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TP48200A-HX09A5 & HX09A6 & HX09A7 &

DX09A2 & TBC300A-DCA6 & DCA7 & TCA3


V500R001
User Manual

Issue 01

Date 2014-07-15

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2014. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://e.huawei.com

Huawei Proprietary and Confidential


Issue 01 (2014-07-15) i
Copyright © Huawei Technologies Co., Ltd.
TP48200A-HX09A5 & HX09A6 & HX09A7 &
DX09A2 & TBC300A-DCA6 & DCA7 & TCA3
User Manual About This Document

About This Document

Overview
This document describes the DC power system in terms of product introduction, component
introduction, and system maintenance.
The figures of this document are for reference only.

Intended Audience
This document is intended for:
 Sales engineers
 Technical support engineers
 Maintenance engineers

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description

Indicates an imminently hazardous situation which, if not avoided, will


result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not avoided, could
result in equipment damage, data loss, performance deterioration, or
unanticipated results.
NOTICE is used to address practices not related to personal injury.
Calls attention to important information, best practices and tips.
NOTE is used to address information not related to personal injury,
equipment damage, and environment deterioration.

Issue 01 (2014-07-15) Huawei Proprietary and Confidential ii


Copyright © Huawei Technologies Co., Ltd.
TP48200A-HX09A5 & HX09A6 & HX09A7 &
DX09A2 & TBC300A-DCA6 & DCA7 & TCA3
User Manual About This Document

Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.

Issue 01 (2014-07-15)
This issue is the first official release.

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Copyright © Huawei Technologies Co., Ltd.
TP48200A-HX09A5 & HX09A6 & HX09A7 &
DX09A2 & TBC300A-DCA6 & DCA7 & TCA3
User Manual Contents

Contents

About This Document .................................................................................................................... ii


1 Safety Precautions ......................................................................................................................... 1
1.1 General Safety Precautions ........................................................................................................................................... 1
1.2 Electrical Safety ............................................................................................................................................................ 1
1.3 Battery Safety ............................................................................................................................................................... 2
1.4 Cable Layout................................................................................................................................................................. 3
1.5 Mechanical Safety ........................................................................................................................................................ 4

2 Overview......................................................................................................................................... 6
2.1 Introduction .................................................................................................................................................................. 6
2.2 Model Description ...................................................................................................................................................... 10
2.3 Features....................................................................................................................................................................... 11
2.4 Working Principles ..................................................................................................................................................... 11
2.5 Configurations ............................................................................................................................................................ 12

3 Components ................................................................................................................................. 16
3.1 Interior ........................................................................................................................................................................ 16
3.2 Rectifier ...................................................................................................................................................................... 22
3.3 SMU02B ..................................................................................................................................................................... 24
3.4 UIM02C ...................................................................................................................................................................... 28
3.5 Temperature Control Units ......................................................................................................................................... 31
3.5.1 Heat Exchanger ........................................................................................................................................................ 31
3.5.2 Direct Ventilation Unit ............................................................................................................................................. 33
3.5.3 TEC.......................................................................................................................................................................... 35
3.5.4 TCUC....................................................................................................................................................................... 37
3.6 Heater ......................................................................................................................................................................... 38
3.7 Sensors and Lamp ....................................................................................................................................................... 40
3.7.1 (Optional) Smoke Sensor ......................................................................................................................................... 40
3.7.2 (Optional) Temperature and Humidity Sensor ......................................................................................................... 41
3.7.3 (Optional) Water Sensor .......................................................................................................................................... 42
3.7.4 Door Status Sensor................................................................................................................................................... 42
3.7.5 (Optional) Lamp ...................................................................................................................................................... 43

4 Maintenance ................................................................................................................................. 44

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4.1 Routine Maintenance .................................................................................................................................................. 44


4.2 Rectifying Common Faults ......................................................................................................................................... 46
4.2.1 AC Failure................................................................................................................................................................ 46
4.2.2 AC Over Volt ........................................................................................................................................................... 46
4.2.3 AC Under Volt ......................................................................................................................................................... 46
4.2.4 Phase A/B/C Failure ................................................................................................................................................ 46
4.2.5 DC Over Volt ........................................................................................................................................................... 47
4.2.6 DC Under Volt ......................................................................................................................................................... 47
4.2.7 Batt Chg.Overcur. .................................................................................................................................................... 48
4.2.8 LLVD Disconnected ................................................................................................................................................ 48
4.2.9 BLVD Disconnected ................................................................................................................................................ 48
4.2.10 Battery Fuse Break ................................................................................................................................................ 49
4.2.11 High Amb. Temp. ................................................................................................................................................... 49
4.2.12 Low Amb. Temp. ................................................................................................................................................... 49
4.2.13 High Amb. Humi. .................................................................................................................................................. 50
4.2.14 Low Amb. Humi. ................................................................................................................................................... 50
4.2.15 Batt. High Temp. .................................................................................................................................................... 51
4.2.16 Batt. Low Temp. .................................................................................................................................................... 51
4.2.17 Door Alarm ............................................................................................................................................................ 51
4.2.18 Water Alarm ........................................................................................................................................................... 52
4.2.19 Smoke Alarm ......................................................................................................................................................... 52
4.2.20 Rectifier Lost ......................................................................................................................................................... 52
4.2.21 Single Rect Fault.................................................................................................................................................... 53
4.2.22 Multi-Rect. Fault.................................................................................................................................................... 53
4.2.23 Rect Fault ............................................................................................................................................................... 53
4.2.24 Rect Protection....................................................................................................................................................... 54
4.2.25 Rect Comm Fault ................................................................................................................................................... 54
4.2.26 Load Fuse Break .................................................................................................................................................... 54
4.2.27 AC SPD Alarm....................................................................................................................................................... 55
4.2.28 DC SPD Alarm ...................................................................................................................................................... 55
4.3 Identifying Component Faults .................................................................................................................................... 55
4.3.1 Identifying AC SPD Faults ...................................................................................................................................... 55
4.3.2 Identifying Circuit Breaker Faults ........................................................................................................................... 55
4.3.3 Identifying Rectifier Faults ...................................................................................................................................... 55
4.3.4 Identifying SMU Faults ........................................................................................................................................... 56
4.4 Replacing Components ............................................................................................................................................... 56
4.4.1 Replacing a Rectifier ............................................................................................................................................... 56
4.4.2 Replacing an SMU ................................................................................................................................................... 58
4.4.3 Replacing an AC SPD .............................................................................................................................................. 59
4.4.4 Replacing a circuit breaker ...................................................................................................................................... 60
4.4.5 Replacing the Main Board of UIM02C ................................................................................................................... 61
4.4.6 Replacing the Internal Circulation Fan of the Heat Exchanger ............................................................................... 63

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User Manual Contents

4.4.7 Replacing the External Fan for the Heat Exchanger ................................................................................................ 65
4.4.8 Replacing the Heat Exchanger Core ........................................................................................................................ 67
4.4.9 Replacing a Direct Ventilation Fan (TP48200A-DX09A2) ..................................................................................... 70
4.4.10 Replacing a Direct Ventilation Fan (TBC300A-DCA6 & DCA7) ......................................................................... 71
4.4.11 Replacing the TCUC Control Board (Battery Cabinet) ......................................................................................... 72
4.4.12 Replacing the TCUC Control Board (Device Cabinet) .......................................................................................... 76
4.4.13 Replacing the TEC04C .......................................................................................................................................... 79
4.4.14 Replacing an Ambient Temperature and Humidity Sensor .................................................................................... 82
4.4.15 Replacing a Smoke Sensor .................................................................................................................................... 83
4.4.16 Replacing a Temperature Sensor (Battery Cabinet) ............................................................................................... 85
4.4.17 Replacing a Water Sensor ...................................................................................................................................... 87
4.4.18 Replacing a Door Status Sensor ............................................................................................................................. 89
4.4.19 Replacing the Heater.............................................................................................................................................. 90
4.4.20 Replacing the air filter ........................................................................................................................................... 91

A Technical Specifications ........................................................................................................... 93


A.1 Environment Specifications ....................................................................................................................................... 93
A.2 Electrical Specifications............................................................................................................................................. 94
A.3 EMC Specifications ................................................................................................................................................... 95
A.4 Cabinet Specifications ............................................................................................................................................... 96
A.5 Rectifier Specifications .............................................................................................................................................. 97
A.6 Heat Exchanger Specifications .................................................................................................................................. 97
A.7 Direct Ventilation Specifications ............................................................................................................................... 97
A.8 Heater Specifications ................................................................................................................................................. 98
A.9 TEC04C Specifications .............................................................................................................................................. 98
A.10 Lamp Specifications ................................................................................................................................................ 99

B Electrical Conceptual Diagrams ............................................................................................ 100


C Associations Between Alarms and Dry Contacts on the UIM ......................................... 101
D Acronyms and Abbreviations................................................................................................ 102

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User Manual 1 Safety Precautions

1 Safety Precautions

1.1 General Safety Precautions


 This product should be used in the environment that meets design specifications.
Otherwise, the product may be damaged, and the resulting product exceptions or
component damage are beyond the warranty scope.
 Only trained and qualified personnel are allowed to install, operate, and maintain Huawei
equipment.
 Comply with local laws and regulations. The safety instructions in this document are
only supplements to the local laws and regulations.
 Do not operate the device or cables during lightning strikes.
 Remove metal objects such as the watch, bracelet, or ring during operations.
 Use insulated tools during operations.
 During installation and maintenance, follow the specified procedure.
 Before you touch any conductor surface or terminal, use an electric meter to measure the
contact point voltage. Ensure that the contact point has no voltage or the voltage is
within the specified range.
 If the power system is not connected to batteries or the battery capacity is insufficient,
the load may power off during maintenance or fault locating.
 Before laying cables which have been stored in a temperature lower than 0ºC, move the
cables to an environment of the ambient temperature and store them at the ambient
temperature for at least 24 hours.
 After device installation, perform routine check and maintenance according to the user
manual and replace faulty components in a timely manner to ensure secure device
running.

1.2 Electrical Safety


Grounding Requirements
 When installing a device, install the ground cable first. When removing a device, remove
the ground cable last.
 Before operating a device, ensure that the device is properly grounded.

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User Manual 1 Safety Precautions

AC and DC Operation Requirements

 The power system is powered by high-voltage power sources. Direct or indirect contact
(through damp objects) with high-voltage power sources may result in serious danger.
 Non-standard and improper operations may result in fire and electric shocks.
 Before electrical connections, turn off the upstream protection switch for the device.
 Before connecting the AC power supply, ensure that electrical connections are complete.
 Before you connect cables to loads or battery cables, check cable and terminal polarities,
preventing reverse connections.

ESD Requirements
 To prevent electrostatic-sensitive components from being damaged by the static on
human bodies, wear a well-grounded ESD wrist strap or gloves when touching circuit
boards.
 When holding a board, hold its edge without components. Do not touch chips.
 Removed boards must be packaged with ESD packaging materials before storage and
transportation.

1.3 Battery Safety


Before installing, operating, and maintaining batteries, read the instructions provided by the
battery vendor. The safety precautions in this document are for special attention. For more
safety precautions, see the instructions provided by the battery vendor.

