Homogeinizador Frenesius Kabi Hemolight Plus - Ms

HemoLight Plus
Technical Manual
QL 38/08
Table of Contents
1 IMPORTANT INFORMATION ........................................................................................................4
1.1 About the Technical Manual ...................................................................................................4
1.2 Use of the Technical Manual ..................................................................................................4
1.2.1 Complementary Documentation .............................................................................................4
1.3 Symbols used in this manual and on the equipment..............................................................5
1.4 Addresses...............................................................................................................................5
2 GENERAL EQUIPMENT CHARACTERISTICS ............................................................................6
2.1 Electrical Characteristics ........................................................................................................6
2.2 Primary Battery .......................................................................................................................6
2.3 Dimensions .............................................................................................................................6
2.4 Classification...........................................................................................................................6
2.5 Environmental Operating Conditions......................................................................................6
2.6 Electromagnetic Compatibility ................................................................................................7
2.6.1 Manufacturer’s declaration – electromagnetic emissions.......................................................7
2.6.2 Manufacturer’s declaration – electromagnetic immunity ........................................................7
2.6.3 Recommended separation distances between portable and mobile RF communications
equipment and the HemoLight Plus. ..................................................................................9
3 INITIAL STARTUP........................................................................................................................10
3.1 The Equipment’s Packaging.................................................................................................10
3.2 Attach the Collection Tray.....................................................................................................10
3.3 Powering the Equipment On.................................................................................................11
3.4 Initial Tests............................................................................................................................12
3.5 HemoData NET Start Up ......................................................................................................13
3.5.1 System Requirements ..........................................................................................................13
3.63.5.2 Installing the HemoData

Installing the HemoLight NET
Plus ...............................................................................................13
data network .........................................................................14
3.6.1 Installation Requirements .....................................................................................................14
3.6.2 Operational Procedures for the Installation ..........................................................................14
3.7 Enabling the network on the HemoData NET ......................................................................16
4 REPAIRS AND ADJUSTMENTS .................................................................................................18
4.1 Opening the Equipment........................................................................................................18
4.2 Equipment’s Main Board.......................................................................................................20
4.3 Clamping System..................................................................................................................21
4.3.1 Removing and Installing the Clamp......................................................................................21
4.3.2 Operational Test of the Clamp..............................................................................................21
4.4 Weighting System .................................................................................................................22
4.4.1 Removing the Homogenization Unit .....................................................................................22
4.4.2 Installing and Adjusting the Homogenization Unit ................................................................23
4.4.3 Checking the Adjustments on the Homogenization Unit ......................................................23
4.4.4 Removing the Load Cell .......................................................................................................24
4.4.5 Installing the Load Cell .........................................................................................................24
4.4.6 Calibration of the Weighing System .....................................................................................27
4.5 Power Input Socket and Transformer...................................................................................28
4.5.1 Repairing the Power Input Socket and Transformer ............................................................28
4.6 Auto Sense Scanner .............................................................................................................31
4.6.1 Programming the Scanner....................................................................................................31
4.6.2 Testing the Scanner..............................................................................................................32
4.7 Simulating a Donation Process ............................................................................................33
4.8 The Memory Batteries on the Equipment.............................................................................34
4.8.1 How to change the memory batteries:..................................................................................35
4.9 The Equipments Keyboard ...................................................................................................37
4.9.1 Keyboard test........................................................................................................................37
4.9.2 How to replace the keypad ...................................................................................................37
Fresenius Kabi HemoLight Plus QL-38/08 04/2011 Page 2 of 77

5 SOFTWARE UPGRADE ON THE HEMOLIGHT PLUS ..............................................................39
5.1 Necessary Materials: ............................................................................................................39
5.1.1 How to obtain the TIGER DOWNLOADER: .........................................................................39
5.2 Transferring a new software version to the HemoLight Plus................................................39
6 ELECTRICAL DIAGRAMS AND CIRCUIT DESCRIPTION OF THE HEMOLIGHT PLUS.........42
6.1 Block Diagram ......................................................................................................................42
6.2 Connector Positions..............................................................................................................43
6.3 PCB 01401V06 .....................................................................................................................44
6.3.1 Layout of the Printed Circuit Board PCB 01401V05.............................................................44
6.3.2 DC Power Supplies...............................................................................................................45
6.3.3 Primary Battery Circuit..........................................................................................................45
6.3.4 Standby Circuit .....................................................................................................................47
6.3.5 Micro-controlled CPU............................................................................................................48
6.3.5.1 Controlling the Keypad and Display Matrix ....................................................................48
6.3.5.2 Driving the Peripherals...................................................................................................48
6.3.5.3 RS232 Serial Interface ...................................................................................................49
6.3.5.4 I2C Serial Interface ........................................................................................................49
6.3.5.5 Analogue Inputs .............................................................................................................50
6.3.6 The Scale Circuit ..................................................................................................................50
6.3.7 The Oscillating Tray Circuit...................................................................................................51
6.3.8 The Clamp Circuit .................................................................................................................51
6.3.9 Electronic Schematics PCB 01401V06 ................................................................................52
6.3.9.1 Electronic Schematics for the Power Supplies, Primary Battery Charger,
Standby and Memory Batteries ..............................................................................52
6.3.9.2 Electronic CPU Circuit Schematics................................................................................53
6.3.9.3 Electronic Circuit Schematics for the Tray, Clamp and Scale Circuit ............................54
6.4 PCB 01403V02 .....................................................................................................................55
6.4.1 Operator Interface.................................................................................................................55
6.4.1.1 Keyboard ........................................................................................................................55
6.4.1.2 RS232
6.4.2 Display............................................................................................................................55
Serial Communications Interface..............................................................................55
6.4.3 Printed Circuit Board Layout PCB 01403V02.......................................................................56
6.4.4 Electronic Schematics PCB 01403V02 and PCB 01410V01. ..............................................56
6.5 PCB 01410V01 .....................................................................................................................57
6.6 Indicators Interface ...............................................................................................................57
7 THE MEMORY CARD READER ..................................................................................................58
8 ELECTRICAL DIAGRAMS AND CIRCUIT DESCRIPTION OF THE MEMORY CARD
READER .......................................................................................................................................59
8.1 PCB 01901V1 .......................................................................................................................59
8.1.1 Memory Card Reader Circuit................................................................................................59
8.1.3 Electronic Schematics PCB 01901V01 ................................................................................61
9 HEMOLIGHT TRANSPORT CASE ..............................................................................................62
10 SAFETY END TESTS...................................................................................................................64
10.1 Leakage Currents Through the Protection Connector..........................................................64

10.2 Leakage currents through the cabinet (surface / ground) ....................................................65
10.3 Leakage currents through the cabinet (surface / surface)....................................................66
10.4 Ground Bound Test ..............................................................................................................67
11 MAINTENANCE CHECKLIST......................................................................................................68
12 REPLACEMENT PARTS, TOOLS AND ACCESSORIES LISTS................................................70
12.1 List of Replacement Parts only for serial numbers up to 01805108 E-code 000. ................73

Chapter 1: Important Information
1 Important Information
1.1 About the Technical Manual
This manual technically describes the HemoLight Plus

equipment, and receives the following code QL-38/08 -
th
04/2011, indicating that it is in its 8 revision level, dated April
2011.
The numbering and corresponding chapters are respectively
marked on the headers and footers of the pages.
This content may be changed without prior warning and without
any legal implications to Fresenius Kabi.
1.2 Use of the Technical Manual
This manual was developed to be used by service technicians

who have been trained by the manufacturer and have
experience in mechanical, electrical and electronic
maintenance.
The equipment’s usage instructions are to be found in the
Users Manual.
Adjustments, modifications or repairs to the HemoLight Plus

must only be done by trained personnel and that are
recommended by the manufacturer. Fresenius Kabi and its
distributors will not be held responsible for any unforeseen
circumstances if these recommendations are not complied with.
Some of the activities described in this technical manual require
the use of technical measuring equipment and special tools.
When doing maintenance and the equipment is open, do not

touch any parts that have power applied to it also protect the
internal components as to contact with liquids. If the need
arises for the repair or replacement of electronic components,
then please observe the use of protection and measures
against electrostatic discharges (ESD). Always use the
bracelets and/or other anti-static mechanisms.
1.2.1 Complementary Documentation
The HemoLight Plus is a part of a blood donation system

manufactured by Fresenius Kabi. Its technical manual is
complemented by the “Operating Instructions HemoData NET”
as well as the “Operating Instructions HemoLight Plus”.

Chapter 1: Important Information
1.3 Symbols used in this manual and on the equipment
When printed in the manual this means important

information. When attached to the equipment, this means
that the accompanying documents must be consulted.
B Type equipment, without parts that are directly applicable

to the patient.
IPX0 Equipment unprotected as to the penetration of water.
This symbol indicates areas on the equipment that may

cause operator injury due to crushing.
This label is attached internally on the equipment next to the

main grounding protection.
This equipment may be supplied with a sealed Lead-Acid

battery, which must be sent in for recycling after its working
life is over.
This symbol indicates that the equipment is in conformity with

the directive 93/92 of European Community.
This symbol indicates the temperature limits for storage and

transportation.
This symbol indicates that the operating instructions should be

consulted.
1.4 Addresses
Manufactured by:
FRESENIUS HEMOCARE BRASIL LTDA.
Rua Roque Gonzáles, 128.
06855-690 – Jardim Branca Flor
Itapecerica da Serra – SP - Brasil
CNPJ 49.601.107/0001-84
European Representative:
FRESENIUS KABI AG
D-61346 Bad Homburg
LOCAL SERVICE:

Chapter 2: General Equipment Characteristics
2 General Equipment Characteristics
2.1 Electrical Characteristics
Input Voltage 110-127V~ 220-230V~

Input Current 50/60Hz 140mA 70mA
Input Fuses 2x200mAT
Secondary Fuse (internal) 1A F
2.2 Primary Battery
Brand Model Type Voltage Current Capacity

