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Necessary Materials
The materials necessary for performing Preventive Maintenance (PM) are:
• Tools
• PM materials
Table 1: Required Tools
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BOE.*$3040'5*/5&3/&5 &91-03&3
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5- $SPTTPWFSDBCMF
5- 5FNQFSBUVSFNFUFSXJUIQSPCF
5- 7BDVVNDMFBOFS
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55039ESJWFS
Table 2: PM Materials
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41 4BGFUZHMBTTFTXJUITJEFTIJFMET
PM Intervals
Important
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UIFJNBHFSNVTUSFDFJWFQFSJPEJDSPVUJOFNBJOUFOBODF1FSGPSNUIF1.QSPDFEVSFT
t &WFSZ&NFSHFODZ.BJOUFOBODF &.
DBMM
t &WFSZ
DZDMFT
UIFEJTQMBZTDSFFOEJTQMBZTBNFTTBHFQSPNQUJOHUIFVTFSUPTDIFEVMF
QSFWFOUJWFNBJOUFOBODF5IFQSPDFEVSFTMJTUFEJOUIF
DZDMFDIFDLMJTUTIPVMECF
QFSGPSNFEBTTPPOBTQPTTJCMFBGUFSUIF
DZDMF1.QSPNQU
t "EEJUJPOBMMZ
UIFQSFWFOUJWFNBJOUFOBODFTDIFEVMFDBOCFDPOGJHVSFEBUJOUFSWBMTPG
PSNPOUIT*GUIFMPDBMTFSWJDFPSHBOJ[BUJPOIBTJNQMFNFOUFEBUJNFCBTFE1.
TDIFEVMF
ZPVXJMMQFSGPSNUIF1.SPVUJOFMZCBTFEPOUIFDPOGJHVSFEUJNFGSBNF
Modifications
Important
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PSTFMFDUJWF
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JOTUBMMUIFNEVSJOHUIFDBMM*UJTJNQPSUBOUUPGJUNPEJGJDBUJPOT
QSPNQUMZBUTDIFEVMFENBJOUFOBODFUJNFTUPJNQSPWFBOENBJOUBJOJNBHFSQFSGPSNBODFUP
DPSQPSBUFBOEDVTUPNFSFYQFDUBUJPOT
EM Call Checklist
Perform this procedure when visiting a site for an emergency maintenance (EM) call.
Note
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QSPDFEVSFXIFOFWFSZPVWJTJUBDVTUPNFSTJUFGPSUIFJNBHFS*GUIFSFBSFOPQSPCMFNTXJUIUIF
JNBHFSCVUZPVBSFNBLJOHBQSFWFOUJWFNBJOUFOBODF 1.
WJTJU
TFF1FSGPSNUIF1.
1. Repair the print problem that caused the EM call.
2. Ensure that any pending print cycles have completed. If the Pause symbol on the
display screen is illuminated, touch it to close the film cartridge.
3. De-energize the imager, and then disconnect the power cord.
4. Remove the:
a. Top cover
b. Left cover
c. Right cover
Note
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UIFDPWFSSFNPWBMQSPDFEVSFT
TFFUIF3FMBUFE5PQJDTBUUIFFOEPGUIJTTFDUJPOGPSBMJOLUPUIF
CBDLHSPVOEJOGPSNBUJPO
Caution
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5. Remove the 2 rear screws (1) on the processor drum cover, and then pivot the cover
open toward the front of the imager.
H241_0063ACA
H241_0063AC
H241_0024ACB
H241_0024AC
6. Check the processor drum for imperfections, gouges, and areas of excessive buildup
of debris (anything that might cause an image artifact).
If the processor drum is damaged, replace it.
Caution
*TPQSPQZMBMDPIPMJTIJHIMZGMBNNBCMF'PMMPXUIFNBOVGBDUVSFSTJOTUSVDUJPOTGPSTBGFVTFBOE
IBOEMJOH
7. Use alcohol wipes to clean the processor drum (3) and processor cover rollers (4). Wipe
the drum and rollers in one direction with an even steady pressure. Rotate while
wiping to clean the entire surface.
H241_0051ACA
H241_0051AC
Important
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8. If you installed a new processor drum, calibrate the processor drum temperature.