Basic Requirements
 Before installation and maintenance, wear goggles, rubber gloves, and protective clothes
to prevent injury caused by electrolyte overflow.
 When handling a battery, ensure that its electrodes are upward. Leaning or reversing
batteries is prohibited.
 Keep the battery loop disconnected during installation and maintenance.
 Secure battery cables to a torque specified in battery documentation. Loose connections
will result in excessive voltage drop or cause batteries to burn out when the current is
large.

Preventing Battery Short Circuit

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Battery short circuits may cause personal injury. Although the battery voltage is low, high
transient currents generated by short circuit will release a surge of power.

If conditions permit, disconnect the batteries in use before performing any other operations.

Preventing Flammable Gas

 Do not use unsealed lead-acid batteries.


 Place and secure lead-acid batteries horizontally to prevent device inflammation or
corrosion due to flammable gas emitted from batteries.

Lead-acid batteries in use emit flammable gas. Therefore, store the batteries in a place with
good ventilation, and take measures against fire.

Preventing Battery Leakage

High temperatures may result in battery distortion, damage, and electrolyte overflow.

When the battery temperature is higher than 60°C, check the battery for electrolyte overflow.
If the electrolyte overflows, absorb and counteract the electrolyte immediately. When moving
or handling a battery whose electrolyte leaks, exercise caution because the leaking electrolyte
may hurt human bodies. When you find electrolyte leaks, use sodium bicarbonate (NaHCO3)
or sodium carbonate (Na2CO3) to counteract and absorb the leaking electrolyte.

Preventing Battery Overdischarge


After you connect batteries, ensure that the battery fuse is disconnected or the circuit breaker
is OFF before powering on the power system. This prevents battery overdischarge, which
damages batteries.

1.4 Cable Layout


 When cables are used in a high temperature environment, the insulation layer may be
aged and damaged. Ensure a sufficient distance between the cables and the DC busbar,
shunt, and fuse.
 Signal cables must be bound separately from strong-current cables and high-voltage
cables.
 Cables prepared by the customer must have the fire resistance capability.

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User Manual 1 Safety Precautions

 No cable is allowed to pass behind the air exhaust vent of the rectifier in the cabinet.

1.5 Mechanical Safety


Hoisting Devices

Do not walk under the cantilever or hoisted objects when heavy objects are being hoisted.
 Only trained and qualified personnel can perform hoisting operations.
 Before hoisting heavy objects, check that hoisting tools are complete and in good
condition.
 Before lifting objects, ensure that hoisting tools are firmly fixed onto a weight-bearing
object or wall.
 Ensure that the angle formed by two cables is not greater than 90 degrees.

Using a Ladder
 Before using a ladder, ensure that the ladder is intact. Check the weight bearing capacity
of the ladder. Do not overload the ladder.
 The recommended gradient of a ladder is 75 degrees. You can measure the gradient with
a right square or your arms, as shown in Figure 1-1. When using a ladder, ensure that the
wider feet of the ladder are downward, or take protection measures for the ladder feet to
prevent the ladder from sliding. Ensure that the ladder is placed securely.

Figure 1-1 Proper angle of a ladder

 When climbing a ladder, observe the following precautions:


− Ensure that the center of gravity of your body does not deviate from the edges of the
two long sides.
− To minimize the risk of falling, hold your balance on the ladder before any operation.
− Do not climb higher than the fourth rung of the ladder (counted from up to down).

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DX09A2 & TBC300A-DCA6 & DCA7 & TCA3
User Manual 1 Safety Precautions

If you want to climb up a roof, ensure that the ladder top is at least one meter higher than the
roof, as shown in Figure 1-2.

Figure 1-2 One meter higher than the roof

Drilling Holes

Do not drill holes on the cabinet without permission. Non-standard drilling may affect
electromagnetic shielding performance of the cabinet and damage the internal cables, and
metal scraps generated during drilling may short-circuit a circuit board.
 Before drilling holes on the cabinet, remove the cables inside the rack.
 Wear goggles and protective gloves when drilling holes.
 After drilling, clean up metal shavings.

Moving Heavy Objects


 Be careful to prevent injury when moving heavy objects.
 Wear protective gloves when moving heavy objects.

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Copyright © Huawei Technologies Co., Ltd.
TP48200A-HX09A5 & HX09A6 & HX09A7 &
DX09A2 & TBC300A-DCA6 & DCA7 & TCA3
User Manual 2 Overview

2 Overview

2.1 Introduction
The TP48200A-HX09A5 and TP48200A-HX09A6 are heat exchanging power cabinets, and
the TP48200A-DX09A2 is a direct ventilation power cabinet. The power cabinets supply
power to –48 V DC outdoor communications equipment and have a maximum output current
of 200 A. The TP48200A-HX09A7 is a hear exchanging device cabinet and provides space
for installing customer equipment. The TBC300A-DCA6 is a direct ventilation south-type
battery cabinet, the TBC300A-DCA7 is a direct ventilation north-type battery cabinet, and the
TBC300A-TCA3 is a thermal electric cooler (TEC) battery cabinet. The battery cabinets
supply backup power to communications equipment. The TP48200A-HX09A5 & HX09A6 &
HX09A7 have the same appearance, as shown in Figure 2-1. Figure 2-2 shows the
TP48200A-DX09A2. The TBC300A-DCA6 & DCA7 have the same appearance, as shown in
Figure 2-3. Figure 2-4 shows the TBC300A-TCA3.

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User Manual 2 Overview

Figure 2-1 TP48200A-HX09A5 & HX09A6 & HX09A7

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TP48200A-HX09A5 & HX09A6 & HX09A7 &
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User Manual 2 Overview

Figure 2-2 TP48200A-DX09A2

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TP48200A-HX09A5 & HX09A6 & HX09A7 &
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User Manual 2 Overview

Figure 2-3 TBC300A-DCA6 & DCA7

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Figure 2-4 TBC300A-TCA3

2.2 Model Description


Figure 2-5 describes the power cabinet model, and Figure 2-6 describes the battery cabinet
model.

Figure 2-5 Power cabinet model description

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TP48200A-HX09A5 & HX09A6 & HX09A7 &
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User Manual 2 Overview

Figure 2-6 Battery cabinet model description

2.3 Features
 Wide input voltage range of 85 V AC to 300 V AC
 Comprehensive battery management
 Comprehensive AC and DC surge protection design
 One fast Ethernet (FE) port and one RS485/RS232 port for network connections
 SNMP and HTTPS for communicating with HUAWEI Network Ecosystem (NetEco) and
third-party network management systems (NMSs), which ensures remote management
and unattended operation
 Liquid crystal display (LCD) for display and buttons for user operations
 Web user interface (WebUI) for user operations
 Multiple display languages, such as English, Chinese, Spanish, Portuguese, Italian,
French, and Russian
 Hot-swappable rectifiers and SMU
 Rectifier power factor (PF) of 0.99
 High-efficiency rectifier with a maximum efficiency of 96%, and standard-efficiency
rectifier with a maximum efficiency of 94%

2.4 Working Principles


Figure 2-7 shows the conceptual diagram. AC power enters rectifiers through the AC power
distribution unit (PDU). The rectifiers convert the AC power input into -48 V DC power
output, which is directed by the DC PDU to DC loads along different routes.
When the AC power is normal, rectifiers power DC loads and charge batteries. When the AC
power is absent, rectifiers stop working and batteries start to power loads. After the AC power
resumes, rectifiers power DC loads and charge batteries again.
The SMU monitors the operating status of each component in the power system in real time
and performs appropriate intelligent control. When detecting a fault, the SMU generates an
alarm. The SMU monitors and regulates the temperature control unit based on the temperature
measured by the temperature sensor to ensure the normal operating temperature for the
cabinet.

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TP48200A-HX09A5 & HX09A6 & HX09A7 &
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User Manual 2 Overview

Figure 2-7 Conceptual diagram for power systems

2.5 Configurations
Table 2-1 describes TP48200A-HX09A5 & HX09A6 & HX09A7 & DX09A2 configurations.
Table 2-2 describes TBC300A-DCA6 & DCA7 & TCA3 configurations. A power cabinet can
be configured with two battery cabinets of the same model and one device cabinet.

Table 2-1 TP48200A-HX09A5 & HX09A6 & HX09A7 & DX09A2 configurations

Item TP48200A-HX0 TP48200A-HX0 TP48200A-DX0 TP48200A-


9A5 9A6 9A2 HX09A7

AC input 220/380 V AC 110 V AC 220/380 V AC -


system three-phase, dual-live-wire three-phase,
four-wire, input system four-wire,
compatible with compatible with
220 V AC 220 V AC
single-phase single-phase

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Item TP48200A-HX0 TP48200A-HX0 TP48200A-DX0 TP48200A-


9A5 9A6 9A2 HX09A7

AC power  AC input: one  AC input: one  AC input: one -


distribution 3-pole 63 A 2-pole 125 A 3-pole 63 A
circuit circuit circuit
breaker breaker breaker
 AC output:  AC output:  AC output:
one 1-pole 16 one 2-pole 16 one 1-pole 16
A circuit A circuit A circuit
breaker and breaker and breaker and
one one one
maintenance maintenance maintenance
socket (16 A socket (10 A socket (16 A
circuit RCD) circuit
breaker) breaker)
Rectifier A maximum of four R4850G6s or R4850N2s -
SMU SMU02B -
User interface UIM02C -
module (UIM)
Temperature Heat exchanger Heat exchanger Direct ventilation Heat
control unit unit exchanger
and TCUC
DC power  BLVD: two  BLVD: one  BLVD: two -
distribution 1-pole 16 A 1-pole 80 A 1-pole 16 A
circuit circuit circuit
breakers and breaker, two breakers and
one 1-pole 10 1-pole 32 A one 1-pole 10
A circuit circuit A circuit
breaker (the breakers, and breaker (the
10 A circuit one 1-pole 10 10 A circuit
breaker works A circuit breaker works
for the battery breaker (the for the battery
cabinet 10 A circuit cabinet
TCUC.) breaker works TCUC.)
 LLVD: two for the battery  LLVD: two
1-pole 63 A cabinet 1-pole 63 A
circuit TCUC.) circuit
breakers and  LLVD: one breakers and
two 1-pole 32 1-pole 80 A two 1-pole 32
A circuit circuit A circuit
breakers breaker and breakers
 Battery route: six 1-pole 32  Battery route:
two 1-pole A circuit two 1-pole
125 A circuit breakers 125 A circuit
breakers  Battery route: breakers
two 1-pole
125 A circuit
breakers

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User Manual 2 Overview

Item TP48200A-HX0 TP48200A-HX0 TP48200A-DX0 TP48200A-


9A5 9A6 9A2 HX09A7

Space for 11 U 15 U
installing
customer
equipment
Sensor  Mandatory: one equipment compartment temperature sensor and one
door status sensor
 Optional: one smoke sensor, one temperature and humidity sensor,
and one water sensor
Lamp Optional
Heater N/A
Surge  AC surge  AC surge  AC surge -
protective protection. protection. protection.
device (SPD) Nominal Nominal Nominal
lightning lightning lightning
strike strike strike
discharge discharge discharge
current: 20 current: 30 current: 20
kA (8/20 µs); kA (8/20 µs); kA (8/20 µs);
maximum maximum maximum
lightning lightning lightning
strike strike strike
discharge discharge discharge
current: 40 current: 60 current: 40
kA (8/20 µs) kA (8/20 µs) kA (8/20 µs)
 DC surge  DC surge  DC surge
protection. protection. protection.
Differential Differential Differential
mode: 10 kA mode: 10 kA mode: 10 kA
(8/20 µs); (8/20 µs); (8/20 µs);
common common common
mode: 20 kA mode: 20 kA mode: 20 kA
(8/20 µs) (8/20 µs) (8/20 µs)
Maximum 12 kW 12 kW 12 kW -
output power
Application Class C Class C Class B Class C
environment

