a manufacturer prefer to use a Powder Coating (plastic coating) then

prior approval must be obtained from NA 131 because only a limited number
of such coatings are acceptable.
14.1
NES 1005
Colour Reference Colour

679 Light Admiralty Grey
676 Light Weatherwork Grey
632 Dark Admiralty Grey
537 Signal Red
309 Canary Yellow
221 Brilliant Green
220 Olive Green
Black Black
White White
TABLE 14.1a STOVING PAINT COLOURS AND SYSTEMS 100 SERIES
14.2
To invoke any Paint System: quote relevant Process Drawing Number plus Colour Reference
Paint Specification Applicable to:
Process
g
Drawing Finishing Coat Aluminium
Etch Under-
Under Copper and Guidance Notes
N b
Number and
Primer Type & Colour NCR Steel Copper
NES 1005/− Primer coat Sheen Aluminium
Applicn Reference Alloys
Alloys
100−1 DEF STAN DEF STAN − DEF STAN High Gloss 697;676;632;537; Aluminium, Clean Anodized. An equipment paint system suitable
80−15 80−152 80−152 309;221;220; Sprayed. Chromate for Service Telecommunication
Black; White Cadmium, Plated. conversion Equipment, Antennas, Fire Control
Lead, Sprayed. Instruments etc and Electrical
Phosphating. Equipment, Motors, Starters,
Zinc Dust, Paint, Control Cabinets, Junction Boxes,
(Cold Galvanized). etc. Not recommended for surfaces
Zinc, Hot Dipped, that will be exposed to weathering
Zinc, Plated. for long periods. DEF STAN 80−15
Zinc, Sherardized. does not apply when the item is
Zinc, Sprayed. phosphated.
100−2 DEF STAN DEF STAN − DEF STAN Semi-Gloss 697;676;632;537; Zinc, Hot Dipped. Clean Clean
80−15 80−152 80−152 309;221;220; Zinc Plated.
Spray Black; White;
100−3 DEF STAN DEF STAN DEF STAN DEF STAN Gloss 697; 676; Black; Clean Clean Clean
80−15 80−124 80−51 80−51 White
Spray or
14.3
Dip
102−1 DEF STAN DEF STAN − DEF STAN Matt Black Cadmium, Plated. Clean Clean For internal surfaces of optical
80−15 80−8 80−8 Zinc, Plated. instruments.
Brush, Zinc, Sherardized.
Spray or
Dip
103−1 DEF STAN − − − − Self-colour Cadmium, Plated. − Clean Pre-treatment or etching primer
80−15 or Clean. suitable for air-drying or stoving.
BSX 32 Zinc, Hot Dipped. For application to metal surface to
Brush or improve the adhesion of the next
Spray applied coat of paint.
The material also possesses
corrosion inhibiting properties.
If subjected to immersed conditions
pre-treatment primer to be applied
iaw BSX 32
TABLE 14.1b STOVING PAINT COLOURS AND SYSTEMS 100 SERIES
NES 1005
NES 1005
14.4
NES 1005
15. GUIDE TO THE USAGE OF AIR-DRYING PAINT

15.1 General
a. This Section tabulates air-drying paint systems suitable for use on Naval
equipment and lists the available colours of each finishing coat. For
convenience, each colour has been allocated a reference number appropriate to
BS 381C (unless Black or White).
b. Painting is to be considered as a complete system inclusive of any required

pre-treatment. Before painting, reference is to be made to Sections 6. and 7. of
the main text.
c. The selection of a paint system is governed by the basis metal concerned and any
protective treatment which has been given to it. This Section is to be used in
conjunction with Section 11., 12. or 13. as relevant.
d. Paint Colours and Sheen are to comply with the requirements of TABLE 10.4
or TABLE 10.5 and TABLE 10.6.
e. To invoke any paint system listed in this Section, quote its Process Drawing
Number followed by the appropriate Colour Reference.
15.1
NES 1005

677 Dark Weatherwork Grey
676 Light Weatherwork Grey to INT DEF STAN 80−165
White White
TABLE 15.1a AIR-DRYING PAINT COLOUR AND SYSTEMS 201 SERIES
15.2
Process
g
Etch Under-
Under Copper and Guidance Notes
N b NES
Number and
Primer Type & Colour NCR Steel Copper
1005/− Primer coat Sheen Aluminium
Alloys
201−1 DEF STAN TS 10266 TS 10266 TS 10266 Gloss 676; 677; White Galvanized − Clean A ship’s weatherwork paint system
80−15 or INT suitable for painting the
DEF STAN weatherwork areas of hull and
80−165 superstructure of HM Ships, Gun
Brush Mountings, Launchers, Antennas,
etc, made of Aluminium or
Aluminium Alloys.
201−2 − TS 10266 TS 10266 TS 10266 Gloss 676; 677; White Clean − − General purpose finish employed
or INT where only imperfect cleaning can be
DEF STAN achieved, eg wire brushed or
80−165 grit-blasted.
Brush
201−3 DEF STAN TS 10266 TS 10266 TS 10266 Gloss 676; 677; White Cadmium, Plated. Clean Clean A ship’s weatherwork paint system
80−15 or INT Clean. suitable for painting the
DEF STAN Zinc, Dust, Paint, weatherwork areas of Service
80−165 (Cold Galvanized). Telecommunications Equipment,
Brush Zinc, Hot Dipped. Antennas, etc, made of NCR Steel,
15.3
Zinc, Plated. Copper and Copper Alloys, or

Zinc, Sherardized. Aluminium and Aluminium Alloys
Zinc Sprayed. which have had previous surface
conversion treatment or metallic
201−4 DEF STAN TS 10266 TS 10266 TS 10266 Gloss 676; 677; White Aluminium, − − coatings applied.
80−15 or INT Sprayed
DEF STAN
80−165
Brush
201−5 − − TS 10266 TS 10266 Gloss 677; White Lead, Sprayed. Anodized
or INT Phosphating Chromate
DEF STAN (Class II) Conversion
80−165
Brush
TABLE 15.1b AIR-DRYING PAINT COLOURS AND SYSTEMS 201 SERIES
NES 1005
NES 1005

