Sei sulla pagina 1di 55

ILLINI Replacement Engine

and Fuel Injection Parts for


Allis-Chalmers Engines

JANUARY, 2001

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 2
01/2001

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 3
01/ 2001

INDEX
TERMS AND CONDITIONS OF SALE... PAGE 4
GENERAL INFORMATION ... PAGE 5
PRICE BOOK DIFINTIONS PAGE 6
ENGINE KITS, INDEX BY MODELS ... PAGE 7
REMANUFACTURED, ENGINE SHORT BLOCKS ... PAGE 9
REMANUFACTURED, CYLINDER HEADS ... PAGE 10
ENGINE KITS, INDEX BY PART NUMBERS ... PAGE 11
G230/G262 SERIES ENGINES ... PAGE 13
D175/D262 SERIES ENGINES ... PAGE 14
344/516 SERIES ENGINES PAGE 16
433/649/2800/2900 SERIES ENGINES ... PAGE 17
3400/3500/3700/670 SERIES ENGINES ... PAGE 20
6000/7000 SERIES ENGINES ... PAGE 23
PISTON SYTLES, DRAWINGS ... PAGE 25
685T/10000/11000 SERIES ENGINES ... PAGE 26
BUDA 844 TWO VALVE SERIES ENGINES(BASIC PARTS) ... PAGE 30
16000/21000 (THREE VALVE HEAD) SERIES ENGINES ... PAGE 31
6000H/21000H/25000/6120/6138 (FOUR VALVE HEAD) SERIES ENGINES... PAGE 32
"OLD STYLE" AC HOLDER,220-3500/6000-11000 ENGINES ... PAGE 36
"NEW STYLE" AC HOLDER, 2200-3500/2900MKII/6000-11000 ENGINES... PAGE 37
ALLIS-CHALMERS HOLDER, 16000-25000 ENGINES... PAGE 38
ALLIS-CHALMERS HOLDER, D175/D262 ENGINES... PAGE 39
AMBAC BAR STOCK STYLE HOLDER, 433/649/670 ENGINES... PAGE 40
APPLICATION GUIDE... PAGE 42

VISIT OUR WEBSITE AT "www.illiniparts.com". FOR


INFORMATION ON ILLINI PRODUCT
LINES, PARTS SPECIAL, NEW OFFERINGS AND
GENERAL COMPANY INFORMATION.

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 4
01/2001

ILLINI CONSTRUCTION AND INDUSTRIAL EQUIPMENT PARTS


TERMS AND CONDITIONS OF SALE
U.S.A. SHIPMENTS

1. Order Acceptance
Each order shall be subject to these terms and conditions which super - A. Request for return authorization must be made within thirty ( 3 0 )
cede any and all terms and conditions appearing on Purchaser's order days of invoice date and the parts must be returned within thirty ( 3 0 )
form . Acceptance of an order by Illini expressly conditional on agree - days of the authorization for parts shipped /ordered in error.
ment to these terms and conditions , which shall be deemed given un - B. Your purchase order number and the Illini order number must be
less Purchaser shall notify Illini to the contrary in writing within ten submitted witht he request . All goods returned must be accompanied
(10) days after order acceptance by Illini . No order accepted by Illini by sales invoice supporting part purchase from Illini .
may be altered or modified by the Purchaser unless agreed to in wiriting,
by Illini . C. The authorized return amount will be credited to the Purchaser's
account at invoice price less 2 0 % handling and returning charges .
2. Delivery and Transporation Costs
Delivery of goods to a carrier at Illini's factory or other shipping point D. All parts authorized for return must have an RMA (Return Material
shall consititue delivery to Purchaser. Unless otherwise specified , all Authorization ) number and a copy of the RMA with the return parts .
goods are sold F.O .B . Illini's factory or warehouse shipping point .
Method and route of shipment shallbe at the discretion of Illini unless E. Freight must be prepaid by the Purchaser.
Purchaser specifies otherwise . Any additional expense of the method F. All parts must be tagged with OEM /Illini part number.
or route of shipment specified by Purchaser shall be borne entorely by
G. Parts must be in a new and saleable condition as determined by
Purchaser.
Illini inspection .
3. Partial Shipments and Delays
Illini reserves the right to make partial shipments. Partial shipments shall H. Parts must have been originally purchased as an emergency or
be separately invoiced and paid for when due per invoice without re - repair service parts order from Illini . Stock order returns will be al -
gard to subsequent deliveries . Delay in delivery of any partial shipment lowed only on the annual return program .
shall not relieve Purchaser of its ibligations to accept remaining deliv -
eries . Illini shall not be laible for any damage including special or con - I . Cores returned must have prior Return Material Authorization (RMA).
sequential dmamges as a result of any delay. Cores must be complete and assembled with core tag attached. Cores
must be returned within 4 5 days of shipment of remanufactured part .
4. Payment Terms
With credit approval , the net amount of an invoice shall be due thirty J . Parts returned without a return material authorization (RMA ) will
(30) days after the invoice date unless otherwise stated in the invoice . not be accepted and will be returned to the Purchaser, frieght collect .
Thereafter, any unpaid balance is subject to a service charge . Illini re -
serves the right to request credit information and establish credit lim -
its . Illini may require full payment in advance of shipment of the order. K. If Purchaser places an order and that part was placed in error by
Purchaser, or a shipping error, the Purchaser can return the part sub -
ject tot he above terms (items A -I ) .
5. Warranty
Illini warrants that its new parts will conform to applicable specifica - L. Once per year, a Purchaser may return for credit up to 1 0 % of the
tions and be free of defects in material and workmanship under normal stock orders placed the previous calander year subject to the above
use and service . This warranty shall extend for 1 8 0 days from Illini in - terms (items B -I ) . A Purchaser will be notified on an annual basis the
voice date . Illini will replace free of charge F.O .B . Illini plant any parts total value of stock orders placed and will be given a specific return
to be defective in materials or workmanship provided the part or parts date .
were properly installed , serviced , and used in normal operation . Illini M. Parts to be returned to Illini must be in the original package and
may request the defective part be returned to our warehouse . UNDER have a minimum line value of $ 8 . 0 0 . Broken packs , kits , or compo -
NO CIRCUMSTANCES WILL ILLINI RECOGNIZE CLAIMS FOR LABOR nents will not be accepted for return credit .
CHARGES OR CONSEQUENTIAL DAMAGES, OUT LIABILITY BEING LIM-
ITED STRICTLY TO THE REPLACEMENT OF SUCH PARTS AS WE FIND 8.
DEFECTIVE. Claims for loss or damage to goods in transit are to be made promptly
6. Service Parts Return Policy to the carrier, not to Illini . Claims for shortages or other errors , ex -
Purchaser may return any returnable parts subject to the following terms clusive of transit shortages or damages , must be made in writing to
and conditions . A non -returnable part is identified in the current parts Illini within ten ( 1 0 ) days after delivery ; failure to give such notice
price list . shall constitute acceptance and waiver of all claims by Purchaser.

7. Remanufactured Parts Policy


Remanufactured parts will be rpiced for the item ordered plus core
9.
charge if applicable . These charges will be separated on order and in - Any sales or use tax imposed by any government agency on any trans-
voice . action between Illini and Purchaser shall be paid by Purchaser. In Lieu
of payment , Purchaser shall provide Illini at the time order is submit -
ted with an acceptable tax exemtpion certification .

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 5
01/ 2001

ILLINI CONSTRUCTION EQUIPMENT PARTS


GENERAL INFORMATION

φ Prices are F.O.B. factory warehouse.


φ Prices are subject to change without notice.
φ Please call factory for part numbers not priced or not listed .
SERVICE PARTS ORDER OPTIONS

φ φ Emergency Orders (Type 1)


Parts wil be shipped same day/next day. Dealer will be billed Dealer Net , current price in effect on date of shipment plus a
handling fee that shall be 5 % of sale , freight collected .
Maximum handling fee per piece shall not exceed $75.00. If a part is not shipped within 2 4 hours , the handling fee will be dropped .

φ φ Repair Orders (Type 3)


Parts will normally be shipped within three ( 3 ) days . Dealer will be billed Dealer Net , current price in effect on date of shipment ,
freight collect .

φ φ Stock Orders (Type 2)


This order option is only available for dealers with annual sales greater than $ 5 , 0 0 0 . 0 0 .

Orders may be placed one order per week via FAX. Shipment will be made within seven (7) days. If the procedure is followed, the
Dealer will be billed Dealer Net , current price in effect on date of shipment less the appropriate discount per schedule below :

Orders of less than $ 4 0 0 (no freight allowance ) 2% Discount


Orders between $400-$7,500 5% Discount
Orders greater than $7,500 7% Discount

Illini will pre -pay the freight for such stock orders except for orders under $ 4 0 0 .

Undercarriage orders, machine options, accessories, 'advise' priced parts, export outlets inclusing Canada, specials , blades,
engines and certain other heavy parts are not subject to stock order discounts or freight allowances .

If payment is not received by Illini on or before the due date , the 2 % , 5 % or 7 % stock order discount and freight
allowances will be charged back to the Dealer's account .

φ Small Order Surcharge

$4.00 per order surcharge for any order less than $ 5 0 . 0 0 .

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 6
01/2001

THIS IS A NEW PARTS PRICE LIST EDITION


REPLACING ALL PREVIOUS EDITIONS AND ALL PRICE
BULLETINS

PRICE LIST DEFINITIONS

COLUMN HEADING EXPLANATION

USE CODE A "U" will appear in this column if the part number is
replaced by a new part number.
PART NUMBER

DESCRIPTION Describes part number, if "U" appears in use code ,


description will list replacement part number (s ) .

QUALITY REPLACEMENT Quality replacement parts can be found by entering a

PARTS QR after part number. Example: 73157355QR.

UM Unit of measure.

LIST PRICE List price of dollars appearing are only suggested


resale price .
REMANUFACTURED PARTS Will be denoted by part number followed by
4009171R (suffix ) .

Original OEM number if available in reman will be


denoted by (prefix ) X - preceeding description .
Example: XPump.
Core number and core charge will be denoted by part
number followed by RC (suffix). Example: 4 0 09171RC.

RET "R" - Returnable under the annual return program


and return material procedures .

"F" - FastTrack - Multiuse Parts , Returnable

"N" - Non-returnable
"C" - Non-cancelable

"L" - Last time returnable at the higher elgibility


code this year. Part will have a lower elgibility code
next year.

WT Weight rounded to the nearest tenth of a point .

NOTE: PRICES SUBJECT TO CHANGE WITHOUT NOTICE.

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 7
01/ 2001

ENGINE KITS
ALLIS CHALMERS/FIAT ALLIS

CONSTRUCTION & LIGHT INDUSTRIAL


PRICE LIST - SEPTEMBER 2000

ENGINE KIT PART NUMBERS


MODEL KIT CONTENTS STD Brgs .010 Brgs .020 Brs.
G149 Piston & Sleeve Kit , Main Thrust , Main 79016701 Not Offered Not Offered
Bearings, Rod Bearings, Gasket Kit
G153 Piston & Sleeve Kit , Main Bearings, 79016066 Not Offered Not Offered
Rod Bearings, Gasket Kit
G160 Piston & Sleeve Kit , Main Thrust , Main 79016700 Not Offered Not Offered
Bearings, Rod Bearings, Gasket Kit
D175 Piston & Sleeve Kit , Main Thrust , Main 6850946 Not Offered Not Offered
Bearings, Rod Bearings, Gasket Kit

WD45 Piston & Sleeve Kit , Main Bearings , Rod 79016431 Not Offered Not Offered
Front & Rear Seals , Gasket Kit
G226 Piston & Sleeve Kit , Main Bearings , Rod 79016625 Not Offered Not Offered
Bearings, Gasket Kit

226LP Piston & Sleeve Kit , Main Bearings , Rod 79015760 Not Offered Not Offered
Bearings, Gasket Kit
D2200 NA Piston & Sleeve Kit , Main Bearings , Rod 79015761 79015761-010 79015761-020
Bearings, Gasket Kit
4331/433T Piston & Sleeve Kit, Main Bearings, Rod 79015762 79015762-010 79015762-020
Bearings, Gasket Kit
G230 Piston & Sleeve Kit , Main Bearings , Rod 79016065 Not Offered Not Offered
Bearings, Gasket Kit
262 Piston & Sleeve Kit , Main Bearings , Rod 79016024 Not Offered Not Offered
Bearings, Gasket Kit
262T Piston & Sleeve Kit, Main Bearings, Rod 79016025 Not Offered Not Offered
Bearings, Gasket Kit
G2600 Piston & Sleeve Kit , Main Bearings , Rod 79016429 Not Offered Not Offered
Bearings, Gasket Kit
G2800 Piston & Sleeve Kit , Main Bearings , Rod 79016418 Not Offered Not Offered
Bearings, Gasket Kit
2800 Piston & Sleeve Kit , Main Bearings , Rod 79015489 79015489-010 79015489-020
Bearings, Gasket Kit
2900 Piston & Sleeve Kit , Main Bearings , Rod 79015490 79015490-010 79015490-020
Bearings, Gasket Kit
2900 MKII/ Piston & Sleeve Kit , Main Bearings, Rod 79015491 79015491-010 79015491-020
649T Bearings, Gasket Kit

3500-3700 PIston & Sleeve Kit , Main Bearings , Rod 79015492 79015492-010 79015492-020
670T Bearings , Gasket Kit w / 1 1 / 2 " Pins

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 8
01/2001

ENGINE KITS
ALLIS CHALMERS/FIATALLIS

CONSTRUCTION & LIGHT INDUSTRIAL


PRICE LIST - SEPTEMBER 2000

ENGINE KIT PART NUMBERS


MODEL KIT CONTENTS STD Brgs. .010 Brgs .020 Brgs
670T/670HI Piston & Sleeve Kit, Main Bearings, Rod 79015493 79015493-010 79015493-020
Bearings , Gasket Kit w / 1 3 / 4 " Pins

6000/7000 Piston & Sleeve Kit , Main Bearings , Rod 79015851 79015851-010 79015851-020
Bearings , Flange Kit , Head Gasket Kit , Oil
Pan & Gasket, Intermediate Gasket Kit, Front &
Rear Seals, Wear Sleeve
If deep chamber pistons now in engine assembly, no other changes required .

6000 NA/ Piston & Sleeve Kit , Main Bearings , Rod 79015764 79015764-010 79015764-020
6000 Turbo Bearings, Flange Kit , Head Gasket Kit, Oil (was 6850739)
7000 Pan Gasket, Intermediate Gasket Kit, Front &
Rear Seals, Wear Sleeve
If deep chamber pistons now in engine , nozzle tips have to be changed to 7 4 3 2 1 9 3 6 O .P. set to 2 8 2 5 P.S .I . , F.I .P. timing
reset to 3 2 B .T.D .C . Order nozzle tips when ordering kit .

10,000/ Piston & Sleeve Kit , Main Bearings , Rod 79015852 79015852-010 79015852-020
11,000 Bearings, Flange Kit , Gasket Kit
If deep chamber pistons now in engine assembly, no other changes required .

685T/10,000/ Piston & Sleeve Kit, Main Bearings, Rod 79015766 79015766-010 79015766-020
11,000 MKII Bearings, Flange Kit, Gasket Kit (was 6850731)
Piston Cooled This kit is NOT for 6 8 5 I .