Panasonic ¹ PV-BP88 Lead-Acid 12V 2.3Ah
UNICOBA² --------- Lead-Acid 12V 2.3Ah
¹ Panasonic is the registered trademark of the Matsushita Electric Co. Ltd.
² Provided exclusively by Fresenius
2.3 Dimensions
Maximum Values
Height 196 mm
Width 270 mm
Depth 206 mm
Weight (without batteries) 3200g
2.4 Classification
Class I Equipment /
Type of protection against electrical shock Equipment Internally
Powered
Degree of protection against electrical shock TYPE B
Degree of protection against water penetration IPX0 (without protection)
Continuous with an
Mode of Operation
intermittent load
2.5 Environmental Operating Conditions

Operating Temperature 10ºC to 40ºC
Relative Humidity 30% to 70%
Sea level Up to 2000m

2.6 Electromagnetic Compatibility
2.6.1 Manufacturer’s declaration – electromagnetic emissions
The HemoLight Plus is intended for use in the electromagnetic environment specified below. The
costumer or the user of the HemoLight Plus should assure that it is use ins such an environment
Emissions test Compliance Electromagnetic environment – guidance
The HemoLight Plus uses RF energy only for its internal

RF emissions function. Therefore, it RF emissions are very low and are
Group 1
CISPR 11 no likely to cause any interference in nearby electronic
equipment.
RF emissions
Class A
CISPR 11 The HemoLight Plus is suitable for use in all
Harmonic emissions establishments other than domestic and those directly
Not applicable
IEC 61000-3-2 connected to the public low-voltage power supply network
Harmonic emissions that supplies buildings use for domestic purposes.
Not applicable
IEC 61000-3-3
2.6.2 Manufacturer’s declaration – electromagnetic immunity
The HemoLight Plus is intended for use in the electromagnetic environment specified below. The
costumer or the user of the HemoLight Plus should assure that it is use ins such an environment
Immunity test Immunity test Immunity test Immunity test
Floors should be wood, concrete or

Electrostatic
±6 kV contact ±6 kV contact ceramic tile. If floors are covered with
discharge (ESD)
IEC61000-4-2 ±8 kV air ±8 kV air synthetic material, the relative humidity
should be at least 30%
±2 kV for power ±2 kV for power
Electrical fast supply lines supply lines Mains power quality should be that of a
transient/burst typical commercial or hospital
IEC 61000-4-4 ±1 kV for Not applicable environment.
input/output lines
Mains power quality should be that of a
±1 kV lines(s) to typical commercial or hospital
0,5kV DM
line(s) environment. If user requires operation in
Surge
power lines frequently susceptible to
IEC61000-4-5 0,5kV CM
±2 kV lines(s) to surges, it is recommend that the
earth HemoLight Plus be powered from a
stabilized unit or its own battery.

<5% UT <5% UT
(>95% dip in T) (>95% dip in T)
for 0,5 cycle for 0,5 cycle
40% UT 40% UT Mains power quality should be that of a

Voltage dips, short
(60% dip in UT) (60% dip in UT) typical commercial or hospital
interruptions and
for 5 cycles for 10 cycles environment. If the user requires
voltage variations
continued operation during power
on power supply
70% UT 70% UT interruptions, it is recommended to keep
input lines
(30% dip in UT) (30% dip in UT) HemoLight Plus to be supplied by its own
IEC 61000-4-11
for 25 cycles for 50 cycles external battery system.
<5% UT <5% UT
(>95% dip in T) (>95% dip in T)
for 5s for 5s
Power frequency
Power frequency magnetic fields should
(50/60 Hz)
50Hz 3 A/m be at levels characteristic of a typical
magnetic field 3 A/m
for 3m location commercial or hospital
environment.
IEC 61000-4-8
Portable and mobile RF communications
equipment should be used no closer to
any part of HemoLight Plus, including
cables, than the recommended separation
distance calculated from the equation
applicable to the frequency of the
transmitter.
Recommended separation distance (d)
d = 1,17√P (150kHz to 80MHz)
d = 1,17√P (80MHz to 800MHz)
d = 2,34√P (800MHz to 2,5GHz)

3 Vrms
Conducted RF
150kHz to 3V Where P is the maximum output power in
IEC61000-4-6
80MHz watts (W) according to the transmitter
Radiated RF manufacturer, and d is the recommended
3V/m 3V/m separation distance in meters (m).
IEC61000-4-3
80Mhz to 2,5GHz
Field strengths from fixed RF transmitters,
as determined by an electromagnetic site
a
survey , should be less than the
compliance level in each frequency range.
b
HemoLight Plus may be affected by

interference if installed in the vicinity of
equipments marked with the following

symbol:

NOTE 1 UT is the a.c. mains voltage prior to application of the test level.
NOTE 2 At 80MHz and 800MHz, the higher frequency range applies.
NOTE 3 These guidelines may not apply in all situations. Electromagnetic propagation is
affected by absorption and reflection from structures, objects and people.
a-
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones
and land mobile radios, amateur radio, AM and FM radio broadcast cannot be predicted theoretically
with accuracy. To asses the electromagnetic environment due to fixed RF transmitters, an
electromagnetic site survey should be considered. If the measured field strength in the location in
witch the HemoLight Plus is used exceeds the applicable RF compliance level above, the HemoLight
Plus should be observed to verify normal operation. If abnormal performance is observed, additional
measures may be necessary, such as re-orienting or relocating the HemoLight Plus
b-
Over the frequency range 150kHz to 80Mhz, field strength should be less than 3V/m
2.6.3 Recommended separation distances between portable and mobile RF communications

equipment and the HemoLight Plus.
The HemoLight Plus is intended for use in an electromagnetic environment in which radiated RF
disturbances are controlled. The costumer or the user of the HemoLight Plus can help prevent
electromagnetic interference by maintaining a minimum distance between portable and mobile RF
communications equipment (transmitters) and the HemoLight Plus as recommended below, according to
the maximum output power of the communications equipment.
Separation distance according to frequency of transmitter
Rated maximum output
(m)
power of transmitter
150kHz to 80Mhz 80Mhz to 800Mhz 800Mhz to 2,5GHz
(W)
d = 1,17√P d = 1,17√P d = 2,34√P
0,01 0,12 0,12 0,24

0,1 0,37 0,37 0,65
1 1,17 1,17 2,34
10 3,70 3,70 7,40
100 11,7 11,7 23,4
For transmitters rated at a maximum output power not listed above, the recommended separation distance
d in meters (m) can be estimated using the equation applicable to the frequency of the transmitter, where
P is the maximum output power rating of the transmitter in watts (W) according to the transmitter
manufacturer.
NOTE 1 At 80MHz and 800MHz, the separation distance for the higher frequency range applies
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.

Chapter 3: Initial Startup
3 Initial Startup
The HemoLight Plus must be setup on an appropriate surface.

Do not expose the equipment to sunlight.
To guarantee that the weighing system operates correctly the

HemoLight Plus must be setup on a horizontal surface on which
all four of its feet rest. This surface must be firm and free from
vibrations.
The equipment’s weighing system is equipped with sensitive

components, and it is for this reason that it must be handled
with the appropriate care. Drops and knocks must be avoided.
3.1 The Equipment’s Packaging
The HemoLight Plus is delivered, packed in a protective box.

Keep this box for possible future transport.
On removing the equipment from the package, check it to see if
it was damaged during transport.
3.2 Attach the Collection Tray
The collection tray on the HemoLight Plus is detachable. It must

be attached to the oscillating base. The guide pins on the
bottom of the tray allow it to be attached in only one position.
Do not exert excessive force on the tray when attaching it.
Do not try to move the oscillating unit by exerting force on the

system.

3.3 Powering the Equipment On
At the rear of the equipment there is a power Input Socket.

Check in item 4.5 on the procedure to select the correct
voltage.
Before powering on the HemoLight Plus, make sure that the

voltage selector switch at the back of the equipment
corresponds to the local mains voltage.
Insert the three pole Input Power cable into the machine and
then connect it to a mains power outlet socket.
To power the equipment on, rock the O/I switch.
The green LED will light up, indicating that the equipment is
powered on, an audible alarm will sound and the following initial
animation will be displayed:
FRESENIUS KABI
To see the main processor’s software version and its

compilation, press any key (with the exception of “RESET”)
during the initial animation.
One may opt to use the primary battery to run the equipment.
In this case, a charged battery must be placed into the available
compartment at the bottom that is for this purpose and marked
with the following label:
If the battery is connected to the equipment and it is connected

to the mains power with the ON/OFF switch in the “ON” position
then the battery will be in a charging state. The charger on the
HemoLight Plus takes around 10 hours to guarantee a
satisfactory standalone charge.
With the battery being in the HemoLight Plus compartment and

it being disconnected from the mains power supply, the
equipment will then be supplied by the battery. The yellow
indicator LED (on) on the panel will light up, indicating that the
battery is in use. The ON/OFF switch will not power off the
equipment when it has a charged battery connected to it.
The HemoLight Plus will automatically enter into

the “Stand By” mode after approximately 40
seconds of idle* time. To power the equipment on
again press the “RESET” key or reconnect it to the
mains power supply.
*The HemoLight Plus is considered idle only when the display is

alternating between date and time.

The second LED on the panel will indicate the battery’s current
condition that is in the compartment. When green the battery is
being charged, and when red it means that the battery is
discharged.
The battery is an accessory and is not supplied with the

HemoLight Plus.
Only recharge the primary battery on the HemoLight Plus or on
the charges designed for this purpose.
3.4 Initial Tests

Press the “RESET” switch on the equipment. When the audible
alarm ceases and whilst the initial animation is still being
displayed, press the keys 6, 8 and 9 one-by-one sequentially
and in this order.
The keys that are pressed will not be shown on the display.
The following screen will be seen:
Press ENTER twice and the equipment will sequentially carry

out the following processes:
• Activate the clamp system for three full consecutive
cycles.
• Move the oscillating tray for approximately 3 seconds.
• Activate the alarm systems for approximately 3
seconds.
The following tray will be displayed:
Press ENTER and then the system will start to alternate the
display between Date and Time.
The system configuration procedure is available in the

equipment user’s manual, and this one must be consulted
whenever necessary.