537 Signal Red
309 Canary Yellow
241 Dark Green
226 Mid Brunswick Green
221 Brilliant Green
Black Black
White White
TABLE 15.2a AIR-DRYING PAINT COLOURS AND SYSTEMS 202 SERIES
15.4
Process
aw g
Etch Copper and Guidance Notes
N b
Number and
Primer Filler Type & Colour NCR Steel Copper
NES 1005/− Primer Sheen Aluminium
Alloys
202−1 DTD N/A DTD DTD High Gloss 697; 632; 537; Aluminium, Sprayed. Clean Clean An equipment paint system suitable
5555A 5555A 5555A 309; 221; Cadmium, Plated. for service Telecommunication
Brush or Black; White Zinc Dust, Paint, (Cold Equipment, Fire Control
Spray )
Galvanized). Instruments,, Motors,, Starters,, etc.
202−2 DTD N/A DTD DTD Semi-Gloss 697; 632; 537; Zi
Zinc, Hot
H t Dipped.
Di d S i l
Semi-gloss paint
i t to
t have
h a specular
l
5555A 5555A 5555A 309; 221; Zinc, Plated. reflectance value of 55−60 units
Brush or Black; White Zinc, Sherardized. measured at 60° angle.
Spray Zinc, Sprayed.
202−3 − DTD DTD DTD High Gloss 697; 632; 537; Phosphating, Class II. − Anodized
5555A 5555A 5555A 309; 221; Clean Chromate
Brush or Black; White conversion
Spray
202−4 − DTD DTD DTD Semi-Gloss 697; 632; 537;
5555A 5555A 5555A 309; 221;
Brush or Black; White
Spray
202−5 DTD DTD − DTD High Gloss 697; 676; 632; Cadmium, Plated. Clean Clean Gloss and Semi-gloss air drying
5555A 5555A 5555A 537; 309; 221; Zinc, Hot Dipped. paint schemes suitable for Motors,
15.5
Brush or Black; White Zinc, Plated. Starters and other metal surfaces.
Spray Zinc,, Sherardized.
202−6 DTD DTD − DTD Semi-Gloss 697; 632; 537; Zi
Zinc, Sprayed
S d
5555A 5555A 5555A 309; 226; 221;
Spray
202−7 − DTD − DTD High Gloss 697; 632; 537; Aluminium, Sprayed. − Anodized
5555A 5555A 309; 221; Phosphating, Class II. Chromate
Brush or Black; White Zinc, Dust, Paint. conversion
Spray ((Cold galvanized).
g )
202−8 − DTD − DTD Semi-Gloss 697; 632; 537; Zi
Zinc, Sprayed.
S d Clean
Cl
5555A 5555A 309; 221;
Spray
202−9 DEF STAN DTD 5618 DTD 5618 DTD 5618 Matt 241; Black Cadmium, Plated. Clean Clean Solar heat reflecting paint schemes
80−15 Brush or Zinc Dust, Paint. (Cold suitable for periscopes, masts and
Spray Galvanized). externally mounted submarine
Zinc, Hot Dipped, equipment.
Zinc, Plated,
Zinc, Sherardized,
Zinc, Sprayed.
202−10 − DTD 5618 DTD 5618 DTD 5618 Matt 241; Black Aluminium, Sprayed. − Anodized
Brush or Phosphating, Class II Chromate
NES 1005
Spray conversion
NES 1005

537 Signal Red
446 Red Oxide
309 Canary Yellow
226 Mid-Brunswick Green
Black Black
White White
TABLE 15.3a AIR-DRYING PAINT COLOURS AND SYSTEMS 203, 204 AND 205
SERIES
15.6
Process
g
N b
Number and
Primer Undercoat Type & Colour NCR Steel Copper
Alloys
203−1 DEF STAN DEF STAN − DEF STAN Semi-Gloss 697; 537; 309; Cadmium, − Clean An interior paint system suitable for
80−15 80−77 80−78 226; White Plated. Clean. steel, aluminium and aluminium alloy
Brush Zinc, Hot surfaces of Ships, (Gun Mountings,
Dipped. Launchers, Fire Control Equipment,
Zinc, Plated etc) intended for use as a protective
and fire retardant coating which will
203−2 − DEF STAN − DEF STAN Semi-Gloss 697; 537; 309; Aluminium, − Anodized not propagate fire due to transmission
80−77 80−78 226; White Sprayed Chromate of heat through metalwork (eg ship’s
Brush Phosphating, Conversion bulkheads). Will withstand repeated
Class II. washing down.
Zinc Dust,
Paint. (Cold
Galvanized).
Zinc,
Sherardized.
Zinc, Sprayed.
204−1 DEF STAN − − DEF STAN 446; White Cadmium, Clean Clean An oil-resisting paint for internal
80−15 80−37 Plated. Clean. surfaces of oil filled gear boxes. Where
Brush or Zinc, Hot the oil contains a detergent additive,
15.7
Spray Dipped. select finish from TABLE 15.1b

Zinc, Plated. (200−1 to 200−4).
Zinc,
Sherardized.
205−1 DEF STAN DEF STAN − DEF STAN Matt Black Cadmium, Clean Clean For internal surfaces of optical
80−15 80−113 80−113 Plated. instruments. Applicable to all
Brush, Zinc, Plated. environments.
Spray or Zinc,
Dip Sherardized.
TABLE 15.3b AIR-DRYING PAINT COLOURS AND SYSTEMS 203, 204 AND 205 SERIES
NES 1005
NES 1005

677 Dark Weatherwork Grey
637 Medium Sea Grey
285 NATO Green
Black Black
White White
TABLE 15.4a AIR-DRYING PAINT COLOURS AND SYSTEMS 206 SERIES
15.8
Process
g
N b
Number and
Alloys
206−1 − CDL 188/82 PEN HARDTOP 676; White − − Applicable to Glass reinforced plastic.
GUARD HB AS A special paint from Jotun-Henry
Clark for use on external surfaces of
radomes (Surface Ships only).
206−2 − CDL 188/82 − DEF STAN Low Black − − − Applicable to Glass reinforced plastic
80−111 resin (‘Cenosphere’ or similar, loaded
Brush or epoxy resin) for use on external
Spray surfaces of radomes or encapsulated
antennas (Submarines only).
206−3 CDL 188/82 DEF STAN TS 10266 INT DEF Gloss 676; − − − Applicable to Glass reinforced plastic
80−29 STAN resin (GRP). General purpose finish
80−165 for GRP fabrications which are
Brush or exposed to the weather.
Spray
15.9
NES 1005
NES 1005