685I Piston & Sleeve Kit, Main Bearings, Rod 79015767AG Not Offered Not Offered
Bearings, Flange Kit , Gasket Kit

6120T Piston & Sleeve Kit, Main Bearings, Rod 79015770 Not Offered Not Offered
Bearings , Flange Kit , Oil Seal Kit , Wear
Sleeve, Gasket Kit

17,000H Piston Sleeve Kit, Main Bearings, Rod 79015768 79015768-010 79015768-020
21,000H Bearings, Flange Kit, Dowels, Gasket Kit (was 6850732)
25,000H Oil Seal Kit , Wear Sleeve
2 " Pin Bore

17,000MKII Piston & Sleeve Kit , main Bearings , Rod 79015769 79015769-010 79015769-020
21,000MKII Bearings, Flange Kit , Gasket Kit , Oil Seal (was 6850733)
25,000MKII Kit , Wear Sleeve
2.25 " Pin Bore

6138 Piston & Sleeve Kit , Main Bearings , Rod 6850910 6850910-010 6850910-020
Bearings , Flange Kit , Hasket Kit , Oil
Seal Kit , Wear Sleeve

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 9
01/ 2001

REMANUFACTURED
ALLIS CHALMERS
ENGINE SHORT BLOCKS
CONSTRUCTION & LIGHT INDUSTRIAL
PRICE LIST - SEPTEMBER, 2000
MAXIMUM
ENGINE ILLINI CORE SUGGESTED** ED**
MODEL PART NO. CREDIT NET PRICE* LIST PRICE
D2200 6812888R $1,200
433T 6812889R $1,200
2800/2900 6812890R $2,000
2900 MKII 6812891R $2,000
2900 MKII/649T 6812892R $2,000
3500 MKII/670T 6812893R $2,000
11,000/685 6812894R $2,250
D262 W/O CAM 6812896R $1,000
* Net Price Does Not Include Core Charge * * List Price Does Not Include Core Charge
All engines include complete gasket kit, prices F.O .B . , Elgin , Illinois . Other engines available upon request . Please contact for
pricing .
WARRANTY
Short blocks re -manufactured by Illini have a 1 8 0 -day warranty against defects in parts and workmanship . Warranty
does not include labor charges of consequential damages. Engines returned for warranty must be shipped prepaid to our
Chicago location . If any engine is found to be defective , freight will be credited .
CORE RETURN CREDIT

All cores will be inspected and credit issued within ten ( 1 0 ) working days of receipt of core . Credit will be issued on
individual components. Core may be returned unassembled and only those components for credit review should be
returned freight prepaid . In evaluating core credits , blocks cannot have cracks or bad lower counter -bores . Crankshaft
must allow for turning down to . 0 2 0 . Connecting rods must be in repairable condition .
MAX CORE CREDITS
(SELECT APPROPRIATE CORE CREDIT BELOW FOR DETAILS)
Connecting Rod $ 20.00 ea $ 25.00 ea $ 25.00 ea $ 25.00 ea
Blocks $440.00 $500.00 $800.00 $800.00
Cam Shaft & Lifters -- $ 75.00 $125.00 $375.00
Crankshafts $440.00 $425.00 $800.00 $800.00
Cam Gear -- $100.00 $100.00 $100.00
$1,000.00 $1,200.00 $2,000.00 $2,2500.00

All cores should be shipped to : Illini , Engine Rebuilding , 3 3 W 7 6 0 Gilbert Street , South Elgin , IL 6 0 1 7 7 .

REMANUFACTURING PROCEDURES

- All engines are inspected and power cleaned before tear down.
- Blocks are checked for line bore , deck height and lower sleeve sealing surfacing . All blocks are hot tanked with new cam
bearings installed .
- Crankshafts are magnafluxed and inspected for cracks and polished or ground to exact factory specification to a maximum
of . 0 2 0 .
- Connecting rods are cleaned and magnafluxed to check for cracks and both ends are rebuilt with new bushings installed . -
Camshafts are inspected and replaced as necessary.
- All engines are assembled with new pistons , rings , sleeves and bearings .

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 10
01/2001

REMANUFACTURED
ALLIS CHALMERS
CYLINDER HEADS

CONSTRUCTION & LIGHT INDUSTRIAL


PRICE LIST - SEPTEMBER, 2000

MAXIUM
ENGINE ILLINI CORE SUGGESTED**
MODEL PART NO. CREDIT NET PRICE* LIST PRICE
433T 4008088R $400
2800/2900 4023376R $400
2900 MKII 649T 74009438R $400
3500/670T 74036659R $400
11,000/685 4322819R $250
1700/25000/6138 74394445R $400
*Net Price Does Not Include Core Charge * *List Price Does Not Include Core Charge

All remanufactured cylinder heads include valves and springs . Prices F.O .B . Elgin , IL .

WARRANTY
Cylinder heads re-manufactured by Illini have a 180-day warranty against defects in parts and workmanship.
Warranty does not include labor charges of consequential damages. Cylinder heads returned for warranty must be
shipped prepaid to our Chicago location . If any cylinder heads are found to be defective , freight will be credited .

CORE RETURN CREDIT


All cores will be inspected and credit issued within ten ( 1 0 ) working days of receipt of core .

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 11
01/ 2001

ALLIS CHALMERS/FIAT ALLIS ENGINE KITS

KIT PART NUMBERS ENGINE MODEL


79016701 G149
79016066 G153
79016700 G160
79016431 WD45
79016625 G226
79015760 226LP
79015761 D2200 NA
79015761-010 D2200 NA .010 Brgs
79015761-020 D2200 NA .020 Brgs
79015762 433I/433T
79015762-010 433I / 4 3 3 T . 0 1 0 Brgs
79015762-020 433I / 4 3 3 T . 0 2 0 Brgs
79016065 G230
79016024 262
79016025 262T
79016429 G2600
79016418 G2800
79015489 2800
79015489-010 2800 .010 Brgs
79015489-020 2800 .020 Brgs
79015490 2900
79015490-010 2900 .010 Brgs
79015490-020 2900 .020 Brgs
79015491 2900 MK II/649T
79015491-010 2900 MK II/ 6 4 9 T . 0 1 0 Brgs
79015491-020 2900 MK II/ 6 4 9 T . 0 2 0 Brgs
79015492 3500- 3 7 0 0 , 6 7 0 T w / 1 1 / 2 " Pins
79015492-010 3500- 3 7 0 0 , 6 7 0 T w / 1 1 / 2 " Pins . 0 1 0 Brgs
79015492-020 3500- 3 7 0 0 , 6 7 0 T w / 1 1 / 2 " Pins . 0 2 0 Brgs
79015493 670T/ 6 7 0 HI w / 1 3 / 4 " Pins
79015493-010 670T/ 6 7 0 HI w / 1 3 / 4 " Pins
79015493-020 670T/ 6 7 0 HI w / 1 3 / 4 " Pins
79015851 6000/7000
79015851-010 6000/7000 .010 Brgs
79015851-020 6000/7000 .020 Brgs
79015764 6000 NA/TURBO, 7000
79015764-010 6000 NA/TURBO, 7000 .010 Brgs
79015764-020 6000 NA/TURBO, 7000 .020 Brgs
79015852 10,000/11,000
79015852-010 10,000/ 11, 000 . 010 Brgs
79015852-020 10,000/ 11, 000 . 020 Brgs
79015766 11,000 MK II, 6 8 5T Piston Cooled
79015766-010 11,000 MK II , 6 8 5 T Piston Cooled . 0 1 0 Brgs
79015766-020 11,000 MK II , 6 8 5 T Piston Cooled . 0 2 0 Brgs
79015767AG 685I
79015770 6120T
79015768 17,000, 21,000, 25,000 2 " Pin
79015768-010 17,000, 21,000, 25,000 2 " Pin . 0 1 0 Brgs
79015768-020 17,000, 21,000, 25,000 2 " Pin . 0 2 0 Brgs
79015769 17,000, 21,000, 25,000 2 .25 " Pin
79015769-010 17,000, 21,000, 25,000 2 .25 " Pin . 0 1 0 Brgs
79015769-020 17,000, 21,000, 25,000 2 .25 " Pin . 0 2 0 Brgs
6850910 6138
6850910-010 6138 .010 Brgs
6850910-020 6138 .020 Brgs
6850946 D175

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 12
01/2001

THIS PAGE LEFT BLANK

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 13
01/ 2001

G230/G262 SERIES ENGINES

PART DESCRIPTION 230 262 PART DESCRIPTION 230 262

CYLINDER HEAD - CRANKCASE


4516251 GASKET SET - CYLINDER HEAD 1 1
TIMING GEAR HOUSING
4512713 GASKET SET - INTERMEDIATE 1 -
4513621 FRONT CRANKSHAFT SEAL 1 1
4513322 GASKET SET - INTERMEDIATE - 1
4500187 GEAR COVER GASKET 1 1
4514396 CYLINDER HEAD GASKET 1 1
4500127 FRONT PLATE GASKET 1 1
4516343 VALVE COVER GASKET 1 1
4513832 VALVE COVER NUT PACKING 4 4
4501199 GASKET OIL PAN 2 2 FLYWHEEL
4512120 EXHAUST VALVE 6 6 4502930 OUTER REAR SEAL 1 1
4512459 INTAKE VALVE 6 - 4516486 INNER REAR SEAL 1 1
4512121 INTAKE VALVE - 6 4008103 WEAR SLEEVE 1 1
4513864 EXHAUST VALVE SEAT INSERT, 6 6
STANDARD CAMSHAFT
4513865 EXHAUST VALVE SEAT INSERT,.005" 6 6 4516088 CAMSHAFT GEAR 1 1
4513700 EXHAUST VALVE GUIDE 6 6 4512982 VALVE LIFTER 12 12
4513115 INTAKE VALVE GUIDE 6 6 4514025 FRONT CAMSHAFT BEARING 1 1
4512172 VALVE SPRING 12 12 4514024 INTERMEDIATE CAMSHAFT 2 2
4356080 VALVE STEM LOCK 24 24 BEARING
4513421 INTAKE VALVE STEM SEAL KIT 1 1 4514025 REAR CAMSHAFT BEARING 1 1

PISTON - CONNECTING ROD THERMOSTAT-WATER MANIFOLD


74516640 PISTON AND SLEEVE KIT 6 - 4517321 THERMOSTAT 1 1
4061558 PISTON KIT 6 - 4513527 THERMOSTAT HOUSING GASKET - 1
4061554 PISTON KIT - 6 4513722 THERMOSTAT HOUSING GASKET 1 1
Above kits include piston, piston
pin, pin retainers and ring set.
4061529 SLEEVE KIT 6 -
4061520 SLEEVE KIT - 6
Above kits include sleeve and
sleeve o-rings.
4516606 SLEEVE SEALING O-RING 6 6
Top groove - Black
4514615 SLEEVE SEALING O-RING 6 6
Bottom groove - Red
4500137 PISTON PIN 6 -
4507710 PISTON PIN - 6
4514586 PISTON PIN RETAINER 12 12
4512439 RING SET 6 -
4514112 RING SET - 6
4507127 CONNECTING ROD BUSHING 6 6
4517331 ROD BEARING, STANDARD 12 12
4517333 ROD BEARING, .010" 12 12
4517334 ROD BEARING, .020" 12 12
DPE51230 ROD BEARING, .030" 12 12
4517335 ROD BEARING, .040" 12 12

CRANKSHAFT
4511258 GEAR CRANKSHAFT 1 1
4061112 MAIN BEARING SET, STANDARD 1 1
4061114 MAIN BEARING SET, .010 1 1
4061115 MAIN BEARING SET, .020 1 1
4061116 MAIN BEARING SET, .030 1 1

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 14
01/ 2001

D175/D262 SERIES ENGINES

PART DESCRIPTION 4CL 6CL PART DESCRIPTION 4CL 6CL

CYLINDER - CRANKCASE 4507710 PISTON PIN 4 6


1 4514586 PISTON PIN RETAINER 8 12
74514566 GASKET SET - CYLINDER HEAD -
4516738 RING SET 4 6
Pump mounted to cylinder head. For 4513346 piston - 3/32” wide
4514580 GASKET SET - CYLINDER HEAD - 1
compression ring.
Pump mounted to block. 4515040 RING SET 4 6
4514581 GASKET SET - CYLINDER HEAD 1 -
1 For 4507704 piston - 1/8” wide
4511664 GASKET SET - INTERMEDIATE 1
compressing ring.
4514398 CYLINDER HEAD GASKET - 1
4507127 CONNECTING ROD BUSHING 4 6
4514395 CYLINDER HEAD GASKET 1 -
4517331 ROD BEARING, STANDARD 8 12
4501199 OIL PAN GASKET - 2
4517333 ROD BEARING, .010" 8 12
4501057 OIL PAN GASKET 2 -
4517334 ROD BEARING, .020" 8 12
4513482 VALVE COVER GASKET - 1
DPE51230 ROD BEARING, .030" 8 12
4513480 VALVE COVER GASKET 1 -
4517335 ROD BEARING, .040" 8 12
4105451 VALVE COVER STUD NUT GASKET 2 2
4512120 EXHAUST VALVE 4 6
4506505 INTAKE VALVE 4 6
CRANKSHAFT
D262 head mounted with pump. 4511258 CRANKSHAFT GEAR 1 -
D175 prior S/N 119995. 4061107 MAIN BEARING SET, STANDARD 1 -
4514299 EXHAUST VALVE 4 6 4061109 MAIN BEARING SET, .010" 1 1
4512121 INTAKE VALVE - 6 4061110 MAIN BEARING SET, .020" 1 1
4514298 INTAKE VALVE 4 6 4061112 MAIN BEARING SET, STANDARD - 1
D262 block mounted with pump. 4061116 MAIN BEARING SET, .030" - 1
D175 effective S/N 119996.
4516730 EXHAUST VALVE SEAT INSERT, 4 6 TIMING GEAR HOUSING
STANDARD 4513621 FRONT CRANKSHAFT SEAL 1 1
4514297 EXHAUST VALVE SEAT INSERT, 4 6 4507505 GEAR COVER GASKET 1 1
STANDARD 4508186 FRONT PLATE GASKET 1 1
4504475 EXHAUST VALVE GUIDE 4 6
4513354 INTAKE VALVE GUIDE 4 6 FLYWHEEL
4513811 EXHAUST VALVE SPRING 4 6 4502930 OUTER REAR SEAL 1 1
4513813 INTAKE VALVE SPRING 4 6 4516486 INNER REAR SEAL 1 1
4353139 EXHAUST VALVE SPRING RETAINER 4 6 4008103 WEAR SLEEVE 1 1
4505800 INTAKE VALVE SPRING RETAINER 4 6
4356080 VALVE STEM LOCK 16 24 CAMSHAFT
4513420 INTAKE VALVE STEM SEAL KIT 1 - 4516084 CAMSHAFT 1 -
4513421 INTAKE VALVE STEM SEAL KIT - 1 4516085 CAMSHAFT - 1
4516088 CAMSHAFT GEAR 1 1
PISTON - CONNECTING ROD 4512982 VALVE LIFTER 8 12
4516867 PISTON AND SLEEVE KIT 4 6 4504052 PUSH ROD 8 12
Above kit includes sleeve,O- rings, piston, 4514023 FRONT CAMSHAFT BEARING 1 1
piston pin, retainer and ring set. 4514024 INTERMEDIATE CAMSHAFT BEARING 2 2
4514025 REAR CAMSHAFT BEARING 1 1
4061556 PISTON KIT - 6
D19 only THERMOSTAT - WATER MANIFOLD
4061559 PISTON KIT 4 6 4517321 THERMOSTAT - 1
Above kit includes piston, piston pin, Head mounted with pump.
retainers and ring set. 4300145 THERMOSTAT COVER GASKET - 1
4061520 SLEEVE KIT 4 6 4513524 THERMOSTAT - 1
Above kit includes sleeve and Block mounted with pump.
O- rings. 4513527 THERMOSTAT COVER GASKET - 1
THERMOSTAT - WATER MANIFOLD
4514615 SLEEVE SEALING O-RING 4 6 4500291 THERMOSTAT COVER GASKET 1 -
Bottom groove - Red 4513722 FRONT AND CENTER WATER 1 2
4516606 SLEEVE SEALING O-RING 4 6 MANIFOLD GASKET
Top groove - Black 4513723 REAR WATER MANIFOLD GASKET - 1

