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Article history: This paper presents the characterization and the pre-dimensioning of an adsorption chiller as part of
Received 18 February 2010 a 20 kW air conditioning central unit for cooling a set of rooms that comprises an area of 110 m2. The
Accepted 10 August 2010 system is basically made up of a cold water storage tank supplied by an activated carbonemethanol
Available online 21 August 2010
adsorption chiller, a hot water storage tank, fed by solar energy and natural gas, and a fan-coil. During an
acclimatization of 8 h (9e17 h), the following parameters were obtained for dimensioning the cooling
Keywords:
system: 504 kg of activated carbon, 180 L of methanol, 7000 L of hot water, 10,300 L of cold water with its
Adsorption chiller
temperature varying in the fan-coil from 1 C to 14 C. Considering the mean value of the total daily
Activated carbonemethanol
Thermal storage
irradiation in João Pessoa (7 80 S, 34 500 WG), and a cover of regenerating heat supplied by solar energy
Solar energy equivalent to 70%, the adsorption chiller’s expected coefficient of performance (COP) was found to be
around 0.6.
Ó 2010 Elsevier Ltd. All rights reserved.
1359-4311/$ e see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.applthermaleng.2010.08.010
A.P. Ferreira Leite et al. / Applied Thermal Engineering 31 (2011) 50e58 51
e in the US, Japan, France, Italy, Spain and more recently in 2.1. DubinineAstakhov equation
Portugal. As to adsorption systems e in spite of several studies that
demonstrate their technical feasibilities e, there exist only exper- To describe adsorption in microporous materials with poly-
imental units, though stand considerable chances of becoming modal distributions, Dubinin and Astakhov [14] have proposed an
economically viable, especially where thermal comfort applications isotherm that is a log-linear form of DubinineRudishkevich equa-
are concerned [11]. tion, which can be expressed as follows:
This paper presents some of the adsorption fundamentals and
also the energy equations for adsorbers. Then it puts forwards the
a ¼ Wo rl ðTÞexp D½TlnðPs =PÞn (1)
characterization and the pre-dimensioning of a 20 kW air
conditioning unit based on both the adsorption process and solar where a is the concentration (adsorbed mass per unit of adsorbent
energy. Cold water is produced during night-time in an activated mass), Wo is the maximum adsorption capacity (volume of adsor-
carbonemethanol adsorption chiller and then stored into a tank bate/mass of adsorbent), rl is the specific mass of the liquid
in order to supply cooling air during day-time. Solar energy is adsorbate, D is the “coefficient of affinity” and n is a characteristic
used for regenerating the adsorbent medium by means of highly parameter that depends on the adsorbenteadsorbate pair.
efficient flat-plate collectors. Thermal energy is stored in a hot- This equation has a wide field of application, and it is particu-
water tank so as to feed the chiller at night. The central unit was larly suitable for strongly activated carbon with high pores
created to provide thermal comfort to four adjoined laboratory heterogeneousness. According to Passos [15], for regenerating
rooms, whose total area is 110 m2. temperature ranging from 20 to 100 C, and for concentrations,
raging from 71 to 286 g/kg of adsorbent, a fitted curve, obtained
2. Adsorption fundamentals from methanol adsorption experimental data, showed a residual
error of 2.2%. These results demonstrate that this state equation is
Adsorption constitutes a solid sorption process by which the most suitable for a number of engineering applications of low-
binding forces between fluid molecules (adsorbate) and the solid grade sources, especially those concerning solar energy.
medium (adsorbent) derive from an electrostatic origin or from
dispersionerepulsion forces. It is an exothermic process as a result 2.2. Isosteric heat of adsorption
of the gaseliquid phase change. The energy liberated during
adsorption is called isosteric heat, and it depends on the nature of The energy released during the adsorption process, i.e. the
the adsorbenteadsorbate pair. isosteric heat (Qst) can be derived from the Gibbs’ isotherm, being
A number of state equations e known as isostherms of adsorption e reduced to a constant adsorbed mass function called isoster, which
are proposed. These functions correlate the temperature T, the pres- is given as follows
sure P, and the concentration of the adsorbed phase a, so that f(T, P,
a) ¼ 0. The main isotherms of adsorption are: (a) Henry’s law, valid
vlnP qst
only for weak concentrations; (b) Langmuir’s approach, which takes ¼ 2 (2)
vT a RT
up adsorption on monomolecular layers where there is a dynamic
equilibrium between the phases; (c) Gibbs’ theory, which is based on For the saturating condition (P ¼ Ps), the qst term in Eq. (2) is
the perfect gas equation, where the adsorbate is treated as a micro- replaced by the latent heat L. Then,
scopic and bi-dimensional form; and (d) Eucken and Polany’s theory,
the so-called potential adsorption theory, in which it is assumed that
vlnPs
within the space around each solid, it is possible to find some iso- L ¼ RT 2 (3)
vT a
potential surfaces restricting the adsorbate that is adsorbed at pres-
sures (or concentrations) lower than those corresponding to the The DubinineAstakhov equation becomes
potential value, being such isopotential surfaces specific for a given
solid surface [12]. vlnP vlnPs n a o
Dubinin and Radushkevich have proposed the micropore volume ¼ þ lnðPs =PÞ T 1 þ ½TlnðPs =PÞn (4)
vT vT nD
filling theory, which is related to Eucken-Polanyi potential theory.