537 Signal Red
356 Golden Yellow
309 Canary Yellow
241 Dark Green
221 Brilliant Green
104 Azure Blue
641 Dark Green Gloss
Black Black
White White
TABLE 15.5a AIR-DRYING PAINT COLOURS AND SYSTEMS 207, 208, 209, 210 AND
211 SERIES
15.10
Process
g
N b
Number and
Alloys
207−1 − DEF STAN DEF STAN DEF STAN High Gloss 241 Clean − − A painting system for Service vehicles
80−50 80−50 80−50 where an alkyd coach finish is
Brush, required. Suitable for air weapon
Spray or handling trolleys, marine and inland
Dip outdoor weathering conditions.
208−1 − DEF STAN − − − − Clean − Clean Paint, priming, Zinc chrome, fire
80−77 retardant. Suitable for protecting
Brush or inaccessible pockets in gun-mounting
Spray structures.
209−1 − BS 1336 − DEF STAN Gloss 697; 632; 537; − − − Applicable to woodwork. For general
and/or 80−54 309; 221; Black; applications. BS 1336 is for knotting
DGS 1023 Brush or White and DGS 1023 is Aluminium Based.
Spray
210−1 − DEF STAN − DEF STAN 632; 537; 104; Clean − − Applicable to metal. Acid and alkali
80−72 80−72 Black; White resisting.
Brush
15.11
211−1 − DEF STAN − DEF STAN Gloss 697 Clean − − For steel fittings on wooden containers
80−7 80−54 which have been finshed in accordance
Brush or with 209−1 above.
Spray
TABLE 15.5b AIR-DRYING PAINT COLOURS AND SYSTEMS 207, 208, 209, 210 AND 211 SERIES
NES 1005
NES 1005
15.12
NES 1005
ANNEX A.
RELATED DOCUMENTS
A.1 The following documents and publications are referred to in this NES:
See Clause
BS 381C Specification for Colours for Identification 6.4a., 9.e.,
Coding and Special Purposes. 14.1a., 15.1a.
Various Tables.
Annex C.
BS 729 Specification for Hot Dip Galvanized TABLE 10.1 &
Coatings on Iron and Steel Articles TABLE 11.5b
BS 1224 Specification for Electroplated Coatings of TABLE 11.2b,
Nickel and Chromium TABLE 11.4b,
TABLE 12.1b,
TABLE 12.3b &
TABLE 13.3b
BS 1336 Specification for Knotting TABLE 10.3 &
TABLE 15.5b
BS 1706 Method for Specifying Electroplated TABLE 10.1,
Coatings of Zinc and Cadmium on Iron and TABLE 11.1b &
Steel TABLE 11.6b
BS 1872 Specification for Electroplated Coatings of TABLE 12.3b
Tin
BS 2569 Specification for Sprayed Metal Coatings
Part 1: Protection of Iron and Steel by TABLE 10.1,
Aluminium and Zinc against Atmospheric TABLE 11.1b &
Corrosion TABLE 11.7b
BS 2816 Method for Specifying Electroplated TABLE 12.3b
Coatings of Silver and Silver Alloys for
Engineering Purposes.
BS 3382 Specification for Electroplated Coatings on
Threaded Components.
Part 4: Chromium on Copper and Copper TABLE 10.1 &
Alloy (including Brass) Components. TABLE 12.1b
Part 5: Tin on Copper and Copper Alloy TABLE 10.1 &
(including Brass) Components. TABLE 12.3b
Part 6: Silver on Copper and Copper Alloy TABLE 10.1 &
(including Brass) Components TABLE 12.3b
BS 4921 Specification for Sherardized Coatings on TABLE 10.1 &
Iron or Steel. TABLE 11.7b
BS 5629 Insulating Varnishes Containing Solvent
Part 2: Test Methods 3.4a.
BS 7195 Guide for Prevention of Corrosion of Metals Foreword 24.,
caused by Vapours from Organic Materials 2.3a.,
TABLE 11.1b,
TABLE 11.6b &
TABLE 12.1b
BS CP1021 Code of Practice for Cathodic Protection 2.1c.
A.1 ANNEX A.
NES 1005
BS PD6484 Commentary on Corrosion at Bi-Metallic 1.1c. & 1.2c.

Contacts and its Alleviation
DEF STAN General Design and Manufacturing
00−10 Requirements for Service Electronic
Equipment
Part 8: Finishes 2.1d.
DEF STAN Guide to Engineering Alloys used in Naval
01−2 Service: Data Sheets
Index of Alloys Tables A − G 1.1c. & 1.2d.
Data Sheets Tables A − G
DEF STAN Cleaning and Preparation of Metal Surfaces 7.2a. &
03−2 TABLE 10.1,
TABLE 10.3,
TABLE 12.1b &
TABLE 13.2b
DEF STAN Painting of Metal and Wood 7.2a., 7.7g.,
03−7 TABLE 10.2 &
TABLE 10.3
DEF STAN Electro-Deposition of Tin TABLE 10.1,
03−8 TABLE 11.4b
TABLE 12.3b
DEF STAN Electro-Deposition of Silver TABLE 10.1,
03−9 TABLE 11.4b
TABLE 12.3b &
TABLE 13.3b
DEF STAN Electro-Deposition of Nickel and Chromium TABLE 10.1,
03−10 TABLE 11.2b &
TABLE 12.1b
DEF STAN Phosphate Treatment of Iron and Steel TABLE 10.1 &
03−11 TABLE 11.3b
DEF STAN Chromate Passivation of Brass Articles TABLE 10.1 &
03−12 TABLE 12.1b
DEF STAN Electro-Deposition of Chromium for TABLE 10.1 &
03−14 Engineering Purposes TABLE 11.2b
DEF STAN Electro-Deposition of Gold TABLE 10.1 &
03−17 TABLE 12.2b
DEF STAN Chromate Conversion Coatings (Chromate TABLE 10.1 &
03−18 Filming Treatments) for Aluminium and TABLE 13.2b
Aluminium Alloys
DEF STAN Electro-Deposition of Cadmium TABLE 10.1,
03−19 TABLE 11.1b &
TABLE 12.1b
DEF STAN Electro-Deposition of Zinc TABLE 10.1 &
03−20 TABLE 11.6b
DEF STAN Chromic Acid Anodizing of Aluminium and TABLE 10.1 &
03−24 Aluminium Alloys TABLE 13.1b
DEF STAN Sulphuric Acid Anodizing of Aluminium TABLE 10.1 &
03−25 and Aluminium Alloys TABLE 13.1b
ANNEX A. A.2
NES 1005
DEF STAN Hard Anodizing of Aluminium and TABLE 10.1 &