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 15
01/ 2001

D175/D262 SERIES ENGINES

PART DESCRIPTION 4CL 6CL PART DESCRIPTION 4CL 6CL

FUEL INJECTION
See application guide for nozzle,
holder and related parts. ENGINE SPECIFICATIONS
4514526 FUEL LINE #1 CYLINDER 1 1 BORE: 3-9/16”
Block mounted with pump STROKE: 4-3/8”
4515586 FUEL LINE #2 CYLINDER 1 1 CON ROD JOURNAL DIAMETER: 1.9975”-1.9985”
Block mounted with pump ROD BEARING CLEARANCE: .0011”-.0036”
4514528 FUEL LINE #3 CYLINDER 1 1 TORQUE FOR TIGHTENING CON ROD NUTS: 40-45 FT. LBS. I
Block mounted with pump .D . OF ROD BUSHING INSTALLED: .9999”-1. 0 0 0 4 ”
4514529 FUEL LINE #4 CYLINDER 1 1 MAIN BEARING JOURNAL DIAMETER: 2.497”-2.498”
Block mounted with pump MAIN BEARING CLEARANCE: .0013”-.0040”
4514530 FUEL LINE #5 CYLINDER - 1 TORQUE FOR MAIN BEARING BOLTS: 110-120 FT. LBS. RING
Block mounted with pump CAP BETWEEN ENDS (FITTED):
4514531 FUEL LINE #6 CYLINDER - 1 TOP COMPRESSION RING: .022 ” MIN - . 0 3 7 ” MAX
Block mounted with pump 2ND AND 3RD COMPRESSION: .014” MIN-.029” MAX
4501149 FUEL LINE SLEEVE 4 6 4TH OIL CONTROL: .014” MIN-.059” MAX
4504409 FUEL LINE NUT 4 6 5TH OIL CONTROL: .007” MIN-.020” MAX
VALVE LASH - INTAKE: .012” COLD-.010” HOT
VALVE LASH - EXHAUST: .021” COLD-.109” HOT
VALVE GUIDE I.D. INSTALLED: .3125”-. 3 1 3 5 ”
STEM-TO-GUIDE CLEARANCE: .0025”-.0045”
TORQUE CYLINDER HEAD BOLTS: 110-120 FT. LBS.
O.D. OF CAMSHAFT JOURNALS:
FRONT AND INTERMEDIATE: 1.998”-1.999”
REAR: 1.248”-1.249”
I .D . OF CAMSHAFT BEARINGS INSTALLED:
FRONT AND INTERMEDIATE: 2.0010 ” - 2 . 0 0 4 0 ”
REAR: 1.2510”-1.2540”
CAMSHAFT TO BEARING JOURNAL CLEARANCE: .002”-.006”

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 16
01/ 2001

344/516 SERIES ENGINES

PART DESCRIPTION 344 516 PART DESCRIPTION 344 516

CYLINDER - CRANKCASE
4359745 GASKET SET - CYLINDER HEAD 1 -
4061821 THRUST FLANGE KIT, STANDARD 1 1
4321441 GASKET SET - CYLINDER HEAD - 1
Includes four thrust washers and
4349765 GASKET SET - INTERMEDIATE 1 -
dowel pins
4335833 GASKET SET - INTERMEDIATE - 1
4321895 PAN GASKET SET 1 -
4321893 PAN GASKET SET - 1
4348079 INTAKE VALVE 4 6
4348090 EXHAUST VALVE 4 6
(*)= Note : All main bearing sets listed are for late
4346146 EXHAUST VALVE SEAT INSERT 4 6
engines with thrust flanges . Early engines with 1 piece center
4346092 INTAKE GUIDE 4 6
main bearing are NLA.
4346093 EXHAUST GUIDE 4 6
4345412 VALVE SPRING 8 12
4343799 VALVE SPRING RETAINER 4 6
4345658 ENERGY CELL 4 6 CAMSHAFT
4338299 VALVE LIFTER 8 12
4346100 FRONT CAMSHAFT BEARING 1 1
PISTON - CONNECTING ROD 4320591 INTERMEDIATE CAMSHAFT BEARING 2 2
4359904 PISTON AND SLEEVE KIT 4 6
4320592 REAR CAMSHAFT BEARING 1 1
Includes sleeve, rings,
piston, pin, retainers and ring set.
4061541 PISTON AND RING KIT 4 6 FUEL INJECTION
4061525 SLEEVE KIT 4 6 See application guide for nozzle,
Sleeve w/ o-rings. holder and related parts.
4359869 SLEEVE SEALING O-RING 4 6 4346227 NOZZLE AND HOLDER ASSEMBLY 4 6
Top 4511204 NOZZLE HOLDER GASKET 4 6
4359870 SLEEVE SEALING O-RING 4 6 4504409 FUEL INJECTION LINE NUT 8 12
Second 4501149 FUEL INJECTION LINE SLEEVE 8 12
4337972 SLEEVE SEALING O-RING 4 6
Bottom
4336408 RING SET 4 6
4340081 ROD BUSHING 4 6
4322833 ROD BEARING, STANDARD 8 12
4322834 ROD BEARING, .010" 8 12
4322835 ROD BEARING, .020" 8 12 ENGINE SPECIFICATIONS
4322836 ROD BEARING, .030" 8 12 4 CYLINDER-344 CUBIC INCH:
4322837 ROD BEARING, .040" 8 12 BORE 4-7/16”
STROKE 5-9/16”
CRANKSHAFT
4036340 FRONT CRANKSHAFT SEAL 1 1 6 CYLINDER-516 CUBIC INCH:
4062088 REAR SEAL 1 1 BORE 4-7/16”
4029556 WEAR SLEEVE 1 1 STROKE 5-9/16”
4322398 MAIN BEARING KIT, STANDARD* 1 - CYLINDER HEAD TORQUE ½” STUD: 95-100 FT. LBS.
4322208 MAIN BEARING KIT, STANDARD* - 1 CYLINDER HEAD TORQUE: 180-190 FT. LBS.
4322399 MAIN BEARING KIT, .010* 1 - INTAKE VALVE LASH:
4322209 MAIN BEARING KIT, .010* - 1 COLD: .018
4322400 MAIN BEARING KIT, .020* 1 - HOT: .016
4322210 MAIN BEARING KIT, .020* - 1 EXHAUST VALVE LASH:
4322211 MAIN BEARING KIT, .030* - 1 COLD: .022
4322402 MAIN BEARING KIT, .040* 1 - HOT: .020
Main bearing kits do not include CRANKSHAFT ROD JOURNAL DIAMETER:2.7715-2.7725”
CRANKSHAFT MAIN JOURNAL DIAMETER: .3498-.3499”
thrust flanges, order separately. ROD NUT TORQUE: 120-130 FT. LBS.
4323007 UPPER AND LOWERCENTER MAIN 2 2 MAIN BEARING TORQUE 5/8” C/S: 160-170 FT. LBS.
THRUST FLANGE, STANDARD MAIN BEARING TORQUE ¾” C/S: 210-230 FT. LBS.
919347 THRUST FLANGE DOWEL PIN 4 4

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 17
01/ 2001

433/649/2800/2900 SERIES ENGINES

PART DESCRIPTION 4CL 6CL PART DESCRIPTION 4CL 6CL

CYLINDER - CRANKCASE 4023827 O-RING, SLEEVE SEALING 4 6


4009450 GASKET SET - CYLINDER HEAD - 1 Top groove - Black
4009457 GASKET SET - CYLINDER HEAD 1 - 4020032 O-RING, SLEEVE SEALING 4 6
4009451 GASKET SET - INTERMEDIATE - 1 Bottom groove - Red
2000/649T 4062157 RING SET 4 6
4009456 GASKET SET - INTERMEDIATE - 1 4023970 PISTON PIN 4 6
2800/649 927693 PISTON PIN RETAINER 8 12
4009458 GASKET SET - INTERMEDIATE 1 - 4020049 CONNECTING ROD BUSHING 4 6
2200/433 4007700 CONNECTING ROD BUSHING 8 12
4008985 GASKET SET - INTERMEDIATE 1 - Standard
2200/433 4007740 CONNECTING ROD BEARING, .010" 8 12
4008992 GASKET SET - INTERMEDIATE - 1 4007741 CONNECTING ROD BEARING, .020" 8 12
2800/2900/649 ALL 4008168 CONNECTING ROD BEARING, .030" 8 12
4009449 GASKET SET - INTERMEDIATE - 1 4061928 ROD BEARING KIT, STANDARD - 1
2900/649T 2800/2900/649
4009455 GASKET SET - INTERMEDIATE - 1 4061929 ROD BEARING KIT, .010" - 1
2800/649 2800/2900/649
4009460 GASKET SET - INTERMEDIATE 1 - 4061930 ROD BEARING KIT, .020" - 1
2200/433 2800/2900/649
Overhaul sets include head, intermediate, pan 4062181 ROD BEARING KIT, .030" - 1
and pump sets, front and rear seals and wear 2800/2900/649
sleeve. Above kits include 12 halves of
4006129 CYLINDER HEAD GASKET 1 - connecting rod bearings.
4007790 KIT, CYLINDER HEAD GASKET - 1 4024583 CONNECTING ROD BOLT 8 12
4008073 VALVE COVER GASKET 1 - CRANKSHAFT
4008074 VALVE COVER GASKET - 1
4009936 EXHAUST VALVE 30 DEGREE 4 6 4024561 FRONT CRANKSHAFT SEAL 1 1
4023378 INTAKE VALVE 30 DEGREE 4 6 4024562 REAR CRANKSHAFT SEAL 1 1
4023380 EXHAUST VALVE SEAT, STD 4 6 4023979 CRANKSHAFT GEAR 1 1
4023384 EXHAUST VALVE SEAT, .005" 4 6 905845 CRANKSHAFT GEAR KEY 1 1
4023382 INTAKE VALVE SEAT, STANDARD 4 6 4006054 MAIN BEARING KIT, STD. 1 -
4020147 INTAKE VALVE SEAT, .005" 4 6 4006055 MAIN BEARING KIT, .010" 1 -
4022595 INTAKE/EXHAUST VALVE GUIDE 8 2 4006056 MAIN BEARING KIT, .020" 1 -
4035186 INTAKE/EXHAUST VALVE SPRING 8 12 4006057 MAIN BEARING KIT, .030" 1 -
4020408 VALVE SPRING RETAINER 8 12 4006066 MAIN BEARING KIT, STD. - 1
4376497 VALVE SPRING RTNR LOCK, HALF 16 24 4006067 MAIN BEARING KIT, .010" - 1
PISTON - CONNECTING ROD 4006068 MAIN BEARING KIT, .020" - 1
4006069 MAIN BEARING KIT, .030" - 1
(*) = NOTE: for 2900 and 649 engines only
4009126 PISTON AND SLEEVE KIT - 6 2800 MAIN BEARING KITS
4006059 MAIN BEARING KIT, STD. - 1
2800/433/649
4006061 MAIN BEARING KIT, STD. - 1
4009253 PISTON AND SLEEVE KIT 4 6
4006063 - 1
2900MKII/433T/649T
MAIN BEARING KIT, STD. - 1
Above kits include sleeve, o-rings, piston, piston 4006065
pin retainers and ring set. MAIN BEARING KIT, STD.
4062355 PISTON AND RING SET 4 6 FLYWHEEL 1 1
2800/2900 Prior MKII 4008103 REAR WEAR SLEEVE SEAL
4020016 FLYWHEEL HOUSING TO 1 1
16.25:1 C.R. Block o -ring 8 - 1 / 2 I .D .
4062359 PISTON AND RING SET 4 6 4020879 FLYWHEEL HOUSING TO 1 1
2800/2900/MKII/433/649TI Block o -ring 2 - 1 / 4 I .D .
15.14:1 C.R. CAMSHAFT
Above kits include piston, pin retainers
4021901 CAMSHAFT, PRESS ON GEAR
- 1
and ring set. - 1
4022519 CAMSHAFT, BOLT ON GEAR
4061938 SLEEVE KIT 4 6 1 -
4022458 CAMSHAFT
Kit includes sleeve and rings. 4022292 CAMSHAFT GEAR 1 1

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 18
01/ 2001

433/649/2800/2900 SERIES ENGINES

PART DESCRIPTION 4CL 6CL PART DESCRIPTION 4CL 6CL

4022430 CAMSHAFT GEAR KEY 1 1


4021454 CAMSHAFT GEAR THRUST PLATE 1 1 917806 RETURN LINE SLEEVE 1/4" AR AR
4022339 CAMSHAFT GEAR RETAINING 1 1 917807 RETURN LINE SLEEVE 5/16" AR AR
WASHER
4925821 RETAINING WASHER CAPSCREW 1 1
4020185 PUSH ROD 8 12
4026699 VALVE LIFTER 8 12
4022230 IDLER GEAR 1 1 EARLY 2800/2900 W/ROOSA PUMP
926704 IDLER GEAR BEARING 1 1 4021356 FUEL LINE #1 1 1
4025025 FRONT CAMSHAFT BEARING 1 1 4021357 FUEL LINE #2 1 1
4025238 CENTER & REAR CAMSHAFT BRG. 2 3 4021358 FUEL LINE #3 1 1
4021359 FUEL LINE #4 1 1
4021360 FUEL LINE #5 - 1
WATER PUMP - THERMOSTAT 4021361 FUEL LINE #6 - 1
4008840 WATER PUMP - 1
Hub included
4008789 REPAIR KIT, WATER PUMP - 1 2900 W/SIMMS PUMP
Above pump and repair kit used 4024483 FUEL LINE #1 1 1
prior 2800, 2900 MKIIi 4023493 FUEL LINE #2 1 1
4007550 WATER PUMP - 1 4023494 FUEL LINE #3 1 1
4008787 WATER PUMP REPAIR KIT - 1 4024485 FUEL LINE #4 1 1
Above pump and repair kit 4024487 FUEL LINE #5 - 1
effective 2800, 2900 MKII 4023497 FUEL LINE #6 - 1
4009278 WATER PUMP 1 -
433 LATE 2800 MKI W/ROOSA PUMP &
4008786 WATER PUMP REPAIR KIT 1 -
433
ALLIS-CHALMERS HOLDERS
4062321 WATER PUMP - 1 4022963 FUEL LINE #1 1 1
649 4022964 FUEL LINE #2 1 1
4008788 REPAIR KIT - 1 4022965 FUEL LINE #3 1 1
649 4022966 FUEL LINE #4 1 1
(All repair kits include impeller, shaft and 4022967 FUEL LINE #5 - 1
bearing, seal, mounting gaskets, and o-rings) 4022968 FUEL LINE #6 - 1

4025103 THERMOSTAT 1 1 LATE 2900MKI W/ROOSA PUMP &


4025101 THERMOSTAT GASKET 1 1
ALLIS-CHALMERS HOLDERS
4021346 FUEL LINE #1 1 1
FUEL INJECTION 4021347 FUEL LINE #2 1 1
See application guide for nozzle, holder 4021348 FUEL LINE #3 1 1
andrelated parts. 4021349 FUEL LINE #4 1 1
4009255 INJECTION NOZZLE SLEEVE 4 6 4021350 FUEL LINE #5 - 1
Effective MKII 4021351 FUEL LINE #6 - 1
928953 INJECTION SLEEVE O-RING 4 6
Effective MKII 2900 MKI W/ROOSA PUMP &
4028781 SIMMS FUEL PUMP MOUNTING 1 1
GASKET
LOWER SPRING HOLDER
4504409 FUEL LINE TO PUMP AND IJECTOR AR AR 4009112 FUEL LINE #1 1 1
NUT 4009113 FUEL LINE #2 1 1
FUEL LINE NUT SLEEVE AR AR 4009114 FUEL LINE #3 1 1
4501149
FUEL LINE TO PUMP WASHER AR AR 4009115 FUEL LINE #4 1 1
4027748
Banjoe fitting 4009116 FUEL LINE #5 - 1
4322189 GASKET, FUEL LINE TO HOLDER AR AR
Bosch holder
4009040 INJECTION HOLDER DUST SHIELD AR AR
Thick
4025385 INJECTION HOLDER DUST SHIELD AR AR
Thin

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 19
01/ 2001

433/649/2800/2900 SERIES ENGINES

PART DESCRIPTION QTY PART DESCRIPTION QTY

ENGINE SPECIFICATIONS
2200, 433 ENGINES 4 CYLINDER
2800, 2900, 649 ENGINES 6 CYLINDER
BORE: 3-7/8”
STROKE: 4-1/4”
CRANKSHAFT, ROD JOURNAL DIAMETER: 2.3725”-2.3735”
CRANKSHAFT, MAIN JOURNAL DIAMETER: 2.747”-2.748”
MAIN BEARING CAP - TORQUE: 130-140 FT. LBS.
CON ROD CAPSCREW - TORQUE: 40-45 FT. LBS.
CYLINDER HEAD CAPSCREW - TORQUE: 150 FT. LBS.
INTAKE AND EXHAUST VALVE LASH:
COLD: .018”
HOT: .015”