3.5 HemoData NET Start Up
3.5.1 System Requirements

Standard IBM-PC with a Pentium 133Mhz processor or better
16 Mb of RAM memory
SVGA Color Monitor
Serial port with an available DB9 connector
CD-ROM 2X Unit
Minimum space on the hard drive of approximately 50 MB
available to install the program. This space must be increased
in accordance with the number of collections.
Operational System: Windows 9x/Me/NT/2000/XP
3.5.2 Installing the HemoData NET
Depending on the operational system version that you are

using, it may be necessary to consult a network administrator to
allow the installation for the new software on the workstation.
• Insert the CD containing the HemoData NET

installation in the PC’S CD-ROM drive;
• If the installation does not start automatically, then
access the CD unit via the Windows Explorer and
execute the SETUP.EXE program.
• Confirm the installation steps until it is finalized
• Restart the PC
The following directory structure will be generated:
To execute the program, use the icon that was created in the
desktop area or do the following Start/Programs/HemoData
NET/HemoData NET

3.6 Installing the HemoLight Plus data network
3.6.1 Installation Requirements

• RS485 Converter, including power supply and data
cables.
• To use the Smart Card Memory, use the Memory Card
Reader RS232 to RS485 Converter (part number
81053).
• Y cables (One unit for each HemoLight on the
network).
• Network Cables (One unit for each HemoLight on the
network).
The HemoData NET network must be installed by technical

personnel that are authorized by Fresenius Kabi.
3.6.2 Operational Procedures for the Installation
The necessary cables must be made from 4x26AWG flat cable

(telephone standard). The connectors must be of the RJ11 6/4
type. A pair of clamping pliers specifically for this operation will
be necessary. The following figure shows the wire positions.
It is important that the parallelisms

of the colors are complied with.
Make sure that a certain wire color
always occupies the position on
the connectors.
Up to 32 pieces of equipment may be installed on one self same

network.
The maximum distance between 2 mixers may not be more
than 30 meters.
The total sum length of all cables on the network may not
exceed 1000 meters.
All mixers used in the making up of the network must have their
network module enabled. Incase a mixer is not enabled; the
following procedure must be adopted:
• Press the RESET key whilst the equipment is powered
on and when the buzzer stops and whilst the initial
animation is still being displayed, sequentially punch in
the following characters 2, 8, 3 and 9.
• The system will request a release code. The correct
code must be punched in to confirm the network
module’s release (the code is furnished by Fresenius
Kabi)
All equipment belonging to the network must receive a control

ID (network number). Please follow the following instructions:

• Access the configurations routine. To access the

Configuration Routine on the System it is necessary
after pressing the RESET key during the initial
animation that the keys 1, 2, 3, 4 are sequentially
pressed (one-by-one) and in this order.
• When the mixer requests DATE / Time? Press NO.
• Then the display will request the network number. Input
a number between 1 and 32 using the numeric keypad
on the mixer. The last keys pressed will be considered,
that is, an incorrect value may be corrected "n" number
of times until the ENTER key is pressed.
The input number will be used by the PC to acknowledge the

mixer during communications. This number may not be
repeated on one self same network. If a number is repeated by
accident then the PC will not acknowledge either one of the
pieces of equipment.
The RS485 data converter cable must be

connected to an available serial port. An
USB/Serial adapter may be used in case there are
no available serial ports.
The power supply must be connected to a power

mains socket.
All equipment must be connected to the network

via the data and “Y” cables.

3.7 Enabling the network on the HemoData NET

Start the HemoData NET.
To execute a program use the icon on the desktop or do the
following Start/Programs/HemoData NET/HemoData NET.
Login into the system by clicking on the

MASTER button.
Input access code 123

and confirm with the
OK button.
Access the Configuration/Groups menu
Input a name for the group of mixers and confirm with the OK
button.

Access the Configuration/Mixer on Network menu.
Select a group that ahs been setup

beforehand in the selection box
“Select Group”.
Select a mixer in the available mixers

column and click on the Add button.
The selected mixer must be one that

ahs been numbered beforehand. The
number will indicate the mixer’s ID on
the network.
Input the mixer’s serial number into

the field and confirm with OK.
Repeat the last two aforementioned

steps for all mixers on the network.
For help in operating the HemoData NET access the Help

option on the system or consult the “Operating Instructions
HemoData NET”.

Chapter 4: Repairs and Adjustments
4 Repairs and Adjustments
4.1 Opening the Equipment
Pull and remove the detachable tray

(1).
Loosen screw (2) and the fastening

washer (3) from the oscillating base
(5).
Pull and remove the oscillating base

(5). It is not necessary to remove the
bearing (4).
Remove the lower screws from (7) the

housing (6).
Remove the housing’s screws on the

bottom.

Release the clips that hold the upper

and lower parts of the housing
together.
To do this, insert a flat screw driver into

the recesses located on the sides of
the housing, and carrying out the
movement as shown in the picture on
the side.
Lift the upper part of the housing

until it is no longer possible to see
the tip of the clamp (2).
Then tilt the upper section of the

housing as shown in the figure.
Remove the flat cable (1) from its

connector on the main board.

4.2 Equipment’s Main Board
The equipment’s main board holds the equipment’s digital

identification belonging to it.
If the need arises for it to be replaced then this identity must be
input into the board.
Proceed in the following manner:
• Press the “RESET” switch on the equipment. Whilst the

initial animation is being displayed, sequentially press
the following
order, keys one-by-one
remembering 0, 6,
that the keys 1, 7 and
pressed in this
will not be
shown on the display.
• The following screen will be displayed, where “XXXX” is

the default identification value.
• After a few seconds the display will request:
• Press ENTER and then the equipment will request the

new serial number. This number must be obtained from
the technical label on the equipment, being that only
the 4 middle digits must be used.
For the serial number shown on the

image on the side , the digits to be used
would be:
9587
• Press ENTER, confirm, and then the system will start to

alternate with Date and Time on the display. The new
serial number will be recorded on the main board.

4.3 Clamping System
4.3.1 Removing and Installing the Clamp
The clamp is mounted to the bottom of the

equipment by means of 3 screws on its base.
The cables attached to the connector in the

illustration are responsible for controlling the
clamp’s activation.
During replacement, be aware that the chamfered

surface on the base of the clamp faces the
transformer. This guarantees the correct
positioning of the clamp.
4.3.2 Operational Test of the Clamp

Necessary equipment:
• 1 x 20 ml disposable syringe,
• 1 pressure gauge with a scale of up to 2 Bar,
Opening and Closing.

Carry out the “INITIAL TEST” procedures in accordance with
item 3.4 in this manual.
Closing Effectiveness.
Setup a system as shown in the figure on the

side.
Power the equipment on.
Place the clamp on a section of the tube

immediately after the pressure gauge.
Start a new donation procedure.
The clamp should close when the display

shows “PUNCTURE AND ENTER”.
When this happens exert pressure on the
syringe until the pressure gauge gives a
reading of 1 BAR (kgf/cm²).
To check if the clamp is “sealing” the pipe

completely insert the end of the pipe into a container with water, and at the moment that the syringe is
pressed there must be no bubbles inside the container.

4.4 Weighting System

The weighing system is made up of the homogenization unit
and the load cell.
4.4.1 Removing the Homogenization Unit
Completely loosen the two Allen screws that fasten

the oscillating system onto the load cell.
Carefully cut the cable ties that hold the wires on

the bottom of the equipment so as not to damage
the insulation on the wires.
The unit is then loose and may be removed.

4.4.2 Installing and Adjusting the Homogenization Unit

• Keypad with a Display to adjust the HemoLight Plus
(Part number 070187003).
• Ruler.
• Torque wrench
Make sure by visually checking that no part of the

movement unit touches the protection of the load cell.
Attach the the

tightening homogenization
screws with aunit
forceto of
the6.5
load cell, by
Nm.
So that the front face of the driving init remains parallel
to the front face of the load cell.
4.4.3 Checking the Adjustments on the Homogenization Unit

• A set of standard weights that may be combined to

make up loads of 500g and 1000g.
• Keypad with a Display to adjust the HemoLight Plus
(Part number 070187003).
Mount the oscillating base and collection tray onto the

homogenizing unit.
Access the equipment’s scale module by pressing the

SCALE key.
Make sure that the equipment is calibrated (please see

item 4.4.6).
Wait for the scale to zero.
Place a calibrated weight piece of 500g on the tray, first

in the center and then on the 4 corners, checking the
display reading for each condition, this must
correspond to the standard weight with a maximum
deviation of 2g on all 5 test points.
Repeat with the 1000g, being that the maximum

deviation may not be more than 3g on all 5 test points.
If some anomaly is detected then the system must be adjusted

again.

Still with the equipment open carry out the “INITIAL

TEST” procedures according to item 3.4 in this manual.
To finalize remove the collection tray and oscillating

base and then fasten the wires with plastic cable ties to
the bottom of the equipment to the positions where
there are the appropriate mounts.
4.4.4 Removing the Load Cell
It is necessary for the

homogenization unit to have
already been removed before
starting this procedure
Remove the screws from the load cell

supporting plate with an open ended spanner of
10 mm (or a socket spanner).
Remove the load cell connector from the main

board.
Remove the base plate from the bottom of the

equipment.
Loosen the load cell from its base with a 4 mm

Allen key.
Do not hold the unit by its load

cell.
4.4.5 Installing the Load Cell

Necessary materials:
• Feeler gauge of 0.3mm and 0.6 mm.

• Feeler gauge of 0,45 mm and 1.1 mm.
• Locking fluid for the screws.
• Torque wrench

Mount the load cell as shown on the figure on the

side.
Try to correctly position the load cell. The arrow

that is stamped on its body indicates the end that
must remain free and the displacement direction.
The gap between the load cell sides and the

protection sides must be checked before the
screws are fully tightened.
Between the load cell sides and the protection it

must be possible to pass the 0.3mm feeler gauge,
but the 0.6 mm feeler gauge must be able to pass.
The gap at the bottom of the load cell must be checked, to do

this use the 0.45 and 1.1mm feeler gauges. The feeler gauge of
0.45 mm must be able to slip between the cell and the plate, but
the 1.1 mm must not be able to slip between the cell and the
plate.

