GYRASPHERE CRUSHERSPEGSON TELSMITH GYRASPHERE Selection of a secondary crusher for the coarse or fine crushing of aggregates or ores requires many important considera- tions. To meet today’s strict specifications the machine must be capable of producing a uniform product of the best cubical shape and size ; it must be modern and efficient ; easy to install, maintain, feed and operate ; turn out finished material in quality and quantity ; and keep produc- tion costs to the lowest possible figure. In all these respects, Pegson-Telsmith Gyrasphere Crushers have proved their superiority—on all kinds of crushing jobs all over the world. The eleven types of Pegson-Telsmith Gyra- spheres available cover almost every secondary crushing: requirement. The CRUSHERS range includes 24”, 36”, 48", and 66” machines, each available as a Style S or FC model, and sizes 36’7S, 48°9S and 66"14S which have larger feed openings for intermediate duties. The Style S$ Gyrasphere is designed for coarse or medium crushing service and the FC for heavy duty fine crushing at discharge openings smaller than those usually re- commended for the Style $. Construction of the two styles is the same in many respects and they use many of the same wearing parts, Their design, based on long experience of crusher manufacture and applications, embodies many exclu- sive features and advantages. These are indicated in the following pages with the range of Gyrasphere openings and capaci- ties detailed on page 10. Typical 24, 36" or 48" Stylo S. Gyrasphere Crusher.STYLE S—36" and 48” Gyraspheres 4, Heavy Steel Hopper and Large, Unobstructed Feed Gpeninge—Faciilate handling of large sized food or slabby Sdgrogate without bridging. A foeder or distributor plate is hot required on the Siyle 8 Gyrasphere where the feed is Usually largo ‘sized. aggregate. 2. Sphorioal Shaped Crushing, Head —Gyrating th Speed wil a longrstioke sseures maximum capacity and a ‘uniform eubical product. 3. Spring Relief.—Heavy springs, adjustable for com, preston allow fhe coneave bow {0 tit automaticaly, relieving Exceesive pressuros duo to packing action of actumulated fines oF to pase tramp iron. No adjustment io required after relief takes place. 4. Manganese Steel Crushing Members.—Wear evenly {ha malta their ‘pheriea! shape throughow ttr entre te. 5, Spring Retained Concave Bowl. Allows finor adjust: Riont'ot the discharge opening. Packing is. instanily and Eutomatically relieved. No adjustment is required alter reli takes place. 6. Heavy Duty Roller Bearings —Support the head on the feocentrie and support the eccentric on the main frame, thus seeing the crushing pressures det ite Heavy main 1, Piston Rings and Floxble Labyrinth, Seals-—Most Titentive Lind of seals to provert ontranes of grit oF water ‘and loss of lubricant. 8, Discharge Opening Adjustment Mechanism.— Convenient easy fo operate and sealed to prevent sticking, IRs the springe are losated betwoen the concave bowl and the fame adjustment member, crushing shocks do net affect adjusting mechanism, 9. The Pegson-Telsmnith Patented Rotary Seal.—Convosts Secipnocetne, or gyratory motion into roy. motion and Mowe perfect protection of al inside wearing parts by piston fing an lays sea. 10. ‘The Exclusive Pegson-Telamith \ Cam and Lever" Crushing Retlon. oA cain of the upper pert ofthe eceontiic Sateen bie main frame and tke bottom af he crushing head works in uncon wih and supplements the eecensie and lever Sait’ This cam and the heavy duly roller boatings do a largo Dart of tho crushing, tus Feduethg the strain on the shall, Tio eecenris ana their beatings. 11. Self Priming Internal Gear Pump.—Driven. by cut spar ‘goats ondiesed and tanning in of forces ol under Protsire fo all moving pars 12,_ Countorshaft Box.—Romovable a a complote unt and is proteciod by a renewable shicld, 13. Heavy Counterehalt.-Equipped with tapered roller Searing, Ho outboard bearing s veered. 14. Large Diameter, Long Sleeve Eccentric Bearings — ide of Machined fead-brortze and ran in ell bath fo ensure Inaximnim beating ie. 15,_ Cut Steel Drive Geays.—Run in oil bath, ensure smooth, {uiet operation ard long le. 16. Large, Heavy Eccentre,—Properly counter-weighted, Danses Snoath Spornton ane ong Ho. 17. targe Diameter, Heavy Duty Main Shaft—Always propeliyalignod and fas no of ales to weaken i 18. The Main OW Supply.