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 20
01/ 2001

3400/3500/3700/670 SERIES ENGINES

PART DESCRIPTION QTY PART DESCRIPTION QTY

CYLINDER - CRANKCASE
4036897 GASKET SET - CYLINDER HEAD 1 4028875 O RING - SLEEVE SEALING 12
4037119 GASKET SET - INTERMEDIATE 1 Top and middle groove - Black
4036460 GASKET SET - OIL PAN AND OIL PUMP 1 4062401 RING SET 6
4037120 GASKET SET - OVERHAUL 1 Four ring set
Above includes head, intermediate, pan, 4062404 RING SET 6
pump, wear sleeve, front and rear C/S seal. Three ring set
4037210 CYLINDER HEAD GASKET 1 4036657 PISTON PIN 1-1/2” O.D. 6
4035214 VALVE COVER GASKET 1 4036259 PISTON PIN 1-3/4” O.D. 6
4025182 EXHAUST VALVE 45 DEGREE 6 4254608 PISTON PIN RETAINER 1-1/2” O.D. Pin 12
Prior to Mark II 925993 PISTON PIN RETAINER 1-3/4” O.D. Pin 12
4025179 INTAKE VALVE 30 DEGREE 6 4036542 CONNECTING ROD ASSEMBLY 6
Prior to Mark II 1- 3 / 4 ” I .D . Pin Hole
4036609 EXHAUST VALVE 30 DEGREE 6 4035395 CONNECTING ROD CAPSCREW KIT 6
Effective Mark II and 670 12 Point Head
4037135 INTAKE VALVE 30 DEGREE 6 4025031 CONNECTING ROD BUSHING 6
Effective Mark II and 6 7 0 1- 1 / 2 ” I .D . Pin Hole
4025185 EXHAUST VALVE SEAT INSERT, 6 4036271 CONNECTING ROD BUSHING 12
STANDARD 45 DEGREE 1- 3 / 4 ” I .D . Pin Hole
4025585 EXHAUST VALVE SEAT INSERT, 6 4036261 BEARING, ROD, STANDARD 12
.005" 45 DEGREE Slotted
4028642 EXHAUST VALVE SEAT INSERT, 6 4036426 BEARING, ROD, .010" 12
STANDARD 30 DEGREE Slotted
4028773 EXHAUST VALVE SEAT INSERT, 6 4036427 BEARING, ROD, .020" 12
.005 " 3 0 DEGREE Slotted
4028641 INTAKE VALVE SEAT INSERT, 6 4036428 BEARING, ROD, .030" 12
STANDARD 30 DEGREE Slotted
4025186 INTAKE VALVE SEAT INSERT, 6 4062337 ROD BEARING KIT, STANDARD 1
.005 " 3 0 DEGREE Slotted - Consists of 1 2 - 4 0 3 6 2 6 1
4022595 INTAKE AND EXHAUST VALVE GUIDE 12 4062515 ROD BEARING KIT, .010" 1
4025242 INTAKE AND EXHAUST VALVE SPRING 12 Slotted - Consists of 1 2 - 4 0 3 6 4 2 6
Includes Damper Prior S/N 3D20829 4062516 ROD BEARING KIT, .020" 1
4035186 INTAKE AND EXHAUST VALVE SPRING 12 Slotted - Consists of 1 2 - 4 0 3 6 4 2 7
Note exhaust also order 4020408 retainer, 4062517 ROD BEARING KIT, .030"
S/N 3D20830 Consists of 12
4343799 INTAKE/EXHAUST VALVE SPRING RETAINER 12 Slotted bearings are latest design and must be
Prior S/N 3D20829 used on engines with drilled rods to spray oil pistons.
4020408 EXHAUST VALVE SPRING RETAINER 6 They can be used on earlier engines as well.
4028644 INTAKE VALVE SPRING ROTATOR 6 CAMSHAFT - IDLER GEAR
If rotators are not used 12-4020408 4029000 CAMSHAFT 1
retainers should be used. 4036496 CAMSHAFT GEAR 1
4376497 VALVE SPRING RETAINER LOCK, HALF 24 4021454 CAMSHAFT GEAR THRUST PLATE 1
4022430 CAMSHAFT GEAR KEY 1
PISTON - CONNECTING ROD 4022339 CAMSHAFT GEAR RETAINING WASHER 1
4062633 PISTON AND SLEEVE KIT 6 4025025 FRONT CAMSHAFT BEARING 1
Three ring piston, 1-3/4” O.D. piston pin. 4025238 INTERMEDIATE AND REAR CAMSHAFT 5
3750, 670HI engine. BEARING
4036680 PISTON AND RING KIT 6 925821 GEAR RETAINING WASHER CAPSCREW 1
Four ring piston, 1-1/2” O.D. piston pin. 4025025 FRONT CAMSHAFT BEARING 1
3500, 3700, 670T-I engine. 4025238 INTERMEDIATE/REAR CAMSHAFT 5
4062632 PISTON AND RING KIT 6 BEARING
Three ring piston, 1-3/4” O.D. piston pin. 4026699 VALVE TAPPET LIFTER 12
3750, 670HI engine. 4028110 PUSH ROD 12
4037221 SLEEVE KIT 6 4027769 IDLER AND FUEL PUMP DRIVE GEAR 1
Above kit includes sleeve and rings. 926704 IDLE GEAR BEARING ASSEMBLY 1
4025015 O RING - SLEEVE SEALING 6
Bottom groove - Red

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 21
01/ 2001

3400/3500/3700/670 SERIES ENGINES

PART DESCRIPTION QTY PART DESCRIPTION QTY

TURBOCHARGER
WATER PUMP - THERMOSTAT 4028190 TURBOCHARGER MOUNT GASKET 1
4008840 WATER PUMP 1 Metal stamped
Hub included 4025376 CROSSOVER TO INTAKE MANIFOLD 1
4008789 WATER PUMP REPAIR KIT 1 GASKET 3500/ 6 7 0 T
Includes shaft and bearing assembly, 4029746 TURBOCHARGER MOUNT MANIFOLD 1
impeller, seal assembly and mounting GASKET 3700/ 6 7 0 I
gaskets. 4007229 CROSSOVER TO TURBO AIR OUTLET 1
4322303 WATER PUMP ASSEMBLY SEAL 1 HOSE 2- 1 / 4 ” I .D . X 2 - 1 / 2 ”
4026887 WATER PUMP MOUNT GASKET 1 4035198 CROSSOVER TO TURBO AIR OUTLET 1
4025106 WATER PUMP INLET PIPE GASKET 1 HOSE 2” I .D . X 2 - 1 / 2 ”
923684 VOLUTE MOUNT O-RING 1 4027975 CROSSOVER TO TURBO AIR OUTLET 1
4025103 THERMOSTAT 1 HOSE 2” I .D . X 3 - 1 / 4 ”
4025101 THERMOSTAT HOUSING 1 4339532 OIL DRAIN GASKET 1
MOUNT AND COVER GASKET Turbo end
Used prior to S/N 3D39024 4337504 OIL DRAIN HOSE 1
4036573 WATER PUMP 1 3/ 4 " I .D . X 2 "
High output 4036545 OIL DRAIN HOSE 1
4008788 REPAIR KIT 1 3/ 4 " I .D . X 1 - 1 / 4 "
Above kit includes shaft and bearing 4255983 SLEEVE, TURBO OIL SUPPLY LINE 1
assembly, impeller, seal assembly and Due to variety of turbochargers used,
mounting gaskets. refer to specific A-C Engine catalog.
4322303 WATER PUMP SEAL ASSEMBLY 1
923971 WATER PUMP MOUNT O-RING 1
4029327 WATER PUMP INLET PIPE GASKET 1
923684 VOLUTE MOUNT O-RING 1
4025103 THERMOSTAT 2
4029324 THERMOSTAT COVER GASKET 1
4025101 THERMOSTAT HOUSING TO BLOCK 1
GASKET
Above used engine S/N 3D39024 UP.

CRANKSHAFT
4025041 CRANKSHAFT GEAR 1
905845 CRANKSHAFT GEAR KEY 1
4036340 FRONT CRANKSHAFT SEAL 1
4035330 TIMING GEAR COVER GASKET 1
4027752 FRONT PLATE TO BLOCK GASKET 1
4029500 REAR CRANKSHAFT SEAL 1
Double lip FUEL INJECTION
4062088 REAR CRANKSHAFT SEAL 1 See application guide for nozzle,
Single lip holder and related parts.
4029556 REAR SEAL WEAR SLEEVE 1 4504409 FUEL LINE PUMP AND HOLDER NUT AR
4025097 FLYWHEEL HOUSING TO BLOCK O-RING 1 4501149 FUEL LINE NUT SLEEVE AR
8- 1 / 2 ” I .D . 4027748 FUEL LINE TO PUMP WASHER AR
4020879 FLYWHEEL HOUSING TO BLOCK O-RING 1 Banjo fitting
2- 1 / 4 ” I .D . 4322189 FUEL LINE TO HOLDER GASKET AR
4061642 MAIN BEARING SET, STANDARD 1 Bosch Holder
4061649 MAIN BEARING SET, .010" 1 4025385 NOZZLE HOLDER DUST SHIELD AR
4061650 MAIN BEARING SET, .020" 1 4025150 NOZZLE HOLDER TO HEAD GASKET AR
OIL COOLER 917806 FUEL RETURN SLEEVE1/4” AR
923637 WATER SIDE O-RING,BLACK 1 917807 FUEL RETURN SLEEVE5/16” AR
933325 OIL SIDE O-RING,BROWN 1

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 22
01/ 2001

3400/3500/3700/670 SERIES ENGINES

PART DESCRIPTION QTY PART DESCRIPTION QTY


3500 W/ROOSA PUMP
4026372 FUEL LINE #1 CYLINDER 1 ENGINE SPECIFICATIONS
4026373 FUEL LINE #2 CYLINDER 1 CYLINDER: 6
4026374 FUEL LINE #3 CYLINDER 1 BORE: 4-1/4”
4026375 FUEL LINE #4 CYLINDER 1 STROKE: 5”
4026376 FUEL LINE #5 CYLINDER 1 CRANKSHAFT, ROD JOURNAL DIAMETER: 2.7470”-2.7485”
4026377 FUEL LINE #6 CYLINDER 1 CRANKSHAFT, MAIN JOURNAL DIAMETER: 3.2465”-3.2480”
CON ROD CAPSCREW TORQUE:
3500 W/SIMMS PUMP SOCKET-HEAD 85 FT. LBS.
4026533 FUEL LINE #1 CYLINDER 1 12 POINT-HEAD 67 FT. LBS.
4026534 FUEL LINE #2 CYLINDER 1 MAIN BEARING CAP TORQUE: 170-190 FT. LBS.
4026535 FUEL LINE #3 CYLINDER 1 CYLINDER HEAD CAPSCREW TORQUE: 165 FT. LBS.
4026536 FUEL LINE #4 CYLINDER 1 INTAKE AND EXHAUST VALVE LASH:
4026537 FUEL LINE #5 CYLINDER 1 COLD: .0195”
4026538 FUEL LINE #6 CYLINDER 1 HOT: .015”

3500 MKII/3700 W/ROOSA PUMP


4029661 FUEL LINE #1 CYLINDER 1
4029662 FUEL LINE #2 CYLINDER 1
4029663 FUEL LINE #3 CYLINDER 1
4029664 FUEL LINE #4 CYLINDER 1
4035346 FUEL LINE #5 CYLINDER 1
4029666 FUEL LINE #6 CYLINDER 1

3500MKII/3700 W/SIMMS PUMP


4028835 FUEL LINE #1 CYLINDER 1
4028836 FUEL LINE #2 CYLINDER 1
4028837 FUEL LINE #3 CYLINDER 1
4028838 FUEL LINE #4 CYLINDER 1
4028839 FUEL LINE #5 CYLINDER 1
4028840 FUEL LINE #6 CYLINDER 1

670 W/MODEL 100 PUMP


4036720 FUEL LINE #1 CYLINDER 1
4036721 FUEL LINE #2 CYLINDER 1
4036723 FUEL LINE #4 CYLINDER 1
4036724 FUEL LINE #5 CYLINDER 1

670 W/ROOSA PUMP


4036566 FUEL LINE #1 CYLINDER 1
4036567 FUEL LINE #2 CYLINDER 1
4036570 FUEL LINE #5 CYLINDER 1
4036571 FUEL LINE #6 CYLINDER 1

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 23
01/ 2001

6000/7000 SERIES ENGINES

PART DESCRIPTION QTY PART DESCRIPTION QTY

CYLINDER - CRANKCASE 4337972 SLEEVE SEALING O-RING 4


4359742 GASKET SET - CYLINDER HEAD 1 Bottom groove - Red
4349937 GASKET SET - INTERMEDIATE 1 4062312 RING SET 4
4321895 GASKET SET - PAN 1 Deep top piston
4322378 INTAKE AND EXHAUST VALVE GUIDE 8 4062311 RING SET 4
4336129 INTAKE VALVE, OUTER SPRING 4 Shallow top piston
4336130 INTAKE VALVE, INNER SPRING 4 4354778 PISTON PIN 4
4336131 EXHAUST VALVE SPRING 4 927696 PISTON PIN RETAINER 8
4343799 EXHAUST VALVE SPRING RETAINER 4 4354788 CONNECTING ROD (4320801) 4
4376497 VALVE SPRING RETAINER LOCK 16 4339017 ROD BUSHING 4
4354113 ROCKER COVER GASKET 1 4322833 ROD BEARING, STANDARD 8
4376749 ROCKER COVER NUT SEALING WASHER 4 4322834 ROD BEARING, .010" 8
4359116 INTAKE VALVE 30 DEGREE 4 4322835 ROD BEARING, .020" 8
Late head 4322836 ROD BEARING, .030" 8
4336127 INTAKE VALVE 45 DEGREE 4 4322837 ROD BEARING, .040" 8
Early head 4322853 CONNECTING ROD BEARING KIT, 1
4359112 INTAKE VALVE SEAT 30 DEGREE, STD. 4 STANDARD
4359113 INTAKE VALVE SEAT 30 DEGREE, .005" 4 4322854 CONNECTING ROD BEARING KIT, .010" 1
4339546 INTAKE VALVE SEAT 45 DEGREE, STD. 4 4322855 CONNECTING ROD BEARING KIT, .020" 1
4339624 INTAKE VALVE SEAT 45 DEGREE, .005" 4 4322856 CONNECTING ROD BEARING KIT, .030" 1
4359117 EXHAUST VALVE 30 DEGREE 4 4322857 CONNECTING ROD BEARING KIT, .040" 1
Late head Above kits include eight halves each of
4359277 EXHAUST VALVE 45 DEGREE 4 specific size rod bearing.
Early head CRANKSHAFT
4359114 EXHAUST VALVE SEAT 30 DEGREE, STD. 4 4336897 FLYWHEEL HOUSING O RING 1
4359115 EXHAUST VALVE SEAT 30 DEGREE, .005" 4 4036340 CRANKSHAFT FRONT SEAL 1
4339547 EXHAUST VALVE SEAT 45 DEGREE, STD. 4 4062088 CRANKSHAFT REAR SEAL 1
Single lip
PISTON - CONNECTING ROD 4029500 CRANKSHAFT REAR SEAL 1
4359909 PISTON AND SLEEVE KIT 4 Double lip
Deep top piston 4029556 REAR SEAL WEAR SLEEVE 1
Above kit requires use of nozzle 4322398 MAIN BEARING KIT, STANDARD 1
P/N 4380685 or 4321933. 4322399 MAIN BEARING KIT, .010" 1
4062316 PISTON AND SLEEVE KIT 4322400 MAIN BEARING KIT, .020" 1
Shallow top piston 4322402 MAIN BEARING KIT, .040" 1
Above kit requires use of nozzle Main bearing kits do not include
P/N 4321935. thrust flanges, order separately.
All piston and sleeve kits include sleeve, 4323007 CENTER MAIN THRUST FLANGE, 4
o- rings, piston, pin, retainers and STANDARD
ring set. 919347 LOWER THRUST FLANGE DOWEL PIN 4
4062315 PISTON AND RING KIT 4 4061821 THRUST FLANGE KIT, STANDARD 1
Deep top piston Above kit includes four thrust flanges
Above kit requires use of nozzle and dowel pins.
P/N 4380685 or 4321933. CAMSHAFT
4062313 PISTON AND RING KIT 4 4337731 CAMSHAFT 1
Shallow top piston 4338299 VALVE LIFTER 8
Above kit requires use of nozzle 4336234 PUSH ROD 8
P/N 4321935. 4337769 VALVE LIFTER COVER GASKET 2
All piston and ring kits include piston, pin, 4346100 FRONT CAMSHAFT BEARING 1
pin retainers and ring set. 4320591 INTERMEDIATE CAMSHAFT BEARING 2
4061525 SLEEVE KIT 4 4320592 REAR CAMSHAFT BEARING 1
Includes sleeve rings
4359869 SLEEVE SEALING O-RING 4
Top groove
4359870 SLEEVE SEALING O-RING 4
Second groove