After the gaps have been checked on the sides

and bottom of the load cell, then the screws must
be tightened with a force of 10 Nm. For this
purpose use the torque wrench.
It is possible to check if any part of the protection

is touching the load cell. For this the offset value
must be checked with only the load cell fixed on
the base, and check it again with protection kit
mounted.
The read value can’t different. To check, press the
REST key and when the alarms stops, press the
following keys: PAUSE, CHECK, CLEAR and
STOP.
Do not hold the unit by the load cell.
Install the load cell supporting base into the equipment. Do not
forget to include the star washers when assembling.
The wires for the grounding system (green/yellow) coming from

the transformer and the power mains input must be duly
fastened to the screw as shown in the illustration. The star
washer is positioned between the metallic plate and the wire
terminals.

4.4.6 Calibration of the Weighing System

• Set of weight that may be combined to furnish loads of

500g and 1000g.
• Keypad with Display to adjust the HemoLight Plus in
case the option is taken to calibrate the equipment
whilst it is open (Part number 070187003).
The calibration routine may be carried

out with the equipment opened or closed.
If the option
process withisthe
taken to carryopen,
equipment out the
then it
will be necessary to use the auxiliary
display and the equipment must be
checked after it is installed in its housing.
Power the equipment ON.
Press the SCALE key.

Wait for the zero process to finish.
When the display shows 0 g, place a calibrated weight

piece of 500g on the center of the tray. If the net value
on the display’s readout is greater than 2g than the real
value, then the calibration potentiometer must be
adjusted until the correct value is achieved.
Remove the weight piece from the tray and press

ENTER then wait for the display to show DATE and
TIME.
Press the SCALE key.
Wait for the zero process to finish.
Again place the weight piece onto the tray and check if the
adjustment was effective. Repeat this step as many times as is
necessary to obtain the ideal response.
When the value on the display converges to the

standard weight value (with a variation of ± 2 g),
check the system’s behavior with the weight
piece placed at the 4 corners of the tray.
Replace the standard weight piece with one of

1000 g, checking the readout at the center and
at all 4 corners. For this position on the scale
the variation may not exceed 3 g.

4.5 Power Input Socket and Transformer

The standard AC input configuration is that of 230 V. In the
drawing the ON / OFF switch (1) is shown, three pole cable
socket (2) and fuses (3).
Before powering on the HemoLight Plus make sure that the

voltage selector switch at the rear of the equipment
corresponds to the local mains power supply.
To select between the voltages and/or replace fuses, remove

the fuse holder cover (5) and the fuse holder (4). Turn the fuse
holder so that the chosen voltage is shown in the fuse holder
window (6)
To switch between the voltages and/or replace fuses, remove

the fuse holder cover (5) and the fuse holder (4). Turn the fuse
holder so that the chosen voltage is shown in the fuse holder
window (6).
4.5.1 Repairing the Power Input Socket and Transformer

In case it becomes necessary to replace the Power Input
Socket and/or Transformer, these must be removed from the
equipment’s base.
It is necessary to first remove the homogenization unit of each
load cell. (Please see items 4.4.1 and 4.4.4). The secondary
wires from the transformer must be removed from the main
board.
The transformer has one no load output rated at 14 ± 1.25 VAC
(RMS) when supplied with the rated voltage. To check this
condition a Multimeter must be employed to meter between the
output wires (white).

In case of replacement the transformer must

be prepared by soldering the thermostat d
e
(outer most gray wire) in series with the zero R
h
tap primary coil on the transformer it
w
(outermost red wire). Ensuring that the wire
es e
join faces the transformer, and as close as ri h
t
possible. Protect the join with heat shrink We g
y e irn r)
sleeving; (use the figure on the side as a r fr
reference). a
d m e to
n id c
k o m s e
y c c n n
ra la e 0 6 c
o n
o
G B S 1 ( c
The primary wires that are left over (red,
black and gray) must be threaded through
the leatherette sleeving.
The grounding wire must be soldered to the g

n
i
incoming power terminal, which is a common v
e
to the housing as well. The solder joint must el
be made perpendicularly to the terminal and S
e
being threaded through its hole so that it is tt
e
r
possible to fit the wire the wire in the groove e
at the bottom of the plastic on the equipment. h
t
a
eL
The secondary wires on the transformer
(white) must be cut so that they will have
150 mm free. The caps on the insulated
spade terminals must be removed and
threaded through each wire. The spade
terminals must be soldered at the ends of the
wires and the insulating covers then slipped
over for protection.
The suppression capacitors must be

soldered to the power supply socket
according to the following instructions:

Through Hole
Drill one 3 mm and1 hole of 1.3 mm in the power
socket. The 1.3 mm hole must be made in such a
manner that it becomes an extension of the hole in the
metallic terminal. It must also be a through hole going
right through the socket.
st
Attach the 1 capacitor according to the illustration.
The legs must be fed through both holes to the
soldered contacts on the socket.
nd st
Bring the 2 capacitor next to the 1 one using a
plastic cable tie as shown here on the side;
Figure 1
After the capacitors have been placed together they

must be soldered to the terminals. The legs of the
capacitors must receive the “jumpers” and be soldered
according to the illustration on the right. The leg on the
left hand side must be extended so that the “jumper”
itself makes a link between terminals 5 and 6 of the
power supply socket.
Figure 2
The primary wires are soldered to the

Wire Power Input
Power Input according to the table on the
side, as follows.
Black
All solder joints are made with the wire 4
going through orifice and wrapping around
Red
the metallic terminal. Pieces of heat shrink 5
must protect the solder joints.
Gray
7
Green-Yellow
The Power / Transformer

Input unit must be placed at
the bottom of the
equipment as shown in the
illustration on the side. Note
that the wires are placed in
defined positions.

4.6 Auto Sense Scanner
4.6.1 Programming the Scanner

Connect the Scanner to the equipment’s rear panel (DB9).
Power on the HemoLight Plus.
Use the scanner to read all of the codes in the table below
(follow the numeric sequence). Audible tones will be emitted
after each reading that is successfully completed.
These configurations
Scanner model as soldwill
byonly operate with the Auto Sense
HemoCare.
Reset to Defaults
Serial Output Mode
Serial Baud Rate 2400
LED Power Enable Safe Mode
Single Scan no Trigger
Code 39 Enable
Code 128 Enable
Code 128 ISBT Enable
Codabar Enable
Interleaved 2of5 Enable
CodaBar Star/Stop Chars Enable

4.6.2 Testing the Scanner

Power on the HemoLight Plus and whilst the equipment is
displaying DATE and TIME, press the ENTER key.
When the equipment asks for the OPERATOR, read the 1st
barcode from the table below and wait for the next field to be
requested. Press RESET.
Whilst the equipment is displaying DATE and TIME, press the
ENTER key twice. The value displayed must coincide with the
value show in the third column of the table.
Repeat the same procedure for all other bar codes.
Code 39 TEST8052
Code 128 Fresenius HemoCare
Code 128 ISBT =B30010100019102
CodaBar A40156B
Interleaved 2of5 12345670
To eliminate the probability of a reading error from the scanner

it is recommended that barcodes that have a checksum be
used. The checksum is a digit on the barcode; this digit is a
function of the value of the code. Thus there is a relationship
between the value of the checksum and the barcode, and if
there is a failure in the reading then the scanner will not transmit
the value to the mixer, repeating the reading until there is a
correct relationship.
E.g. of barcodes that have a checksum: CODE 128, CODE
ISBT 128, CODABAR.

4.7 Simulating a Donation Process
The purpose of the following test is to check the operation of

the HemoLight Plus during a donation.
• Dual Bag System containing 500 ml of liquid.
Procedure:
• Transfer all of the liquid to one of the bags and pinch

the tube to prevent a new transfer.
• Power the equipment on.
• Place the empty bag on the tray.
• Press ENTER.
• Place the tube in the clamp.
• Input random data as to the equipment’s requests, with

the exception of the value of the volume that must be
defined as 450ml.
T he data requested at the beginning of the collection and the

activation standards of the alarms depend directly on the
equipment configuration. Please consult the operation manual
to obtain further information.
• Once the volume has been confirmed the equipment

will request the puncturing and a new ENTER.
• Suspend the full bag at approximately 40 cm in relation
to the oscillating tray.
• Press ENTER to release the donation.
• The clamp will open and the tray will start its
movement.
• Follow up on the donation progress until the display
gives a reading of approximately 100ml;
• At this point block the flow between the bags. After a
few moments (according to the configurations) the low
flow alarm should sound and the display must warn on
the “LOW FLOW”.
• Release the flow. The alarm should be silenced.
• Wait for the end of the donation.
• On reaching the volume the display will indicate “END
OF COLLECTION” and the audible and visual alarms
will be active.
• Press RESET.

4.8 The Memory Batteries on the Equipment

To retain all of the collection data during the time that the
HemoLight Plus remains disconnected from mains power and
without its primary battery connected, it is necessary for internal
memory batteries.
The memory power supply unit on the HemoLight Plus is made
up of 3 AA alkaline batteries of 1.5V each, set in a compartment
on the bottom of the HemoLight Plus.
It is recommended that the batteries be removed from the

equipment under long periods of inactivity. Under these
conditions the equipment must be reconfigured when it returns
to normal usage.
When the memory batteries on the HemoLight Plus become
weak the display on the equipment will display the following

message:
MEMO BATTERY LOW
These must then be changed immediately with the equipment

still powered on so as to retain its data.
I The batteries life expectancy may vary and is influenced by a

number of factors, some of these are:
Battery type (alkaline or common).
Temperature.
Length of time that the HemoLight Plus remains powered on.
Whilst the HemoLight Plus remains powered on, either to mains
or to the primary battery, the batteries will not be used, the
batteries will only come into operation when the equipment is
completely powered off.
Therefore the longer that the HemoLight Plus remains powered
on the longer the batteries will last.
It is possible that after a long period of inactivity, when powered

on, the HemoLight Plus will indicate that the batteries must be
changed.

4.8.1 How to change the memory batteries:

Materials necessary to effect the change.
• A Phillips screw driver.