03−26 Aluminium Alloys TABLE 13.1b
DEF STAN Treatments for the Protection of Metal
03−30 Parts of Service Stores and Equipment
Against Corrosion
Part: 1 Advice to Designers on Corrosion 1.1c.
and its Prevention
Part: 3 Schedule of Paint, Lacquer and 7.1a.
Varnish Finishes
DEF STAN Marking of Service Materiel 6.6a.
05−34 TABLE 10.4
DEF STAN Conformal Coatings for Panels, Printed 3.4a.
59−47 Circuit and Panels, Electronic Circuit
DEF STAN Paint, Priming, Zinc Dust Type: Brushing TABLE 10.1 &
80−4 TABLE 11.5b
DEF STAN Paint, Priming, Red Oxide/Zinc Chrome TABLE 10.3 &
80−7 Air-Drying Types: Brushing, Spraying, TABLE 15.5b
Dipping
DEF STAN Paint System, Optical Instruments, Matt TABLE 10.2 &
80−8 Black, Stoving. Paint, Priming, Optical TABLE 14.1b
Instruments, Matt Black, Stoving. Paint,
Finishing, Optical Instruments, Matt Black,
Stoving. Types: Brushing, Spraying
DEF STAN Paint Remover, Dichloromethane, Water 8.1a.
80−14 Rinsable Type: Brushing
DEF STAN Paint, Pre-Treatment Primer (Etching TABLE 10.2,
80−15 Primer) Types: Brushing (Base and Acid TABLE 10.3,
Component). Spraying (Base and Acid TABLE 14.1b,
Component). TABLE 15.1b,
TABLE 15.2b &
TABLE 15.3b
Annex C.
DEF STAN Paint Remover, Dichloromethane Water 8.1a.
80−16 Rinsable, Special Types: Brushing, Spraying
DEF STAN Paint Finishing General Service Gloss for TABLE 10.3 &
80−29 Marine Use Types: Brushing TABLE 15.4b
DEF STAN Paint, Finishing, Cellulose Nitrate, TABLE 10.3 &
80−37 Oil-Resisting Types: Brushing, Spraying TABLE 15.3b
DEF STAN Paint System, Defence Equipment, Gloss. TABLE 10.3 &
80−50 Paint, Undercoat, Defence Equipment TABLE 15.5b
Paint, Finishing, Defence Equipment, Gloss
Types: Brushing, Spraying, Dipping
DEF STAN Paint System, Defence Equipment, Gloss TABLE 10.2 &
80−51 Stoving. Paint, Undercoat, Defence TABLE 14.1b
Equipment, Stoving. Paint, Finishing,
Defence Equipment, Stoving. Types:
Dipping and Spraying
DEF STAN Paint, Finishing, General Service, Gloss TABLE 10.3 &
80−54 Types: Brushing, Spraying TABLE 15.5b,
Annex C.
A.3 ANNEX A.
NES 1005
DEF STAN Paint System, Acid and Alkali Resisting TABLE 10.3 &
80−72 TABLE 15.5b,
Annex C.
DEF STAN Paint, Priming, Zinc Chrome, TABLE 10.3,
80−77 Fire-Retardant TABLE 15.1b,
Type: Brushing TABLE 15.3b &
TABLE 15.5b
DEF STAN Paint, Finishing, Fire-Retardant, White and TABLE 10.3 &
80−78 Tinted White TABLE 15.3b
Type: Brushing
DEF STAN Paint Finishing, Low Sheen, Black TABLE 10.3 &
80−111 Type: Brushing TABLE 15.4b
DEF STAN Paint System, Matt Black, Optical TABLE 10.3 &
80−113 Instruments. Paint Primings. Paint TABLE 15.3b
Finishing. Types: Brushing, Spraying,
Dipping
DEF STAN Paint System, Spraying, Epoxide, Stoving. 7.8a., 9.d.,
80−152 Paint, Priming, Spraying Epoxide Stoving. TABLE 10.2 &
Paint, Filling, Spraying Epoxide Stoving. TABLE 14.1b
Paint, Finishing, Spraying Epoxide Stoving.
Type: Semi-Gloss, Gloss
DEF−130 Chromate Passivation of Cadmium and Zinc TABLE 11.1b,
Surfaces TABLE 11.2b
TABLE 11.6b &
TABLE 12.1b
DEF−1443 Paint Remover, Trichloroethylene based, 8.1a.
Water Rinsable
Type: Brushing
DTD 931 Rhodium Plating TABLE 10.1 &
TABLE 12.2b
DTD 5555A Exterior Glossy Finishing Schemes (Cold 7.8a., 7.8b.,
Curing Epoxide Type) TABLE 10.3 &
TABLE 15.2b,
Annex C.
DTD 5618 Exterior and Interior Finishing Schemes TABLE 10.3 &
Matt and Glossy; Solar Heat Reflecting TABLE 15.2b
(Cold Curing Polyurethane Type)
NES 507 Requirements for materials for 3.3g.
Electrotechnical and Naval Weapon
Equipment
NES 755 Abrasive Blasting of Steel TABLE 10.1 &
TABLE 11.2b
NES 1004 Requirements for Design and Testing of 2.2a.
Equipment to Meet Environmental
Conditions
NES 1050 Requirements for Waveguide Installation 4.4a. & 5.e.
BR 2921 Handbook for 4.5 Mk 8 Gun. Pt SA General 6.4c.
Stripping, Re-assembly and Maintenance
Instructions
ANNEX A. A.4
NES 1005
BR 3038 Hydraulic Standards and Practices 4.5a.

JSP(F)395 Catalogue of Hazardous Stores Foreword 23.
TS 10266 Paint System for Ship’s Weatherwork 10.1b.,
Types: Brushing, Spraying TABLE 10.3,
TABLE 15.1b &
TABLE 15.4b
IN DEF STAN Paint System for Ship’s Weatherwork, High TABLE 10.3,
80−165 Durability, Light Weatherwork Grey TABLE 15.1a,
Type: Brushing TABLE 15.1b &
TABLE 15.4b
DGW(N) G761 Specification for the Cleanliness Systems 4.5a.
and Precision Equipment for Weapon
Purposes
DGS 1023 Paint, Aluminium for Steel and Wood TABLE 10.3 &
Type: Brushing TABLE 15.5b
SSCP 38 Technical Procedure & Requirements for 4.3a.
the Procurement and Upkeep of Naval
Weapon Equipment
CDL 188/82 Epoxy Polymide Lacquer Barrier Coat for TABLE 10.3,
GRP Surfaces TABLE 15.4b
A.2 The Process Drawings which relate to this NES are listed in TABLE 10.1,
TABLE 10.2 and TABLE 10.3.
A.5 ANNEX A.
NES 1005
ANNEX A. A.6
NES 1005
ANNEX B.
DEFINITIONS, ABBREVIATIONS AND SYMBOLS
B.1 Definitions
a. For the purpose of this NES the following definitions apply.
Assembly A number of parts or sub-assemblies or any
combination thereof joined together to perform a
specific function.
Certificate of Design The document signed by the Design Authority to
certify that the material to which it relates complies
with the requirements of the approved specification
except as otherwise stated.
Chassis The framework upon which components are mounted
to form a unit.
Circuit The electrical and electronic components and
conductors designed to satisfy the functions required
of the equipment.
Code of Practice A publication containing design features and
methods of manufacture, etc.
Component The smallest discrete item.
Component, Major An individual component, normally large, considered
repairable when defective.
Component, Minor An individual component, usually small, normally
not considered repairable when defective.
Conformal Coating A process for enveloping a part or an assembly of
discrete parts within a protective material which is
normally not greater than 2.5mm thick and does not
require a mould or container.
Design The process of originating a conceptual, technical
solution to a requirement; performing necessary
calculations; adjusting the concept as necessary;
expressing the final result in the form of drawings
from which the product could be made.
Design Authority The establishment or Authority responsible for the
detailed design of materiel to approved specifications
and authorized to sign a certificate of design or to
certify sealed drawings.
Drawings Drawings in this context also include all item lists,
drawing lists, etc, associated with a drawing or group
of drawings. These drawings may be conventional,
photographic material, computer-produced and/or
photocopied or may convey the required information
without pictorial representation.
Enclosure The metal cabinets, consoles, panels, cases,
frameworks, etc which provide the mechanical
protection and support for their contents.
Environment The aggregate of all conditions and influences to
which an equipment is subjected.
Environment (Controlled) The dry interior atmospheres of air-conditioned
cabinets.
B.1 ANNEX B.
NES 1005
Environment (Natural) The conditions generated by the forces of nature