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 24
01/ 2001

6000/7000 SERIES ENGINES


PART DESCRIPTION PART DESCRIPTION

WATER PUMP - THERMOSTAT


4322280 WATER PUMP 1
Includes mounting gasket ENGINE SPECIFICATIONS
4346744 WATER PUMP MOUNTING GASKET 1 4 CYLINDER
4335056 WATER PUMP VOLUTE GASKET 1 BORE: 4-7/16”
4322283 IMPELLER AND SEAL KIT 1 STROKE: 5-9/16”
Includes 4322303 seal PISTON DISPLACEMENT 344 CUBIC INCHES
4358788 WATER PUMP SHAFT 1 CRANKSHAFT, ROD JOURNAL DIAMETER: 2.7715”-2.7725”
Straight nose CRANKSHAFT, MAIN JOURNAL DIAMETER: 3.498”-3.499”
4044212 WATER PUMP SHAFT REAR BEARING 1 MAIN BEARING TORQUE 5/8” CENTER: 160-170 FT. LBS.
4044210 WATER PUMP SHAFT FRONT BEARING 1 MAIN BEARING TORQUE 3/4” FRONT, INTERMEDIATE,
4321697 DRIVE PULLEY FLANGE SEAL 1 REAR: 210-230 FT. LBS.
4359280 DRIVE PULLEY FLANGE 1 CONNECTING ROD: 120-130 FT. LBS.
No keyway CONNECTING ROD BUSHING: 1.6277”-1.6282”
917680 LOCKING NUT 1 (Pressed in rod and finished )
Following items used on original CYLINDER HEAD TORQUE:
water pumps 1/ 2 ” BOLT: 95- 1 0 5 FT. LBS .
4339103 IMPELLER ASSEMBLY 1 5/ 8 ” BOLT: 180- 1 9 0 FT. LBS .
Tapered bore INTAKE VALVE LASH:
4375686 IMPELLER RETAINING NUT 1 COLD: .020”
4507091 WATER PUMP SEAL ASSEMBLY IMPELLER 1 HOT: .108”
4348757 WATER PUMP SHAFT 1 EXHAUST VALVE LASH:
Tapered nose COLD: .020”
4044212 WATER PUMP SHAFT REAR BEARING 1 HOT: .018”
4044210 WATER PUMP SHAFT FRONT BEARING 1
4335808 DRIVE PULLEY FLANGE 1
Keyway in bore
905121 FLANGE KEY 1
4348825 FLANGE SEALING WASHER 1
4379916 THERMOSTAT 1
Early engines - no seal used
4354537 THERMOSTAT 1
Late engines - no seal used
4317554 THERMOSTAT SEAL 1
Used with 4354537
4349809 THERMOSTAT HOUSING GASKET 1
4349808 WATER MANIFOLD GASKET 2

FUEL INJECTION
See application guide for nozzle,
holder and related parts.
4378031 NOZZLE HOLDER TO HEAD GASKET 4
4025385 NOZZLE HOLDER DUST SHIELD 8
4501149 FUEL LINE SLEEVE 4
Lower end
4504409 FUEL LINE NUT 4
Lower end
917806 FUEL RETURN SLEEVE 1/4” AR
917807 FUEL RETURN SLEEVE 3/8” AR

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 25
01/ 2001

6000, 7000, 10000, 11000 MK I & MK II

PISTON STYLES
MUST BE MATCHED TO TYPE I
EXISTING PISTONS
DURING OVERHAUL

DEEP
CHAMBER

CHAMER DEMENSIONS 2 CAMSHAFT SIDE


1/2" DIAMETER
1 3/16" DEEP

TYPE II

SHALLOW
CHAMBER

CHAMBER DIMENSIONS
3" DIAMETER
3/4" DEEP
TOP OF PISTON

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 26
01/ 2001

685T/10000/11000 SERIES ENGINES

PART DESCRIPTION QTY PART DESCRIPTION QTY


CYLINDER HEAD - CRANKCASE 4062315 PISTON AND RING KIT, 6
4322772 GASKET SET - CYLINDER HEAD 1 Deep top piston.
4321798 GASKET SET - INTERMEDIATE 1 Above kit requires use of nozzle
10000/11000 P/N 4321932 or 4321933.
4322888 GASKET SET - INTERMEDIATE 1 4062314 PISTON AND RING KIT, 6
685T Shallow top piston - 10000 engine.
4358696 GASKET SET - INTERMEDIATE 1 4062313 PISTON AND RING KIT, 6
12G Only Shallow top piston - 6 8 5 T and 11000 engine.
4322199 GASKET SET - PAN AND OIL PUMP 1 Above kits require use of nozzle
MOUNTING P/N 4321935.
4322774 GASKET SET - PAN AND OIL PUMP 1 All piston and ring kits include piston, pin,
REPAIR AND MOUNTING retainers and ring set.
4321893 PAN GASKET 1 4061746 SLEEVE KIT, 6
4336127 INTAKE VALVE 45 DEGREE 6 Includes sleeve,o-rings
Used prior to S/N 11-14193. 4359869 SLEEVE SEALING O-RING, 6
4359116 INTAKE VALVE 30 DEGREE 6 Top - Thick
Effective S/N 11-14193/11-19607. 4359870 SLEEVE SEALING O-RING, 6
4321157 INTAKE VALVE 30 DEGREE 6 Second - Thin
Effective S/N 11-19608 and 685T. 4337972 SLEEVE SEALING O-RING, 6
4359277 EXHAUST VALVE 45 DEGREE 6 Bottom - Red
Used prior to S/N 11-14193. 4062312 RING SET, 6
4359117 EXHAUST VALVE 30 DEGREE 6 Deep top piston.
Effective S/N 11-14193/11-9607. 4062311 RING SET, 6
4322271 EXHAUST VALVE 30 DEGREE 6 Shallow top piston.
Effective S/N 11-19608 and 685T) 4354778 PISTON PIN 6
4339546 INTAKE VALVE SEAT 45 DEGREE, STD. 6 927696 PISTON PIN RETAINER 12
4359112 INTAKE VALVE SEAT 30 DEGREE, STD. 6 4354788 CONNECTING ROD (4320801) 6
4339624 INTAKE VALVE SEAT 45 DEGREE, .005" 6 4339017 ROD BUSHING 6
4359113 INTAKE VALVE SEAT 30 DEGREE, .005" 6 4322833 ROD BEARING, STANDARD 12
4339547 EXHAUST VALVE SEAT 45 DEGREE, STD. 6 4322834 ROD BEARING, .010" 12
4359114 EXHAUST VALVE SEAT 30 DEGREE, STD. 6 4322835 ROD BEARING, .020" 12
4359115 EXHAUST VALVE SEAT 30 DEGREE, .005" 6 4322836 ROD BEARING, .030" 12
4322378 INTAKE AND EXHAUST VALVE GUIDE 12 4322837 ROD BEARING, .040" 12
4336129 INTAKE VALVE OUTER SPRING 6 4322848 CONNECTING ROD BEARING KIT, 1
4336130 INTAKE VALVE INNER SPRING 6 STANDARD
4336131 EXHAUST VALVE SPRING 6 4322849 CONNECTING ROD BEARING KIT, .010" 1
4376497 VALVE SPRING RETAINER LOCK 24 4322850 CONNECTING ROD BEARING KIT, .020" 1
4322814 CYLINDER HEAD FRONT GASKET 1 4322851 CONNECTING ROD BEARING KIT, .030" 1
4322815 CYLINDER HEAD REAR GASKET 1 Above kits include 12 halves each of specific
4321981 ROCKER COVER GASKET 2 size rod bearings. Above bearings are non-
4335456 ROCKER COVER NUT WASHER 6 piston cooling.

PISTON - CONNECTING ROD 4322838 ROD BEARING, STANDARD 12


4359908 PISTON AND SLEEVE KIT, 6 4322839 ROD BEARING, .010" 12
Deep top piston. 4322840 ROD BEARING, .020" 12
Above kit requires use of nozzle Above bearings used on late 685I engines
P/N 4321932 or 4321933. with piston cooling.
4062316 PISTON AND SLEEVE KIT, 6
Shallow top piston. CRANKSHAFT
Above kits require use of nozzle
4036340 CRANKSHAFT FRONT SEAL 1
P/N 4321935.
4062088 REAR SEAL 1
All piston and sleeve kits include sleeve,
Single lip
sleeve rings, piston, pin, retainers and
4029500 REAR SEAL 1
ring set.
Double lip
4029556 REAR SEAL WEAR SLEEVE 1

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 27
01/ 2001

685T/10000/11000 SERIES ENGINES

PART DESCRIPTION QTY PART DESCRIPTION QTY

4322887 GASKET SET - OVERHAUL 1 4317554 THERMOSTAT SEAL 2


Above kit includes gaskets, front and rear 4336263 THERMOSTAT HOUSING GASKET 1
seal and wear sleeve for crankshaft. 4300145 WATER OUTLET GASKET 1
4322208 MAIN BEARING SET, STANDARD 1 4336182 WATER MANIFOLD GASKET 4
4322209 MAIN BEARING SET, .010" 1 923813 WATER MANIFOLD O-RING 4
4322210 MAIN BEARING SET, .020" 1
4322211 MAIN BEARING SET, .030" 1
4322212 MAIN BEARING SET, .040" 1
Main bearing sets do not include thrust
washers, order separately. FUEL INJECTION GROUP
4337687 CENTER MAIN THRUST FLANGE, 4 See application guide for nozzle,
STANDARD holder and related parts.
919347 LOWER THRUST FLANGE DOWEL PIN 4 4336157 INJECTION NOZZLE SLEEVE 6
4061821 THRUST FLANGE KIT, STANDARD 1 4378031 NOZZLE GASKET 6
Above kit includes four thrust washers 4025385 HOLDER ASSEMBLY DUST SHIELD 12
and dowel pins. 4501149 FUEL LINE SLEEVE, 6
10000 Engine
CAMSHAFT 4504409 FUEL LINE NUT, 6
10000 Engine
4346100 FRONT CAMSHAFT BEARING 1
917806 FUEL RETURN SLEEVE 1/4” AR
4320591 INTERMEDIATE CAMSHAFT BEARING 2
917807 FUEL RETURN SLEEVE 3/8” AR
4320592 REAR CAMSHAFT BEARING 1
4359326 FUEL LINE #1 CYLINDER 1
4338299 VALVE LIFTER 12
4359327 FUEL LINE #2 CYLINDER 1
4336234 PUSH ROD 12
4359328 FUEL LINE #3 CYLINDER 1
4337764 VALVE LIFTER COVER GASKET 2
4359329 FUEL LINE #4 CYLINDER 1
4359330 FUEL LINE #5 CYLINDER 1
WATER PUMP - THERMOSTAT 4359331 FUEL LINE #6 CYLINDER 1
4322280 WATER PUMP 1 Above lines for use only on engines with
Includes mounting gaskets American Bosch fuel pump.
4346744 PUMP MOUNTING GASKET 1 4321795 FUEL LINE #1 CYLINDER 1
4335056 WATER PUMP VOLUTE GASKET 1 4321706 FUEL LINE #2 CYLINDER 1
4322283 IMPELLER AND SEAL KIT 1 4321707 FUEL LINE #3 CYLINDER 1
Includes 4322303 seal 4321708 FUEL LINE #4 CYLINDER 1
4322303 WATER PUMP IMPELLER SEAL ASSY 1 4321709 FUEL LINE #5 CYLINDER 1
4358788 WATER PUMP SHAFT, 1 4321710 FUEL LINE #6 CYLINDER 1
Straight nose Above lines on 685T and 11000
4044212 WATER PUMP SHAFT REAR BEARING 1 S/N 11-26885 and up with Roosa
4044210 WATER PUMP SHAFT FRONT BEARING 1 Master pump.
927801 FRONT BEARING RETAINING RING 1 4359567 FUEL LINE #1 CYLINDER 1
Effective S/N 11-27556 up 4339559 FUEL LINE #2 CYLINDER 1
4321697 DRIVE PULLEY FLANGE SEAL 1 4339560 FUEL LINE #3 CYLINDER 1
Effective S/N 11-27556 up 4339561 FUEL LINE #4 CYLINDER 1
4359280 DRIVE PULLEY FLANGE, 1 4339562 FUEL LINE #5 CYLINDER 1
No keyway 4339563 FUEL LINE #6 CYLINDER 1
Effective S/N 11-14220 up Above lines on earlier 11000 engines
910847 FLANGE RETAINING NUT 3/4” N.F. 1 using Roosa Master pump.
917680 LOCKING NUT 1
Following items used prior to S/N 11-14220:
4339103 IMPELLER ASSEMBLY, 1
Tapered bore
4375686 NUT, IMPELLER RETAINING NUT 1
4507091 WATER PUMP IMPELLER SEAL ASSY 1
4348757 WATER PUMP SHAFT, 1
Tapered nose
905121 FLANGE KEY 1
4348825 SEALING FLANGE WASHER 1
4354537 THERMOSTAT 180 DEGREE 2

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 28
01/ 2001

685T/10000/11000 SERIES ENGINES


PART DESCRIPTION PART DESCRIPTION

ENGINE SPECIFICATIONS
6 CYLINDER
BORE: 4-7/16” ( 11 3 MM)
STROKE: 5-9/16” ( 1 4 1 MM)
PISTON DISPLACEMENT 516 CUBIC INCHES (8.5 LITERS)
CRANKSHAFT, ROD JOURNAL DIAMETER: 2.7715”-2.7725”
CRANKSHAFT, MAIN JOURNAL DIAMETER: 3.498-3.499”
MAIN BEARING TORQUE 5/8” CENTER: 160-170 FT. LBS.
MAIN BEARING TORQUE 3/4” FRONT, INTERMEDIATE,
REAR: 210-230 FT. LBS.
CONNECTING ROD: 120-130 FT. LBS.
CONNECTING ROD BUSHING: 1.6277”-1.6282”
(Pressed in rod and finished )
CYLINDER HEAD TORQUE:
1/ 2 ” BOLT: 95- 1 0 5 FT. LBS .
5/ 8 ” BOLT: 180- 1 9 0 FT. LBS .
INTAKE VALVE LASH:
COLD: .020”
HOT: .018”
EXHAUST VALVE LASH:
COLD: .020”
HOT: .018”

NOTE: Physical difference between shallow and deep


top pistons :
Cone on deep top piston is 2-1/4” wide, 1-1/ 4 ” deep.
Shallow top is 3 ” wide , 3 / 4 ” deep .