Table 2-2 TBC300A-DCA6 & DCA7 & TCA3 configurations

Item TBC300A-DCA6 TBC300A-DCA7 TBC300A-TCA3

Temperature Direct ventilation unit Direct ventilation unit TEC and TCUC
control unit and TCUC and TCUC

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Item TBC300A-DCA6 TBC300A-DCA7 TBC300A-TCA3

Battery A maximum of two A maximum of two A maximum of two


150 Ah battery strings 150 Ah battery strings 150 Ah battery strings
Sensor  Mandatory: one door status sensor
 Optional: one water sensor
Heater N/A Mandatory The TEC provides a
heating function.
Application Class B Class B Class C
environment

 Class B environments refer to indoor environments in which the ambient temperature and humidity
are not controlled and outdoor environments (with simple shielding measures) where humidity can
reach 100%.
 Class C environments refer to sea environments or outdoor land environments (with simple
shielding measures) near pollution sources. If a site is near a pollution source, it is at most 3.7 km
away from salt water, such as the sea and salt lakes, 3 km away from heavy pollution sources, such
as smelteries, coal mines, and thermal power plants, 2 km away from medium pollution sources,
such as chemical, rubber, and galvanization industries, and 1 km away from light pollution sources,
such as packing houses, tanneries, and boiler rooms.

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3 Components

3.1 Interior
TP48200A-HX09A5
Figure 3-1 shows the TP48200A-HX09A5 interior.

Figure 3-1 TP48200A-HX09A5 interior

(1) Maintenance socket and circuit (2) AC output circuit breaker and (3) Ground bar
breaker terminal
(4) Space for installing customer (5) Heat exchanger core (6) RTN+ busbar
equipment
(7) Space for installing rectifiers (8) UIM02C (9) SMU02B

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(10) Internal circulation fan (11) Battery switch (behind the (12) Battery
cover) circuit breakers
(13) Battery low voltage (14) Load low voltage (15) AC SPD
disconnection (BLVD) circuit disconnection (LLVD) circuit
breakers breakers
(16) AC input circuit breakers and
terminal

TP48200A-HX09A6
Figure 3-2 shows the TP48200A-HX09A6 interior.

Figure 3-2 TP48200A-HX09A6 interior

(1) Maintenance socket and (2) AC output circuit breaker (3) Ground bar
circuit breaker and terminal
(4) Space for installing customer (5) Heat exchanger core (6) RTN+ busbar
equipment
(7) Space for installing rectifiers (8) UIM02C (9) SMU02B
(10) Internal circulation fan (11) Battery switch (behind the (12) Battery circuit
cover) breakers
(13) BLVD circuit breakers (14) LLVD circuit breakers (15) AC SPD

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(16) AC input circuit breakers


and terminal

TP48200A-HX09A7
Figure 3-3 shows the TP48200A-HX09A7 interior.

Figure 3-3 TP48200A-HX09A7 interior

(1) TCUC (2) Ground bar (3) Space for installing customer equipment
(4) Heat exchanger core (5) RTN+ busbar (6) Internal circulation fan

TP48200A-DX09A2
Figure 3-4 shows the TP48200A-DX09A2 interior.

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Figure 3-4 TP48200A-DX09A2 interior

(1) Maintenance socket and (2) AC output circuit breaker (3) Ground bar
circuit breaker and terminal
(4) Space for installing customer (5) Air filter (6) RTN+ busbar
equipment
(7) Space for installing rectifiers (8) UIM02C (9) SMU02B
(10) Direct ventilation fan (11) Battery switch (behind (12) Battery circuit
the cover) breakers
(13) BLVD circuit breakers (14) LLVD circuit breakers (15) AC SPD
(16) AC input circuit breakers
and terminal

TBC300A-DCA6
Figure 3-5 shows the TBC300A-DCA6 interior.

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Figure 3-5 TBC300A-DCA6 interior

(1) Space for installing batteries (2) Direct ventilation fan (3) TCUC

TBC300A-DCA7
Figure 3-6 shows the TBC300A-DCA7 interior.

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Figure 3-6 TBC300A-DCA7 interior

(1) Space for installing batteries (2) Direct ventilation fan (3) TCUC
(4) Heater

TBC300A-TCA3
Figure 3-7 shows the TBC300A-TCA3 interior.

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Figure 3-7 TBC300A-TCA3 interior

(1) Space for installing batteries (2) TEC (3) TCUC

3.2 Rectifier
Appearance
Rectifiers convert AC input into stable 48 V DC output. Figure 3-8 shows a rectifier.

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Figure 3-8 Rectifier

Panel
Figure 3-9 shows the rectifier panel.

Figure 3-9 Rectifier front panel

(1) Power indicator (2) Alarm indicator (3) Fault indicator


(4) Locking latch (5) Handle

Indicators
Table 3-1 describes the indicators on the rectifier panel.

Table 3-1 Rectifier indicators

Indicator Color Status Description

Power indicator Green Steady on The rectifier has an AC power input.


Off The rectifier has no AC power input.

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Indicator Color Status Description

The rectifier is faulty.


Blinking The rectifier is being queried.
at 0.5 Hz
Blinking The rectifier is loading an application
at 4 Hz program.
Alarm indicator Yellow Off No alarm is generated.
Steady on  The rectifier generates an alarm for power
limiting due to ambient overtemperature.
 The rectifier generates an alarm for
shutdown due to ambient overtemperature
or undertemperature.
The rectifier protects against AC input
overvoltage or undervoltage.
The rectifier is hibernating.
Blinking The communication between the rectifier and
at 0.5 Hz the SMU is interrupted.
Fault indicator Red Off The rectifier is running properly.
Steady on The rectifier locks out due to output
overvoltage.
The rectifier has no output due to an internal
fault.

3.3 SMU02B
Appearance
Figure 3-10 shows an SMU02B.

Figure 3-10 SMU02B appearance

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Panel
Figure 3-11 shows an SMU02B panel.

Figure 3-11 SMU02B panel

(1) Run indicator (2) Minor alarm indicator (3) Major alarm indicator
(4) Buttons (5) USB port (reserved) (6) RS485/RS232 port
(7) Handle (8) Locking latch (9) FE port
(10) Liquid crystal display (LCD)

Indicator
Table 3-2 describes the indicators on the SMU02B panel.

Table 3-2 SMU02B indicator description

Name Color Status Description

Run indicator Green Off The SMU is faulty or has no DC input.


Blinking at 0.5 The SMU02B is running properly and
Hz communicating with the host properly.
Blinking at 4 The SMU02B is running properly but is
Hz not communicating with the host
properly.
Minor alarm Yellow Off The SMU does not generate any minor
indicator alarms.
Steady on The SMU generates a minor alarm.

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Name Color Status Description

Major alarm Red Off No critical or major alarm is generated.


indicator
Steady on A critical or major alarm is generated.

Button
Table 3-3 describes the buttons on the SMU02B panel.

Table 3-3 SMU02B button description


Button Name Description

Up Turns to the previous menu or sets parameter values.


When setting parameter values, you can hold down to
quickly adjust values.
Down Turns to the next menu or sets parameter values.
When setting parameter values, you can hold down to
quickly adjust values.
Back Returns to the previous menu without saving the settings.

Confirm  Enters the main menu from the standby screen.


 Enters a submenu from the main menu.
 Saves the menu settings.

Communication Port
Table 3-4 describes the communication ports on the SMU02B panel.

Table 3-4 SMU02B communication port description


Communication Communications Communications Function
Port Parameter Protocol

FE port 10/100 M HTTPS, NetEco network Connects to


auto-adaptation management system an
(NMS), and simple upper-level
network management NMS
protocol (SNMP)
protocols
RS485/RS232 port Baud rate: 9600 bit/s, NetEco NMS protocol Connects to
19200 bit/s upper-level
device such
as BBU

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Communication Communications Communications Function


Port Parameter Protocol

Note:
All ports mentioned above support the security mechanism.

Figure 3-12 Pins in the FE port and RS485/RS232 port

Table 3-5 Pin definitions for the FE port

Pin Signal Description

1 TX+ Sends data.


2 TX-
3 RX+ Receives data.
6 RX-
4, 5, 7, and 8 None -

Table 3-6 Pin definitions for the RS485/RS232 port


Pin Signal Description

1 TX+ Sends data over RS485.


2 TX-
4 RX+ Receives data over RS485.
5 RX-
3 RX232 Receives data over RS232.
7 TX232 Sends data over RS232.
6 PGND Connects to the ground.
8 None -

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3.4 UIM02C
Panel
The user interface module (UIM02C) supports eight dry contact outputs, nine dry contact
inputs (including six universal dry contact inputs, one smoke sensor input, one water sensor
input, and one door status sensor input), and four analog parameter inputs (including one
ambient temperature and humidity input, two ambient temperature inputs, and one battery
temperature input).
Figure 3-13 shows a UIM02C panel.

Figure 3-13 UIM02C panel

Ports

Table 3-7 UIM02C ports

Port Type Silk Screen Description

Sensor ports TEM-HUM Ambient temperature and humidity sensor


WATER Water sensor
TEMP1 Ambient temperature sensor 1
TEMP2 Ambient temperature sensor 2
GATE Door status sensor
SMOKE Smoke sensor
BTEMP Battery temperature sensor 1
Dry contact input DIN1 NOTE
ports For the associations between the dry contact input
DIN2 ports and alarms, see the appendix.

DIN3
DIN4
DIN5
DIN6

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Port Type Silk Screen Description

Dry contact output ALM1 NOTE


ports For the associations between the dry contact output
ALM2 ports and alarms, see the appendix.

ALM3
ALM4
ALM5
ALM6
ALM7
ALM8
Communications port COM RS485 port

Communication Port

Table 3-8 COM communication port description

Communication Communications Communications Function


Port Parameter Protocol

COM port Baud rate: 9600 bit/s M/S and Modbus Connects to
protocol lower-level
devices
such as the
battery
voltage
detector,
DC Air
Conditioner
Note:
The COM port supports the security mechanism.

Figure 3-14 Pins in the COM port

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Table 3-9 Pin definitions for the COM port

Pin Signal Description

1 RX+ Receives data over RS485.


2 RX-
4 TX+ Sends data over RS485.
5 TX-
6 PGND Connects to the ground.
3, 7, 8 None -

Pins
Figure 3-15 shows the pin numbers of the sensor ports. Table 3-10 defines the pins.