Related topics
Remove the Top Cover
Remove the Left Cover
Remove the Right Cover
Remove the Processor Drum
Adjust the Drum Temperature
Perform the PM
Every PM, perform all of the following procedures in the order listed:
1. Print a flat-field gray film to compare against the film after PM is complete.
a. Log on to the service tool.
b. In the service tool, select Diagnostics > DRE > Advanced Test Print.
c. In the Test Profile drop-down list, select Flat1.8.
d. Click Run.
2. Ensure that any pending print cycles have completed. If the Pause symbol on the
display screen is illuminated, touch it to close the film cartridge.
3. Open the film supply door and remove the film cartridge. Leave the film supply door
open.
4. De-energize the imager, and then disconnect the power cord.
5. Remove the:
a. Top cover
b. Left cover
c. Right cover
Note
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UIFDPWFSSFNPWBMQSPDFEVSFT
TFFUIF3FMBUFE5PQJDTBUUIFFOEPGUIJTTFDUJPOGPSBMJOLUPUIF
CBDLHSPVOEJOGPSNBUJPO
6. Open the film supply door (1) and the filter cover (2):
H241_0004GCA
H241_0004GC
H241_0007AC
3
6
H241_0052HCA
H241_0052HC
9. 0OUIFMFGUDPWFS
• 7BDVVNUIFFYIBVTUIPMFT
• 8JQFUIFGB[USBZ
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XJUIBOBMDPIPMQBE
10. Loosen the 2 captive thumb screws (1) on the heat shield (2), and then tilt the heat
shield open.
4
3
3 1
H241_0068BCA
H241_0068BC
2
11. Remove the:
a. 2 screws that hold the felt pad assembly to the cooling plate (3)
b. Felt pad assembly (4)
Caution
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IBOEMJOH
12. Use alcohol wipes and a scraper to inspect and clean debris and buildup from the:
• Heat shield (1), including the bottom side of the shield
• Cooling plate (2)
• Densitometer guide (3)
2 1
3
H221_6034GCB
H221_6034GC
Caution
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15. Remove the 2 rear screws (1) on the processor drum cover, and then pivot the cover
open toward the front of the imager.
H241_0063ACA
H241_0063AC
H241_0024ACB
H241_0024AC
16. Continue with the next steps while the processor drum cools.
17. Take a sheet of the largest size film available and cut it lengthwise to make a strip
8 cm (3 in.) wide.
Note
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18. Fold the film strip lengthwise to form a V.
19. From the left side of the imager, insert the strip over the imaging roller to cover it.
H241_0054GC
Postrequisites:
Reset the PM Counts and Change the Service History.
Related topics
Log On to the Service Tool
Remove the Top Cover
Remove the Left Cover
Remove the Right Cover
Remove the Felt Pad Assembly
Remove the Processor Drum
Note
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o
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VOMFTTBEJGGFSFOUQSJOUOVNCFSJTNBOEBUFECZZPVSSFHJPO*GZPVDIBOHFUIF
TFUUJOH
DMJDLOKUPDPOGJSN
This action also enters the PM record into the service history.
4. If your region requires a time-based PM, click Set PM Time Duration and select the
expiration. Click OK to confirm.
5. Click Reset Prints To Filter Replacement.
Note
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o
5IFOVNCFSTIPVMECFMFGUBU
VOMFTTBEJGGFSFOUQSJOUOVNCFSJTNBOEBUFECZZPVSSFHJPO
*GZPVDIBOHFUIFTFUUJOH
DMJDL OKUPDPOGJSN
6. Log off from the service tool.
Postrequisites:
Complete the PM.
Related topics
Log On to the Service Tool
Log Off the Service Tool
Complete the PM
1. Wait while the processor warms to Ready.
2. Check the drum temperature.
3. If necessary, adjust the drum temperature.
4. Make a flat-field gray test print.
5. Compare the test print with the test print made before the PM.
6. Make a print of a customer image.
7. Check the quality of the print with the customer.
8. Leave 2 charcoal filters with the customer.
Related topics
Check the Drum Temperature
Adjust the Drum Temperature
Check Image Quality