whose effects are experienced by a system when it is
at rest as well as when it is in operation.
Environment The conditions generated as a result of the operation
(Self-Induced) of a system.
Environmental Hazard A specific condition or influence, natural or
otherwise, that may be encountered in transport,
stowage, installation, operation and maintenance and
which may prove detrimental to the performance or
physical structure of the equipment.
Equipment A device capable of performing a specific function by
itself or with other items of equipment and may be
mechanical or electrical in operation or a
combination of both. Note: The term ‘Mechanical’
includes hydraulic, heat or manual operation. The
term ‘Electrical’ includes electrical, electronic or
other physical means of operation.
Exposed (Funnel Gases) Equipment exposed to weather, salt-water spray and
funnel gases.
Exposed (Weather) Equipment mounted above deck level, exposed to
weather and salt water spray but not subject to
funnel gases.
Explosive A substance or mixture which, as a result of a
chemical re-action can rapidly produce hot gases at a
high temperature. The term explosive covers high
explosives, propellants, primary explosives and
pyrotechnics.
Installation The process by which equipments are fitted in a ship,
shore establishment, training establishment, trials
site or any other situation.
Item A component, sub-assembly, assembly or equipment.
Materiel A generic term covering equipment, stores, supplies,
spares and specifications.
Module A specific type of component defined as a single
composite device, not intended for subdivision, which
performs functions that would otherwise require two
or more components eg integrated circuit.
Outfit An expression used to describe a group of assemblies,
units and components. An outfit by itself will not
necessarily perform a complete operational function.
Packaging The term ‘packaging’ embraces preservation and
package marking, as well as the actual packing. It
does not embrace special containers such as cases for
drawing instruments or micrometers or containers of
frequency-changing crystals but does embrace the
packaging of such containers with their contents.
Product The material produced as a result of manufacture: eg
a component, item, equipment, system or ship.
ANNEX B. B.2
NES 1005
Project Manager The individual within the MOD to whom

responsibility has been assigned for the overall
management of technical, time and cost aspects of a
project or group of projects and the motivation of all
those involved.
Protected Equipment Equipment installed in offices and enclosed spaces
completely protected from the weather.
Quality The totality of features and characteristics of a
product or service or its ability to satisfy a given
need.
Quality Assurance All activities and functions concerned with the
attainment of quality.
Quality Assurance The Project Manager is the Quality Assurance
Authority Authority (QAA) for his project.
Quality Assurance The QAR is the Principal Directorate Pricing and
Representative (QAR) Quality Services (PD/PQS), representative at the
contractor’s works.
Responsible Authority The Project Directorate DGSW(N); DGUW(N); SPD,
DGFMP(N), DNA , DGSS, DGSM or CNWSE as
appropriate.
Set A term which encompasses all the outfits, assemblies
and units (excluding power supplies common to other
services) necessary to the performance of a specific
operational function.
Specification In Quality Assurance, the document which prescribes
in detail the requirements to which supplies or
services must conform. It may refer to drawings,
patterns or other relevant documents.
Sub-Assembly A number of components mounted together, eg on a
Sub-Unit sub-chassis in or on the outside of a unit which can
be removed for repair or replacement, but which is
not suitable for independent use without the unit.
System A combination of Weapon and/or Ship equipment.
Unit A number of components and/or sub-units mounted
on a chassis and housed in a drawer, case, cell or
other enclosure. It may be suitable for mounting
independently or grouped with other units in an
assembly. Note: A unit includes any sub-units which
are mounted in or on it.
B.3 ANNEX B.
NES 1005
B.2 Abbreviations
a. For the purpose of this NES the following abbreviations apply:
ADST Assistant Director Ordnance Scientific Adviser

BR Book of Reference
BS British Standard
BS CP British Standard, Code of Practice
BS PD British Standard, Published Document
CINO Chief Inspector Naval Ordnance
CNOE Chief Naval Ordnance Engineer
C of N Controllerate of the Navy
dc Direct Current
DEF Defence Specification
DEF STAN Defence Standard
DFP(N) Director Future Projects (Naval)
Dft Dry Film Thickness
DG(8) Defence Guide (8)
DGSM Director General Submarines
DGSS Director General Surface Ships
DGST(N) Director General Stores and Transport (Naval)
DGSW(N) Director General Surface Weapons (Naval)
DGUW(N) Director General Underwater Weapons (Naval)
DNA Director of Naval Architecture
DRA Defence Research Agency
DST(EWS) Director of Supplies and Transport (Engineering and
Weapon Support)
DTD Directorate of Technical Development Standard
GW Guided Weapon
GRP Glass Reinforced Plastic
HTP Concentrated Hydrogen Peroxide
ISO International Standardization Organisation
MOD(PE) Ministry of Defence, Procurement Executive
NCR Non-corrosion-resisting
NATO North Atlantic Treaty Organisation
NES Naval Engineering Standard
NGTE National Gas Turbine Establishment
PVC Polyvinylchloride
rf Radio Frequency
SPD Special Projects Director
SHR Solar Heat Reflecting
SSCP Sea Systems Controllerate Publication
ANNEX B. B.4
NES 1005
B.3 Symbols
a. For the purpose of this NES, the following symbols apply:
Al Aluminium
Au Gold
Cd Cadmium
Cr Chromium
Cu Copper
Ni Nickel
Rh Rhodium
Zn Zinc
B.5 ANNEX B.
NES 1005
ANNEX B. B.6
NES 1005
ANNEX C.
PAINT, NATO STOCK NUMBERS
C.1 Pre-treatment Primer to DEF STAN 80−15
NSN 8010−99−220−4527 Base, etching primer

NSN 8010−99−220−4528 Acid Solution, etching primer (Brushing)
NSN 8010−99−220−4529 Acid Solution, etching primer (Spraying)
NSN 8010−99−220−0829 n−Butanol (for mixing one part to three parts
NSN 8010−99−220−4528 for spraying)
C.2 Finishing Paints to DEF STAN 80−29
NSN 8010−99−220−1638 Gloss, Green
C.3 Paint System for vehicles to DEF STAN 80−50
NSN 8010−99−220−2089 Undercoat (Brushing) Oxford Blue BS 381C

