Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Vibratory Roller
1 of 102
2 of 102
Dealer Copy -- Not for Resale
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
CORRECT
MSW30-0409
MAINFRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-01
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-01
Figure 1
HYDRAULIC
Roller 48 Padded, Roller 48 Smooth SYSTEM
DRIVE
1 SYSTEM
P-20022
P102286
The delivery report [Figure 3] must be completed by the
dealer and signed by the owner or operator when the
Figure 2 Bobcat vibratory roller is delivered. An explanation of the
form must be given to the owner.
ENGINE
SERVICE
HVAC
P-88434
SPECIFICATIONS
Always use the serial number (Item 1) [Figure 1] &
[Figure 2] of the vibratory roller when requesting service
information or when ordering parts. Early or later models
(identification made by serial number) may use different
parts, or it may be necessary to use a different procedure SPECIFICATIONS
in doing a specific service operation.
STEP
STEP TREAD
ROLLER SCRAPER
LIFT / TIE
DOWN POINT
ROLLER PADS
ROLLER DRUM
HYDRAULIC HOSES
MOUNTING FRAME
P-88436
SMOOTH SHELL
(OPTION)
ROLLER DRUM
ROLLER SCRAPER
STEP TREAD
LIFT / TIE
MOUNTING FRAME
DOWN
MOTOR GUARD
Standard Items
• Scrapers.
• Variable Isolators.
• Oscillation Frame.
• Bi-directional Operation.
• Water Kit.
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1
Attachment Mounting Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1
Bob-Tach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1
Chart
Use the following troubleshooting chart to locate and correct problems which most often occur with the attachment.
Description
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat product.
Figure 10-30-1
P-41502A
Bob-Tach
WARNING P-79780
AVOID INJURY OR DEATH The wedges must extend through the holes in the
The Bob-Tach wedges must extend through the holes attachment mounting frame, securely fastening the
in the attachment mounting frame. Levers must be attachment to the Bob-Tach [Figure 10-30-3].
fully down and locked. Failure to secure wedges can
allow attachment to come off. NOTE: If the wedge does not contact the lower edge
W-2715-0208 of the hole, the attachment will be loose and
can come off the Bob-Tach.
Bob-Tach (Cont’d)
Power Bob-Tach
WARNING
AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can P-79780
allow attachment to come off.
W-2715-0208
The wedges must extend through the holes in the
attachment mounting frame, securely fastening the
Figure 10-30-4
attachment to the Bob-Tach [Figure 10-30-6].
Figure 10-30-5
P-41500A
• Lubricate the attachment. • Install and operate attachment, check for correct
function.
• Inspect the Bob-Tach wedge mounts, mounting flange
and all welds on the attachment for wear and damage. • Check for leaks. Repair as needed.
Scraper Frame
IMPORTANT
Fluid such as engine oil, hydraulic fluid, coolants,
grease, etc. must be disposed of in an
environmentally safe manner. Some regulations
require that certain spills and leaks on the ground 1
must be cleaned in a specific manner. See local P-96146
Adjusting the scraper frame position may be needed as Fully lower the attachment completely to the ground.
the scraper edge wears. The edge will need to be
Roll out the loader Bob-Tach until the front of the loader is
adjusted.
slightly off the ground as shown in [Figure 10-50-1].
WARNING WARNING
AVOID INJURY OR DEATH AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any Before you leave the operator’s seat:
of the following conditions exist: • Lower the lift arms and put the attachment flat on
• When fluids are under pressure. the ground.
• Flying debris or loose material is present. • Stop the engine.
• Engine is running. • Engage the parking brake.
• Tools are being used. • Raise the seat bar.
W-2019-0907
• Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
Install the vibratory roller on the loader. (See the vibratory drive functions are deactivated.
roller Operation & Maintenance Manual for correct
procedure.) The seat bar system must deactivate these functions
when the seat bar is up. See your Bobcat dealer for
Enter the loader and start the engine. (See the vibratory service if controls do not deactivate.
roller Operation & Maintenance Manual for correct W-2463-1110
procedure.)