The DubinineRudushkevich isotherm describes adsorption as with
a single type of uniform pores that is similar to Langmuir-like local
vlnðrl =aÞ
isotherms in adsorption on energetically heterogeneous solids. This a ¼ Wo (5)
theory was later expanded by Stoeckli, allowing it to describe vT
adsorption on energetically heterogeneous solids with a contin- where a is the coefficient of thermal expansion of the liquid
uous distribution of pore sizes. Leite [13] puts forward a detailed adsorbate. Integrating Eq. (4) and, after some algebraic operations,
analysis of the thermodynamics of adsorption and its different the isosteric heat of adsorption can be given as
isotherms.
In general, all microporous materials are adsorbent and are
aRT
characterized by their high porosity. Their structures have pores qst ¼ L þ RTlnðPs =PÞ þ ½TlnðPs =PÞð1nÞ (6)
nD
with diameters smaller than 20 A. The most common absorbents
are silica gel, activated carbon, zeolite and alumines. Zeoliteewater Being the latent heat, the first term of Eq. (6), the other terms do
and activated carbonemethanol are one of the most adsor- correspond to the energy that most specifically concerns the
benteadsorbate pairs utilized in refrigeration systems. Methanol is adsorption binding forces. For temperature around 5 C, the value
easily desorbed from activated carbon when heated, whereas in of L is about 1200 kJ/kg. According to Srivastava and Eames [16], the
zeolite, the water is sustained for much longer. Thus, the activated- isosteric heat of adsorption for activated carbonemethanol ranges
methanol pair is best adapted for operating cycles with small from 1800 to 2000 kJ/kg. So, the energy resulting from the binding
evaporating temperature variations (up to 40 C), whereas the forces in adsorption corresponds to something from 33% to 40% of
adsorption cycles with zeoliteewater pair, a larger range evapo- the isosteric heat; the rest would come as a result of capillary
rating temperature (70 C, or more) is needed. condensation inside the micropores.
52 A.P. Ferreira Leite et al. / Applied Thermal Engineering 31 (2011) 50e58
Fig. 1. Functioning principle (a); network of isosters and theoretical adsorption refrigeration cycle (b).
equations: one for the adsorbent, and the other for the wall of the
tubes. In the case of the former, we have da dlnP qst dT
¼ b 2 (11)
dt dt RT dt
vT va
½r1 ðCp1 þ aCp2 Þ ¼ kV2 T þ qst r1 (8) with
vt vt
with Ps n1
b ¼ anDT n ln (12)
P
1 v2 T v2 T
V2 T ¼ 2 2 þ 2 (9) The dlnP/dt term depends on the process that occurs in the
r vq vz
adsorber. In the case of an isosteric process, this can be given by
and
ZZ
d
va va dT va dlnP aðT; PÞ2prdqdz ¼ 0 (13)
¼ þ (10) dt
vt vT lnP dt vlnP T dt
Applying this condition in Eq. (10), we obtain
where Cp is the specific heat (indices 1 and 2 refer to the adsorbent
and the adsorbate, respectively), r, the specific mass and k, the RR qst
dlnP bða; T; PÞ 2 rdqdz
conductivity of the adsorbent. Eq. (10) represents the kinetics of ¼ RR RT (14)
adsorption. After some algebraic operations, we obtain dt bða; T; PÞrdqdz
When adsorption or desorption process takes place, the system a water-cooling unit (the chiller), a tank of cold water, and an
pressure becomes equal to the saturating pressure, i.e. P ¼ Ps. Then, airewater heat exchanger (the fan-coil). The adsorption chiller is
the energy equation for the adsorbent can be written as made up of the following devices: 2 (water-adsorber) heat
! exchangers, 1 tank of hot water (replenished by solar energy and
br1 q2st vT 1 v2 T v2 T dlnP gas combustion), 2 air condensers, 1 evaporator, and accessories,
r1 ðCp1 þ aCp2 Þ þ ¼ k 2 2 þ 2 þ br1 qst
RT 2 vt r vq vz dt such as valves and circulation pumps. The adsorbers are multi-
tubular and their configuration is the same as that for the tubes of
(15) a shell-and-tube heat exchanger.