No. 105
NSN 8010−99−220−2090 Undercoat (Spraying) Oxford Blue BS 381C
No. 105
NSN 8010−99−220−2091 High Gloss (Brushing) Golden Yellow BS 381C
No. 356
NSN 8010−99−220−2092 High Gloss (Spraying) Golden Yellow BS 381C
No. 356
NSN 8010−99−910−6704 High Gloss Alkyd Finishing (Brushing) Royal Blue
BS 381C No. 106
NSN 8010−99−910−6724 High Gloss Alkyd Finishing (Spraying) Royal Blue
BS 381C No. 106
C.4 Finishing Paints, Gloss (Brushing) to DEF STAN 80−54
NSN 8010−99−220−2140 Golden Yellow one litre tin

NSN 8010−99−910−7033 Oleo/Alkyd, Signal Red BS 381C No. 537
2.5 litre tin
10 litre pail
NSN 8010−99−225−0893 Black
NSN 8010−99−225−0894 Signal Red BS 381C No. 537
500 ml tin
NSN 8010−99−543−0264 Black
NSN 8010−99−543−0265 Azure Blue BS 381C No. 104
NSN 8010−99−543−0266 Golden Brown BS 381C No. 414
NSN 8010−99−543−0267 Mid-Brunswick Green BS 381C No. 226
NSN 8010−99−543−0268 Light Orange BS 381C No. 557
NSN 8010−99−543−0269 Salmon Pink BS 381C No. 447
NSN 8010−99−543−0270 Signal Red BS 381C No. 537
NSN 8010−99−543−0271 Venetian Red BS 381C No. 445
NSN 8010−99−543−0272 Light Stone BS 381C No. 361
NSN 8010−99−543−0273 Golden Yellow BS 381C No. 356
5 litre tin
NSN 8010−99−910−7017 Oleo/Alkyd, RAF Blue/Grey BS 381C No. 633
NSN 8010−99−910−7020 Oleo/Alkyd, Dark Admiralty Grey BS 381C No. 632
NSN 8010−99−910−7037 Oleo/Alkyd, White
C.1 ANNEX C.
NES 1005
C.5 Paint System, Acid and Alkali Resisting to DEF STAN 80−72
NSN 8010−99−943−4479 Primer (Brushing) Neutral Grey
NSN 8010−99−220−1813 Finishing, Dark Admiralty Grey BS 381C No. 632
NSN 8010−99−220−2019 Finishing, Azure Blue BS 381C No. 104
NSN 8010−99−942−8710 Finishing, White
NSN 8010−99−943−4481 Finishing, Black
NSN 8010−99−943−4483 Finishing, Signal Red BS 381C No. 537
C.6 Priming Paints to DEF STAN 80−77
NSN 8010−99−220−1344 Fire Retardant, Zinc Chrome, 2.5 litre tin
NSN 8010−99−225−0896 Fire Retardant, Zinc Chrome, 10 litre pail
C.7 Finishing Paints, Fire Retardant to DEF STAN 80−78
NSN 8010−99−220−1347 White 2.5 litre tin
NSN 8010−99−224−8160 Ash Grey 2.5 litre tin
NSN 8010−99−224−8161 Ash Grey 5 litre tin
NSN 8010−99−224−8162 Wedgewood Blue 2.5 litre tin
NSN 8010−99−224−8163 Dark Blue 1 litre tin
NSN 8010−99−224−8164 Dark Green 1 litre tin
NSN 8010−99−224−8165 Buffalo Brown 1 litre tin
NSN 8010−99−224−8166 Magnolia 2.5 litre tin
NSN 8010−99−225−0895 White 10 litre pail
C.8 Finishing Paints, Low Sheen to DEF STAN 80−111
NSN 8010−99−220−1341 Green 2.5 litre tin
NSN 8010−99−224−7503 Black (Brushing) 5 litre can
NSN 8010−99−225−0892 Black (Brushing) 10 litre pail
C.9 Paint System, Spraying, Epoxide, Stoving to DEF STAN 80−152
NSN 8010−99−225−0177 Finishing Semi-gloss, Lizard Grey
NSN 8010−99−225−0178 Finishing Semi-gloss, Turtle Green
NSN 8010−99−225−0179 Finishing Semi-gloss, Dawn Grey
NSN 8010−99−225−0180 Finishing Semi-gloss, Mid Grey
NSN 8010−99−225−0181 Finishing Semi-gloss, White
NSN 8010−99−225−0182 Finishing Semi-gloss, Mid Graphite
NSN 8010−99−225−0183 Finishing Semi-gloss, Weatherwork Grey
NSN 8010−99−225−0462 Finishing Semi-gloss, Light Admiralty Grey
BS 381C No. 697
C.10 Paints to DTD 5555A (Air Drying)
NSN 8010−99−224−9625 Primer with curing agent
NSN 8010−99−224−9626 Filler with curing agent
NSN 8010−99−224−9624 Finishing Semi-gloss with curing agent,
Light Admiralty Grey BS 381C No. 697
NSN 8010−99−224−9627 Finishing Semi-gloss with curing agent
Light Weatherwork Grey BS 381C No. 676
NSN 8010−99−225−0169 Finishing Semi-gloss, White
NSN 8010−99−225−0170 Finishing Semi-gloss, Lizard Grey
NSN 8010−99−225−0171 Finishing Semi-gloss, Turtle Green
NSN 8010−99−225−0172 Finishing Semi-gloss, Dawn Grey
NSN 8010−99−225−0173 Finishing Semi-gloss, Mid Grey
NSN 8010−99−225−0174 Finishing Semi-gloss, Mid Graphite
NSN 8010−99−225−0176 Finishing Semi-gloss, Black
ANNEX C. C.2
NES 1005
C.11 Paint System, Ship’s Weatherwork to TS 10266
NSN 8010−99−778−7773 Priming, Lead Free 10 litre pail
NSN 8010−99−224−5500 Undercoat, Light Grey

NSN 8010−99−224−5502 Undercoat, White
NSN 8010−99−224−6750 Undercoat, Black
NSN 8010−99−224−6751 Undercoat, Light Buff
NSN 8010−99−224−6752 Undercoat, Grey BS 381C No. 637
2.5 litre container

NSN 8010−99−224−5493 Finishing, Light Grey
NSN 8010−99−224−6754 Finishing, Light Buff
NSN 8010−99−224−6755 Finishing, Dark Grey BS 381C No. 677
10 litre pail
NSN 8010−99−225−0883 Finishing, Light Buff
NSN 8010−99−225−0884 Finishing, Dark Grey BS 381C No. 677
NSN 8010−99−225−0885 Finishing, Light Grey
NSN 8010−99−225−0887 Undercoat, Black

NSN 8010−99−225−0888 Undercoat, Light Buff
NSN 8010−99−225−0889 Undercoat, Grey
NSN 8010−99−225−0890 Undercoat, Light Grey
NSN 8010−99−225−0891 Undercoat, White
C.12 Paint System, Ship’s Weatherwork, High Durability to INT DEF STAN
80−165
NSN 8010−99−772−5448 Finishing, Light Grey Silicone Alkyd 2.5 litre

