Desuperheaters is best heat exchanger

device in Maniks
What is Desuperheater?

Desuperheater is an exclusive heat exchanger device that produces high

temperature hot liquid/ water to the maximum temperature up to 80℃. The
water/liquid can be heated by recovering the excess heat (superheat) of the
refrigerant (ammonia/freon) gas which is generally wasted to the air through
air/ water cooled condensers. The excess heat is recovered for boiling water
with almost zero operating cost.

Maniks positions among the world's largest leading providers of

Ammonia/Freon Desuperheaters. They also have some expertise in
manufacturing and designing such equipments for process, power and eco-
generation plants. Maniks has manufactured more than 5000
Desuperheaters since 1990.

Desuperheater Operation:

Discharge
Compressor Type
Temperature

Screw (Indirect cooled) 70 to 80℃

Screw (Injection cooled) 50 to 60℃

Reciprocating 85 to 110℃
 Discharge
Compressor Type
Temperature

Boosters (Rotary & Reciprocating) 75 to 85℃

In a typical Air Conditioning and Refrigeration products, the refrigerant

temperature accelerates in order of 80℃-120℃ after compression. The
refrigerant is additionally put to the air/ water cooled condenser to gather
near about 40℃.

While the condensing of the refrigerant gas in the condenser, the total
amount heat contained in this high Temperature or high pressure
ammonia/Freon gas gets wasted to the outside atmosphere.

This superheat of the gas is part of the total heat content of the working
gas, has a generous heat potential provided that the same is recovered
efficiently and is optimized appropriately for energy saving

Maniks Desuperheater Water Heater is a definitive accessory for an AC and R

plants that can be used in order to remove and utilize superheat of the
operating refrigerant.

Desuperheater Design:

Double Walled "Tube in Tube ", vented, counter stream heat exchanger.
Vent tube having serrations on internal & external surfaces to avoid cross
contamination of refrigerants and water/ fluid. Each tube has a tube inside
that permits water/ fluid to go in an opposite direction.

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Desuperheater Installation:

The Desuperheater Water Heater is introduced before the condenser and the
oil separator. The refrigerant goes through the arrangement of tubes in the
Desuperheater Water Heater before entering the condenser. Typically the
Desuperheater Water heater is architecture considering the hot water needs
for the different processes. At the point when necessities of high
temperature water and refrigeration are not synchronous, a “Recirculation”
sort of framework is given wherein boiling water is produced, stored & kept
up in an closed tank. This hot water at that point can be used as and when
required.

The Desuperheater water heater can be effectively retrofitted on responding,

scroll or screw sort of chillers.

Advantages of Desuperheater Water Heater:

A) Desuperheater Water Heater lessens required Cooling Water

stream in the condenser and expels the superheat from the
refrigerant Gas. This subsequently reduces:
 Water loss through Cooling Tower dissemination.
 Power utilization in Cooling Water Pump & Cooling Tower fan.
 Wear and tear of Cooling Water Pump & Cooling Tower fan.

B) Reduction in condenser pumps power consumption.

 Desuperheater lowers the power consumption of condenser pump
C) Hot Water created from the Desuperheater will be utilized as "
Preheated Boiler Feed Water." This will limit Boiler Operating Hours.
This subsequently reduces:

 Power utilization and Wear and tear in Fuel Pump, Combustion Air Fan
& Water pump
 Consumption of Fuel through Burners and so on.
 Frequent Scaling of tubes
The COP of the Refrigeration Plant will improve. This subsequently
extends:
 Lesser running hours of the refrigeration plant for the given load
 Increased life, lesser Wear & tear of compressor / motor
 Additional sparing in Electricity

Quality Assurance by Maniks

At Maniks, providing a quality item is a promise to accomplishing excellence

through adjusting clients, procedures and innovation, and that is intended to
drive excellent outcomes through the quest for repeatable, dependable and
lean procedures that attention on persistent improvement.

We are committed to furnishing our clients with technically superior items

that are specially designed, made and tested to the demanding norms of
different qualifying experts. Also, other non-damaging or destructive
examination might be performed to client requirements or specifications.

To meet our quality objectives, we will ensure:

 Our procedures and methods expand efficiencies, limit costs and

lessen waste.
 Quality, conveyance, cost and other effectiveness measures are
promoted, checked and controlled to enhance consumer satisfaction
and company performance
 The most appropriate materials, assets and suppliers are utilized in the
development of items and services
 High accessibility and good communications are kept up with clients
and providers to guarantee our customers' prerequisites are
legitimately comprehended and conveyed
 The highest levels of health and safety are maintained.

As a worldwide manufacturer of precision refrigerant, water and gas control

processes for process industry applications, quality is mission crucial. Also,
when it comes to accomplishing client and industry objectives for reliability,
quality, durability and structural honesty, Maniks Energy Saving products
delivers.

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