• Three new batteries.
Before inserting the batteries carefully check to see that there

are no signs of leakage, discoloring, deforming or any other
anomaly.
The change
powered on,ofeither
batteries
with must
mainsbepower
done or
with the HemoLight
primary battery, ifPlus
the
equipment is not powered on then the memory’s data and its
configuration are lost.
When changing batteries always use new batteries of the same

brand, never mix them. If only one or two batteries are changed
then there may be the risk of leakage or explosion and the
batteries life expectancy will be shortened.
Do not use batteries without the insulating protection or with its

protection damaged, as it may leak liquid, start a fire or cause
harm. Even if they have been purchased in this condition do not
use it.
Carefully insert the batteries as described in this manual. Never

insert the batteries with its polarity +/- inverted. Never force the
batteries into the compartment.
Do not insert anything else into the battery compartment other

than the batteries.
Power the equipment on. If its power is supplied via the primary
battery, then this must be inserted and if the equipment does
not power on automatically the RESET key must be pressed.
After the opening animation is displayed press the SCALE key.

Turn the equipment to gain access to the

battery compartment. On turning the
HemoLight Plus do not support the
equipment on its tray, neither drag or lift
the equipment using the tray.
With a Phillips screwdriver remove the

screws and open the battery
compartment.
Remove the exhausted batteries and

insert the new ones, paying careful
attention to the batteries polarity, the
position that the batteries must be
inserted is shown in the holder. If there is
some question as to polarity, the spring
in the holder is where the negative
terminal of the battery is placed.
The screws that

compartment, take were removed
care so as not towill bethe
loose used to close the
screws.
Close the battery compartment using the

Phillips screws. Do not excessively
tighten the screws, only sufficiently to
close the battery compartment without
play.
Place the equipment back in its srcinal

position and press the RESET key, if its
power is supplied by the primary battery.
The discarded batteries must be recycled. Look for information

at the refuse collection services in your town to get to know the
procedures.

4.9 The Equipments Keyboard
4.9.1 Keyboard test

Before proceeding to change the keyboard it is recommended
that its operation be checked. To do this it will be necessary to
work all of the keys, one at a time.
The keyboard test must be carried out whenever maintenance
is done on the HemoLight Plus.
4.9.2 How to replace the keypad
• Open the equipment and remove the flat cable that

connects the CPU board to the display board.
• Release the flat cable from the keyboard’s socket.
• Remove the keyboard by pulling on one of its ends.
• After removing the keyboard the recessed surface must

be cleaned so that there are no adhesive residues left
behind on the cover

• Insert the new keyboard, passing the flat cable through

the slot in the cover.
• The keyboard must be fitted into the cover’s recess.
• Insert the flat cable into the display board’s socket.

Chapter 5: Software Upgrade on the HemoLight Plus
5 Software Upgrade on the HemoLight Plus

The HemoLight Plus allows for its software to be updated
without the need to change its microcontroller. This process
consists of transferring a new version of the software from the
PC to the HemoLight Plus.
To carry out this transfer it will be necessary to use a program
called “TIGER DOWNLOADER”, this program is available at
the following site, http://www.wilketechnology.com/, and is free.
5.1 Necessary Materials:

•
Serial crossover DB-9F/DB-9F cable
• Personal computer
• New version of the HemoLight Plus Software, this

software has the following extension “.TGU”.
• Software to make the transfer TIGER DOWNLOADER.
5.1.1 How to obtain the TIGER DOWNLOADER:
• Access the site: http://www.wilketechnology.com/. On

the initial page access the “downloads” tab
( ), which is at the top of the screen.
• Click on “BASIC-Tiger™ Lite-Version/Downloader”,

within this select the “Downloader, self-install-exe”, this
is the software that must be copied and installed on the
PC.
5.2 Transferring a new software version to the HemoLight Plus
• Open the HemoLight Plus housing gaining access to its

main board.
• Place jumpers JP1, JP2 and JP3 on the Main Board to

the PC Mode side.
• Reset the HemoLight Plus.

• Connect the Scanner’s input serial cable to the PC’s

serial port.
• Start the tiger downloader software.
• To select the software that is to be recorded onto the

HemoLight Plus click on the button.
• Select the software and click on Open

• The download will start automatically.
• When the recording progress bar disappears then the

recording has been completed.
• Return the jumpers to the initial position.
• Remove the crossover cable and close the housing.

The mixer must be reset.

Chapter 6: Electrical Diagrams and Circuit Description of the HemoLight Plus
6 Electrical Diagrams and Circuit Description of the HemoLight

Plus
6.1 Block Diagram

6.2 Connector Positions
Indicator Board:
CN1 – Display board connector

auxiliary/display board.
Display Board;
CN1 – Connector RJ11 (network).

CN2 – Connector DB9 (Scanner).
CN3
board– Connector board CPU/ display
CN4 – Connector board display/auxiliary
display board.
CN5 – Audible alarm connector
CN6 – Display.
CN7 – Membrane keypad connector.
CPU Board:
(FS1 E FS2) – Power input AC ± 12V.

CN1 – Connector board CPU/display
board.
CN2 – Primary Battery (BAT1).
CN3 – Connector board CPU/ display
board (Version same as or before
01303V02).
CN4 – Memory batteries (Bat 2).
CN5 – Homogenization motor unit.
CN6 – Clamp.
TP1 – Test point 1 (output of the 7812,
U9).
U10).
U11).
U12).
U13).
4).
TP7 – Test point 7 (output of the REF 02,
U8).
TP8 – Test point 8 (V BAT).

TP9 – Test point 9 (display contrast).
TP10 – Test point 10 (A/D CONVERTER INPUT).
TP11 – Test point 11 (output 7660 - 9VDC).
TP12 – Test point 12 (power supply battery).
TP13 – Test point 13 (power supply V+).
JP1 – Jumper (disables the network when it is set between the Mode and PC pins).
JP2 – Jumper (Enables the equipment to receive a new software version when it is set between the Mode and
PC pins).
JP3 – Jumper (disables the buzzer when it is set between the Mode and PC pins).
JP4 – Jumper (board compatibility, when removed from the CPU board compatible with the previous display
board model).
JP5 – Jumper (prevents the equipment going into standby when it is set between the Mode and PC pins).

6.3 PCB 01401V06
6.3.1 Layout of the Printed Circuit Board PCB 01401V05

6.3.2 DC Power Supplies
The HemoLight Plus has stabilized DC power supplies

assembled with linear regulators of the 78XX family (with the
exception of the primary battery charging regulator and the A/D
reference converters). The rectifying of the incoming voltage is
done by bridge rectifier BR1.
Regulator Supplied Circuit

U14 (7809) Scale
U10 (7805) Digital Circuits
U12 (7805) Scanner
U11 (7809) Motors
U13 (7805) Motor Relays
U9 (7812) General Relay
U17 (L200) Battery Charger
U8 (REF 02 A/D Reference
SMD) Converters
6.3.3 Primary Battery Circuit
The HemoLight Plus is able to operate with power coming from

a rechargeable lead-acid battery. When fully charged it is able
to work under standalone for approximately 3 hours of effective
collecting (approximately 15 complete procedures). The battery
compartment is accessible from the side of the equipment.
There is only one way to connect and it is impossible to invert
the polarity.
If a battery is connected to the equipment and the equipment
itself is connected to a mains outlet with the ON / OFF switch in
the “ON” position, then the battery will be charged. The charger
on the HemoLight Plus takes around 10 hours to fully charge.
The primary battery is connected in parallel to bridge rectifier

BR1. Diodes D11, D87 and D8 prevent the battery supplying
current to source or even to its charging circuit.

Charge the battery before using it for the first time and then
immediately charge it again after use.
Never fully discharge the battery. Remove it from the

compartment whenever the equipment is to remain inactive for
a long period of time. (The equipment on standby continues to
consume battery power).
Do not continue to use the equipment if it indicates that battery

charge level is low. The HemoLight Plus functions will be
compromised.
The batteries have a limit to their charge/discharge cycles. If

they do not fully recover their capacity, then their working life is
at an end. In this instance it must be replaced with a new one.
Recharge the battery only with the HemoLight Plus charger or

charges specifically for this purpose.
Do not try to disassemble the battery. The sulfuric acid may

cause injury to the skin and other parts of the body.
Do not incinerate. The discarded batteries must be recycled.

Look for information with the local refuse collection services in
your town to know how to proceed.
The charging circuit is built with a L200C (U17) regulator

mounted so as to supply a controlled voltage and current to the
battery when it is being charged.
The regulator limits the maximum charging voltage to 14.5 Volts
and limits the circulating current to 200mA.
The switching between the battery and mains power is done

automatically. In the absence of an external power source the
supply of the circuits will be taken over by the battery.
Whenever the equipment is being supplied by the battery, the

yellow indicator LED 4 will light up. A comparator circuit is built
with an operational amplifier (U16 port D). In the absence of an
external power source the comparator’s output is set to zero
volt, guaranteeing that the yellow LED lights up.
LED LD1 on the indicators board is a bicolor LED which turns
green when the battery is being charged and red when the
battery is discharged.
The comparator built with U15 monitors the current circulating
through the charging circuit. If there is a current circulating, pin
6 of U15 will be high. Under this condition the bicolor LED will
be green indicating that the battery is being charged.
If the battery is removed or if the mains power is removed then

the output of U15 (pin 6) will be low thus preventing LD1 turning
green.
The battery’s charging condition is digitally checked from an

A/D converter. The input to the A/D converter (pin 39 U2) is
connected to resistor R40. The voltage across R40 represents
1/3 of the battery’s voltage. Whenever the battery’s voltage is
less than the critical (11.7 V) value the processor will notify the

operator that the battery must be changed, by presenting a

message on the display.
Pin 10 on U2 will go high causing LD1 to turn red.
The current version of the CPU board is compatible with the

previous display board version, but to be able to use it, it will be
necessary to remove jumper JP4, and use the auxiliary display
Board Cable (234985018).
NOTE: The ON / OFF switch does not power the equipment off
when there is a battery connected.
The disposed batteries must be recycled. Look for information

from your local refuse collection services to see how to proceed
6.3.4 Standby Circuit

With the intuition of increasing the standalone time of the
HemoLight Plus, it will automatically enter the “Standby” mode
after being idle* for 20 seconds. This process is controlled by
the CPU that carries out the powering off process through a
relay (K4) with reversible contacts and a double holding coil,
the equipment’s general relay. This relay does not need to
remain energized after switching. Each of its coils must be
energized individually when necessary. When the SET coil
receives a voltage pulse the relay closes a contact that will be
opened again when the RESET coil receives a pulse.
The CPU detects the absence of an external power source

through the resistor bridge made up of R30, R41 and R36.
When this happens and if the equipment is idle then the
controlling software triggers a timer.
If the trigger reaches the programmed time, then processor U2,
Tiny Tiger, will signal the relay with a high from its pin 11
(Standby). This signal is transferred via operational amplifier
U16 PIN 8, polarizing transistor Q4 activating the RESET coil
on the relay. The HemoLight Plus is then powered off at this
point.
There are two possibilities for powering the equipment on

again. The first, via reconnection to mains power, which will
switch the general relay through transistor Q3. The second
possibility is by pressing the RESET switch on the equipment,
which will switch the general relay through transistor Q2.
*The HemoLight Plus is considered idle only when the display is alternating between date
and time.