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 29
01/ 2001

6000, 7000, 10000, 11000 MK I & MK II

PISTON STYLE
MUST BE MATCHED TO TYPE I
EXISTING PISTONS
DURING OVERHAUL

DEEP
CHAMBER

CHAMER DEMENSIONS CAMSHAFT SIDE


2 1/2" DIAMETER
1 3/16" DEEP

TYPE II

SHALLOW
CHAMBER

SHALLOW
CHAMBER

CHAMBER DIMENSIONS
3" DIAMETER
3/4" DEEP

TOP OF PISTON

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 30
01/ 2001

BUDA 844 TWO VALVE SERIES ENGINES (BASIC PARTS)

PART DESCRIPTION QTY PART DESCRIPTION QTY

CYLINDER HEAR - CRANKCASE


4377389 CYLINDER HEAD GASKET KIT 1
4377387 INTERMEDIATE GASKET KIT 1
4395803 PAN GASKET KIT 1

PISTON - CONNECTING ROD


4061527 SLEEVE 6
4378357 ROD BEARING, STANDARD 12
4396584 RING SET 1

CRANKSHAFT
4253838 FRONT CRANKSHAFT SEAL 1

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 31
01/ 2001

16000/21000 (THREE VALVE HEAD) SERIES ENGINES

PART DESCRIPTION QTY PART DESCRIPTION QTY

CYLINDER - CRANKCASE
FUEL INJECTION
4396817 GASKET SET - CYLINDER HEAD 1
See application guide for nozzle,
4396997 GASKET SET - INTERMEDIATE 1
holder and related parts.
4395803 GASKET SET - PAN 1
4376484 NOZZLE HOLDER SLEEVE 6
4378897 INTAKE VALVE 12
917806 RETURN LINES SLEEVE AR
4376486 EXHAUST VALVE 6
4377012 FUEL LINE #1 CYLINDER 1
4390547 INTAKE VALVE GUIDE 12
4377014 FUEL LINE #3 CYLINDER 1
4391776 EXHAUST VALVE GUIDE 6
4377015 FUEL LINE #4 CYLINDER 1
4376545 INNER INTAKE VALVE SPRING 12
4377017 FUEL LINE #6 CYLINDER 1
4376546 OUTER INTAKE VALVE SPRING 12
4387586 INTAKE VALVE SEAT INSERT 12
4387584 EXHAUST VALVE SEAT INSERT 6
4376497 VALVE SPRING RETAINER LOCK 24
4376508 EXHAUST VALVE STEM LOCK 12

PISTON - CONNECTING ROD


4061527 SLEEVE KIT 6
Include sleeve and o-rings
4385485 SLEEVE SEALING O-RING, 6
Red
4393426 SLEEVE SEALING O-RING, 12
Black
4385424 PISTON PIN 1-3/4” 6
4062217 RING SET 6
925993 PISTON PIN RETAINER 12
4377673 ROD BUSHING 6
4378357 ROD BEARING, STANDARD 12
4378358 ROD BEARING, .010" 12
4378359 ROD BEARING, .020" 12
4378360 ROD BEARING, .030" 12
4378361 ROD BEARING, .040" 12
ENGINE SPECIFICATIONS
6 CYLINDER
CRANKSHAFT BORE: 5-1/4”
4396172 CRANKSHAFT GEAR 1 STROKE: 6-1/2”
4036340 CRANKSHAFT FRONT SEAL 1 PISTON DISPLACEMENT 844 CUBIC INCHES
4396633 CRANKSHAFT REAR SEAL, 1 CRANKSHAFT, ROD JOURNAL DIAMETER: 3.2475-3.2485”
Single lip CRANKSHAFT, MAIN JOURNAL DIAMETER: 3.745-3.746”
4395770 CRANKSHAFT REAR SEAL, 1 MAIN BEARING TORQUE 5/8” CENTER: 160-170 FT. LBS.
Double lip MAIN BEARING TORQUE 7/8” FRONT, INTERMEDIATE,
Both above seals must use sleeve. REAR: 280-290 FT. LBS.
4394036 REAR CRANKSHAFT SLEEVE 1 CON ROD NUT (CASTELLATED TYPE): 160-170 FT. LBS. CON
4366182 THRUST FLANGE, STANDARD 4 ROD NUT (NON-CASTELLATED TYPE): 175-185 FT. LBS.
919347 THRUST FLANGE PIN 4 CYLINDER HEAD TORQUE:
1/ 2 ” BOLT: 95- 1 0 5 FT. LBS .
5/ 8 ” BOLT: 180- 1 8 5 FT. LBS .
INTAKE VALVE LASH:
CAMSHAFT COLD: .018”
4392183 CAMSHAFT GEAR 1 HOT: .015”
4665306 FRONT & REAR CAMSHAFT BEARING 2 EXHAUST VALVE LASH:
4660440 INTERMEDIATE CAMSHAFT BEARING 2 COLD: .018”
4360955 VALVE LIFTER 12 HOT: .015”
4665306 FRONT AND REAR CAMSHAFT BEARING 2
4660440 INTERMEDIATE CAMSHAFT BEARING 2

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 32
01/ 2001

16000H/21000H/25000/6120/6138 (FOUR VALVE HEAD) SERIES ENGINES

PART DESCRIPTION QTY PART DESCRIPTION QTY

CYLINDER HEAD - CRANKCASE


4397321 GASKET SET - OVERHAUL 1 4062451 PISTON KIT, 6
6120/6138 2” pin hole
4397322 GASKET SET - OVERHAUL 1 4396638 PISTON KIT, 6
16000H/21000H/25000 2- 1 / 4 ” pin hole
4397320 GASKET SET - CYLINDER HEAD 1 4396648 PISTON KIT, 6
4397319 GASKET - CYLINDER HEAD 2 6120 only - 2-1/4” pin hole
One head only. Above kits include piston, pin, retainers and
4396997 GASKET SET - INTERMEDIATE 1 rings.
16000H/21000H/25000 4061528 SLEEVE KIT 6
4396998 GASKET SET - INTERMEDIATE 1 Includes sleeve and o-rings.
6120/6138 4393426 SLEEVE O RING 12
4396996 GASKET SET - OIL PUMP AND PAN 1 Top and second groove( Black)
4395803 GASKET - OIL PAN 1 4385485 SLEEVE O RING 6
4385781 GASKET - LOWER OIL PAN 1 Bottom groove( Red )
4393989 LOWER ROCKER COVER GASKET 2 4062447 RING SET 6
4396792 UPPER ROCKER COVER GASKET 2 4390175 PISTON PIN 6
4254873 SEALING ROCKER COVER CAPSCREW 8 2” O .D .
WASHER 4394212 PISTON PIN 6
4396887 INTAKE VALVE 30O 12 2- 1 / 4 ” O .D .
4390677 EXHAUST VALVE 30O 12 927700 PISTON PIN RETAINER 12
Early - 1-5/8” head 2"
4396888 EXHAUST VALVE 30O 12 4255943 PISTON PIN RETAINER 12
Late - 1-7/16” head 2-1/4”
4376497 LOCK, VALVE STEM LOCK 48 4376986 ROD BUSHING 6
4389294 INTAKE AND EXHAUST VALVE 24 2” I .D .
SPRING ASSEMBLY
4389397 INTAKE AND EXHAUST VALVE 24 4396367 ROD BUSHING KIT 6
ROTO COIL ASSEMBLY 2- 1 / 4 ” I .D .
4390547 INTAKE VALVE GUIDE 12 Above bushing kit uses two bushings and
4396560 EXHAUST VALVE GUIDE 12 can be used in place of 4394213.
4386628 INTAKE VALVE SEAT INSERT 30O, 12 4394172 ROD BEARING, STANDARD 12
STANDARD 4394221 ROD BEARING, .010" 12
4386653 INTAKE VALVE SEAT INSERT 30O, .005" 12 4394222 ROD BEARING, .020" 12
4386625 EXHAUST VALVE SEAT INSERT 30O, 12 4394223 ROD BEARING, .030" 12
STANDARD 4394224 ROD BEARING, .040" 12
45 O exhaust seat replaced by 30 deg. seat and Above bearings have oil holes.
valve on later engines 4396968 ROD BEARING, STANDARD 12
4391713 EXHAUST VALVE SEAT INSERT 30 DEGREE, 12 4396969 ROD BEARING, .010" 12
STANDARD 4396970 ROD BEARING, .020" 12
Used with 4390677 valve. 4396971 ROD BEARING, .030" 12
4391714 EXHAUST VALVE SEAT INSERT 30DEG,.005" 12 4396972 ROD BEARING, .040" 12
Used with 4390677 valve. Above bearings have slot for piston
4392053 EXHAUST VALVE SEAT INSERT 30 DEGREE, 12 cooling. All 6120, 6138.
STANDARD
Used with 4396888 valve. CRANKSHAFT
4392068 EXHAUST VALVE SEAT INSERT 30DEG,.005" 12 4062039 MAIN BEARING SET, STANDARD 1
Used with 4396888 valve. 4062040 MAIN BEARING SET, .010" 1
4062041 MAIN BEARING SET, .020" 1
PISTON-CONNECTING ROD Above sets have 3/8” dowel holes and do
4394054 PISTON AND SLEEVE KIT 6 not include thrust washers. If old bearings
2” Piston pin had 1/4” dowel hole, order 7-4395109
4396647 PISTON AND SLEEVE KIT 6 dowels.
2- 1 / 4 ” Piston pin
Above kits include sleeve, sleeve o-rings,
piston, pin, retainers and ring set.

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 33
01/ 2001

16000H/21000H/25000/6120/6138 (FOUR VALVE HEAD) SERIES ENGINES

PART DESCRIPTION QTY PART DESCRIPTION QTY

4395109 LOWER MAIN BEARING DOWEL 7


4061825 THRUST WASHER SET, STANDARD 1 4660440 INTERMEDIATE CAMSHAFT BEARING 2
4061826 THRUST WASHER SET, .005" 1 Oil passage drilled
Above sets include four washers and four Used prior to S/N 16-10242, 17-03006,
dowel pins. 21-11284, 25-02994
4397254 UPPER AND LOWER THRUST WASHER, 4 4393373 INTERMEDIATE CAMSHAFT BEARING 2
STANDARD No oil passage
4397255 UPPER AND LOWER THRUST WASHER 4 Effective all 6120/6138, S/N 16-10242,
.005" 17-03006, 21-11284, 25-02994 up
919347 THRUST WASHER PIN 4 4392183 CAMSHAFT GEAR 2
4396172 CRANKSHAFT GEAR 1 4360955 VALVE LIFTER 12
Above gear not for use on 6120, 6138. 4386414 PUSH ROD 20” 12
905129 GEAR KEY 1 4391849 PUSH ROD 17” 12
5/16”x1-1/4” used with keyway 4388428 ROCKER ARM BUSHING 12
905127 GEAR KEY 1 4390270 VALVE BRIDGE ASSEMBLY 12
5/16”x1” used with milled slot Includes following three items
4376538 INSERT, BRIDGE ASSEMBLY INSERT 12
TIMING GEAR HOUSING 4516821 ADJUSTING SCREW NUT 12
4062468 SEAL, CRANKSHAFT, FRONT 1 4390254 VALVE ADJUSTMENT SCREW 12
6120/6138 4386413 BRIDGE GUIDE PIN 6
4036340 SEAL, CRANKSHAFT, FRONT 1
16000H/2100H/25000 INTAKE - EXHAUST MANIFOLD
4660492 GASKET, GEAR HOUSING TO BLOCK 1 4387697 INTERMEDIATE AND EXHAUST MANIFOLD 12
16000H/2100H/25000 GASKET
4395999 GASKET, GEAR HOUSING TO BLOCK 1 4361551 TURBO TO MANIFOLD ELBOW GASKET 1
6120/6138 Early square
4376609 GASKET, GEAR HOUSING COVER 1 4391707 TURBO TO MANIFOLD ELBOW GASKET 1
16000H/2100H/25000 4397005 TURBOCHARGER MOUNTING 1
4396000 GASKET, GEAR HOUSING COVER 1 GASKET SET
6120/6138 4391425 EXHAUST MANIFOLD CONNECTING 2
SLEEVE
FLYWHEEL
4396633 REAR CRANKSHAFT SEAL 1 WATER PUMP - THERMOSTAT
Single lip
4397218 PUMP 1
4395770 REAR CRANKSHAFT SEAL 1
Includes mounting gaskets
Double lip
4376398 PUMP MOUNTING GASKET 1
4394036 SLEEVE, WEAR 1
923935 PUMP BODY TO IDLER SUPPORT GASKET 1
4336897 HOUSING TO CRANKCASE O-RING 1
4361740 IDLER SUPPORT GASKET 1
4255904 HOUSING TO CRANKCASE O-RING 1
4372421 COVER TO BODY GASKET 1
Camshaft hole
4397220 IMPELLER AND SEAL KIT 1
923810 HOUSING DOWEL O-RING 2
4397219 WATER PUMP SEAL ASSEMBLY 1
4390432 TIMING HOLE COVER GASKET 1
4387051 EXTENSION TO BODY GASKET 1
4387605 REAR WATER PUMP OIL SEAL 1
CYLINDER HEAD 927801 REAR BEARING LOCK RING 1
4255338 ROLLER BEARING 1
4376484 INJECTION NOZZLE SLEEVE 6 Rear
Press-in type 4393325 WATER PUMP SHAFT 1
4392051 INJECTION NOZZLE SLEEVE 6 4660677 WATER PUMP SHAFT KEY 1
O-ring type 918182 WATER PUMP SHAFT NUT, 1
926672 INJECTION NOZZLE SLEEVE O-RING 6 Front
4253871 BALL BEARING, 1
CAMSHAFT Front
4393399 CAMSHAFT 1 927803 FRONT BEARING LOCK RING 1
4665306 FRONT AND REAR CAMSHAFT BEARING 2

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 34
01/ 2001

16000H/21000H/25000/6120/6138 (FOUR VALVE HEAD) SERIES ENGINES

PART DESCRIPTION QTY PART DESCRIPTION QTY

4256022 FRONT OIL SEAL 1


All pumps use the above parts except pump ENGINE SPECIFICATIONS
4387607. All pumps can be upgraded by 6 CYLINDER
using 4393325 shaft, 4397220 impeller and BORE: 5-1/4”
seal kit, and 918182 nut. STROKE: 6-1/2”
PARTS FOR 4387607 WATER PUMP: PISTON DISPLACEMENT 844 CUBIC INCHES
4389359 IMPELLER 1 CRANKSHAFT, ROD JOURNAL DIAMETER: 3.3725-3.37”
4375686 IMPELLER RETAINING NUT 1 CRANKSHAFT, MAIN JOURNAL DIAMETER: 3.995-3.996”
4375694 IMPELLER RETAINING PIN 1 MAIN BEARING CAPSCREW TORQUE 5/8” CENTER:
4386862 SEAL ASSEMBLY 1 160- 1 7 0 FT. LBS .
4354537 THERMOSTAT 2 MAIN BEARING CAPSCREW TORQUE 7/8” FRONT,
4317554 THERMOSTAT SEAL 2 INTERMEDIATE, REAR: 370-380 FT. LBS.
4376520 THERMOSTAT COVER GASKET 1 CONNECTING ROD CAP TORQUE: 190-200 FT. LBS.
4386137 BY-PASS TUBE TO COVER GASKET 1 CYLINDER HEAD CAPSCREW TORQUE:
4310257 OUTLET ELBOW TO COVER GASKET1 5/ 8 ” BOLT: 180- 1 8 5 FT. LBS .
4395709 WATER OUTLET MANIFOLD TO HEAD 1 3/ 4 ” W /STRAIGHT SHANK 260-275 FT. LBS.
925615 WATER INLET MANIFOLD O-RING 12 3/ 4 ” W /REDUCED SHANK 385-400 FT. LBS.
INTAKE VALVE LASH:
FUEL INJECTION COLD: .018”
See application guide for nozzle, HOT: .015”
holder and related parts. EXHAUST VALVE LASH:
4390085 FUEL LINE #1 CYLINDER 1 COLD: .023”
MKII Only - American Bosch fuel pump HOT: .020”
4390086 FUEL LINE #2 CYLINDER 1
MKII Only - American Bosch fuel pump

4392384 FUEL LINE #1 CYLINDER 1


MKII Only - Robert Bosch fuel pump
4392385 FUEL LINE #2 CYLINDER 1
MKII Only - Robert Bosch fuel pump
4392386 FUEL LINE #3 CYLINDER 1
MKII Only - Robert Bosch fuel pump
4392387 FUEL LINE #4 CYLINDER 1
MKII Only - Robert Bosch fuel pump
4392388 FUEL LINE #5 CYLINDER 1
MKII Only - Robert Bosch fuel pump
4392389 FUEL LINE #6 CYLINDER 1
MKII Only - Robert Bosch fuel pump

note: external lines listed only.

