PMC Site NCRs Follow up
NCR
No. Description
Concrete cracks on Unit 85
Trestle slabs / slab
015
installation not as per
tolerances
Welding Carried Out
018 Without Approved WPS -
Wave Shield Structures
L&T - GRP 6'' pipe joint with
excessive adhesive &
019 without support clamping;
Supplier representative not
mobilized
021 Sea Island, Damage on
Tubular Piles and concrete
deck (Incident with bad
weather)
022 Sea Island, UV protection
on tubular piles not yet
applied
Painting System FS2-N
applied on internal staircase
not included in the
023
approved painting
procedure (Eversendai)
DNVGL NCR 005
CPY wasn’t notified after
completion of hydro test;
024 spools were cut and erected
in pipe rack; MPI/PT on
pipe ends not done (L&T)
Storage of GRP spool not in
accordance with project
025 requirements; No protection
against UV, unsafe location
(L&T)
GRP pipe spools installed in
pipe racks are exposed to
026
damage by the surrounding
ongoing activities
Lack of QC Personnel at
027
Eversendei
L & T piping repair rate;
028
Individual welder repair rate
Update : 17/05/2018
Date Issued Disposition Progress
1- Method Statement for slab crack repairs P4045ZOR-MS-CT-CM-033 to be
approved by CPY
2- Trial test to be performed
Cracks repair ongoing on trestle 1; repair method for bottom slab
05/11/17 3- Technical note P4045ZOR-0085-19R-5004 to validate the alignment
surface to be proposed to CPY
tolerances in line with existing installation
4- Notification for inspection to release the trestle 1 Span 1A up to Trestle 2
Span 20
1- Welding Book S-P4045ZOR-SC1008-000-QA-H013-007 to be revised to Welding book S-P4045ZOR-SC1008-01-000-QA-H013-007 rev C was
include new WPQR (with impact test results) approved by CPY. 1 PQR to be performed to cover impact test
30/01/18
2- Welding reports to be submitted-Acceptable, provided all Mechanical tests requirement. Internal test planned on 17th May, Test with CPY on 20th
passed as per AWS D1.1. May
1- Item 1 PMC Management to agree with NOV Rep in place
2- Items 2 & 3 of NCR are closed: E Mail P. Ramajal on 11/03/18 (11:38)
Manufacturer representative not approved by CPY; HSS JV sent a
30/01/18
letter on 14th May in order to get approval of personnel in place
22/04/2018 1- Method Statement for civil & Mechanical repair to be submitted to CPY for Incident Report issued
approval
25/04/2018 1- Contractor to issue a waiver-Additionally evidence required to show no
chalking on coatings- as the overcoat period exceed.
1- Paint procedure S-P4045ZOR-SC0933-93-B01-QA-H003-034 to be revise
to include the FS2-N System
2- Notification for inspection to be issue to CPY for the stair case-Acceptable
26/04/18 RFI drafted
1- MPI reports to be provided for each pipe ends after cut out to length.
29/04/18
1- Evidence of storage improvement to be provided
2- Toll box talks to be organized and attendance sheet to be submitted-
29/04/18 Evidence required to show for GRP pipes free from chalking and mechanical Evidences requested from Eversendai
damages.
1- Method Statement for GRP erection above ground to be submitted and
approved by CPY
30/04/18 2- Toll box talks to be organized and attendance sheet to be submitted- Evidences requested from Eversendai
Evidence required to show for GRP pipes free from chalking and mechanical
damages.
1- Contractor to replace personnel during their rotation leave
2- Notification for inspection approved by CPY & Coating and welding reports
to be submitted
01/05/18 Inspection report should be reviewed in the absent period of qualified coating Notifications & NDT reports received for coating
inspector and Random inspection required during the absence period for
Witness and hold involvements of both contractor(HSSJV) and
company(DNV).
1- Individual welders performance and penalty joints records to be
07/05/18 submitted-Provide weld repairs occurred, welder wise for more than Welding Records internal review ongoing
5% and Defect wise for more than 2%.
Hi Paulo,

Good morning,

Please see below mail for ‘inspection notification ’ on hydrotest of diffuser, But there is no approved hydro test procedure-HDPE and our involvement should be witness (as per the previous comment on
HDPE-ITP).

We are going to reject this RFI.

Thanks & Regards

Karthik Dhayalan B.Eng.,

Welding Engineer/Inspections-PMC, Package-5(45)

D (+965) 2209 3344 Ext 3908

M (+965) 94080198

karthik.dhayalan@woodplc.com

www.woodplc.com