6.3.5 Micro-controlled CPU
The HemoLight Plus is a micro-controlled homogenizer. Its

operation is managed through software.
All of the CPU’s integrated circuits use TTL technology. Power
Supply = 5Vcc (U10).
The CPU is made up of 4 different circuits:
• Keypad and Display Matrix

• Driving Peripherals
• Serial Interface
•
Analogue Inputs
6.3.5.1 Controlling the Keypad and Display Matrix
Pins 1, 2, 3, 4, 5, 6, 7, 8, 20, 31, 32, and 33 of the Tiny Tiger

micro-controller are used to control the display and keyboard
matrix of the HemoLight Plus.
Tiny Tiger Pin Outs Function

1 to 8 Data bus
20 Keypad sound
31 Enabling the Keypad
32 Enabling the Display
33 Reading or Writing Operation on the Display
14 Driving the oscillating tray
15 Driving the Clamp
16 Alarm LED
17 Buzzer
To make up the keypad matrix three integrated circuits are
used:
Demux TTL Decoder 74LS138 (U5), D Octal TTL Flip Flop
74LS373 (U1) and Octal TTL Transceiver 74LS245 (U7).
Whenever a key is pressed a line is shorted out with a column
of the keypad matrix generating a binary code interpreted by
the Tiny Tiger data bus.
The keypad sound is generated by pin 20 of the Tiny Tiger.

This pin is always high (5Vcc) keeping transistor Q1 constantly
saturated. When the keypad sound is enabled and a key is
pressed then pin 20 goes low 0 Volt, causing the transistor to
enter into the cut off region and activating the buzzer.
The display’s contrast is adjusted by potentiometer R5.
6.3.5.2 Driving the Peripherals
The following are considered as peripherals, oscillating base

circuit, clamp and alarms.
Pin 14 when high (5Vcc) starts the tray movement.
Pin 15 when high opens the clamp, and analogically, the same
pin when low closes the clamp.
Pins 16 and 17 when high respectively enable the red LED
alarm and buzzer.
The red LED and buzzer are connected to the logical inverter
74LS04 (U4) output ports. This configuration allows for a

slightly higher current level than which is supplied by the micro-

controller’s pin.
The Oscillating Tray and Clamp circuits will be detailed later
6.3.5.3 RS232 Serial Interface
The HemoLight Plus has two serial ports. One of them is used
by the Scanner to obtain the data from reading a barcode.
The other is used to exchange data with a PC (RS485) when
the HemoData NET network module is installed.
Tiny Tiger Pin Outs Function

23 RS485 TX
24 RS485 RX
26 Scanner TX
27 Scanner LX
28 RS485 Control Pin
The scanner communicates with the HemoLight Plus at a

transmission rate of 2400 Baud.
Pins 26 and 27 of the Tiny Tiger are connected to a DC-DC
converter Max232 (U3). This configuration allows for data with
different logic levels other than 5Vcc to be read without the
serial port being damaged. (A direct connection to a PC is
possible).
Pins 23, 24 and 28 of the Tiny Tiger module are connected to a

RS485 Transceiver 75176 (U6).
The output of the 75176 is made up of a differential pair. In
configurations of this type it is possible to build a network where
all of the equipment that is powered on is identified.
Pin 28 of the Tiny Tiger defines the communications direction:
High (5Vcc) – HemoLight Plus transmitting
Low (0Vcc) – HemoLight Plus receiving data
For it to work on the network it is necessary to implement a
HemoData NET module.
The HemoData NET module is made up of a PC (MASTER)
and up to 32 HemoLight Plus (SLAVES) all of them connected
to the same differential pair (network).
When the network is inactive all of the HemoLight Plus will be in
a listening condition. (Pin 28 low). Once the PC sends a piece
of information, the addressed HemoLight Plus enters into a
transmission condition (Pin 28 high).
The network protocol is controlled via software. The initial
information is sent as 9 Bits and always comes from the PC.
Connector RJ11 – 2 active routes – RS485 Interface
Transmission rate 38400 Baud
6.3.5.4 I2C Serial Interface
The HemoLight Plus records the data on the Smart Card

Memory through the socket located on the CPU board.
Communications between the two is done through the I2C
protocol, in which the HemoLight Plus is the master and the
Smart Card Memory is the slave.
Pin 18 of the Tiny Tiger is the SDA data pin and pin 13 is the
SCL clock.

For a piece of data to be recorded it will be necessary for the

master to send a start signal, after this signal has been sent the
address will follow, and if the data is recorded or read, the data
will follow in sequence. Whenever a piece of data is recorded or
read the slave confirms the operation, and then a new
operation may be carried out. So that the data is valid it will be
necessary for the SCL signal to be high.
Pin 19 of the Tiny Tiger, when low will delete the data from the
Smart Memory Card Memory.
6.3.5.5 Analogue Inputs
The HemoLight Plus uses three analogue inputs to obtain

external data.
Analogue channel 0 is pin 37 of the Tiny Tiger. It is a 12 bit A/D

converter used to obtain the amplified signal from the load cell.
The voltage value across this pin will be proportional to the
weight placed over the load cell.
Please consult item 6.3.6 for information on this circuit.
Analogue channel 1 is pin 40 of the Tiny Tiger (U1). It is also a

12 bit analogue converter used to obtain the voltage on the
batteries of the HemoLight Plus. This signal is used to check
the charge condition of the memory batteries.
This circuit is assembled in the following manner:
The voltage signal for the batteries goes through a voltage
(buffer) made up of a LM324 (U18). This configuration affords
impedance matching thus preventing that the memory’s
batteries discharge across the A/D converter when the
equipment is powered off.
The input of the third logic channel is pin 39 of the Tiny Tiger
(U1). This channel monitors the primary battery voltage, please
consult item 6.3.3.
6.3.6 The Scale Circuit
The Scale’s Circuit is made up of the load cell, amplification

circuit, and A/D pre-converter filter.
The load cell is of the “single point” type, 350 Ω for up to 5Kg.
To increase its sensitivity this capacity is reduced by the by the
amplifier circuit to 1kg.
The entire scale circuit is supplied with 9Vcc (U21).
The amplifier circuit is an instrumentation amplifier built up of 3
op. amps OP07 (U23, U25, U26).
The converter 7660 (U24) generates a signal of - 9 V so that is
able
V andto- obtain
9 V). a symmetrical power supply for amplification (+ 9
The amplifier’s gain is changed through potentiometer R53.
This potentiometer is used to calibrate the scale and is
accessible to the equipment user.
After amplification the signal passes through a high pass filter.
This filter is made up of an Op Amp LM324 (U18) a capacitor
(C38) and a resistor (R52).
At the input to the filter there is a 5V6 Zener diode. It is used to
limit the output of the amplification stage to this value.

6.3.7 The Oscillating Tray Circuit
The tray movement is carried out by a 9Vcc motor. Whenever

instructed by the Tiny Tiger, the optocoupler U21 will cause
relay K2 to close thus placing the motor into operation.
The optocoupler is used to isolate logical circuits (control) of the
motor circuit.
6.3.8 The Clamp Circuit
The clamp circuit basically constitutes of a 9Vcc motor and 3

logic ports, with two of them being “AND” 74LS08 gates and
one "NOR” 74LS04.
The operating logic is as follows:

The clamp has two end of travel switches. Whenever one of
them is activated a 0V signal is transmitted to one of the “AND”
gates.
A high signal from pin 15 (Clamp) from the Tiny Tiger causes
pin 3 of the 74LS08 (U19) to go high causing the optocoupler
U20 to close the relay, thus starting the clamp opening
movement.
When the clamp reaches its maximum opening, then the end of
travel switch will be activated causing the logic of the “AND”
gate to return to 0V at the output and interrupting the motor’s
operation in this direction.
The motor will make the closing movement when pin 15 on the
Tiny Tiger is at 0V. This signal undergoes an inversion at the
“NOR” 74LS04
mentioned (U4)
on the gate causing the same effect as previously
gate.
Note that on the circuit, that for each condition, the 9Vcc
voltage across the motor is inverted causing the motor to take
up both rotation directions.