Figure 3-15 UIM02C pin numbers

Table 3-10 UIM02C pin definitions

Silkscreen No. Pin Definitions

TEM-HUM 1 12 V
2 ENV_TEMP
3 12 V
4 ENV_HUM
WATER 1 12 V
2 WATER

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Silkscreen No. Pin Definitions

3 GND
4 Not defined
TEMP1 1 GND
2 TEMP1
TEMP2 1 GND
2 TEMP2
GATE 1 GATE+
2 GATE-
SMOKE 1 SMOKE
2 12 V
BTEMP 1 GND
2 BTEMP1

3.5 Temperature Control Units


3.5.1 Heat Exchanger
The heat exchanger cools the equipment compartment over internal and external air
circulation.
Internal circulation: The hot air in the equipment compartment is drawn by the internal
circulation fan into the heat exchanger, passes through the heat exchanger core from top to
bottom, changes to cold air, and finally returns to the equipment compartment through the
internal air exhaust vent under the heat exchanger.
External circulation: The natural air outside the cabinet is drawn by the external circulation
fan into the heat exchanger, passes through the heat exchanger core from bottom to top,
changes to hot air, and finally flows out of the cabinet from the external air exhaust vent.
Figure 3-16 and Figure 3-17 show the working principle of heat exchangers.

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Figure 3-16 TP48200A-HX09A5 & HX09A6 heat exchanging

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Figure 3-17 TP48200A-HX09A7 heat exchanging

3.5.2 Direct Ventilation Unit


The fan exhausts hot air out of the cabinet, which saves the energy. Figure 3-18 and Figure
3-19 show the working principle of direct ventilation units.

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Figure 3-18 Airflow directions in the TP48200A-DX09A2 direct ventilation unit

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Figure 3-19 Airflow directions in TBC300A-DCA6 and TBC300A-DCA7 direct ventilation units

3.5.3 TEC
The TEC controls the temperature inside the battery compartment.

TEC04C
Figure 3-20 shows a TEC04C.

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Figure 3-20 TEC04C

(1) External circulation (2) External heat sink (3) Semiconductor refrigeration
fan chip
(4) Internal heat sink (5) Internal circulation
fan

TEC Working Principle


The TEC cools and heats air over internal and external air circulation. Table 3-11 shows the
TEC working principle. Figure 3-21 shows TEC airflow directions.

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Table 3-11 TEC working principle

Function Working Principle

Cooling The TCUC controls the TEC04C to cool the internal circulation air. The
internal circulation fan draws the hot air inside the battery compartment
into the internal heat sink. The internal heat sink cools the air and then
returns the cooled air to the battery compartment from the air exhaust
vent. At the same time, the external circulation fan draws the external
circulation air into the external heat sink to accelerate the airflow. The
air absorbs the heat and returns to the external environment from the air
exhaust vent of the external heat sink. In this way, the air is exchanged
between internal and external environments.
Heating The TCUC controls the TEC04C to heat the internal circulation air. The
internal circulation fan draws the air inside the battery compartment into
the internal heat sink. The internal heat sink heats the air and then
returns the heated air to the battery compartment from the air exhaust
vent. At the same time, the external circulation fan draws the external
circulation air into the external heat sink to accelerate the airflow. The
air gives out the heat and returns to the external environment from the
air exhaust vent of the external heat sink.

Figure 3-21 TEC airflow directions

3.5.4 TCUC
The TCUC controls the running of the fans and refrigeration chip and monitors the TEC. It
reports alarms when faults occur. Figure 3-22 shows a TCUC.

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Figure 3-22 TCUC

(1) Power input port (2) External circulation fan (3) Boolean value port
port (reserved)
(4) Door status sensor port (5) Indicator (6) E-label port (reserved)
(7) COM port (8) Communications port 1 (9) Communications port 2
(10) Temperature sensor (11) Temperature sensor port (12) Smoke sensor port
port 1 2
(13) Water sensor port (14) Internal circulation fan (15) TEC port
port

3.6 Heater
A heater assembly unit (HAU) is adopted to ensure a proper operating temperature for the
equipment inside the cabinet.

Appearance
Figure 3-23 shows an HAU03A-01.

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Figure 3-23 Heater

Heater Panel
Figure 3-24 shows the panel on the HAU03A-01.

Figure 3-24 Heater panel

(1) AC input port (2) Indicator (3) Alarm dry contact


(4) Control dry contact

Table 3-12 Indicator description

Silk Color Status Description


Screen

RUN Green Steady on The heater is powered on and takes a self-test.


Off The heater is not powered on.
ALM Red Off No alarm is generated.

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Silk Color Status Description


Screen

Steady on An alarm is generated and the heater needs to be


replaced.

3.7 Sensors and Lamp


Figure 3-25 shows the positions of the sensors and lamp in the cabinet.

Figure 3-25 Sensor and lamp positions

(1) (Optional) Smoke (2) Door status (3) (Optional) Temperature and humidity
sensor sensor sensor
(4) (Optional) Water (5) (Optional) (6) (Optional) Water sensor
sensor Lamp

3.7.1 (Optional) Smoke Sensor


Figure 3-26 shows a smoke sensor.

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Figure 3-26 Smoke sensor

(1) Wiring port (2) Base (3) Indicator

3.7.2 (Optional) Temperature and Humidity Sensor


Figure 3-27 or Figure 3-28 shows a temperature and humidity sensor.

Figure 3-27 Temperature and humidity sensor 1

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Figure 3-28 Temperature and humidity sensor 2

3.7.3 (Optional) Water Sensor


Figure 3-29 shows a water sensor.

Figure 3-29 Water sensor

3.7.4 Door Status Sensor


Figure 3-30 shows a door status sensor.

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Figure 3-30 Door Status Sensor

(1) Switch (2) Magnet

3.7.5 (Optional) Lamp


Appearance
A lamp is configured inside the cabinet. Figure 3-31 shows a lamp.

Figure 3-31 Lamp

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4 Maintenance

4.1 Routine Maintenance


Perform routine maintenance based on site requirements. The recommended maintenance
interval is six months. If any fault occurs, rectify it in a timely manner.

Do not maintain devices on raining days, preventing water from entering and damaging
devices.

Table 4-1 Routine maintenance checklist

Maintenance Maintenance Task


Item
Check Check Repair When Measure
Whether Method

Door lock The door lock is By observation The door lock is Replace the
damaged. or by locking damaged. door lock.
and unlocking
the door
Fan Dust By observation Thick dust Clean up the
accumulates on accumulates on dust.
the fan. the fan.
The fan is By observing or The fan is Replace the fan.
intact, and the listening to the damaged, the
rotation speed, fan vibration is
noise, and abnormal, or
vibration are in the noise is
normal ranges. loud.

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Maintenance Maintenance Task


Item
Check Check Repair When Measure
Whether Method

Heat exchanger Dust By observation Thick dust Clean or


accumulates on or by checking accumulates on replace the heat
the heat the temperature the heat exchanger core.
exchanger core. exchanger core,
and the cabinet
temperature is
high.
Heater The heater By observation The heater is Replace the
works properly. or by checking damaged and heater.
the temperature cannot
effectively heat
the air.
TCUC control The TCUC By observation The TCUC Replace the
board control board or by checking control board TCUC control
works properly. the indicator does not work board.
and alarms properly.
TEC The TEC works By observation The TEC is Replace the
properly. or by checking damaged and TEC.
the fan and cannot
temperature effectively cool
the air.
Electricity The output Multimeter The battery low For details, see
voltage is voltage 4.2 Rectifying
normal. disconnection Common
(BLVD) or load Faults.
low voltage
disconnection
(LLVD) voltage
exceeds the
threshold.
Preventive Indicators are By observation An alarm is
maintenance normal. generated.
Exterior The paint or By observation The cabinet is Repaint and
electroplated damaged or repair the shell.
coating on the deformed.
cabinet is intact.
Grounding The ground By observation The cable Secure the
point properly or by using a connecting the ground point or
connects to the screwdriver or ground point replace the
equipment wrench and the ground cable.
room ground equipment
bar. room ground
bar is damaged
or loose.

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4.2 Rectifying Common Faults


4.2.1 AC Failure
Possible Causes
 The AC input power cable is faulty.
 The AC input circuit breaker is OFF.
 The mains grid is faulty.

Measures
1. Check whether the AC input cable is loose. If yes, secure the AC input cable.
2. Check whether the AC input circuit breaker is OFF. If yes, handle the back-end circuit
failure and then switch on the circuit breaker.
3. Check whether the AC input voltage is lower than 50 V AC. If yes, handle the mains
grid fault.

4.2.2 AC Over Volt


Possible Causes
 The AC overvoltage alarm threshold is not set properly on the SMU.
 The power grid is faulty.

Measures
1. Check whether the AC overvoltage alarm threshold is properly set. If no, adjust it to a
proper value.
2. Check whether the AC input voltage exceeds the AC overvoltage alarm threshold (280 V
AC by default). If yes, handle the AC input fault.

4.2.3 AC Under Volt


Possible Causes
 The AC undervoltage alarm threshold is not set properly on the SMU.
 The power grid is faulty.

Measures
1. Check whether the AC undervoltage alarm threshold is properly set. If no, adjust it to a
proper value.
2. Check whether the AC input voltage is below the AC undervoltage alarm threshold (180
V AC by default). If yes, handle the AC input fault.

4.2.4 Phase A/B/C Failure


Possible Causes
 The AC input power cable is faulty.

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 The rectifier is in poor contact.


 The monitoring unit is faulty.

Measures
1. Check whether the AC input power cable is correctly and securely installed. If no,
reinstall the cable. If the insulation layer deteriorates, replace the cable.
2. Check whether a short circuit occurs in the AC input power cable or the insulation layer
is damaged. If yes, replace the cable.
3. If the AC input is normal and the Alarm indicators on certain rectifiers are steady yellow,
reinstall the rectifiers.
4. If the alarm persists, replace the monitoring unit.

4.2.5 DC Over Volt


Possible Causes
 The DC overvoltage alarm threshold is not set properly on the SMU.
 Rectifiers are faulty.
 The power system voltage is set too high in manual mode.

Measures
1. Check whether the DC overvoltage alarm threshold (58 V DC by default) is properly set.
If no, adjust it to a proper value.
2. Remove the rectifiers one by one and check whether the alarm is cleared. If the alarm
still exists, reinstall the rectifier. If the alarm is cleared, replace the rectifier.
3. Check whether the system voltage is set too high in manual mode. If yes, confirm the
reason and adjust the voltage to normal after the operation.

4.2.6 DC Under Volt


Possible Causes
 An AC power failure occurs.
 The DC undervoltage alarm threshold is not set properly on the SMU.
 Rectifiers are faulty.
 The system configuration is not proper.
 The power system voltage is set too low in manual mode.

Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether the DC undervoltage alarm threshold (45 V DC by default) is properly
set. If no, adjust it to a proper value.
3. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.
4. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.

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5. Check whether the system voltage is set too low in manual mode. If yes, confirm the
reason and adjust the voltage to a proper value after the operation.

4.2.7 Batt Chg.Overcur.


Possible Causes
 The rectifier communication is interrupted.
 Poor contact of the SMU.
 The SMU is faulty.

Measures
1. Check whether an alarm is generated for rectifier communication interruption. If yes,
remove the rectifier and reinstall it to check whether the alarm is cleared. If the alarm
still exists, replace the rectifier.
2. Remove the SMU and reinstall it to check whether the alarm is cleared. If the alarm still
exists, replace the SMU.