2 1
Figure 10-50-2
1 1 P-83674
Figure 10-50-5
P-83665
Figure 10-50-3
1 1
P-83665
Figure 10-50-6
2
3
P-88431
2
3 NOTE: Degrease all threaded holes and fasteners
prior to applying Loctite®. Apply Loctite® 242
to all bolts before installation.
P-88431
Tighten the bolts and nuts (Item 1) for the upper scraper
edge (Item 2) [Figure 10-50-8].
Figure 10-50-7
2 P-83665
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
1
• Engine is running. P-96146
• Tools are being used.
W-2019-0907
Fully lower the lift arms.
Install the vibratory roller on the loader. (See the vibratory Fully lower the attachment completely to the ground.
roller Operation & Maintenance Manual for correct
procedure.) Roll out the loader Bob-Tach until the front of the loader is
slightly off the ground as shown in [Figure 10-50-9].
Enter the loader and start the engine. (See the vibratory
WARNING
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
the ground.
• Stop the engine.
• Engage the parking brake.
• Raise the seat bar.
• Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.
Figure 10-50-10
3
2
P-96148
3 Tighten the bolts and nuts (Item 1) for the upper scraper
2
edge (Item 2) [Figure 10-50-12].
P-96148 Repeat for the lower scraper edge (Item 3) [Figure 10-
50-12].
Figure 10-50-11
WARNING
AVOID INJURY OR DEATH
Figure 10-50-13
1 1
P-96150
Lubrication Locations
Figure 10-60-1
1 1
P-88459
1
Apply lubricant to the grease fittings (Item 1) [Figure 10-
60-2] until it shows.
WARNING
AVOID INJURY OR DEATH
1
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used. P-88550
W-2019-0907
WARNING Clean the surrounding area around the relief valve before
removal.
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly 1
damage the system.
I-2003-0888
P-88551
WARNING 1
IMPORTANT
When repairing hydrostatic and hydraulic systems, 1
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
P-88553
WARNING
Remove the bolt and hose keeper (Item 1) [Figure 20-
20-1] and [Figure 20-20-2].
Check for correct function after adjustments, repairs
or service. Failure to make correct repairs or
Installation: Place hydraulic hoses in the hose keeper,
adjustments can cause injury or death.
W-2004-1285
install and tighten bolt.
2 1
2
1 3 P-88555
Figure 20-20-4
P-88556
Parts Identification
1. Bolt
2. Washer
3. End Cover
4. O-ring
5. Bearing
6. Wear Plate
7. Dowel Pin
8. Housing
9. Snap Ring
10. Gear
11. Key
12. Shaft
13. Shaft 4
14. Washer 8
15. Spring 6
3 4
16. Seal
2 5
17. Seal Retainer 1
18. Seat
19. Housing
20. Bearing
21. Snap Ring
19 21
20
17 18
11 6 14 15 16
5 9
12 9
10
9
9
13
9 10
P-88558
Disassembly
WARNING 1 1
Figure 20-20-8
IMPORTANT Tap on the drive shaft, from the base end, with a plastic
hammer to remove the cap (Item 3) [Figure 20-20-8].
Contain and dispose of any oil leakage in an
environmentally safe manner. NOTE: Do not use screwdrivers to pry the sections
I-2066-0395 apart or damage could occur.
Disassembly (Cont’d)
Figure 20-20-9
2
Mark
Here
1 P4581
Figure 20-20-12
Mark the gears as shown [Figure 20-20-9].
Figure 20-20-10
1
3
1 5 2
2
P4587
Disassembly (Cont’d)
Figure 20-20-13
1
P4584
Figure 20-20-16
1
P-88561
Remove the snap ring from the roller bearing. Remove To remove the seal seat, tap the seat toward the inside of
the rollers and cage. the motor base [Figure 20-20-16].
Inspection
3
The housing and cover are normally reusable.
3
Remove all burrs from motor housing as needed. 1
Figure 20-20-17
1
1
2
P4590
Check the wear plates (Item 1) [Figure 20-20-17] for NOTE: When the gears are worn, damaged or broken,
scratches or a heavy wear pattern. always replace both gears as a set.
Figure 20-20-18
1
1
P-88564
P4578
Check the drive shaft splines (Item 1) [Figure 20-20-20]
for wear and damage.
Check the bearings (Item 1) [Figure 20-20-18] for pitting
of the rollers and cages for cracks.
