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CHUCKS
Frequently Asked Questions
Chris M. Horwitz
Electrogrip
In these pages are answers to most of the questions we are asked about electrostatics.
indicates where we describe Electrogrip product features.
Please contact us for more information if you don't find answers to your questions.
CONTENTS
5. Material choices
What causes failure
Which dielectric surface is best / temperature limits
Dielectric material properties
• Example #1: For wafer resistivity ρ = 10Ω-cm [= 0.1Ω-m], thickness t = 0.5mm, and
diameter d = 200mm, E = 103 I. To damage devices with 1cm antenna structures
and 10V damage threshold, E = 1kV/m, requiring I = 1A. Such a high current is
not normally available from electrostatic power supplies. However if there is
arcing from chuck to wafer, either from catastrophic or randomly periodic
partial breakdown events (eg, anodised Al dielectrics), there is little to limit
current flow from the capacitive stored charge in the electrostatic electrodes. In
the latter case, arc current or wafer surface voltage levels should be tested to
assure low device damage.
Electrogrip chucks do not normally arc, and exhibit steady state leakage currents <1µA.
• Example #2: Total current flow during grip and release using the DR4 driver is proportional
to grip potential and chuck area. For 200mm chucks with ±4kV electrode
potential, the peak current flow is 40µA between the electrodes. For 76mm (3")
chucks using ±4kV the peak current flow is 6µA. These currents can be reduced,
if desired, by increasing the DR4 driver ramp timing parameters. Substrates with
uniform conductivity through their bulk will spread this current throughout;
those with highly conductive surface layers such as doped epitaxial films on
semi-insulating substrates will concentrate this current in the surface layer.
Wafer
- - - + + +
current flow during charge buildup
+ + + - - -
Electrode A Electrode B
Gripper
-- -- -- + + +
+ ++
+ + + - - -
+ + + - - -
Electrode A Electrode B
Gripper
• Simple release: Withdrawal of grip voltages from the chuck electrodes leaves a surface charge,
yielding a residual grip force (see figure below). This "residual" force can be
comparable to the original grip force. Thus transferred charge makes release
unpredictable and difficult.
Wafer
- - - + + +
+ + + - - -
Electrode A Electrode B
Gripper
• Optimal release: Many solutions to the release problem have been formulated: waiting for the
charge to decay; pushing the wafer off with gas; preset formulas for release;
oscillating release waveforms; and adaptive release voltages. Electrogrip has
patents on these last two methods.
Wafer
+ + + - - -
- - - + + +
Internal electric field in dielectric
Gripper
Although there is an electric field inside the chuck dielectric, there is zero electric field above the chuck
surface, and so no net force on the substrate. In practice a small residual force remains, due to imperfect sensing of
the zero net charge point and to inhomogeneities in the distribution of charge on the chuck surface. However this
residual is so small that wafers float off the chuck surface using the DR4 "adaptive releasing" method.
PROPERTY
Rf, thermal -edge worse better
uniformity -center better worse
Lateral retention lift pins may retain substrate not possible; use chuck rim
Lifter vibration from actuator, pin rubbing 50µm motor steps, pin guide rubbing
Lift pin discharges hollow cathode (under wafer) He arc (at highest rf currents)
Lift pin level adjustment possible, required not possible, not required
Seals needed -moving bellows none
-static bellows seals housing seal, He purge valve
Lift mechanism atmosphere process gas He backfill gas
Moving parts -linear pins, isolator, spider, bellows pins + lift shaft (connected)
-rotary motor rotor, belt, gear wheel motor rotor
Lifter rf isolation in vacuum insulators required not required (isolated electronically)
Lift pin removal/installation pins, actuator assy, ...etc. one central screw
PROPERTY
Rf uniformity Excellent Best if couple May require Excellent Couple to poles or
to both poles rear tripolar plate use rear plate
Grip force High High Med High Med
Substrate sense No Poor-Good Good Good Poor-Good
Electric contact Required No No No No
Plasma contact Design Yes Design No Design
grip electrode? dependent dependent dependent
Can it hold No No Yes No No
dielectrics?
Fast releaseNo Yes Yes Yes Yes possible?
Electrogrip generally makes tripolar rf plasma chucks and bipolar lithographic chucks. Chucks can be
supplied with direct wafer contacts if required.
PROPERTY
Grip force Medium High
Uniformity of grip force High Varies
Thermal conduction
no gas Low Medium
with gas Medium-High High
Rf current tolerance Good Varies
Backside particles Low High
Requires substrate current flow No Yes
Independent of substrate coatings Yes No
Wide operating temperature range Yes No
Time duration of grip performance Long Varies
The plasma attack and resist data is a guide to the chemical reactivity of low-density, low-voltage plasmas with chuck
dielectrics.
MECHANICAL
Density g cm-3 2.2 3.985 1.42 3.9
Vickers hard kgf mm-2 1000 2700 1500
Comp. str. MPa 1100 2100 2400
Tens. mod. GPa 73 2-3 330-400
Tens. str. MPa 48 260 70-150 330 (shear)
THERMAL
Spec. heat J K-1 kg-1 700 753 1090
Conductivity W m-1 K-1 1.46 42 0.1-0.35 28-35
Exp. coefft. x10-6 K-1 0.54 ~5.8 30-60 8
Max temp. °C 1100 1800 320 1800
ELECTRICAL
Diel. const. 3.8 7.5-10.5 3.4 9-10
Diel. strength kV mm-1 25-40 17 22 10-35
Resistivity Ωm
25°C 1016 >1014 1016 >1012
100°C 1015
200°C 3x1011
400°C 108
600°C 106 109
800°C
1000°C 104
PLASMA
Ion attack F Cl F, Cl, O Cl
Neutral attack (F) F, Cl, (O) (F)
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