4.2.8 LLVD Disconnected


Possible Causes
 An AC power failure occurs.
 Loads are manually disconnected.
 The load disconnection voltage is set too high on the SMU.
 Rectifiers are faulty.
 The system configuration is not proper.

Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether loads are manually disconnected. If yes, confirm the reason of the
manual disconnection, and reconnect the loads after the operation.
3. Check whether the load disconnection voltage (44 V DC by default) is set too high on
the SMU. If yes, adjust it to a proper value.
4. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.
5. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.

4.2.9 BLVD Disconnected


Possible Causes
 An AC power failure occurs.
 Batteries are manually disconnected.
 The battery disconnection voltage is set too high on the SMU.
 Rectifiers are faulty.
 The system configuration is not proper.

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Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether batteries are manually disconnected. If yes, confirm the reason of the
manual disconnection, and reconnect the batteries after the operation.
3. Check whether the battery disconnection voltage (43.2 V DC by default) is set too high
on the SMU. If yes, adjust it to a proper value.
4. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.
5. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.

4.2.10 Battery Fuse Break


Possible Causes
 The battery fuse detection cable is disconnected.
 The battery circuit breaker trips or battery fuse is blown.

Measures
1. Check whether the battery fuse detection cable is disconnected. If it is disconnected,
reconnect it.
2. Check whether the battery circuit breaker is disconnected or the battery fuse is blown. If
the battery breaker is disconnected or the battery fuse is blown, rectify the battery loop
fault and then switch on the circuit breaker or replace the fuse.

4.2.11 High Amb. Temp.

This alarm is generated only for the power system that has ambient temperature sensors installed.

Possible Causes
 The ambient overtemperature alarm threshold is not set properly on the SMU.
 The temperature control system is faulty in the cabinet where the ambient temperature
sensor is located.
 The ambient temperature sensor is faulty.

Measures
1. Check whether the ambient temperature alarm threshold (55°C by default) is properly set
on the SMU. If no, adjust it based on site requirements.
2. Check whether the temperature control system in the cabinet is faulty. If yes, rectify the
fault. The alarm is cleared when the cabinet temperature falls within the allowed range.
3. Check whether the ambient temperature sensor is faulty. If yes, replace the temperature
sensor.

4.2.12 Low Amb. Temp.

This alarm is generated only for the power system that has ambient temperature sensors installed.

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Possible Causes
 The ambient undertemperature alarm threshold is not set properly on the SMU.
 The temperature control system is faulty in the cabinet where the ambient temperature
sensor is located.
 The ambient temperature sensor is faulty.

Measures
1. Check whether the ambient undertemperature alarm threshold (-20°C by default) is
properly set on the SMU. If no, adjust it based on site requirements.
2. Check whether the temperature control system in the cabinet is faulty. If yes, rectify the
fault. The alarm is cleared when the cabinet temperature falls within the allowed range.
3. Check whether the ambient temperature sensor is faulty. If yes, replace the ambient
temperature sensor.

4.2.13 High Amb. Humi.

This alarm is generated only for the power system that has humidity sensors installed.

Possible Causes
 The ambient overhumidity alarm threshold is not set properly on the SMU.
 The humidity is too high in the cabinet where the humidity sensor is located.
 The humidity sensor is faulty.

Measures
1. Check whether the ambient overhumidity alarm threshold (95% by default) is properly
set on the SMU. If no, adjust it based on site requirements.
2. Check whether water intrudes into the cabinet. If yes, wipe the water with dry cotton or
other tools and rectify the fault.
3. Check whether the humidity sensor is faulty. If yes, replace the humidity sensor.

4.2.14 Low Amb. Humi.

This alarm is generated only for the power system that has humidity sensors installed.

Possible Causes
 The ambient underhumidity alarm threshold is not properly set on the SMU.
 The humidity is too low in the cabinet where the humidity sensor is located.
 The humidity sensor is faulty.

Measures
1. Check whether the ambient underhumidity alarm threshold (5%RH by default) is
properly set on the SMU. If no, adjust it based on site requirements.
2. Check whether the cabinet humidity is too low. If yes, adjust the cabinet humidity. The
alarm is cleared when the humidity falls within the allowed range.

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3. Check whether the humidity sensor is faulty. If yes, replace the humidity sensor.

4.2.15 Batt. High Temp.

This alarm is generated only for the power system that has battery temperature sensor installed.

Possible Causes
 The battery overtemperature alarm threshold is not set properly on the SMU.
 The battery temperature controlling system is faulty.
 The battery temperature sensor is faulty.

Measures
1. Check whether the battery overtemperature alarm threshold (50°C by default) is properly
set. If no, adjust it to a proper value.
2. Check whether the battery temperature controlling system is faulty. If yes, rectify the
fault. The alarm is cleared when the battery temperature falls within the allowed range.
3. Check whether the battery temperature sensor is faulty. If yes, replace the temperature
sensor.

4.2.16 Batt. Low Temp.

This alarm is generated only for the power system that has battery temperature sensor installed.

Possible Causes
 The battery undertemperature alarm threshold is not set properly on the SMU.
 The battery temperature controlling system is faulty.
 The battery temperature sensor is faulty.

Measures
1. Check whether the battery undertemperature alarm threshold (-10°C by default) is
properly set. If no, adjust it to a proper value.
2. Check whether the battery temperature controlling system is faulty. If yes, rectify the
fault. The alarm is cleared when the battery temperature falls within the allowed range.
3. Check whether the battery temperature sensor is faulty. If yes, replace the temperature
sensor.

4.2.17 Door Alarm

This alarm is generated only for the power system that has door status sensor installed.

Possible Causes
 The cabinet doors are open.
 The door status sensor is faulty.

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Measures
1. Close cabinet doors.
2. Check whether the door status sensor is faulty. If yes, replace the door status sensor.

4.2.18 Water Alarm

This alarm is generated only for the power system that has water sensors installed.

Possible Causes
 Water intrudes into the cabinet.
 The water sensor is faulty.

Measures
1. Check whether water intrudes into the cabinet. If yes, wipe the water with dry cotton or
other tools and rectify the fault.
2. Check whether the water sensor is faulty. If yes, replace the water sensor.

4.2.19 Smoke Alarm

This alarm is generated only for the power system that has smoke sensors installed.

Possible Causes
 There is smoke inside the cabinet.
 The smoke sensor is faulty.

Measures
1. Check whether there is smoke inside the cabinet. If yes, disconnect the power supply
from the cabinet, handle the fault, and then resume system operation and clear the alarm
on the SMU.
2. Check whether the smoke sensor is faulty. If yes, replace the smoke sensor.

4.2.20 Rectifier Lost


Possible Causes
 Certain rectifiers are not powered on.
 The rectifier is faulty.
 The subrack or slot connector is faulty.
 The monitoring unit is faulty.

Measures
1. Check whether the rectifier circuit breakers corresponding to undetected rectifiers are
ON. If no, switch them on.
2. Check whether the rectifier is removed. If yes, find the cause and reinstall it.

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3. Replace the rectifier if it is faulty.


4. Check whether certain rectifiers in the rectifier subrack do not work properly. If yes,
remove the rectifiers that do not work and check whether their slot connectors are
damaged or deformed. If yes, repair or replace the subrack or slot connectors.
5. If the alarm persists after the preceding measures are taken and the monitoring unit is
restarted, replace the monitoring unit.

4.2.21 Single Rect Fault


Possible Causes
 The subrack or slot connector is faulty.
 The rectifier is faulty.
 The monitoring unit is faulty.

Measures
1. Remove the rectifier and check whether the slot connector is damaged or deformed. If
yes, repair or replace the subrack or slot connector.
2. If the alarm persists after the rectifier is reinstalled, replace the rectifier.
3. If the alarm persists after the monitoring unit is restarted, replace the monitoring unit.

4.2.22 Multi-Rect. Fault


Possible Causes
 The subrack or slot connector is faulty.
 The rectifier is faulty.
 The monitoring unit is faulty.

Measures
1. Remove the rectifier and check whether the slot connector is damaged or deformed. If
yes, repair or replace the subrack or slot connector.
2. If the alarm persists after the rectifier is reinstalled, replace the rectifier.
3. If the alarm persists after the monitoring unit is restarted, replace the monitoring unit.

4.2.23 Rect Fault


Possible Causes
 The rectifier is in poor contact.
 The rectifier is faulty.

Measures
1. Check the Fault indicator on the rectifier panel. If it is steady red, remove the rectifier,
and then reinstall it after the indicator turns off.
2. If the alarm still exists, replace the rectifier.

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4.2.24 Rect Protection


Possible Causes
 The rectifier input voltage is too high.
 The rectifier input voltage is too low.
 The ambient temperature is too high.
 The rectifier is abnormal.

Measures
1. Check whether the AC input voltage exceeds the upper threshold of the rectifier working
voltage. If yes, rectify the power supply fault and then resume the power supply.
2. Check whether the AC input voltage is below the lower threshold of the rectifier working
voltage. If yes, rectify the power supply fault and then resume the power supply.
3. Check whether the ambient temperature is higher than the normal operating temperature
of the rectifier. If yes, check and rectify the temperature unit fault.
4. Remove the rectifier that generates the alarm and reinstall it after the indicator turns off.
If the alarm still exists, replace the rectifier.

4.2.25 Rect Comm Fault


Possible Causes
 The rectifier is removed.
 The rectifier is in poor contact.
 The rectifier is faulty.

Measures
1. Check whether the rectifier is removed. If yes, reinstall it.
2. If the rectifier is in position, remove the rectifier and reinstall it.
3. If the alarm still exists, replace the rectifier.

4.2.26 Load Fuse Break


Possible Causes
 The load circuit breaker trips or fuse is blown.
 The load circuit breaker or fuse detection cable is disconnected.

Measures
1. Check whether the load circuit breaker trips or fuse is blown. If yes, rectify the back-end
circuit fault and then switch on the circuit breaker or replace the fuse.
2. Check whether the load circuit breaker or fuse detection cable is disconnected. If yes,
reconnect the cable.

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4.2.27 AC SPD Alarm


Possible Causes
 The AC SPD is faulty.
 The AC SPD detection cable is disconnected.

Measures
1. Check whether the AC SPD indication window turns red. If yes, replace the SPD.
2. Check whether the AC SPD detection cable is disconnected. If yes, reconnect the cable.

4.2.28 DC SPD Alarm


Possible Causes
 The DC SPD is faulty.
 The DC SPD detection cable is disconnected.

Measures
1. Check whether the DC SPD detection cable is disconnected. If yes, reconnect the cable.
2. Check whether the DC SPD detection cable is disconnected. If no, replace the DC SPD.

4.3 Identifying Component Faults


4.3.1 Identifying AC SPD Faults
Check the color of the AC SPD indication window. Green indicates that the AC SPD is
normal. Red indicates the AC SPD is faulty.

4.3.2 Identifying Circuit Breaker Faults


The following lists main circuit breaker faults:
 The circuit breaker cannot be switched to ON/OFF after the short circuit fault for its end
circuit is rectified.
 When the circuit breaker is switched to ON and its input voltage is normal, the voltage
between the two ends of the circuit breaker exceeds 1 V.
 The input voltage is normal, but the resistance between both ends of the circuit breaker is
less than 1 kΩ when the circuit breaker is OFF.