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 35
01/ 2001

PART DESCRIPTION QTY PART DESCRIPTION QTY

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 36
01/ 2001

"OLD STYLE" ALLIS-CHALMERS HOLDER


2200-3500/6000-11000 ENGINES

7 12 8

9 10 11
1 2 3 4 2 5 6

REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY

1 4396054 CAP NUT 1 12 4025385 DUST SHIELD 2


2 4511243 CAP NUT GASKET 2
3 74378033 ADJUSTING SCREW 1
4 74517266 LOCKING NUT 1
5 4380652 SPRING 1
6 74025148 SPINDLE ROD 1
2200-3500 Engines
6 74380656 SPINDLE ROD 1
6000-11000 Engines
7 NOZZLE HOLDER BODY 1
Not serviced separately
8 74359368 DOWEL PIN 2
9 See NOZZLE ASSEMBLY 1
Application
Guide
10 4025146 NOZZLE RETAINING NUT 1
2200-3500 Engines
10 74380662 NOZZLE RETAINING NUT 1
6000-1100 Engines
11 4025150 NOZZLE GASKET 1
2200-3500 Engines
11 4378031 NOZZLE GASKET 1
6000-11000 Engines

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 37
01/ 2001

"NEW STYLE" ALLIS-CHALMERS HOLDER


2200-3500/2900MKII/6000-11000 ENGINES

6 7 12 8

10 9 11
1 2 3 4 5

REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY


1 4023570 PRESSURE ADJUSTING SCREW 1 11 4378031 NOZZLE GASKET 1
2 74517266 LOCK NUT 1 6000-11000 Engines
3 4023571 PRESSURE ADJ. SPRING WASHER 1 The 2900 MKII eng and 5455B/605
4 4380652 PRESSURE ADJUSTING SPRING 1 tractors do not use a nozzle gasket .
5 74025148 SPINDLE ROD 1 12 4025385 DUST SHIELD 2
2200-3500/2900 MKII Engines 2200-3500/6000-11000 Engines
5 74380656 SPINDLE ROD 12 4024010 DUST SHIELD 1
6000-11000 Engines 2900 MKII Engines
6 930506 O RING 1 - 4060859 HOLDER ASSEMBLY - LESS NOZZLE 1
7 NOZZLE HOLDER BODY 1 2200-3500 Engines
Not serviced separately - 4007968 HOLDER ASSEMBLY - LESS NOZZLE 1
8 74359368 DOWEL PIN 2 2900 MKII Engines
9 4025146 NOZZLE RETAINING NUT 1
2200-3500 Engines
9 4024011 NOZZLE RETAINING NUT 1
2900 MKII Engines
9 74380662 NOZZLE RETAINING NUT 1
6000-11000 Engines
10 See NOZZLE ASSEMBLY 1
Application
Guide
11 4025150 NOZZLE GASKET 1
2200-3500 Engines

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 38
01/ 2001

ALLIS-CHALMERS HOLDER
16000-25000 ENGINES

1 2 3 2 4 5 6 7 8 9

10 11

REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY


1 4396054 CAP NUT 1
2 4511243 CAP NUT GASKET 2
3 74517266 LOCKING NUT 1
4 74378033 ADJUSTING SCREW 1
5 4380652 SPRING 1
6 74391240 SPINDLE ROD 1
7 NOZZLE BODY HOLDER 1
Not serviced separately
8 74396702 NOZZLE ASSEMBLY 1
9 74392057 NOZZLE RETAINING NUT 1
WITH HEAT SHIELD
10 74390619 NOZZLE RETAINING NUT 1
11 4378031 NOZZLE GASKET 1
- 74062106 HOLDER ASSEMBLY - LESS NOZZLE 1
16000 Engine
- 74396705 HOLDER ASSEMBLY - LESS NOZZLE 1
25000 Engine

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 39
01/ 2001

ALLIS-CHALMERS HOLDER
D175/D262 ENGINES

2 3 2 4 5 8 10

REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY

NOZZLE HOLDER ASSY 4511200


2 4511243 CAP NUT GASKET 2

3,4 74517266 ADJUSTING SCREW 1


5 4380652 SPINDLE ROD SPRING 1

8 4050032 NOZZLE ASSEMBLY 1

10 4511204 NOZZLE GASKET 1

NOZZLE HOLDER ASSY 4516394

2 4511243 CAP NUT GASKET 2

3,4 74517266 ADJUSTING SCREW 1


5 4380652 SPINDLE ROD SPRING 1

8 4516393 NOZZLE ASSEMBLY 1

10 4511204 NOZZLE GASKET 1

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 40
01/ 2001

AMBAC BAR STOCK STYLE HOLDER


433/649/670 ENGINES

6 5 4 3 2 1

REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY


1 4025150 GASKET 1
2 74062808 RETAINING NUT, HEAT SHIELD 1
2 74063244 RETAINING NUT, TAPERED 1
3 See NOZZLE ASSEMBLY 1
Application
Guide
4 74062807 SPACER ASSEMBLY 1
5 74062806 SPRING SEAT 1
6 74062805 SPRING 1

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 41
01/ 2001

This Page Left Blank

REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 42
01/ 2001

APPLICATION GUIDE
See Page 51 For Application Guide Notes
TORQUE
APPLICATION AND ENGINE HOLDER NOZZLE HOLDER NOZZLE DUST OPENING RET CAP
ASSY GASKET SHIELD PRESSURE NUT NUT

D15 TRACTOR
D175 ENGINE
PRIOR TO ENG S/N D05033 - 4050032 - 4511204 - 2175±25 70 70
EFF ENG S/N D05033 UP - 4516393 - 4511204 - 2175±25 70 70

D17 WHEEL TRACTOR


D262 ENGINE
PRIOR S/N D01680 - 4050032 - 4511204 - 2175±25 70 70
S/N D01680 UP - 4516393 - 4511204 - 2175±25 70 70

D19 WHEEL TRACTOR


D262 ENGINE
PRIOR S/N D01499 - 4050032 - 4511204 - 2175±25 70 70
EFF S/N D01499 UP - 4516393 - 4511204 - 2175±25 70 70

D21 TRACTOR
3400 ENGINE 74035507 4060859 (A) 4025150 4025385 2825±25 50 70
3400 MKII ENGINE 74035507 4060859 (A) 4025150 4025385 2825±25 50 70
3500 ENGINE 74022904 4036044 4060859 (A) 4025150 4025385 3125±25 50 70

160, 170, 175 TRACTOR CAV FUEL SYSTEM

180, 185 TRACTOR


2800 ENGINE
PRIOR S/N 15561 6850120 4007218 4060859 (A) 4025150 4025385 2825±25 50 70
S/N 15561 UP USE AMBAC STYLE HOLDER AND NOZZLE ASSEMBLY

190, 190 XT, 1 9 0 XT III TRACTOR


2800 ENGINE 6850120 4007218 4060859 (A) 4025150 4025385 2825±25 50 70
2800 MKII ENGINE 4007968 - 4024010 3475±25 50 50
2900 ENGINE 74022904 4036044 4060859 (A) 4025150 4025385 3125±25 50 70

200 TRACTOR
2900 ENGINE 74022904 4036044 4060859 (A) 4025150 4025385 3125±25 50 70

210, 220 TRACTOR


3500 ENGINE 74027883 4035508 4060859 (A) 4025150 4025385 3125±25 50 70

440 TRACTOR CUMMINS ENGINE

5040, 5045 TRACTOR CAV FUEL SYSTEM

5050, 6040 TRACTOR FIAT ENGINE

6060, 6070, 6080 TRACTOR


433/2200 ENGINE 4063575 4063245 (B ) 4009035 4009040 3975±75 30-35 -
4063266 4063329 (B ) 4009035 4009040 3950±60 30-35 -

7000 TRACTOR
649I ENGINE
PRIOR S/N 2556 - 4007224 4007968 - 4024010 3675±25 50 50
S/N 2556 UP (B )

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 43
01/ 2001

APPLICATION GUIDE
See Page 51 For Application Guide Notes
TORQUE
APPLICATION AND ENGINE HOLDER NOZZLE HOLDER NOZZLE DUST OPENING RET CAP
ASSY GASKET SHIELD PRESSURE NUT NUT

7010 TRACTOR
649T ENGINE
PRIOR S/N 2556 - 4007225 4007968 - 4024010 4025±25 50 50
S/N 2556 UP 4063575 4063245 (B ) 4009035 4009040 3975±75 30-35 -
4063266 4063329 (B ) 4009035 4009040 3950±60 30-35 -

7020 WHEEL TRACTOR


649I ENGINE
PRIOR S/N 4392 - 4007225 4007968 - 4024010 4025±25 50 50
S/N 4392 UP 4063575 4063245 (B ) 4009035 4009040 3975±75 30-35 -
4063266 4063329 (B ) 4009035 4009040 3950±60 30-35 -

7030, 7040, 7050 TRACTOR


3500/3700 ENGINES 74022904 4036044 4060859 (A) 4025150 4025385 3125±25 50 70

7045 TRACTOR
670T ENGINE
PRIOR S/N 3732 74022904 4036044 4060859 (A) 4025150 4025385 3125±25 50 70
S/N 3732 UP 74037148 74036653 (B ) 4025150 4009040 3950±50 30-35 -

7050 TRACTOR
3700 ENGINE
PRIOR S/N 3D-53558 74027883 4035508 4060859 (A) 4025150 4025385 3125±25 50 70
S/N 3D-53558 UP 74037148 74036653 (B ) 4025150 4009040 3950±50 30-35 -

7060 TRACTOR
3700 ENGINE - 4036044 4060859 (A) 4025150 4025385 3825±25 60 60

7080 TRACTOR
3750 ENGINE
PRIOR S/N 3718 - 74035509 4060859 (A) 4025150 4025385 3825±25 50 50
S/N 3718 UP - 74036651 (B ) 4025150 4009040 4275±75 30-35 -

8010 WHEEL TRACTOR


649T ENGINE 4063575 4063245 (B ) 4009035 4009040 3975±75 30-35 -
4063266 4063329 (B ) 4009035 4009040 3950±60 30-35 -

8030, 8050, 8070, 4 W 2 2 0 WHEEL TRACTOR


670I / 6 7 0 T ENGINES - 74036651 (B ) 4025150 4009040 4275±75 30-35 -

4 W305 WHEEL TRACTOR


6120 ENGINE 74391957 74396702 (B ) 4378031 - 4125±25 75 50

A, R COMBINE
D262 ENGINE
PRIOR S/N 122396 - 4050032 - 4511204 - 2175±25 70 70

A COMBINE
D262 ENGINE
S/N D01681 UP - 4516393 - 4511204 - 2175±25 70 70

C, CII COMBINE
D262 ENGINE
PRIOR ENG S/N D01499 - 4050032 - 4511204 - 2175±25 70 70
EFF ENG S/N D01499 UP - 4516393 - 4511204 - 2175±25 70 70

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 44
01/ 2001

APPLICATION GUIDE
See Page 51 For Application Guide Notes
TORQUE
APPLICATION AND ENGINE HOLDER NOZZLE HOLDER NOZZLE DUST OPENING RET CAP
ASSY GASKET SHIELD PRESSURE NUT NUT

E COMBINE GASOLINE MODEL

EIII COMBINE GASOLINE MODEL

F COMBINE
2800 ENGINE - 4007218 4060859 4025150 4025385 3475±25 50 50

FII COMBINE
2800 ENGINE
PRIOR S/N 48201 4007218 4060859 4025150 4025385 3475±25 50 50
S/N 48201 UP 4063575 4063245 (B ) 4009035 4009040 3975±25 30-35 -
4063266 4063329 (B ) 4009035 4009040 3950±25 30-35 -

FIII COMBINE
2800 ENGINE
S/N 49601 UP 4063575 4063245 (B ) 4009035 4009040 3975±25 30-35 -
4063266 4063329 (B ) 4009035 4009040 3950±25 30-35 -

G COMBINE
2900 ENGINE
PRIOR S/N 17001 74022904 4036044 4060859 (A) 4025150 4025385 3125±25 50 70
S/N 17001 UP - 4036044 4060859 (A) 4025150 4025385 3425±25 60 60

KII COMBINE
2200 ENGINE
PRIOR S/N 25201 GASOLINE MODEL
S/N 25201 UP 4007968 4007224 4007968 - 4024010 3425±25 50 50
4063575 4063245 (B ) 4009035 4009040 3975±25 30-35 -
4063266 4063329 (B ) 4009035 4009040 3950±25 30-35 -

L COMBINE
2900 ENGINE
PRIOR ENG S/N 13000 W/D2900 4007224 4007968 - 4024010 3425±25 50 50
W/158 H.P. D3500 “ROOSA” 74022904 4036044 4060859 (A) 4025150 4025385 3125±25 50 70

LII COMBINE
TRACTOR S/N 13001-15500 - 4007225 4007968 - 4024010 3425±25 50 50
670T ENGINE PRIOR S/N 70-11322 (C) 4036044 4060859 (A) 4025150 4025385 3850±25 50 50
670T ENGINE S/N 70-11322 UP (C) 74037148 74036653 (B ) 4025150 4009040 3950±25 30-35 -

LIII COMBINE
TRACTOR S/N 28001
649I /T ENGINE TYPE “E” - 74063350 (B ) - 4009040 3950±25 30-35 -
649I /T ENGINE TYPE “K” - 74063350 (B ) - 4009040 3950±25 30-35 -
670T ENGINE - 74036651 (B ) 4025150 4009040 4275±25 30-35 -

M COMBINE
2900MKII ENGINE
PRIOR TRACTOR S/N 15400
MKI 120 H.P. W/ROOSA 74022904 4036044 4060859 (A) 4025150 4024010 3125±25 50 70
M II 130 H.P. - 4007224 4007968 - 4024010 3425±25 50 50

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 45
01/ 2001

APPLICATION GUIDE
See Page 51 For Application Guide Notes
TORQUE
APPLICATION AND ENGINE HOLDER NOZZLE HOLDER NOZZLE DUST OPENING RET CAP
ASSY GASKET SHIELD PRESSURE NUT NUT

MII COMBINE
2900 ENGINE
TRACTOR S/N 15401-18400 - 4007225 4007968 - 4024010 3425±25 50 50
TRACTOR S/N 22101-23801 - 74035509 4060859 (A) 4025150 4024010 3825±25 50 50
4063266 4063329 (B ) 4009035 4009040 3950±60 30-35 -
4063575 4063245 (B ) 4009035 4009040 3975±75 30-35 -

N V COMBINE
670 ENGINE
PRIOR S/N 70-11332 74022904 4036044 4060859 (A) 4025150 4025385 3125±25 50 70
S/N 70-11332 UP 74037148 74036653 (B ) 4025150 4009040 3950±25 30-35 -
COMBINE S/N 6101 UP - 74036651 (B ) 4025150 4009040 4275±75 30-35 -

N VI COMBINE
670 ENGINE - 74036651 (B ) 4025150 4009040 4275±75 30-35 -

N VII COMBINE
685I ENGINE
PRIOR TRACTOR S/N 4500 74322412 74322227 (B ) 4378031 74322607 3850±25 30-35 -
TRACTOR S/N 4501 UP 74322412 74322227 (B ) 4378031 74322607 3850±25 30-35 -
PRIOR S/N 85-02441 74322412 74322227 (B ) 4378031 4025385 3850±25 30-35 -

HD3 CRAWLER
D175 ENGINE
PRIOR S/N D05033 - 4050032 - 4511204 - 2175±25 70 70
S/N D05034 UP - 4516393 - 4511204 - 2175±25 70 70

HD4 CRAWLER
433/2200 ENGINE - 4007218 4060859 (A) 4025150 4025385 2825±25 50 70

HD6 CRAWLER
344/516 ENGINE
PRIOR S/N 13322 74346227 74050594 - 4511204 4025385 2825±25 50 60

HD6G CRAWLER
344/ 5 1 6 ENGINE PRIOR S/N 13322 74346227 4050594 - 4511204 4025385 2825±25 50 60
6000/ 7 0 0 0 ENGINE S/N 6-15383 UP - 74321933 - 4378031 4025385 3825±25 50 70