Inspection (Cont’d)
Figure 20-20-21
Check
Diameter
Here P4598
Housing wear will match gear teeth wear. If the gears are
Figure 20-20-22
Center
Housing
P4597
Assembly
Figure 20-20-24
P4585
Figure 20-20-27
Install the seal seat with the flange toward the inside of
the motor base as shown [Figure 20-20-24].
P4596
Assembly (Cont’d)
Figure 20-20-28
2
1
3 1 P4581
Figure 20-20-31
Install the gears (Item 1) on the shafts (Item 2) [Figure
20-20-28].
5 2
Figure 20-20-29
2
4
3 P4582
1
2
Install the wear plate (Item 1), bearing (Item 2) and snap NOTE: When installing gears be sure to line up the
ring (Item 3) on the shaft (Item 4) [Figure 20-20-29]. marks made during the disassembly process.
NOTE: The high pressure pockets (Item 5) [Figure 20- Install the O-ring (Item 4) [Figure 20-20-31].
20-29] in the wear plate must face the gears
and be located on the discharge side of the Install the center housing (Item 5) [Figure 20-20-31]
motor. The high pressure pockets must be using the alignment dowels in the center housing and
directly opposite each other when the motor motor base.
is assembled.
Assembly (Cont’d)
Figure 20-20-32 2 1
D A
4
B C
P-88559
2
Install the valve block (Item 1) [Figure 20-20-33].
1 3
P-88560
Install the four bolts (Item 2), and torque to 34 N•m (25 ft-
lb) in the sequence shown (Items A through D) [Figure
Install the O-ring (Item 1) [Figure 20-20-32]. 20-20-33].
Install the wear plate (Item 2) [Figure 20-20-32]. Repeat the torque procedure again at 68 N•m (50 ft-lb) in
2
WARNING 1
Figure 30-10-1 Remove the support rubber (Item 1) and rubber edge
(Item 2) [Figure 30-10-2].
2
3
P-88431
Remove the bolts and nuts (Item 1) for the upper scraper
edge (Item 2) [Figure 30-10-1].
Figure 30-10-3
1
1
P-88435
3
2
Installation: Position the scraper edge (Item 1) [Figure
P-88460 30-10-4]. Install the bolts and nuts, do not tighten at this
time.
Remove the bolts and nuts (Item 1) and the upper Repeat for the lower scraper edge (Item 2) [Figure 30-
scraper edge (Item 2) [Figure 30-10-3]. 10-4]. (See Scraper Frame And Edge Adjustment on
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-0907
Figure 30-20-1
1 3
2
P-88516
Removal
3 3
Install the vibratory roller on the machine. (See the 2
vibratory roller Operation & Maintenance Manual for
correct procedure.)
4
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
1
of the following conditions exist:
P-88580
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running. Install the chains (Item 3) into the notches on the shell
• Tools are being used. (Item 4) [Figure 30-30-1].
W-2019-0907
NOTE: Use chains that are of adequate size and
Clean the vibratory roller thoroughly, removing all dirt and condition. The chain hook must fit in the
debris. notches of the shell.
Fully lower the attachment completely to the ground. Remove the retaining bolts (Item 2) [Figure 30-30-1]
from the middle row on top.
NOTE: Park and position the vibratory roller
attachment with the one (of two) shell seams Using a suitable lifting device, lift and remove the shell
facing forward. (Item 4) [Figure 30-30-1] from the drum.
Stop the engine and exit the machine. (See the Remove the chains (Item 3) [Figure 30-30-1].
machine’s Operation & Maintenance Manual for correct
procedure.)
Removal (Cont’d)
Figure 30-30-2
1
P-88462
P-88533
Removal (Cont’d)
2
Enter the machine and start the engine. (See the 4
1
machine’s Operation & Maintenance Manual for correct
procedure.) 3
P-88467
WARNING
Fingers can get caught in roller. DO NOT lift the roller
drum off the ground during the installation of the 2
roller covers. P-88764
W-2243-0696
Figure 30-30-7
Figure 30-30-5
1 2 1
P-88764 Install the chains (Item 1) into the notches on the shell
(Item 2) [Figure 30-30-7].