4.3.3 Identifying Rectifier Faults


If any of the following occurs, the rectifier is faulty:
 The AC input and slot connector are normal, but the Fault indicator (red) is steady on or
all indicators are off.
 The slot connector and monitoring unit are normal, but the Alarm indicator (yellow) still
blinks after the rectifier is reseated.

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 The AC input and monitoring unit are normal, but the monitoring unit cannot control the
rectifier.

4.3.4 Identifying SMU Faults


The following are the main symptoms of SMU faults:
 The DC output is normal while the green indicator on the SMU is off.
 The SMU breaks down or cannot be started. Its LCD has abnormal display or buttons
cannot be operated.
 With the alarm reporting enabled, the SMU does not report alarms when the power
system is faulty.
 The SMU reports an alarm while the power system does not experience the fault.
 The SMU fails to communicate with the connected lower-level devices while the
communications cables are correctly connected.
 Communication between the SMU and all rectifiers fails while both the rectifiers and the
communications cables are normal.
 The SMU cannot monitor AC or DC power distribution when communications cables are
intact and AC and DC power distribution is normal.
 Parameters cannot be set or running information cannot be viewed on the SMU.

4.4 Replacing Components

 Ensure that loads are supplied with power when replacing major components. For example,
keep the switches for primary loads in the ON position, and do not turn off the battery
switch and AC input switch at the same time.
 Seek the customer's prior consent if load disconnection is required.
 Rectifiers and the SMU are hot-swappable.

4.4.1 Replacing a Rectifier


Prerequisites
 You have obtained a pair of protective gloves and the cabinet door key.
 The new rectifier is intact.

Protect yourself from being burnt when moving the rectifier because the rectifier has a high
temperature.

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Procedure
Step 1 Put on protective gloves.
Step 2 Push the locking latch at the right side of the panel towards the left.
Step 3 Gently draw the handle outwards, and then remove the rectifier from the subrack, as shown in
Figure 4-1.

Figure 4-1 Removing a rectifier

Step 4 Push the locking latch on the new rectifier towards the left, and pull out the handle.
Step 5 Place the new rectifier at the entry to the correct slot.
Step 6 Gently slide the rectifier into the subrack along the guide rail, and lock the handle, as shown
in Figure 4-2.

Figure 4-2 Installing a rectifier

Step 7 Take off protective gloves.


----End

Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.

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4.4.2 Replacing an SMU


Prerequisites
 You have obtained the cabinet door key.
 The new SMU is intact.

Procedure
Step 1 Push the locking latch towards the left.
Step 2 Pull the handle outwards to remove the SMU, as shown in Figure 4-3.

Figure 4-3 Removing an SMU

Step 3 Insert a new SMU into the subrack, push the locking latch towards the left, and pull out the
handle.
Step 4 Slide the new SMU into the subrack slowly along the guide rail, pull in the handle, and then
push the locking latch towards the right.
Step 5 Reset parameters on the SMU.

Figure 4-4 Installing an SMU

----End

Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.

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4.4.3 Replacing an AC SPD


Prerequisites
 You have obtained an ESD wrist strap or a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and a maintenance tool box.
 The new AC SPD is intact and the indication window is green.

Do not replace an AC SPD during a thunderstorm.

Procedure
Step 1 Connect the ground cable to the ESD wrist strap and wear the ESD wrist strap and ESD
gloves.
Step 2 Hold down the faulty AC SPD and pull it out, as shown in Figure 4-5.
Step 3 Install a new AC SPD, as shown in Figure 4-5.

Figure 4-5 Replacing an AC SPD

Step 4 Disconnect the ground cable from the ESD wrist strap and take off the ESD wrist strap and
ESD gloves.
----End

Follow-up Procedure
Check that the alarm for the AC SPD is cleared.

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4.4.4 Replacing a circuit breaker


Prerequisites

Before replacing an AC circuit breaker, switch off the input circuit breaker on the upper-level
device.
 You have obtained the cabinet door key, insulation tapes, and tools.
 The new circuit breaker is intact and has the same specifications as the original one.

Procedure
Step 1 Unscrew and remove the cover before the circuit breaker.
Step 2 Switch off the circuit breaker that is to be replaced.
Step 3 Record positions where the output cables and signal cable terminals connect to the circuit
breaker.
Step 4 Loosen the screws that secure the output cables and signal cable terminals using a Phillips
screwdriver and remove the cables and signal cable terminals. Wrap the cables and terminals
using the insulation tapes to prevent hazards.
Step 5 Loosen the screws that secure the input copper bars using a Phillips screwdriver and then
loosen the buckle at the circuit breaker base using an insulated flat-head screwdriver.
Step 6 Remove the circuit breaker from the guide rail. Figure 4-6 shows the procedure for removing
the circuit breaker.

Figure 4-6 Removing the circuit breaker

Step 7 Switch off the new circuit breaker. Press the buckle at the circuit breaker base using an
insulated flat-head screwdriver and install the new circuit breaker. Then loosen the buckle and
secure the circuit breaker along the guide rail.
Step 8 Tighten the screws that secure the input copper bars.

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Step 9 Remove the insulation tapes from the output cables and signal cable terminals. Then connect
the output cables and signal cable terminals to the output end of the circuit breaker based on
the recorded information and tighten the screws.
Step 10 Switch on the circuit breaker. Figure 4-7 shows the procedure for installing the new circuit
breaker.

Figure 4-7 Installing the circuit breaker

Step 11 Place the cover before the circuit breaker, and tighten the screws for it.
----End

4.4.5 Replacing the Main Board of UIM02C


Prerequisites
 You have obtained an electrostatic discharge (ESD) wrist strap, a pair of ESD gloves, an
ESD box or bag, the cabinet door key, and tools.
 The new main board of UIM02C is intact.

Procedure
Step 1 Connect the ground cable to the ESD wrist strap and wear the ESD wrist strap and ESD
gloves.
Step 2 Record the position where the main board of UIM02C panel connects to the signal cable, and
then disconnect the signal cable.
Step 3 Unscrew the main board of UIM02C panel and take out the main board of UIM02C, as shown
in Figure 4-8.

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Figure 4-8 Taking out the main board of UIM02C

Step 4 Remove the -48 V power cable from the main board of UIM02C backplane.

Figure 4-9 Removing the -48 V power cable

Step 5 Record the positions where the main board of UIM02C backplane connects to all the cables,
and then disconnect the cables.
Step 6 Remove the main board of UIM02C, as shown in Figure 4-10.

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Figure 4-10 Removing the main board of UIM02C

Step 7 Take out and then install the new main board of UIM02C.
Step 8 Connect all cables on the main board of UIM02C backplane to the new main board of
UIM02C based on the recorded information.
Step 9 Connect the -48 V power cable to the main board of UIM02C backplane.
Step 10 Push in the main board of UIM02C and secure the screws.
Step 11 Connect the signal cable to the main board of UIM02C panel based on the record made
previously.
Step 12 Disconnect the ground cable from the ESD wrist strap and take off the ESD wrist strap and
ESD gloves.
----End

Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.

4.4.6 Replacing the Internal Circulation Fan of the Heat Exchanger


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and a tool kit.
 The new fan is intact.

Install the fan according to airflow directions. Do not install the fan reversely.

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DX09A2 & TBC300A-DCA6 & DCA7 & TCA3
User Manual 4 Maintenance

Context
You need only to disconnect the fan power cable, instead of the AC input to the system.

Procedure
Step 1 Disconnect the –48 V power cable from the UIM02C.
1. Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and
ESD gloves.
2. Record the positions of signal cables on the UIM02C, and disconnect the cables.
3. Unscrew and remove the UIM02C, as shown in Figure 4-8.
4. Disconnect the –48 V power cable from the UIM02C, as shown in Figure 4-9.
Step 2 Disconnect the interconnection terminal from the fan power cable.
Step 3 Record the fan installation direction (the arrow mark on the fan), unscrew the fan, and remove
the fan cover and fan, as shown in Figure 4-11.

Figure 4-11 Removing an internal circulation fan

Step 4 Place the new fan based on the recorded installation direction (arrow mark on the fan), place
the fan cover, and tighten the screws.
Step 5 Reconnect the interconnection terminal to the fan power cable.
Step 6 Reconnect the –48 V power cable to the UIM02C.
Step 7 Insert the UIM02C into the correct slot, and tighten the screws.
Step 8 Reconnect the signal cables to the UIM02C based on the recorded information.
Step 9 Disconnect the ground cable for the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

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4.4.7 Replacing the External Fan for the Heat Exchanger


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and the maintenance tool box.
 The new fan is intact.

 Install the fan according to the airflow directions. Avoid installing the fan in reverse.

Context
You only need to disconnect the power cable for the fan, but do not need to disconnect the AC
input for the system.

Procedure
Step 1 Disconnect the –48 V power cable from the UIM02C.
1. Connect the ground cable to the ESD wrist strap and wear the ESD wrist strap and ESD
gloves.
2. Record the position where the UIM02C panel connects to the signal cable, and then
disconnect the signal cable.
3. Unscrew the UIM02C panel and take out the UIM02C, as shown in Figure 4-8.
4. Remove the –48 V power cable from the UIM02C, as shown in Figure 4-9.
Step 2 Disconnect the wiring terminal for the fan.
Step 3 Unscrew the fan baffle and remove the baffle from the cabinet, as shown in Figure 4-12.

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Figure 4-12 Removing the fan baffle

Step 4 Unscrew and remove the fan fixing plate, as shown in Figure 4-13.

Figure 4-13 Removing the fan fixing plate

Step 5 Record the fan installation direction (see the arrow marks on the fan), unscrew the fan and
remove the fan from the fan fixing plate, as shown in Figure 4-14.

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Figure 4-14 Removing the external fan

Step 6 Place the new fan based on the recorded installation direction (see the arrow marks on the fan),
and screw the fan to the fan fixing plate.
Step 7 Properly place the fan fixing plate and screw up the fan fixing plate.
Step 8 Properly place the fan baffle and screw up the fan baffle.
Step 9 Connect the wiring terminal for the fan.
Step 10 Connect the –48 V power cable to the UIM02C.
Step 11 Push in the UIM02C and secure the screws.
Step 12 Connect the signal cable to the UIM02C panel based on the record made previously.
Step 13 Disconnect the ground cable from the ESD wrist strap and take off the ESD wrist strap and
ESD gloves.
----End

4.4.8 Replacing the Heat Exchanger Core


Prerequisites

Protect yourself against being burnt when removing the heat exchanging core as it has a high
temperature.

You have obtained an ESD wrist strap, a pair of ESD gloves, a pair of protective gloves, the
cabinet door key and maintenance tool box.

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Context
You do not need to disconnect the AC input for the system.

Procedure
Step 1 Disconnect the –48 V power cable from the UIM02C.
1. Connect the ground cable to the ESD wrist strap and wear the ESD wrist strap and ESD
gloves.
2. Record the position where the UIM02C panel connects to the signal cable, and then
disconnect the signal cable.
3. Unscrew the UIM02C panel and take out the UIM02C, as shown in Figure 4-8.
4. Remove the –48 V power cable from the UIM02C, as shown in Figure 4-9.
Step 2 Put on protective gloves.
Step 3 Remove the heat exchanging core, as shown in Figure 4-15.