NSN 8010−99−772−5449 Finishing, Light Grey Silicone Alkyd 10 litre
C.3 ANNEX C.
NES 1005
ANNEX C. C.4
NES 1005
ALPHABETICAL INDEX
A
Abrasive cleaning, 4.1
Acid-Resisting, paint, 10.7, 10.8, 10.9, 15.10, 15.11
Air-drying paint, 7.2, 10.7, 10.8, 10.9, 15.1, 15.2, 15.3, 15.4, 15.5, 15.6, 15.7, 15.8, 15.9, 15.10, 15.11
Aluminium, 5.1, 10.2, 10.3, 10.4, 10.5, 13.1, 13.2, 13.3, 13.4, 13.5, 13.6, 13.7
Anodic, material, 1.1
Anodizing, 10.2, 10.3, 10.4, 10.5, 13.2, 13.3
Antennas, 6.1, 10.10, 10.11, 10.12
Application, paint, 7.2, 10.6, 10.7, 10.8, 10.9
Assembly, definition, B.1
B
Basis Metals, pre-treatment, 4.1
C
Cadmium, plate, vii, 10.2, 10.3, 10.4, 10.5, 11.2, 11.3, 12.2, 12.3
Castings, 4.1
Cathodic, material, 1.1
Certificate of Design, definition, B.1
Chassis, definition, B.1
Chromate Conversion, 10.2, 10.3, 10.4, 10.5, 13.4, 13.5
Chromate Passivation, 10.2, 10.3, 10.4, 10.5, 12.2, 12.3
Chromate Plate, 10.2, 10.3, 10.4, 10.5, 11.4, 11.5, 12.2, 12.3
Circuit, definition, B.1
Code of Practice, definition, B.1
Code-numbering System, 9.1
Colours
coding, 9.1
equipment requirements, 10.10, 10.11, 10.12, 10.13
paint, 7.3, 10.10, 10.11, 10.12
Component, definition, B.1
Conformal; coating, definition, B.1
Copper, 5.1, 10.2, 10.3, 10.4, 10.5, 12.1, 12.2, 12.3, 12.4, 12.5, 12.6, 12.7, 12.8, 12.9
Corrosion
chemical, 2.2
electro-chemical, 1.1
galvanic, 1.1
hazards, 2.2
types, 1.1
INDEX.1 INDEX
NES 1005
D
Decorative, finish, 3.1
Degreasing, hazard, 7.1
Design
authority, B.1
definition, B.1
factors, 2.1
Dichloromethane, 8.1
Drawings, definition, B.1
E
Electro-chemical, corrosion, 1.1
Electroplated
Aluminium and Aluminium Alloys, 10.2, 10.3, 10.4, 10.5
Copper and Copper Alloys, 10.2, 10.3, 10.4, 10.5
NCR Steel, 10.2, 10.3, 10.4, 10.5
Enclosure, definition, B.1
Environment
controlled, 5.1, B.1
definition, B.1
hazard, definition, B.1
natural, definition, B.1
self-induced, definition, B.1
Equipment, definition, B.1
Exposed
(funnel gases), 5.1, 10.7, 10.8, 10.9, 10.10, 10.11, 10.12, B.1
(weather), 5.1, 10.10, 10.11, 10.12, B.1
Exterior finish, 10.7, 10.8, 10.9
F
Fabrications (GRP), 6.1
Finishes
decorative and tactical, 2.1
metallic, 5.1, 10.2, 10.3, 10.4, 10.5
paint, 7.1, 7.2
protective, 3.1
surface, 3.1
Fire retardant, paint system, 10.7, 10.8, 10.9, 10.13, 15.8, 15.9
Funnel gases, 5.1, 10.7, 10.8, 10.9, 10.10, 10.11, 10.12
G
Galvanic
corrosion, 1.1
current, 2.1, 2.2
Galvanized, steel, 10.2, 10.3, 10.4, 10.5
Glass Reinforced Plastic (GRP), 6.1, 10.7, 10.8, 10.9, 15.10, 15.11
Gloss, paint, 10.6, 10.7, 10.8, 10.9
Gold Plate, 10.2, 10.3, 10.4, 10.5, 12.4, 12.5
Gun mountings, 6.2, 10.12
INDEX INDEX.2
NES 1005
H
Hazard, vapour corrosion, 2.2
Health warning, 8.1
High Gloss, paint, 10.7, 10.8, 10.9
Hydraulic
pipework, 6.2
systems, 4.1
I
Inaccessible, steel surfaces, 6.1
Installation, definition, B.1
Instrument, finish, 10.6, 10.7, 10.8, 10.9, 14.2, 14.3, 15.6, 15.7
Interior, finish, 10.6, 10.7, 10.8, 10.9
Item, definition, B.1
L
Lead spray, 10.2, 10.3, 10.4, 10.5, 11.4, 11.5
Lead-based paint, 7.2
M
Materiel, definition, B.1
Metallic, finishes, 5.1, 10.2, 10.3, 10.4, 10.5
Metals, pre-treatment, 4.1, 7.1
Module, definition, B.1
Moulding (GRP), 6.1
N
Nickel Plate, 10.2, 10.3, 10.4, 10.5, 11.4, 11.5
Non-Corrosion-Resisting (NCR) Steel, 5.1, 10.2, 10.3, 10.4, 10.5, 11.1, 11.2, 11.3, 11.4, 11.5, 11.6, 11.7, 11.8,
11.9, 11.10, 11.11, 11.12, 11.13, 11.14, 11.15
Non-Metallic, materials, 3.2
Nylon, 3.2
O
Oil-resisting paint system, 10.7, 10.8, 10.9, 14.2, 14.3, 15.8, 15.9
Optical instrument paint system, 10.6, 10.7, 10.8, 10.9
INDEX.3 INDEX
NES 1005
P
Packaging, 2.2, B.1
Paint
acid-resisting, 10.7, 10.8, 10.9
air-drying, 7.1, 7.2, 10.7, 10.8, 10.9, 15.1, 15.2, 15.3, 15.4, 15.5, 15.6, 15.7, 15.8, 15.9, 15.10, 15.11
application, 7.2
colour, 7.3, 10.10, 10.11, 10.12
finishes, 7.1
lead-based, 7.2
oil-resisting, 10.7, 10.8, 10.9, 14.2, 14.3, 15.8, 15.9
Primer, 10.6, 10.7, 10.8, 10.9
Refurbishing, 7.2
Removers, vii, 8.1
Sheen, 10.13
Stoving, 10.6, 14.2, 14.3
Passivity, 2.1
Phosphate
NCR Steel, 10.2, 10.3, 10.4, 10.5, 11.6, 11.7
treated steel, 7.2
Phosphate treated, 7.2
Pipework, hydraulic, 6.2
Plastic coating, 3.2
Powder coatings, 14.1
Pre-treatment, metals, 4.1, 7.1
Process Drawings, iii, 10.1, 10.2, 10.3, 10.4, 10.5, 10.6, 10.7, 10.8, 10.9, A.5
Product, definition, B.1
Protected Equipment, definition, B.1
Protective finishes
code number system, 9.1
exclusive, 3.1
quality, 3.2
sacrificial, 3.1
suitable, 5.1
Protective Treatment
Aluminium and Aluminium Alloys, 13.1
Copper and Copper Alloys, 12.1
NCR Steel, 11.1
Q
Quality Assurance
authority, B.1
definition, B.1
representative, B.1
R
Radomes, 6.1, 7.2, 7.3, 10.7, 10.8, 10.9, 10.10, 10.11, 10.12, 15.10, 15.11
Refurbishing, paint, 7.2
Rhodium, plating, 10.2, 10.3, 10.4, 10.5, 12.4, 12.5
INDEX INDEX.4
NES 1005
S
Semi-gloss paint, 10.7, 10.8, 10.9, 10.13
Set, definition, B.1
Sheen, paint, 10.13
Sherardized coating, 10.2, 10.3, 10.4, 10.5, 11.14, 11.15
Silver, plate, 10.2, 10.3, 10.4, 10.5, 11.8, 11.9, 12.6, 12.7, 13.6, 13.7
Specification, definition, B.1
Steel
bare, 7.2
corrosion-resisting, 2.1
galvanised, 7.2, 10.2, 10.3, 10.4, 10.5
non-corrosion resisting (NCR), 5.1, 10.2, 10.3, 10.4, 10.5, 11.1
Phosphate treated, 10.2, 10.3, 10.4, 10.5
Stoving, 7.1, 7.2, 10.6, 14.1
Sub-assembly, definition, B.1
Submarine (S/M), 10.7, 10.8, 10.9, 10.10, 10.11, 10.12, 10.13
Surface finishes
decorative, 3.1
non-metallic materials, 3.2
protective, 3.1
tactical, 3.1
Surface Ships, 10.7, 10.8, 10.9, 10.10, 10.11, 10.12, 10.13
Surfaces to be painted, 6.1
T
Tactical, surface finishes, 3.1
Tin, electroplated, 10.2, 10.3, 10.4, 10.5, 11.8, 11.9, 12.6, 12.7, 12.8, 12.9
Trichloroethane, 7.1
Trichloroethylene, 8.1
V
Vapour, hazard, 2.2
Vehicles, paint system, 10.7, 10.8, 10.9
W
Waveguides, 4.1, 5.1, 7.2
Weatherwork, general (GRP), 10.7, 10.8, 10.9, 15.10, 15.11
Woodwork, paint system, 10.7, 10.8, 10.9
Z
Zinc chromate, plating, vii, 10.2, 10.3, 10.4, 10.5, 11.10, 11.11, 11.12, 11.13, 11.14, 11.15
INDEX.5 INDEX
NES 1005
INDEX INDEX.6
Inside Rear Cover
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Ministry of Defence