With the vibratory roller still on the ground, move the
machine and attachment forward (slowly) until the NOTE: Use chains that are of adequate size and
previously removed shell area has rotated 180° and is condition. The chain hook must fit in the
now on the bottom as shown [Figure 30-30-5]. notches of the shell.
Stop the engine and exit the machine. (See the Remove the top (central) retaining bolts (Item 1) [Figure
machine’s Operation & Maintenance Manual for correct 30-30-6].
procedure.)
Remove the retaining bolts (Item 2) [Figure 30-30-6]
along the front edge and back edge (not shown) of the
shell.
Removal (Cont’d)
Figure 30-30-8
1
P-88465
P-88533 P-88462
Remove the shoulder bolt (Item 1) and set screw (Item 2) Remove the shell retainer (Item 1) [Figure 30-30-11]
[Figure 30-30-9] from the shell retainers (Items 1) from under roller pads (Item 1 and 2) [Figure 30-30-8]
[Figure 30-30-8]. and back edge (not shown) of the shell.
Installation
WARNING
Install the vibratory roller on the machine. (See the
vibratory roller Operation & Maintenance Manual for
Fingers can get caught in roller. DO NOT lift the roller
correct procedure.)
drum off the ground during the installation of the
Enter the machine and start the engine. (See the roller covers.
W-2243-0696
machine’s Operation & Maintenance Manual for correct
procedure.)
Stop the engine and exit the machine. (See the
machine’s Operation & Maintenance Manual for correct
procedure.)
Figure 30-30-12
P-88517
P-88512
Figure 30-30-16
P-88462
1
Install the shell retainer (Item 1) [Figure 30-30-14] under P-88517
P-88462
P-88533
1 2
1
1
P-88771
P-88465
NOTE: Clean and degrease all threaded holes and NOTE: The position of the middle holes in the shell is
fasteners prior to applying Loctite®. Apply offset from one side. This allows for proper
Loctite® 262 to the shoulder bolt (Item 1) bolt alignment during the shell installation.
[Figure 30-30-18] before installation.
Install chains (Item 1) into the notches on the shell (Item
Install the shoulder bolt (Item 1) [Figure 30-30-18] 2) [Figure 30-30-19].
through the top slot in each of the pads and tighten.
NOTE: Use chains that are of adequate size and
NOTE: Allow Loctite® 4 hours of cure time minimum condition. The chain hook must fit in the
before putting roller into service. notches of the shell.
Enter the machine and start the engine. (See the
Using a suitable lifting device, lift and position the shell
machine’s Operation & Maintenance Manual for correct
(Item 2) [Figure 30-30-19] on the drum.
procedure.)
WARNING
Fingers can get caught in roller. DO NOT lift the roller
drum off the ground during the installation of the
roller covers.
W-2243-0696
2
P-88764 WARNING
NOTE: Degrease all threaded holes and fasteners Fingers can get caught in roller. DO NOT lift the roller
prior to applying Loctite®. Apply Loctite® 262 drum off the ground during the installation of the
roller covers.
Figure 30-30-21
P-88467
Installation (Cont’d)
Figure 30-30-22
1
3 1
P-88531
P-88513
Installation (Cont’d)
Figure 30-30-25
3
P-88515
Figure 30-40-2
WARNING
AVOID INJURY OR DEATH 1
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used. 2
W-2019-0907
3
P-88565
2
1
P-88567
WARNING 1 1
3 2
P-88569
Figure 30-50-3 1
1
P-88577
WARNING 1
P-88587
Remove the scraper frame. (See SCRAPER FRAME on
Page 30-20-1.)
Install chains (Item 1) [Figure 30-60-2] for lifting.
Remove the hydraulic motor. (See HYDRAULIC MOTOR
on Page 20-20-1.) Remove the drive shaft and eccentric case (Item 2)
Lower the drive shaft and eccentric case into the drum.
Remove the isolator plate assembly. (See ISOLATOR
PLATE ASSEMBLY on Page 30-50-1.) Lay the drum down horizontal on the ground.
Figure 30-60-1
P-88586
Figure 30-60-3
2
2
P-88594
Put the eccentric case (Item 1) [Figure 30-60-3] on NOTE: Clean and degrease all mounting surfaces,
blocks. holes and threads prior to assembly. Apply
Tip up the eccentric case and drain the lubricant into a Installation: Install the drive shaft onto the eccentric
suitable container. shaft.