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Figure 4-15 Removing the heat exchanger core

Step 4 Clean the heat exchanging core, or replace it with a new one.
Step 5 Install the heat exchanging core.
Step 6 Take off protective gloves.
Step 7 Connect the –48 V power cable to the UIM02C.
Step 8 Push in the UIM02C and secure the screws.
Step 9 Connect the signal cable to the UIM02C panel based on the record made previously.
Step 10 Disconnect the ground cable from the ESD wrist strap and take off the ESD wrist strap and
ESD gloves.
----End

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4.4.9 Replacing a Direct Ventilation Fan (TP48200A-DX09A2)


Prerequisites
 You have obtained the cabinet door key and tool kit.
 The new fan is intact.

Procedure
Step 1 Disconnect the –48 V power cable from the UIM02C.
1. Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and
ESD gloves.
2. Record the positions of signal cables on the UIM02C, and disconnect the cables.
3. Unscrew and remove the UIM02C, as shown in Figure 4-8.
4. Disconnect the –48 V power cable from the UIM02C, as shown in Figure 4-9.
Step 2 Disconnect the interconnection terminal from the fan power cable.
Step 3 Remove the direct ventilation fan, as shown in Figure 4-16.

Figure 4-16 Removing a direct ventilation fan

Step 4 Install a new fan.


Step 5 Reconnect the interconnection terminal to the fan power cable.
Step 6 Reconnect the –48 V power cable to the UIM02C.
Step 7 Insert the UIM02C into the correct slot, and tighten the screws.
Step 8 Reconnect the signal cables to the UIM02C based on the recorded information.

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Step 9 Disconnect the ground cable for the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

4.4.10 Replacing a Direct Ventilation Fan (TBC300A-DCA6 &


DCA7)
Prerequisites
 You have obtained the cabinet door key and tool kit.
 The new fan is intact.

Procedure
Step 1 Switch off the TCUC circuit breaker on the DC PDU in the power cabinet.
Step 2 Record the position of the cable on the TCUC, and disconnect the terminal corresponding to
the fan cable on the TCUC control board.
Step 3 Remove the direct ventilation fan, as shown in Figure 4-17.

Figure 4-17 Removing a direct ventilation fan

Step 4 Install a new fan.


Step 5 Reconnect the cables and bind cable ties properly.
Step 6 Power on the direct ventilation fan to check that the alarm is cleared.
----End

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4.4.11 Replacing the TCUC Control Board (Battery Cabinet)


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, and the
cabinet door key.
 The new TCUC control board is intact.

Context
You need only to disconnect the power cable from the TCUC, instead of the AC input to the
power system.

Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the TCUC.
1. Switch off the TCUC circuit breaker on the DC PDU.
2. Record the positions of cables on the TCUC, and disconnect the cables.
3. Unscrew and remove the TCUC, as shown in Figure 4-18.

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Figure 4-18 Removing the TCUC

Step 3 Remove the TCUC control board.


1. Unscrew the TCUC control board, as shown in Figure 4-19.

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Figure 4-19 Removing the TCUC control board

2. Record the positions of cables on the TCUC control board, disconnect the cables, and
then remove the TCUC control board.
3. Record the positions of jumper caps on the TCUC control board.

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Figure 4-20 Jumper cap (TBC300A-DCA6)

Figure 4-21 Jumper cap (TBC300A-DCA7)

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Figure 4-22 Jumper cap (TBC300A-TCA3)

Step 4 Install a new TCUC control board.


1. Set jumper caps for the new TCUC control board based on the recorded information.
2. Install the new TCUC control board in the TCUC.
3. Reconnect the removed cables to the TCUC control board based on the recorded
information.
Step 5 Install the TCUC.
1. Tighten screws to secure the TCUC.
2. Reconnect the cables to the TCUC based on the recorded information.
3. Switch on the TCUC circuit breaker on the DC PDU.
Step 6 Disconnect the ground cable for the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.

4.4.12 Replacing the TCUC Control Board (Device Cabinet)


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, and the
cabinet door key.

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 The new TCUC control board is intact.

Context
You need only to disconnect the power cable from the TCUC, instead of the AC input to the
power system.

Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the TCUC installation component.
1. Switch off the TCUC circuit breaker on the DC PDU.
2. Record the positions of cables on the TCUC, and disconnect the cables.
3. Unscrew and remove the TCUC installation component, as shown in Figure 4-23.

Figure 4-23 Removing the TCUC installation component

Step 3 Remove the TCUC. Unscrew and remove the TCUC, as shown in Figure 4-24.

Figure 4-24 Removing the TCUC

Step 4 Remove the TCUC control board.


1. Record the positions of cables on the TCUC control board, and disconnect the cables.
2. Unscrew and remove the TCUC control board, as shown in Figure 4-25.

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Figure 4-25 Removing the TCUC control board

3. Record the positions of jumper caps on the TCUC control board, as shown in Figure
4-26.

Figure 4-26 Jumper caps on the TCUC control board

Step 5 Install a new TCUC control board.


1. Set jumper caps for the new TCUC control board based on the recorded information.
2. Install the new TCUC control board in the TCUC.
3. Reconnect the removed cables to the TCUC control board based on the recorded
information.

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Step 6 Install the TCUC. Tighten screws to secure the TCUC.


Step 7 Install the TCUC installation component.
1. Tighten screws to secure the TCUC installation component.
2. Reconnect the cables to the TCUC based on the recorded information.
3. Switch on the TCUC circuit breaker on the DC PDU.
Step 8 Disconnect the ground cable for the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.

4.4.13 Replacing the TEC04C


Prerequisites
 Prepare an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, and the cabinet
door key.
 Check that the new TEC04C is intact.

Context
You need only to disconnect the power cable from the TCUC, instead of the AC input to the
power system.

Procedure
Step 1 Disconnect the power supply to the TCUC, and record the cable information.
1. Connect the ground cable for the ESD wrist strap, and wear the ESD wrist strap and ESD
gloves.
2. Switch off the TCUC circuit breaker on the DC PDU.
3. Disconnect the power cable from the TCUC.
4. Record the positions of signal cables on the TCUC, and then disconnect the signal
cables.
5. Unscrew and remove the TCUC.
6. Record the positions where the TEC04C power cable and signal cables connect to the
TCUC control board, and disconnect the cables.
Step 2 Cut off the cable ties of the temperature sensor on the TEC fan and remove the sensor.
Step 3 Remove the TEC04C.
1. Unscrew and remove the cover from the cabinet door, as shown in Figure 4-27.

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Figure 4-27 Removing the cover from the cabinet door

2. Unscrew and remove the TEC04C, as shown in Figure 4-28.

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Figure 4-28 Removing a TEC04C

Step 4 Install a new TEC04C.


1. Place the TEC04C and tighten the screws.
2. Place the cover on the cabinet door, and secure the screws.
Step 5 Install the TCUC.
1. Connect the TEC04C power cable and signal cables to the TCUC control board based on
the recorded information.
2. Tighten screws to secure the TCUC.
3. Reconnect the cables to the TCUC based on the recorded information.
Step 6 Properly place the temperature sensor and bind it securely with cable ties.
Step 7 Connect the power cable to the TCUC securely.
Step 8 Switch on the TCUC circuit breaker on the DC PDU.
Step 9 Disconnect the ground cable for the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

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Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.

4.4.14 Replacing an Ambient Temperature and Humidity Sensor


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and a maintenance tool kit.
 The new ambient temperature and humidity sensor is intact.

Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the ambient temperature and humidity sensor cable from the user interface module
(UIM), as shown in Figure 4-29.

Figure 4-29 Removing the temperature and humidity sensor cable

Step 3 Remove the temperature and humidity sensor, as shown in Figure 4-30.
1. Hold down the button on the sensor and remove the upper cover.
2. Unscrew the sensor base.
3. Record the positions where cables connect to the base and remove the cables.

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Figure 4-30 Removing the ambient temperature and humidity sensor

Step 4 Install a new ambient temperature and humidity sensor.


1. Hold down the button on the sensor and remove the upper cover.
2. Reconnect the removed cables to the new sensor base based on the recorded information.
3. Tighten the screws and secure the sensor base onto the cabinet.
4. Properly place the upper cover of the sensor and secure it to the base.
Step 5 Reconnect the ambient temperature and humidity sensor cable to the UIM.
Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

4.4.15 Replacing a Smoke Sensor


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and a maintenance tool kit.
 The new smoke sensor is intact.

Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the smoke sensor, as shown in Figure 4-31.

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1. Remove the connected cables from the smoke sensor.


2. Hold down the button on the smoke sensor and push the smoke sensor in the OPEN
direction.
3. Unscrew the smoke sensor base.

Figure 4-31 Removing the smoke sensor

Step 3 Install a new smoke sensor.


1. Properly place the smoke sensor base and tighten the screws for it.
2. Properly place the new smoke sensor and press and push it in the CLOSE direction.
3. Reconnect the removed cables to the smoke sensor.
Step 4 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

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4.4.16 Replacing a Temperature Sensor (Battery Cabinet)


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and a maintenance tool kit.
 The new temperature sensor is intact.

Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the temperature sensor cable from the TCUC, as shown in Figure 4-32.

Figure 4-32 Removing the temperature sensor cable

Step 3 Cut off the cable ties of the temperature sensor and remove the sensor.

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Figure 4-33 Position of the temperature sensor (TBC300A-DCA6 & DCA7)

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Figure 4-34 Position of the temperature sensor (TBC300A-TCA3)

Step 4 Properly place the new temperature sensor and bind it securely with cable ties.
Step 5 Reconnect the temperature sensor cable to the TCUC.
Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

4.4.17 Replacing a Water Sensor


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and a maintenance tool kit.
 The new water sensor is intact.

Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.

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Step 2 Remove the water sensor cable from the UIM, as shown in Figure 4-35.

Figure 4-35 Removing the water sensor cable

Step 3 Cut off the cable tie of the water sensor and remove the water sensor.

Figure 4-36 Position of the water sensor in the battery cabinet (in stacked scenario)

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Figure 4-37 Position of the water sensor in the power cabinet (in non-stacked scenario)

Step 4 Properly place the new water sensor and bind it securely with a cable tie, ensure that the
sensor is 5 mm to 10 mm away from the cabinet bottom.
Step 5 Reconnect the water sensor cable to the UIM.
Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

4.4.18 Replacing a Door Status Sensor


Prerequisites
 You have obtained the cabinet door key and tools.
 The new door status sensor is intact.

Procedure
Step 1 Open the cabinet door and remove the shell of the door status sensor.
Step 2 Record the positions where the alarm cables connect to the door status sensor, and unscrew
the alarm cables.
Step 3 Unscrew the door status sensor, as shown in Figure 4-38.

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Figure 4-38 Removing the door status sensor

Step 4 Remove the shell of the new door status sensor and remove the screws from the signal cables.
Step 5 Properly place a new door sensor at the installation position and tighten the screws.
Step 6 Place the alarm cables in sequence and secure the screws.
Step 7 Reinstall the shell of the door status sensor.
----End

Follow-up Procedure
Check that the door status alarm is cleared.

4.4.19 Replacing the Heater


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, the cabinet door key, and a
tool kit.
 The new heater is intact.

Make sure the heater circuit breaker is in the off state before replacing it.