HD6A, AG, B, E, EP CRAWLER


6000 ENGINE
PRIOR S/N 6-15383 - 74321933 - 4378031 4025385 3825±25 50 70

HD7G CRAWLER
6000/7000 ENGINE
PRIOR S/N 7-15384 - 74321933 - 4378031 4025385 3825±25 50 70
S/N 7- 1 5 384 UP - 74321933 - 4378031 4025385 3825±25 50 70

HD7G-B CRAWLER
3500 ENGINE
PRIOR S/N 3D-15949 74027883 4035508 4060859 (A) 4025150 4025385 3125±25 50 70
S/N 3D-15949-3D-18869 - 4035508 4060859 (A) 4025150 4025385 3125±25 50 50
S/N 3D-18870 UP 74027883 4035508 4060859 (A) 4025150 4025385 3125±25 50 70

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 46
01/ 2001

APPLICATION GUIDE
See Page 51 For Application Guide Notes
TORQUE
APPLICATION AND ENGINE HOLDER NOZZLE HOLDER NOZZLE DUST OPENING RET CAP
ASSY GASKET SHIELD PRESSURE NUT NUT

HD11B, E, EC, ES, S, F, FC , CRAWLER


344/ 5 1 6 ENGINE S/N 101-6427 74346227 4050594 - 4511204 4025385 2850±50 50 60
10000/11000 ENGINE S/N 6428-12201 - 74321933 4378031 4025385 2825±25 50 70

D11G. GC CRAWLER
10000 ENGINE
S/N 10- 7 107 UP - 74321933 - 4378031 4025385 3825±25 50 70

HD11EP CRAWLER
685T/10000/11000
PRIOR S/N 12201 - 74321933 - 4378031 4025385 2825±25 50 70
S/N 12201 UP - 74321932 - 4378031 4025385 2825±25 50 70

HD11E, ES, AG CRAWLER


10000/11000 ENGINES
S/N 12201 UP - 74321932 - 4378031 4025385 2825±25 50 70

HD11B CRAWLER
11000 ENGINE
PRIOR S/N 11-18999 - 74321932 - 4378031 4025385 3825±25 50 70
S/N 11-18882-18934 - 74321933 - 4378031 4025385 3825±25 50 70
S/N 11-18999-20378 - 74321933 - 4378031 4025385 3825±25 50 70
S/N 11-20378 UP - 74321935 - 4378031 4025385 3825±25 50 70

HD 12G CRAWLER
685T/10000/11000 ENGINE S/N 43C1001 - 74321932 - 4378031 4025385 3825±25 50 70
and up
HD12GB CRAWLER
685T/10000/11000 ENGINE - 74321933 - 4378031 4025385 3825±25 50 70

HD16 CRAWLER
844 ENGINE
PRIOR TRACTOR S/N 4001 - 74321935 - 4378031 - 3825±25 50 70

HD16GC CRAWLER
16000 ENGINE - 74378021 - 4378031 - 2825±25 70 70

HD16D, DC, DP CRAWLER


16000/21000/25000/6120/6138 ENGINE
PRIOR S/N 16-05069 - - - 4378031 - 2825±25 70 70
S/N 16-05069-08963 74390625 74396702 - 4378031 - 3825±25 70 70
S/N 16-08964-19862 74391957 74396702 - 4378031 - 4125±25 75 75
S/N 16- 0 9 8 6 3 UP (D ) 74392121 74396702 74396705 4378031 - 4125±25 75 75

HD16B CRAWLER
16000/21000/25000/6120/6138 ENGINE (D) 74392121 74396702 74396705 4378031 - 4125±25 75 75

HD21A, F CRAWLER
16000/21000/25000 ENGINES
PRIOR TRACTOR S/N 11001 - 4050594 - 4511204 - 2150±50 50 60

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 47
01/ 2001

APPLICATION GUIDE
See Page 51 For Application Guide Notes
TORQUE
APPLICATION AND ENGINE HOLDER NOZZLE HOLDER NOZZLE DUST OPENING RET CAP
ASSY GASKET SHIELD PRESSURE NUT NUT

HD21G CRAWLER
16000/21000/25000 ENGINES
TRACTOR S/N 11001-12801 - - - 4378031 - 2825±25 70 70
PRIOR S/N 21-3380 - - - 4378031 - 2825±25 70 70
S/N 21-3814-3833 - - - 4378031 - 2825±25 70 70

HD21A CRAWLER
16000/21000/25000 ENGINES
S/N 12801 UP (D) 74390625 74396702 - 4378031 - 3825±25 70 70

HD21P CRAWLER
16000/21000/25000/6120/6138
S/N 12904-14605 74390625 74396702 - 4378031 - 3825±25 70 70
S/N 14606-16000 (D) 74391957 74396702 - 4378031 - 4125±25 75 75

HD21B CRAWLER
16000/21000/25000/6120/6138
S/N 16005 UP (D) 74392121 74396702 74396705 4378031 - 4125±25 75 75

HD21C CRAWLER
25000 ENGINE
S/N 71A21001 UP 74392121 74396702 74396705 4378031 - 4125±25 75 75

TL12D LOADER
D262 ENGINE
LOADER S/N 2003 UP - 4050032 - 4511204 - 2175±25 70 70
PRIOR S/N 122405 - 4050032 - 4511204 - 2175±25 70 70
S/N 122405 UP - 4516393 - 4511204 - 2175±25 70 70

TL14D LOADER
D262 ENGINE LOADER S/N 1525 UP - 74321933 - 4378031 4025385 3825±25 50 70

TL16D LOADER
6000/ 7 0 0 0 ENGINE LOADER S/N 1801 UP - 74321933 - 4378031 4025385 3825±25 50 70

TL20D LOADER
516 ENGINE
LOADER S/N 536 UP 74346227 74050594 - 4511204 4025385 2150±50 50 60
PRIOR S/N 108983 74346227 74050594 - 4511204 4025385 2150±50 50 60
S/N 108983-116788 - 74050594 - 4511204 4025385 2150±50 50 60
S/N 116789-118346 - 74321933 - 4378031 4025385 3825±25 50 70
S/N 118347 UP - 74321933 - 4378031 4025385 3825±25 50 70

TL30D LOADER
685T/10000/11000 ENGINE
PRIOR S/N 118347 - 74321933 - 4378031 4025385 3825±25 50 70
S/N 118347 UP - 74321933 - 4378031 4025385 3825±25 50 70

TL40D LOADER
16000/21000/25000/6120/6138 ENGINE 74390625 74396702 - 4378031 - 3825±25 70 70

345 LOADER
2800 ENGINE
PRIOR S/N 3D-99234 - 4007218 4060859 4025150 4025385 3475±25 50 50
S/N 3D-99234 UP - 4007218 4060859 4025150 4025385 3475±25 50 50

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 48
01/ 2001

APPLICATION GUIDE
See Page 51 For Application Guide Notes
TORQUE
APPLICATION AND ENGINE HOLDER NOZZLE HOLDER NOZZLE DUST OPENING RET CAP
ASSY GASKET SHIELD PRESSURE NUT NUT

545, 545 H LOADER


2900 ENGINE
PRIOR TO SERIES B 74022904 4036044 4060859 (A) 4025150 4025385 3125±25 50 70
PRIOR S/N 2D-53675 74022904 4036044 4060859 (A) 4025150 4025385 3125±25 50 70
S/N 2D-53675 UP - 4036044 4060859 (A) 4025150 4025385 3125±25 60 60

545B, 605B LOADER


2900 MKII ENGINE PRIOR S/N 2D-83104 - 4007224 4007968 - 4024010 3475±25 50 50
2900 MKII ENGINE S/N 2D-83104 UP - 4007224 4007968 - 4024010 3475±25 50 50
649T ENGINE - 4007225 4007968 - 4024010 3475±25 50 50

645 WHEEL LOADER


3400/3500/3500MKII/3700/670 ENGINE
PRIOR S/N 3D-10184 - 4036044 4060859 4025150 4025385 3125±25 60 60
S/N 3D-10184 UP 74027883 4035508 4060859 (A) 4025150 4025385 3125±25 50 70

645B WHEEL LOADER


3400/3500/3500MKII/3700/670 ENGINE
S/N 11Y03501 UP - 74035509 4060859 4025150 4025385 3825±25 50 50
S/N 16L03501 UP - 74035509 4060859 4025150 4025385 3825±25 50 50

745, 745 H LOADER


685T/10000/11000 ENGINE
PRIOR S/N 11-12871 - 74321932 - 4378031 4025385 2850±50 50 70
S/N 11-12871-18335 - 74321932 - 4378031 4025385 3825±25 50 70
S/N 11-18336-18779 - 74321933 - 4378031 4025385 3825±25 50 70
S/N 11-18780-20377 - 74321932 - 4378031 4025385 3825±25 50 70
S/N 11-20378 UP - 74321935 - 4378031 4025385 3825±25 50 70

745B, 7 45HB LOADER


685T/10000/11000 ENGINE
S/N 72C02901 UP - 74321935 - 4378031 4025385 3825±25 50 70
S/N 62Y02901 UP - 74321935 - 4378031 4025385 3825±25 50 70
S/N 94A02901 UP - 74321935 - 4378031 4025385 3825±25 50 70

745C LOADER
685T/10000/11000 ENGINE
S/N 64M03651 UP - 74321935 - 4378031 4025385 3825±25 50 70
S/N 22Y03651 UP - 74321935 - 4378031 4025385 3825±25 50 70

945, 945 B LOADER


16000/21000/25000/6120/6138 ENGINE
PRIOR S/N 25-06564 74392121 74396702 74396705 4378031 - 4125±25 75 75
S/N 25-06565 UP 74392121 74396702 74396705 4378031 - 4125±25 75 75

ACC 60, 70 FORKLIFT


D262 ENGINE - 4516393 - 4511204 - 2175±25 70 70

ACC 80, 100CD FORKLIFT


D262 ENGINE - 4516393 - 4511204 - 2175±25 70 70

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 49
01/ 2001

APPLICATION GUIDE
See Page 51 For Application Guide Notes
TORQUE
APPLICATION AND ENGINE HOLDER NOZZLE HOLDER NOZZLE DUST OPENING RET CAP
ASSY GASKET SHIELD PRESSURE NUT NUT

DD GRADER
D262 ENGINE
PRIOR S/N 98590 - 4050032 - 4511204 - 2150±25 70 70
EFF ENG S/N 98590 UP - 4050032 - 4511204 - 2175±25 70 70
EFF ENG S/N 2573 UP - 4516393 - 4511204 - 2175±25 70 70

65 GRADER
D262 ENGINE
S/N 24A00201 UP - 4516393 - 4511204 - 2175±25 70 70
S/N 56Y02201 UP - 4516393 - 4511204 - 2175±25 70 70

M100, M100B GRADER


685T/10000/11000 ENGINE
PRIOR GRADER S/N 1209 - 74321933 - 4378031 4025385 2825±25 50 70
GRADER S/N 1209 UP - 74321932 - 4378031 4025385 2825±25 50 70
S/N 67S05001-06588 - 74321932 - 4378031 4025385 2825±25 50 70
S/N 67S06589 UP - 74321933 - 4378031 4025385 2825±25 50 70

MD100C GRADER
685T/10000/11000 ENGINE - 74321935 - 4378031 4025385 3825±25 50 70
ENGINE S/N 27Y08001 UP

M150C, 200C GRADER


685T/10000/11000 ENGINE
S/N 99C01001 UP - 74321935 - 4378031 4025385 3825±25 50 70
S/N 90M01001 UP - 74321935 - 4378031 4025385 3825±25 50 70

260 SCRAPER
16000 ENGINE - 74378021 - 4378031 - 2825±25 70 70
15000 ENGINE - - - 4378031 - 2825±25 70 70

260 A, AE SCRAPER
19000/25000 ENGINES
SCRAPER S/N 8001-9000 74391957 74396702 - 4378031 - 4125±25 75 75
S/N 59L06001 UP 74391957 74396702 - 4378031 - 4125±25 75 75
PRIOR S/N 21-10115 74391957 74396702 - 4378031 - 4125±25 75 75
S/N 21- 1 0 11 5 UP (D) 74392121 74396702 74396705 4378031 - 4125±25 75 75

260B SCRAPER
6138I/ 2 5 0 00 MKII ENGINES
S/N 29M00101 UP 74392121 74396702 74396705 4378031 - 4125±25 75 75

260E SCRAPER
19000 ENGINES
PRIOR S/N 19-01765 - 74396702 - 4378031 - 3825±25 70 70
S/N 19-01765-01868 - 74396702 - 4378031 - 3825±25 70 70
S/N 19- 0 1 8 6 9 UP (D ) 74391957 74396702 - 4378031 - 4125±25 75 75

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 50
01/ 2001

APPLICATION GUIDE
See Page 51 For Application Guide Notes
TORQUE
APPLICATION AND ENGINE HOLDER NOZZLE HOLDER NOZZLE DUST OPENING RET CAP
ASSY GASKET SHIELD PRESSURE NUT NUT

261B SCRAPER
6138I/ 2 5 0 00 MKII ENGINES 74392121 74396702 74396701 4378031 - 4125±25 75 75

262B SCRAPER
685T/ 11000 MKII ENGINES 74392121 74396702 74396701 4378031 - 4125±25 75 75

263B SCRAPER
685T/ 11000 MKII ENGINES 74392121 74396702 74396701 4378031 - 4125±25 75 75
REAR ENGINE - ALL - 74321935 4378031 - 3825±25 50 70

TS300 SCRAPER
844 BUDA ENGINE
PRIOR S/N 39965 - 74050594 - 4511204 4025385 2150±25 50 60
S/N 39965 UP - 74050594 4511204 4025385 2150±25 50 60

TS360 SCRAPER
844 BUDA ENGINE
PRIOR SCRAPER S/N 2001 - 74050594 - 4511204 4025385 2150±25 50 60
SCRAPER S/N 2001 UP - - - 4378031 4025385 2825±25 70 70

460 SCRAPER
25000 ENGINE
PRIOR SCRAPER S/N 4300 74390625 74396702 - 4378031 - 3825±25 70 70

460B SCRAPER
25000 ENGINE
PRIOR SCRAPER S/N 4300-5000 74390625 74396702 - 4378031 - 3825±25 70 70
PRIOR S/N 25-01978 74390625 74396702 - 4378031 - 3825±25 70 70
S/N 25- 0 1 9 7 9 UP (D ) 74391957 74396702 - 4378031 - 4125±25 75 75

840B LOADER
2800 ENGINE - 4007218 4060859 4025150 4025385 2825±25 50 70

940 LOADER
2900 ENGINE - 4007224 4007968 4025150 4024010 3825±25 50 50

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
Page 51
01/ 2001

NOTES TO APPLICATION GUIDE


TORQUE
APPLICATION AND ENGINE HOLDER NOZZLE HOLDER NOZZLE DUST OPENING RET CAP
ASSY GASKET SHIELD PRESSURE NUT NUT

(a) This is a late style holder with a one piece top nut and o-ring seal. This requires an adapter, part
number 4023572, and a gasket, part number 4023573, to bring its height even with the return line.

(B) Robert Bosch and AMBAC bar stock style holder assembly.

(C) Below 200 B.H.P.

(D) Long-sac versus short-sac as used in 16000H, 17000, 21000 MKII and 25000 MKII engines. Some
engines originally used holder asembly 74392304, which was a "long-sac type" and is discontinued.
Remove the 74392576 insert from the head and use the 74396702 nozzle. The above change was effective
with the following engine serial numbers:
16-10155 plus 16-09919 through 16-09943
17-01009
19-02158
21-10854 plus 21-10581 through 21-10585
25-02871
Use 74062106 holder for short-sac applications. Use 74396705 for long-sac applications.

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505
CONTACT
ILLINI FOR YOUR
ENGINE PARTS
NEEDS
630-443-9500

Printed hard copy book version = part no. ILLININO1


CD-ROM pdf file book version = part no. ILLININO2
Use Acobrat Reader to view & / or printed this file.
Acrobat Reader can be download free from the internet, or
can be purchased from most computer/software stores.

1815 Wallace Avenue, Unit 310, St. Charles, IL 60174 Email: info@illiniparts.com
Phone: 630-443-9500 Fax: 630-443-9505

Potrebbero piacerti anche