Installation: Install the drain / fill plug. Align the shaft holes and install the bolt and nut.
Add 473 ml (1 pt.) of Mobile SHC 632 lubricant.
Parts Identification
1. Eccentric Case
2. Weight
3. Bolt 3
6
4. Plug
5. Bearing 7
6. Oil Seal
7. Bearing Cover
8. Dowel Pin 4
5 3
9. Breather Element
10. Dust Cap
11. Breather
10
11
3
P-88670
Figure 30-60-5
1
2
1 1
1
1
P-88651
Align the cover plate with the eccentric shaft and install.
P-83683
1
1
P-88592
P-88672
Figure 30-60-11
P-88595
Assembly: Install the breather element into the dust cap. Figure 30-60-14
Figure 30-60-12
P-83688
1
P-83685
Remove the eccentric shaft (Item 1) [Figure 30-60-14].
Remove the two bolts (Item 1) [Figure 30-60-12]. Clean all internal case components thoroughly.
Assembly: Install the bolts and tighten. Check the whole eccentric case for excessive wear or
other damage. Contact your local Bobcat dealer for
replacement parts.
Figure 30-60-15
1
P-88597
Figure 30-60-16
P-83687
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used. P-88584
W-2019-0907
WARNING 1
P-88459
Figure 30-80-3
2
3
1 1
P-83676
Dimensions
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice
B C
Performance
Dimensions
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice
B C
Performance
Dimensions
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice
B C
Performance
Dimensions
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice
B C
Performance
Dimensions
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice
B C
Performance
Male Female
Coupler Coupler
Hydraulic
Motor
P-88445
IMPORTANT
Nut Nut
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all Washer
parts clean. Always use caps and plugs on hoses, Washer
tubelines and ports to keep dirt out. Dirt can quickly O-ring
damage the system.
I-2003-0888 O-ring
Figure SPEC-30-1
A-1852
When the fitting is tightened, you can feel when the fitting Always use two wrenches when loosening and tightening
is tight to eliminate leakage caused by under or over hose or tubeline fittings.
torqued fittings. Use petroleum jelly to hold the O-ring in
position until the fittings are assembled [Figure SPEC-
30-1].
Figure SPEC-30-3
1
Nut Seals
To Fitting
Nut Seals
2 To Port
P-79498
Use the chart (below) to find the correct tightness needed The hex portion of the nut does not contact the surface of
(Item 2) [Figure SPEC-30-3]. If the fitting leaks after the component when the nut is tight.
tightening, disconnect it and inspect the seat area for
damage. Port Seal and O-ring Boss
Tightening Torque
Flare Fitting Tightening Torque x TORQUE
Tubeline x TORQUE x N•m
Outside x N•m Thread Size (ft-lb)
Diameter Thread Size (ft-lb) 7/16” - 20 18 (13)
1/4” 7/16” - 20 18 (13) 9/16” - 18 30 (22)
5/16” 1/2” - 20 23 (17) 3/4” -1 6 54 (40)
3/8” 9/16” - 18 30 (22) 7/8” - 14 81 (60)
1/2” 3/4” - 16 54 (40) 1-1/16” - 12 114 (84)
5/8” 7/8” - 14 81 (60) 1-3/16” - 12 133 (98)
3/4” 1-1/16” - 12 114 (84) 1-5/16” - 12 160 (118)
7/8” 1-3/16” - 12 133 (98) 1-7/16” - 12 209 (154)
1” 1-5/16” - 12 160 (118) 1-5/8” - 12 221 (163)
1-1/4” 1-5/8” - 12 209 (154)
1-1/2” 1-7/8” - 12 221 (163)
2” 2-1/2” - 12 342 (252)
Tighten the nut with a wrench no more than one hex flat
maximum.
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.
COVER
30-30
99 of 102 SMR-1
100 of 102
SMR-2
Dealer Copy -- Not for Resale
ROUTE TO
ATTENTION
SERVICE MANUAL PARTS MANAGER
SERVICE MANAGER X
REVISION SALES MANAGER
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.