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Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Switch off the heater circuit breaker on the AC PDU.
Step 3 Record the positions of cables on the heater, and disconnect the cables.
Step 4 Unscrew and remove the heater, as shown in Figure 4-39.

Figure 4-39 Removing the heater

Step 5 Place the heater, and tighten the screws.


Step 6 Reconnect the cables to the heater based on the recorded information.
Step 7 Switch on the heater circuit breaker on the AC PDU.
Step 8 Disconnect the ground cable for the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.

4.4.20 Replacing the air filter


Prerequisites
 Prepare an ESD wrist strap, a pair of ESD gloves, the cabinet door key, and a
maintenance tool kit.
 Check that the new air filter is intact.

Context
You can replacing the air filter directly, and do not need to disconnect the AC input.

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Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Loosen the screws and then remove the air filter, as shown in Figure 4-40.

Figure 4-40 Removing the air filter

Step 3 Properly place the new air filter (place the side with label on the up direction and place the
side with tapes towards the cabinet door), then tighten the screws for the air filter.
Step 4 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

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A Technical Specifications

A.1 Environment Specifications


Table A-1 Environment specifications
Item Specifications

Operating temperature  TP48200A-DX09A2 & TBC300A-DCA6: –10°C to


+45°C (1120 W/m2 solar radiation)
 TP48200A-HX09A5 & HX09A6 & HX09A7 &
TBC300A-DCA7 & TCA3: –40°C to +45°C (1120
W/m2 solar radiation)
Transport temperature –40°C to +70°C
Storage temperature –40°C to +70°C
Operating humidity 5%–95% RH (non-condensing)
Storage humidity 5%–95% RH (non-condensing)
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the
operating temperature decreases by 1°C for each
additional 200 m.
Noise level Complies with GR487. Acoustic pressure level: ≤ 65
dBA@1.5 m

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User Manual A Technical Specifications

A.2 Electrical Specifications


Table A-2 Electrical specifications
Item Specifications

AC input Input system  TP48200A-HX09A5 & DX09A2:


220/380 V AC three-phase,
four-wire, compatible with 220 V AC
single-phase
 TP48200A-HX09A6: 110 V AC
dual-live-wire
Input voltage 85–300 V AC
Input frequency Frequency range: 45–66 Hz; nominal
frequency: 50 Hz or 60 Hz
PF ≥ 0.99 (load percentage ≥ 50%)
Total harmonic distortion ≤ 5% (Vin = 208 V AC, 220 V AC, 230
(THD) V AC; 50%–100% load)
DC output Output voltage range –42 V DC to –58 V DC
Default output voltage –53.5 V DC
Output power Maximum output power = Output power
of a single rectifier x Number of
rectifiers
Regulated voltage ≤ ±1%
precision
Ripple and noise ≤ 200 mVp-p
Psophometrically ≤ 2 mV
weighted noise
Current imbalance < ±5% (20%–100% load)
AC input AC input overvoltage > 300 V AC
protection protection threshold
AC input overvoltage When the voltage is restored to 290 V
recovery threshold AC, the output resumes.
AC input undervoltage < 85 V AC
protection threshold
AC input undervoltage When the voltage is restored to 90 V AC,
recovery threshold the output resumes.

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Item Specifications

DC output DC output overvoltage –58.5 V DC to –60.5 V DC


protection protection threshold 1. If overvoltage occurs due to an
internal fault, the rectifier locks out.
2. If the external voltage is greater than
–63 V for more than 500 ms, the
rectifier locks out.
AC surge  TP48200A-HX09A5 & DX09A2: Level C surge protection;
protection nominal lightning strike discharge current: 20 kA (8/20 µs);
maximum lightning strike discharge current: 40 kA (8/20 µs)
 TP48200A-HX09A6: Level B surge protection; nominal lightning
strike discharge current: 30 kA (8/20 µs); maximum lightning
strike discharge current: 60 kA (8/20 µs)
DC surge Differential mode: 10 kA (8/20 µs); common mode: 20 kA (8/20 µs)
protection
Safety and IEC/EN60950-1 and IEC/EN60950-22
regulatory design
Mean time 200,000 hours (25°C)
between failures
(MTBF)

A.3 EMC Specifications


Table A-3 EMC specifications

Item Specifications

Electromagneti Conducted emission (CE) Class A, EN300386


c interference
(EMI) Radiated emission (RE) Class A, EN300386
Harmonic current IEC61000-3-12
Voltage fluctuation and flick IEC61000-3-11
Electromagneti Electrostatic discharge (ESD) IEC61000-4-2 (criterion B)
c susceptibility Contact discharge: 6 kV; air discharge:
(EMS) 8 kV
Electrical fast transient (EFT) IEC61000-4-4 (criterion B)
AC power port: ±2 kV; DC power port:
±2kV; signal port: ±1 kV
Radiated susceptibility (RS) IEC61000-4-3 (criterion A)
10 V/m
Conducted susceptibility IEC6100-4-6 (criterion A)
(CS) Power port: 10 V; signal port: 3 V

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Item Specifications

Surge immunity IEC61000-4-5 (criterion B)


 AC power port: differential mode:
±2 kV (8/20 µs); common mode: ±4
kV (8/20 µs)
 DC power port: differential mode:
±2 kV (8/20 µs); common mode: ±4
kV (8/20 µs)
 Signal port: differential mode: 0.5
kV (8/20 µs); common mode: 1 kV
(8/20 µs)
Voltage dips immunity (DIP) IEC61000-4-11

A.4 Cabinet Specifications


Table A-4 Cabinet specifications

Item Specifications

Cabinet dimensions (H x W x D) 900 mm x 650 mm x 650 mm (excluding the base and


the protruding part of the door)
Cabinet weight (excluding TP48200A-HX09A5 & HX09A6 & DX09A2: < 90 kg
rectifiers and batteries) TP48200A-HX09A7 & TBC300A-DCA6 & DCA7: <
65 kg
TBC300A-TCA3: < 70 kg
Protection level TP48200A-HX09A5 & HX09A6 & HX09A7 &
TBC300A-TCA3: IP55
TP48200A-DX09A2: IP45
TBC300A-DCA6 & DCA7: IP34
Installation mode Installed on a floor, on the top of a building, or against
a wall. Can be stacked on a battery cabinet. Cannot be
pole-mounted.
Maintenance mode Operated and maintained from the front
Cabling Routed in and out from the bottom

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A.5 Rectifier Specifications


Table A-5 Rectifier specifications
Item R4850G6 Specifications R4850N2 Specifications

Efficiency Maximum efficiency: ≥ 96% Maximum efficiency: ≥ 94%


≥ 95% (230 V AC, 30%-100% ≥ 93% (230 V AC, 30%-100%
load) load)
Output power 3000 W (176–300 V AC) 3000 W (176–300 V AC)
1250 W (85–175 V AC linear 1250 W (85–175 V AC linear
derating) derating)
Dimensions (H x 40.8 mm x 105 mm x 281 mm 40.8 mm x 105 mm x 281 mm
W x D)
Weight ≤ 2 kg ≤ 2 kg

A.6 Heat Exchanger Specifications


Table A-6 Heat exchanger specifications

Item Specifications

Heat exchanging capacity 850 W (85 W/K, 10°C temperature


difference)
Input voltage -48 V DC
Operating temperature -40°C to +45°C
Storage temperature -40°C to +70°C
Altitude < 4000 m
Noise < 65 dB (A)

A.7 Direct Ventilation Specifications


Table A-7 Direct ventilation specifications

Item Specifications

Heat exchanging 1400 W (140 W/K, 10°C temperature difference)


capacity
Input voltage -48 V DC
Operating temperature -10°C to +45°C with 1120W/m2 solar radiation

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Item Specifications

Storage temperature -40°C to +70°C


Altitude < 4000 m
Noise < 65 dB (A)

A.8 Heater Specifications


Table A-8 Heater specifications
Item Specifications

Input voltage 220 V AC single-phase or 110 V AC dual-live wire


Voltage frequency Rated frequency: 50 Hz or 60 Hz
Operating temperature -40°C to +65°C (-40°F to +149°F)
Heater start and stop The heater starts when the temperature is 0°C and stops
temperature when the temperature is 15°C.
Operating humidity 5% RH to 95% RH
Heating power > 500 W

A.9 TEC04C Specifications


Table A-9 TEC04C specifications

Item Specifications

Rated voltage -48 V DC


Rated cooling capacity 200 W
(L32/L32)
Heating capacity > 300 W
Rated Cooling Power 300 W
Consumption
Operating -40°C to +40°C
environment
Relative humidity 5%-95% RH
Storage environment -40°C to +70°C, complying with the ETS 300 019-1-1, Class 1.2.
Altitude < 4700 m
Service life 10 years
Mean time between > 100,000 hours
failures (MTBF)

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Item Specifications

Dimensions (H x W x 400 mm x 180 mm x 200 mm


D)
Weight 6.4 kg
Reverse connection Supported
prevention for DC
power
Operating voltage -36 V DC to -60 V DC
Temperature sensor Detecting range: -20°C to +80°C (precision: ±2°C)

A.10 Lamp Specifications


Table A-10 Lamp specifications
Item Specifications

Rated voltage -48 V DC


Operating current ≤ 20 mA
Power consumption ≤1W
Light source type Light emitting diode (LED)
Luminosity ≥ 300 cd/m2, at a distance of 500 mm away from
the LED cover
Dimensions (L x maximum shape 154 mm x 41 mm
diameter)
Structure A colorless and transparent lamp cover is used. The
lamp is hand-held with a configured switch.
Service life ≥ 1000 h

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B Electrical Conceptual Diagrams

Figure B-1 Electrical conceptual diagram for a 220 V AC single-phase cabinet or a 220/380 V AC
three-phase, four-wire cabinet

Figure B-2 Electrical conceptual diagram for a 110 V AC dual-live-wire cabinet

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User Manual UIM

C Associations Between Alarms and Dry


Contacts on the UIM

Table C-1 Associations between dry contacts and alarms


Dry Contact Silkscreen Associated Alarm
Type

Dry contact inputs DIN1 Dry contact input 1


DIN2 Dry contact input 2
DIN3 Dry contact input 3
DIN4 Dry contact input 4
DIN5 Dry contact input 5
DIN6 Dry contact input 6
Dry contact ALM1 Mains failure
outputs
ALM2 DC over/undervoltage
The default setting
(closed: alarm; ALM3 Rectifier faults
open: normal) can
be modified. ALM4 AC or DC SPD faults
ALM5 Load fuse blown, battery fuse blown, or loop
disconnection
ALM6 Battery over/undertemperature
ALM7 Door status alarm
ALM8 Heater/Air conditioner/Fan fault
alarm/Temperature control high temperature
alarm

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D Acronyms and Abbreviations

B
BLVD Battery low voltage disconnection

E
EMC Electromagnetic compatibility
EMI Electromagnetic interference
EMS Electromagnetic susceptibility

H
HAU Heater Assembly Unit
HTTPS Hypertext Transfer Protocol Secure

L
LLVD Load low voltage disconnection

I
IEC International Electrotechnical Commission

M
MTBF Mean time between failures

P
PDU power distribution unit

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S
SMU Site monitor unit
SNMP Simple Network Management Protocol
SPD Surge protection device

T
TCUC Temperature control unit C
TEC Thermoelectric cooler

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