6.3.9 Electronic Schematics PCB 01401V06
6.3.9.1 Electronic Schematics for the Power Supplies, Primary Battery Charger,
Standby and Memory Batteries

6.3.9.2 Electronic CPU Circuit Schematics

6.3.9.3 Electronic Circuit Schematics for the Tray, Clamp and Scale Circuit

6.4 PCB 01403V02
6.4.1 Operator Interface
6.4.1.1 Keyboard
The keypad on the HemoLight Plus is of the Membrane type.

The equipment has a matrix of 24 keys being that only 17 of
them are being used.
The keypad matrix is made up of 3 columns and 8 lines.
6.4.1.2 Display
The display is of the LCD type with 2 lines/8 columns, being

that two of the lines are placed to one side generating an effect
of a single line with 16 positions.
Display Pins Function

1 GND
2 5Vcc
3 Contrast control
4 Display reading or writing operation
5 GND
6 Display Enable
7 to 14 Data bus
15 and 16 N/C
6.4.2 RS232 Serial Communications Interface

RS232 Scanner Input: DB9 Connector
Pin on the
DB9 Function
Connector
3 RX
2 TX
5 GND
1 5Vcc
RS485 Communications Input: RJ11 Connector
2 active paths
Transmission Rate 38400 Baud

6.4.3 Printed Circuit Board Layout PCB 01403V02.
6.4.4 Electronic Schematics PCB 01403V02 and PCB 01410V01.

6.5 PCB 01410V01
6.6 Indicators Interface

The visual indicators are mounted with LED’s.
LED3, green, indicates that the equipment is powered on, and
is always active when the I/O switch on the equipment is in the
ON position.
LED2, red, is the visual alarm for the equipment. Please consult
item 6.3.3.2 and item 6.3.9.
There is also a yellow LED4 and one bicolor LED1 that
alternates between the colors green and red.
Whenever the battery is supplying power to the equipment,
then the yellow indicator will light up. The bicolor LED takes on
the green color when the battery is being charged and red
when it is discharged.
Please consult items 6.4.4, 6.3.9 and 6.3.9.2.
6.6.1 Printed Circuit Board Layout PCB 01410V01

Chapter 7: The Memory Card Reader
7 The Memory Card Reader

The Memory Card Reader is made up of:
1. A power supply input,

9 V DC 50 mA.
2. RS232 serial input.
3. RS485 serial output.
4. Input for the Smart Card Memory.

Please check the insertion position
on the Smart Card Memory label.
It has the following Indicator LEDS:
1. Green indicates that the Memory Card

Reader is powered on.
2. Blue, indicates that the Smart Card

Memory has been inserted into the
Memory Card Reader.
3. Red indicates that the data from the

Smart Card Memory is being transferred
to a PC.
To open the Memory Card Reader, on the bottom must be
loosened.

Chapter 8: Electrical Diagrams and a Circuit Description of the Memory Card Reader
8 Electrical Diagrams and Circuit Description of the Memory

Card Reader
8.1 PCB 01901V1
8.1.1 Memory Card Reader Circuit

It may be used as a converter to use the HemoLight Plus in a
network or as a Memory Smart Card reader, transferring the
data from the card to the PC.
The Memory Card Reader has a RS 485 to RS 232 converter
and a RS 485 to I2C converter.
For the data on a card to reach the PC it must first be read
using the I2C protocol. The data is read using a PIC 16F628
(U6) microprocessor, through pins 8 (SCL) clock signal and pin
9 (SDA) data. Pin 8 on the PIC is connected to pin 3 of the
Smart Card Memory socket and pin 9 on the PIC is connected
to pin 6 of the socket.
The PIC is connected to a RS 485 Transceiver 751769 (U5),

pin 7 on the PIC is connected to pin 1 of the 75176 and pin 6 of
the PIC is connected to pin 4 of the 75176. And so they are
connected in parallel to the RS 485 network.
The conversion from RS485 to RS232 takes place through

Transceiver 751769 (U4), which is connected to a DC-DC
Max232(U3) converter, pin 1 of the 75176 (RX) is connected to
pin 11 of the MAX232 and pin 4 of the 75176 (TX) is connected
to pin 9 of the MAX232.
The converters are bidirectional.

8.1.2 Printed Circuit Board Layout PCB 01901V01

8.1.3 Electronic Schematics PCB 01901V01

D C
C N
1
P
D C O
B N W
9 2 E
-F R
5 9 4 8 3 7 2 6 1 3 2 1
D T R
T
R X X
1
0
1 u C
0 + F
u C /5 5 1 C
F 0 + 0 1
/
5 1 V 0
0 0 n
V F
1 7 1 L U
8 3 4 6 2 V M 1
M U I 7
A R R T T V V 3 8
X 2 1 2 1 0
2 IN IN O O - + 5
3 U U DN G
2 T T
V
O
1 8 +
V
2 7 DNG CCV
51 61
3 6
4 5
R R 1
0 C
2 1 0 4
O O T T C C C C n
U U 2 1 2 2 1 1 F
9 T T IN IN - + - +
1 C
9 1 1 1 5 4 3 1 0
1 2 0 1 0 2
0 n
F
V
C
1 1 + C
0 + 0 +
u C u C
F 1 F 6
/5 1 /5 4 C
0 0 7 3
V V 0
u
F
/
2
5
V
V
NC NC
C
C
2 R
SDA SCL
K 1
G 1 C G L 2
0 R D
N n 1
D F 2 E 1
CL RST E
N
3
VCC 4 3 2 1
m
m
S U 1 C
N T R R R 4 0 7
7 0
5 X / D
E X n
1 F
7 /
6 V
C
5 DNG CCV 8 C
- +
7 6
B V
U C
S C
4
4 R 8 4 R
K 5 K 2
7 8 7
+ - + -
7 6
S U 1
0
C
N - + 5 0 8
7 n
5 F
1
7
4 3 2 1 6 V
C
C DN G CCV
R
J
1 N 5 8 C
1 3
R R R
T / D
E X
X /
4 3 2 1
V
C
+ C
4 R
K 3
4 C 7
7 1
u 3
F
/
2
5
T
D
V R
0
1 7 6 4 3 2 1 1 1
8 7
U
6
1
0
C
9
9 R I
N R R R R R 0
X T A A A A A n
4 3 2 1 0 F
0 V
C
5 SS V DDV 41 C
1 P
IC
1 T C P R P P R
6 X C G B B G A R
V F P M 5 C D 7 A
6 1 6
2
8 8 9 1 1 1 1 1 1
0 1 2 3 6 5
0
1
2 X
3 0
3 R
7 M 1
0 H
R z
V
C
C
4 R B Q 2 R
K 9 C 1 K
7 3 Y L 2 4
3 E D
7 L 2
L
O
W
4 R
K 1 3
7 0 m
m
V
C
C
K
Y
E S
C D
A 4 R
A
C L S
R
D
7 5
B L K
L D
U 3
E
3
m
m
V
C
C
1 R
0
K 6
S
M C
A 1 9 8 7 6 5 4 3 2 1 N
R 0 4
T
C
A
R
D

Chapter 9: HemoLight Transport Case
9 HemoLight Transport Case
The transport case was designed to protect the equipment from

eventual shocks during transport. But, it is important to consider
that even transported in this manner the HemoLight Plus is still
a piece of equipment with very sensitive measuring devices,
which are subject to damage if poorly handled. The mixer must
also be handled with the appropriate care even when housed in
the transport case. Drops and knocks must be avoided.
The transport case was designed to transport the HemoLight

Plus and its accessories (scanner and battery), do not transport
any foreign object inside the case.
If the Smart Card Memory is being used, do not close the case
with the card inserted in the HemoLight Plus.
The transport case does not need preventive maintenance.

To clean it, use a soft cloth dampened with 70% alcohol.
• To open the case the four catches

on the sides must be unlocked.
• The lower bed of the case has

niches to hold the Scanner, battery
and cables. A movable locking
piece guarantees that the
accessories remain in their place
even if there is sudden rough
movement.
• The bed is supported on a “shock
absorber”, which absorbs part of
the vertical impacts.

Chapter 9: HemoLight Transport Case
• The case’s cover has an internal

backing, when closed this backing
holds the HemoLight Plus to the
lower bed, preventing the mixer
from shifting position during its
transportation.
• The HemoLight Plus when placed

in the transport case will sit
between the four corner pieces on
the lower bed.
• The front part of the HemoLight
Plus must face the scanner’s
“head”.
• The transport case may also be

used as a collection table. To do
this the cover must be placed with
the opening facing upwards and
the lower bed must then be placed
on top of the cover.

Chapter 10: Safety End Tests
10 Safety End Tests
10.1 Leakage Currents Through the Protection Connector
NORM OF REFERENCE STANDARDS METHOD OF ANALYSIS

The equipment must be tested according to the figure
below. DM is the measurement device and will indicate the
value of the leakage current.
All the combinations of the keys S1 and S2 must be tested.
For a normal A condition is considered a normal one when S1 and S2
not inverted.
condition
I ≤ 500µA
IEC60601-1 Measurement Situations
S1 closed and S2 normal
For other conditions
S1 closed and S2 inverted
I ≤ 1000µA
S1 open and S2 normal
S1 open and S2 inverted

10.2 Leakage currents through the cabinet (surface / ground)

The equipment must be tested according to the figure below.
DM is the measurement device and will indicate the value of the
leakage current.
All combinations of the keys S1, S2 and S3 must be tested. A
condition is considered a normal one when S1 and S3 are
closed and S2 not inverted. The measurement point is shown at
For a normal
the detail
condition
I ≤ 100µA
IEC60601-1 Measurement Situations
S1 closed S2 normal S3 closed
For other conditions
S1 closed S2 normal S3 open
I ≤ 500µA
S1 closed S2 inverted S3 closed
S1 closed S2 inverted S3 open
S1 open S2 normal S3 closed
S1 open S2 normal S3 open
S1 open S2 inverted S3 closed
S1 open S2 inverted S3 open

10.3 Leakage currents through the cabinet (surface / surface)
The equipment must be tested according to the figure below. DM

is the measurement device and will indicate the value of the
leakage current.
All combinations of the keys S1, S2 and S3 must be tested. A
condition is considered a normal one when S1 and S3 are closed
and S2 not inverted. The measurement point is shown at the detail
below.
For a normal
Measurement Situations
condition
IEC60601-1 S1 closed S2 normal S3 closed
I ≤ 100µA
S1 closed S2 normal S3 open
S1 closed S2 inverted S3 closed
For other
S1 closed S2 inverted S3 open
conditions
S1 open S2 normal S3 closed
I ≤ 500µA
S1 open S2 normal S3 open
S1 open S2 inverted S3 closed
S1 open S2 inverted S3 open

10.4 Ground Bound Test
A 25 A current from a current supply with 60Hz frequency and

with 6V open-circuit voltage must be put through the protection
ground terminal on each metallic part available. The circuit and
the measurement points are shown in figure below. The
difference of voltage between the described parts is measured,
IEC60601-1 Z ≤ 0,1Ω
and the impedance is calculated with basis on the current and
voltage.
To run this test, the On / Off switch of the equipment must be at
the On position.