For the heat transfer at the wall of the tubes, the energy equa- The adsorbers (I and II), working by turns, are responsible for
tion is cooling the water in the thermal storage tank. They form, with the
storage tanks plus the solar and gas heater, the so-called primary
vTt cooling system, or the adsorption chiller. The conditioned air is
mt Cpt ¼ N pL½hdi ðTt TÞ þ hsh do ðTt Tw Þ (16)
vt obtained by the exchange of heat between the stored cold water and
where N is the number of tubes, L is the tube length, di and do are the entering air through the fan-coil. When the adsorber I receives
the inlet and the outlet diameters, respectively, Tt is the mean tube methanol vapor from the evaporator, placed at the bottom of the
temperature, Tw is the mean water temperature, At is the tube storage tank, at the same time the adsorber II goes through the
superficial area (the external surface in contact with the water), h is regeneration mode, which is characterized by the desorption process
the conductance at the interface tube/adsorbent, and hsh is heat with the consequent condensation of methanol in an air condenser.
coefficients on the external surfaces of the tubes (on the shell side). To release the heat of adsorption (from the adsorber I), a secondary
For the water flowing between the tubes and the shell, the water circuit, including a sky radiator and a storage tank, is used. A
energy equation is written as hydraulic network feeds this circuit. The water is cooled at night-time
by irradiative exchanges with the sky, and it circulates around the
vTw tubes to improve the adsorption process. The regeneration (of the
mw Cpw ¼ S½hsh do ðTw Tt Þ (17) adsorber II) is produced by the water heated by highly efficient solar
vt
collectors and by a gas heater. The water flows in the adsorbers will
where S is the effective surface through which the water flows (at
be managed by electrovalves (shown in Fig. 2) and micro controllers.
the center of the shell); it will be given in Section 9.1.
The entering air/cold water exchanger (the fan-coil) is the so-
For modeling the heat and mass transfer processes inside the
called secondary cooling system, and is responsible for moving the
adsorber, we need to solve the coupled Eqs. (1), (6), (15), (16) and
necessary amount of cooled air so as to provide thermal comfort
(17). To solve this system of equations, all flow and porous
conditions inside the rooms.
medium properties must be known, especially k, h and hsh.
Taking into account the fact that the adsorption chiller operation
According to Guilleminot et al. [22], for the AC-35 activated
is predominantly based on thermal energy consumption, the main
carbon: k ¼ 0.19 W/mK and h ¼ 16.5 W/m2 K. The methodology for
reason for using water thermal storage lies on environmental
obtaining hsh is given in Section 9.1.
conditions. So, the use of thermo storage is justified by two view
points: the availability of natural gas to provide, in a complemen-
6. Description and operation of the adsorption chiller
tary way, the hot water for regenerating the adsorbent, and the
night ambient conditions to improve the kinetics of adsorption.
A schematic representation of the central air conditioning unit is
Besides, the choice of cold water, instead of ice thermal storage, was
shown in Fig. 2. The system is formed by 3 basic components:
Table 1 Table 2
Secondary cooling system parameters. Primary cooling system parameters.
transfer coefficients. Such information can be obtained through The total heat (Q) for regenerating each one of the adsorbers is
either experimental analysis [27e29], or through simple calcula- the sum of the total isosteric heat (Qst ¼ mmeqst) and the total
tion methods based on empirical correlations [30,31]. In the sensitive heat (Qad) of their components (activated
present case, for calculating the global heat transfer coefficient carbon þ methanol þ tubes). Taking the adsorbate mass value as
between the liquid (water) and the adsorbent (activated carbon), (mme ¼ 72 kg) from Table 3, qst ¼ 1900 kJ/kg (from Ref. [16]), and
we used the Tinker’s method modified by Fraas and Ozisik [32]. Qad ¼ 34,400 kJ, we obtain Q ¼ 171,200 kJ. We have noticed that the
The choice of the geometric configuration of the heat exchanger thermal energy necessary to heat the adsorber components
was based on practical aspects, such as the simplicity of the (tubes þ activated carbon þ methanol) in the ambient temperature
manufacturing technology employed, and the required number of up to 90 C (DT ¼ 65 K) corresponds to about 20% of the total input
tubes, which depends on the amount of adsorbent they can hold. regenerating heat. For the water flow through the shell, we take
Thus, the chosen exchanger was that of a single pass, with a square DT ¼ 30 K, and, considering Dt ¼ 3600 s (half of one cycle), we have
arranged tube bank. A schematic view of the water-adsorbent heat m ¼ 0.38 kg/s and G ¼ 14.6 kg/m2 s.