—Under regulated pressure, Moricnes te shat and secentrie bearings, the main drive Goats, the ‘countetshalt bectings ond the oll pump drive thon ‘fetumne to large capacity ell tank, where tt is and cooled:P STYLE FG — 36” and 48” Gyraspheres Concave Ring Feed Distributor Mante’Nar— swe FE Heavy Steel Hopper Longer Parallel Crushing Zone—Better Particle Shape More Unitorm Product ‘The Stylo FC Fine Crushing Gyrasphoro is equipped with a distribttor plate which gyrates with the crushing head and evenly distributes the feed around the enlire circumference of the feed opening.” This action remulte in a move uniform crushed product. The Style FC also incorporates a different Shaped crushing head and concave ving, the modified angle between these ‘members being the most effective Tor fine ‘crushing whilst the longer, patallal crushing zone through 7 = fon Style FC ‘Wide Discharge Opening— Rapid Discharge Longer Manganese Life which the material passes gives a finer, more even-shaped product. A special mantio nut and gun-lock type concave ting, make the mantle and ring aulomatically selftightening and simplify changing of the parts. Additionally, the Style FC Gyresphere is fitted with longer and a larger number of ‘springs than the Style S machine to compensate for tho greater crushing pressures encountered in fine erushing. STYLE S and FG Internal construction of the 24” Gyrasphore differs slightly from the larger sizes. Its smaller dimensions do not allow heavy uty roller thrust bearings to be located between both the top fof the eccentric and the bottom of the head. Thus there is ono rollor bearing at the bottom of the eccontric, This Aitference in no way affects the elficiency and performance of ‘te machine as proved over many years of operation, Both the Style $ and Style FC 24” Gyraspheres have similarly shaped ervshing heads.OPENINGS & CAPACITIES The diagrams show the open and closed Side Teed openings and the closed sige Giecharge opening, of Well) the Siyle S Goarse “Crushing ‘Gyrasphere and (ight) fhe Sijie FC Rite. Crushing Gyraaphere, ‘The closed side diactarge pening deter- Itnes the size ofthe finished product, The FC'diagram also shows the feed distr. Dutor pater COARSE CRUSHING reo orewna |nerom’nad] _ capaiee SCN Eas ae OnLy E Re tor ROLE ara. om esis E z a ca ry 110] FINE CRUSHING SATAGIT TER MOUR TF vaROUS DRC HANH OPERAS NOTED kaka r f Jcreatnese et | Biot’ on | bag Teas [ow Pieee | aan | long fen | cose [SI 3 | Median | 49" m1 NOTE 1Tho feed for these Crashers should passthrough a clear square seroen opening about ° smaller than the sie ofthe maximum {lod opening. the food should contain a inn of atrial silos ten io eee of ho dicho opening. NOTE 2—All capacitios aro based on material weighing loos about 100 Ibs. per cubic foot and having a specific gravity of 26. Wet, Bik malarial wl fond fo reduce the capaciion epoctly at claw dacharge openings, On the Syle “S" Gyreephere the capaci: apply fo open circuit crushing, ie. one pass through the machine ; on tho Sie FC" Gyrasphero they apply to closed circuit crushing, ‘fe quantities being the net tone por hou that pass thcough a clea aquare screen opening of the same size a the Gyrasphore closed side discharge opening. No crusher won set to a gwvon discharge opening wil mako s proseet al of which wil pase a sereoning opening Ot the same dimensions as the dscharge opening 1 the amount of oversize wil vary withthe charactor ofthe rock or ore, For close Glachatge opening, undorsizo material should be removed from the feed fo elimirate packing an excessive Wear, NOTE $—"The discharge openings shown are the recommended minimum settings, For finer openings, consult Pogson Liited. 10MAIN FRAME MEMBERS.—Annesled cast steel. CRUSHING HEAD.—Annealed cast stool. MAIN SHAFT.—Alloy steel quenched and drawn, turned and ground, COUNTERSHAFT.—Alloy steel turned and ground. HEAD SUPPORT THRUST BEARINGS.—Cylindrical boarings with tool stool roller and races. COUNTERSHAPT ROLLER BEARINGS —Tepered roller earings. ECCENTRIC BEARINGS.—Losd-bronze sleeves. MANTLE AND CONCAVE BOWL.—Manganese steel. ECCENTRIC.—Mechanite, roller Styles ‘S* and “FC in the same size of Gyrasphere use same rollor thrust Boarings, the samo load-bronzo ecco MAIN DRIVE GEARS.—Steel with cut teeth. COUNTERSHAPT BOX.—Cast iron. lL, PUMP.—internal gear, sell-priming typo, driven by cut spur gears, heatreated, all enclosed and running in oll. On the 66” Gyraspheres tho Oil Pump is a self-contained unit driven by a geparato electric motor. lL, TANK.—Stoel plate with removable cover, equipped with baffie plates, replaceable Alter bags, oil level gauge and drain plug. DRIVE PULLEY.—Cast iron, flywheel type, with eplit hub and solid rim. SPRINGS.—Special stool, heat-treated, many of the same wearing parts. For instance, both use the oarings, piston ring and labyrinth seals, goats, countorskal, oll pump, eccentric and rotary seal ring. ‘The manganese wearing paris are not the same. Numbers swiestGresiore |_s | as [FC 52 0) 24 > 1020 22 1 Fel so) ein 10 | ibho | ge Mes) Ne | eae ae_|Yetrang] Yana FO. | atts cs eel oli fae hese | 212, ane At | ito) 46) A | 283 on | Ye ve | ta power requirements, 24%, 06" and 48" Gyraspherse Note 1, The horsepower required varies with the size of finished prodlicl tro capacity and the hardiess ofthe rock, ‘Wel sticky materiale, excessive fines in feed and close discharge openinas will tend tovincrease the horee- 667 Gyraspheres ) ae one mS oe 2 aa ae a ‘ Hg rales ag 4 aoe vale ae i Reo a ee) ae Hen eae lL ,