Chapter 11: Maintenance Checklist
11 Maintenance Checklist
s
i
Component / Evaluated h
t d d
Nº Description l Method e e
Characteristic ni a
u k ir
n c a
m a e p
e h e
It M C R
1 Outside of the Housing
Housing and Tray clean, Use

with a
a soft sponge
neutral or clothe dampened
detergent.
1.1 General Cleanliness without blood or other 
To disinfect use an alcohol solution of a
fluid residues
70%.
Mounting pins intact /
1.2 Tray 3.2 Visually Inspect  
adequate fitting
Power cable and Visually Inspect the cable. There may be
 
connection no signs of breakage or loss of insulation
2
1.3 Electrical Power Input ON / OFF Switch Check the switch operation  
4.5
According to the specifications
Fuses  
mentioned in item 2.1
Subject the equipment to conditions
All keys responding / where all of the keys are employed.
1.4 Membrane Keypad 4.9  
without locking up Example – Simulate a donation
According to item 7.1 user manual
Legible and without
1.5 Labels Visually Inspect  
signs of coming loose
2 Inside of the Housing
Inside of the housing
2.1 General Cleanliness free from dust and other Visually Inspect 
residues
Internal wires and cables
Condition of the wires without any signs of
2.2 Visually Inspect  
and cables. breakage or loss of
insulation
Internal cable Connections in the
2.3 6.2 Visually Inspect  
connections correct positions
Oscillating and clamping
Fastening of the internal systems as well as
2.4 Visually Inspect  
components boards in the correct
positions.
3 Operation Via AC Adapter and Battery
Connect the primary battery to the
equipment;
Equipment operating
3.3 Keep the equipment supplied with mains
Operation of the power efficiently when supplied
3.1 4.5 power and check if the Power-ON  
supply circuits with power from a
6.3.3 (Green LED) indicator lights up, and if
battery or AC mains
the battery in use (yellow LED) remains
OFF;
Rock the I/O switch to the OFF position

and see if the yellow LED lights up;  
Keep the equipment supplied with power

from the battery and wait for
approximately 20 seconds. The  
equipment should enter into STANDBY
mode, being completely powered off;

Chapter 11: Maintenance Checklist
Press the RESET key and check if the

 
equipment powers on again.
Wait again for 20 seconds for the

equipment to power off, then rock the
 
mains (I/O) power switch to the ON
position and see if it comes on again.
4 Peripherals
Tray movement is
unhindered and without
4.1 Homogenization Unit 4.4  
any sections catching
against the housing Carry out the initial test routines as
Audible and Visual LED’s and Buzzer described in no item 3.4 in this manual.
4.2 6.4  
Alarm operational
Opening and closing
4.3 Clamping System 4.3  
movement
Clamp Occlusion According to the definition in item 4.3.2
4.4 Occlusion at 1BAR 4.3.2  
(closing effectiveness) in this manual
5 Weighing System
Deviation not more than
2g when calibrated at the 4.4
5.1 Calibration According to item 4.4.6 in this manual  
center of the scale 6.3.6
(500 g) 6.3.9
6 Scanner (Optional)
Operational reading of
6.1 Correct reading 4.6 According to item 4.6.1 in this manual  
the bar codes
7 Data Communications (Only on equipment with an active network module)
3.5
Using the HemoData NET management
Response to 3.6
software carry out a standard
7.1 programming and Operation 3.7  
configuration on the equipment under
Configuration via PC 6.3.9.2
6.4.2 test.
8 Operational Test
Operability of the
Equipment behavior
8.1 homogenization, clamp 4.7 According to item 4.7 in this manual  
during a donation
and alarm systems.
9 Safety End Tests
Leakage Currents Normal Condition I ____µA

According to item 10.1 in this
9.1 Through the Protection 
Other Conditions manual
Connector I ____µA
(the greatest value)

9.2 Through the cabinet 
manual
(surface / ground) Other Conditions
10 I ____µA

9.3 Through the cabinet 
(surface / surface Other Conditions manual I ____µA
Impedance of the
9.4 Ground Bound Protection Ground Z____Ω 
manual

Chapter 12: Replacement Parts, Tools and Accessories Lists
12 Replacement Parts, Tools and Accessories Lists
Position Code Description

HemoLight Plus Assembled Tray
01 234985003
Tray + Support + Oscillating unit base
02 234985036 HemoLight Plus Assembled Cover on
03 234985048 Indicator Board HemoLight Plus
04 234985006 Mounted Display Board


01 234985013 HemoLight Plus RJ11 Connector
02 234985155 HemoLight Plus DB9 Connector
03 234985014 HemoLight Plus Buzzer Connector
04 234985189 Upper Label
05 234985064 Membrane Keyboard
06 234985187 Cut Hand Label (crushing)
07 234985060 Primary Battery Indication Label
08 234985191 Power Input Label
09 234985192 HemoLight Plus Technical Label/ Injected Housing Europe
09 234985193 HemoLight Plus Technical Label/ Injected Housing USA (81050)


01 234985088 “Groove Free” Driving Unit
02 234985010 Load Cell with Connector
03 234985040 Load Cell “U” Protection System
04 234985089 Inverted Logic Clamp Unit

01 234985045 HemoLight Plus Main Board
02 234985016 HemoLight Plus Power Supply Input (w/ transformer)
03 234985061 Battery Compartment Label
04 234985037 HemoLight Plus Mounted Bottom
05 234985103 Rubber Feet

12.1 List of Replacement Parts only for serial numbers up to 01805108 E-code
000.

01 234985044 Auxiliary Panel Board
02 234985023 HemoLight Plus Assembled Cover (UL94 V0)


01 234985067 Upper Label
02 234985063 Membrane Keyboard

01 234985024 HemoLight Plus Assembled Base

Illustrative Drawing Code Description
234985186 Primary Battery Cable
Auxiliary display board cable

234985018 Only for serial numbers up to
01805108 E-code 000.
234985038 Display board cable for

indicators.
234985017 Flat Cable 40 Way
HemoLight Plus Assembled

Network Board
234985020
Only for serial numbers up to
01805108 E-code 000.
HemoLight Plus Assembled

Scale Board
234985021
01805108 E-code 000.
Miniature Fuse 200 mAT

234985049
5 x 20 mm
234985050 Miniature Fuse 1AF 5x20 mm
Self Adhesive Fastener

234985152 REKLIP RK1
Self Adhesive Fastener

234985153
REI01SP
234988003
RS 485 Network Cable

Illustrative Drawing Code Description
Medical Grade Standard

234985147
Power Cable
Continental Europe Power

234985150
Cable
234985151 Power Cable
Keypad with Display for

070187003 adjustments
Memory Card Reader +

RS232 To RS 485 Converter
81053 (Made up of a converter,
power supply, RS485 cable
and a RS232 cable)

070188004
T Distributor
070187007 Serial
upgradecrossover
softwarecable to
81043 AKKU-Battery
Clamp Unit
234985086
01805108 E-code 000.
Memory SmartCard For

070188006
HemoLight Plus
070188005 HemoLight Transport Case

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3.63.5.2 Installing the HemoData

Fresenius Kabi HemoLight Plus QL-38/08 04/2011 Page 2 of 77

10.1 Leakage Currents Through the Protection Connector..........................................................64

Fresenius Kabi HemoLight Plus QL-38/08 04/2011 Page 3 of 77

1.1 About the Technical Manual

This manual technically describes the HemoLight Plus

1.2 Use of the Technical Manual

This manual was developed to be used by service technicians

Adjustments, modifications or repairs to the HemoLight Plus

When doing maintenance and the equipment is open, do not

1.2.1 Complementary Documentation

The HemoLight Plus is a part of a blood donation system

Fresenius Kabi HemoLight Plus QL-38/08 04/2011 Page 4 of 77

1.3 Symbols used in this manual and on the equipment

When printed in the manual this means important

B Type equipment, without parts that are directly applicable

IPX0 Equipment unprotected as to the penetration of water.

This symbol indicates areas on the equipment that may

This label is attached internally on the equipment next to the

This equipment may be supplied with a sealed Lead-Acid

This symbol indicates that the equipment is in conformity with

This symbol indicates the temperature limits for storage and

This symbol indicates that the operating instructions should be

Fresenius Kabi HemoLight Plus QL-38/08 04/2011 Page 5 of 77

2 General Equipment Characteristics

2.1 Electrical Characteristics

Input Voltage 110-127V~ 220-230V~

2.2 Primary Battery

Brand Model Type Voltage Current Capacity

2.5 Environmental Operating Conditions

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2.6 Electromagnetic Compatibility

2.6.1 Manufacturer’s declaration – electromagnetic emissions

Emissions test Compliance Electromagnetic environment – guidance

The HemoLight Plus uses RF energy only for its internal

2.6.2 Manufacturer’s declaration – electromagnetic immunity

Immunity test Immunity test Immunity test Immunity test

Floors should be wood, concrete or

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40% UT 40% UT Mains power quality should be that of a

Recommended separation distance (d)

d = 1,17√P (150kHz to 80MHz)

d = 1,17√P (80MHz to 800MHz)

d = 2,34√P (800MHz to 2,5GHz)

HemoLight Plus may be affected by

equipments marked with the following

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NOTE 2 At 80MHz and 800MHz, the higher frequency range applies.

2.6.3 Recommended separation distances between portable and mobile RF communications

0,01 0,12 0,12 0,24

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The HemoLight Plus must be setup on an appropriate surface.

To guarantee that the weighing system operates correctly the

The equipment’s weighing system is equipped with sensitive

3.1 The Equipment’s Packaging

The HemoLight Plus is delivered, packed in a protective box.

3.2 Attach the Collection Tray

The collection tray on the HemoLight Plus is detachable. It must

Do not exert excessive force on the tray when attaching it.

Do not try to move the oscillating unit by exerting force on the

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3.3 Powering the Equipment On

At the rear of the equipment there is a power Input Socket.