Defence Standard 21-005 (NES 1005)

Code Of Practice For Protective

Incorporating NES 1005 Category 3

Amd No Date Text Affected Signature and Date

This standard is raised to Issue 1 to update its content.

This standard supersedes the following:

Naval Engineering Standard (NES) 1005 Issue 2 dated July 1993.

Naval Engineering Standard

NES 1005 Issue 2 (Reformatted) July 1993

CODE OF PRACTICE FOR

NES 507 (IN PART)

AMDT INSERTED BY DATE

CODE OF PRACTICE FOR PROTECTIVE FINISHES

The issue and use of this Standard

is authorized for use in MOD contracts

by MOD(PE) Sea Systems and

the Naval Support Command

Director of Naval Architecture

MOD Tender or Contract Process

a. British Standards British Standards Institution,

b. Defence Standards Directorate of Standardization and Safety Policy,

c. Naval Engineering Standards CSE3a, CSE Llangennech, Llanelli,

d. Other documents Tender or Contract Sponsor to advise.

Note: Tender or Contract Sponsor can advise in cases of difficulty.

Health and Safety

a. Institute of Naval Medicine, Alverstoke for RN and MOD(N) or

b. Safety Services Organization, St Mary Cray, Nr Orpington, Kent for MOD(PE).

A report detailing alternative to cadmium is available from NA 132. Cadmium is also

a. Steel—use Leigh’s L489, Zinc Phosphate, NATO Stock No. 0442−99−789−5227;

b. Aluminium Alloy—Leigh’s Epigrip H795, NATO Stock Nos. 0442−99−225−0194 and

SECTION 1. CORROSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

SECTION 2. DESIGN FACTORS . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

SECTION 3. SURFACE FINISHES . . . . . . . . . . . . . . . . . . . . . . . . 3.1

SECTION 4. PRE-TREATMENT OF BASIS METALS . . . . . . . . 4.1

SECTION 5. METALLIC FINISHES . . . . . . . . . . . . . . . . . . . . . . . 5.1

SECTION 6. SURFACES TO BE PAINTED . . . . . . . . . . . . . . . . . 6.1

SECTION 7. PAINT FINISHES . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1

SECTION 8. PAINT REMOVERS . . . . . . . . . . . . . . . . . . . . . . . . . 8.1

SECTION 9. PROTECTIVE FINISH CODE NUMBERING

SECTION 10. PROCESS DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . 10.1

SECTION 11. GUIDE TO THE PROTECTIVE TREATMENT OF

TABLE 11.6b ZINC PLATED NCR STEEL . . . . . . 11.13

SECTION 12. GUIDE TO THE PROTECTIVE TREATMENT OF

SECTION 13. GUIDE TO THE PROTECTIVE TREATMENT OF

SECTION 14. GUIDE TO THE USAGE OF STOVING PAINT . . 14.1

SECTION 15. GUIDE TO THE USAGE OF AIR-DRYING PAINT 15.1

1.1 Types of Corrosion

a. There are various types of corrosion, typical examples being:

(1) Electro-chemical (Galvanic) corrosion;

(3) Stress corrosion;

(4) Impingement corrosion;

(5) Cavitation corrosion;

(6) Crevice corrosion;

(7) Chemical corrosion (eg exposure to organic vapours).

c. For more detailed information on corrosion, reference is to be made to BS

1.2 Electro-chemical Corrosion

a. In a marine environment, the most destructive type of corrosion encountered

c. Materials can be compared electro-potentially using this datum reference. The

e. This NES deals mainly with protection against electro-chemical corrosion.

2.2 Design Considerations

(1) the site eg Mast Head, Hull, Protected Compartment, etc;

b. Most of these factors are interdependent and are to be jointly considered.

c. Design considerations are also to encompass the packaging and storage of an