exchanger is shown in Fig. 4. Segmental baffles were installed on The estimated water flow rate during the regeneration period of
the shell in order to enhance turbulence in the water flow around each cycle corresponds to a consumption of hot water around
the tubes. Details concerning the adsorber tubes and the way they 1400 L. So, a greater part (w70%) of the total volume of hot water
have been arranged are shown in Fig. 5. for regenerating the five adsorption cycles will be provided by solar
The method proposed by Tinker is based on the current analysis, energy, which corresponds to a mean power of 28 kW. Taking into
in which the flow is divided by a series of separated currents, account the natural gas heat combustion available locally
including the ones mentioned below. The currents are: the true (DH ¼ 38,540 kJ/Nm3), for supplying 40% of the adsorber regener-
crossed flow, the current through the space between tubes and ating heat, the daily gas consumption will be of about 11 m3, which
drillings, the current near the shell that does not cross the tube represents a mean power of 12 kW.
bank, and those between the baffles and the shell.
9.2. Heat transfer coefficient
9.1. Heat balance
The heat transfer coefficient on the shell side (hsh) is obtained
The heat transferred by circulating water between the shell and from a diagram (Fig. 7), as function of Reynolds’ number for
the tubes (Q) is given by designing conditions (Reh) and an adimensional number (Yþ),
correlating the thermal properties of the liquid to Nusselt number
Q ¼ mCp DT ¼ GSCp DT (18) (Nu).
Reynolds number can be written as
where DT is the temperature variation of the water, m is the mass
flow rate, Cp is the specific heat at constant pressure, G is the mass Gdo Fh
flow rate per square unit, and S is written as Reh ¼ (20)
12 M
S ¼ lðs do Þ CNt (19) where m is the dynamic viscosity, Fh and M are geometric param-
eters given by a table and an equation, in the same diagram.
where l is the length of the tube between two baffles, s is the
distance center-to-center of tubes in the same array, and C and t are Table 4
constants. According to Scovill, cited by Fraas and Ozisik [32], for Parameters of the water-adsorbent heat exchanger.
square arrangements and number of tubes (N) between 20 and
Parameter Value
2000, C ¼ 1.4 and t ¼ 0.47.
Tube inside diameter (di) 76 mm
Table 4 shows physical parameters of the heat exchanger used to
Tube outside diameter (do) 78 mm
calculate thermal parameters based on Tinker’s method. Distance between tubes 10 mm
Taking into account a 40% baffle cutting depth (Fig. 6) and Shell inside diameter (Di) 700 mm
a number of baffles equal to 10, then l ¼ 0.298 m. Using the values Length of the tubes (L) 3.0 m
shown in Table 3, and introducing n ¼ 48, do ¼ 0.078 m and Number of tubes (N) 48
Adsorbent mass per length unit 1.75 kg/m
s ¼ 0.088 m in Eq. (18), we obtain S ¼ 0.026 m2.
A.P. Ferreira Leite et al. / Applied Thermal Engineering 31 (2011) 50e58 57
The adimensional number Yþ is power to the heat for regenerating the adsorber plus the input
energy for pumping cold and hot water and air (through the fan-
Nu 1=3 m 0:14 coil). For the adsorption chiller, or the primary cooling system,
Yþ ¼ Pr (21)
12 mw taking into account just the input thermal energy (40 kW), we
expect a COP equal to 0.6, and, for the secondary cooling system,
where Pr is the Prandtl number and mw is the dynamic viscosity at a COP of 0.5.
the tube wall temperature. The Nusselt number is
Fig. 7. Shell side heat transfer characteristics for a multi-tubular shell-and-tube heat exchanger with a square arrangement of tubes; Di is the inside shell diameter, Yþ ¼ (Nu/12)
Pr1/3(m/mw)0.14 (Adapted from [32]).
58 A.P. Ferreira Leite et al. / Applied Thermal Engineering 31 (2011) 50e58
1400 kg/h, and the heat transfer coefficient was around [13] A.P.F. Leite, Thermodynamic analysis and modelling of an adsorption-cycle
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Acknowledgements
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