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ZXSDR BS8800 GU360

Indoor GSM&UMTS Dual Mode Macro Node B


Hardware Installation Guide

Version 4.00.10

ZTE CORPORATION
ZTE Plaza, Keji Road South,
Hi-Tech Industrial Park,
Nanshan District, Shenzhen,
P. R. China
518057
Tel: (86) 755 26771900
Fax: (86) 755 26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION

Copyright © 2006 ZTE CORPORATION.

The contents of this document are protected by copyright laws and international treaties. Any reproduction or distribution of
this document or any portion of this document, in any form by any means, without the prior written consent of ZTE CORPO-
RATION is prohibited. Additionally, the contents of this document are protected by contractual confidentiality obligations.

All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE CORPORATION
or of their respective owners.

This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions are dis-
claimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose, title or non-in-
fringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the use of or reliance on the
information contained herein.

ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications covering the subject
matter of this document. Except as expressly provided in any written license between ZTE CORPORATION and its licensee,
the user of this document shall not acquire any license to the subject matter herein.

ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.

Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.

The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Revision No. Revision Date Revision Reason


R1.0 20090805 First edition

Serial Number: sjzl20092825


Contents

About This Manual.............................................. i


Safety Instruction .............................................1
Safety Overview ............................................................. 1
Safety Symbols .............................................................. 1
Safety Specifications ....................................................... 3
Installation Overview ........................................7
Hardware Structure ........................................................ 7
Cabinet Appearance .................................................... 7
Cabinet Layout ........................................................... 8
Cabinet Top ..............................................................10
Parameters ...................................................................11
Cabinet Indices .........................................................11
Power Supply ............................................................12
Power Consumption ...................................................12
Grounding Resistance.................................................12
Installation Flow ............................................................12
Installation Precautions ..................................................13
Installation Preparations ................................ 15
Cabinet Installation Environment Check ............................15
Equipment Room Conditions........................................15
Indoor Environment Conditions....................................16
Power Supply Conditions ............................................17
Grounding Conditions.................................................17
Corollary Facility Conditions ........................................18
Personnel Preparations ...................................................18
Tools and Meters Preparations .........................................18
Technical Documents Preparations ...................................20
Unpacking and Inspection...............................................21
Unpacking Preparations ..............................................21
Unpacking Cabinet.....................................................21
Unpacking Carton ......................................................22
Inspection ................................................................23
Cabinet Installation......................................... 25
Overview......................................................................25
Base Installation Components .....................................25
Cabinet Arrangement Principles ...................................26
Cabinet Installation Flow ............................................26
Installing Primary Cabinet...............................................27
Installing Secondary Cabinet ...........................................32
Boards Installation.......................................... 37
Board Position Schematic Diagram ...................................37
Installing SA .................................................................39
Cables Installation .......................................... 41
Overview......................................................................41
Cable Instructions .....................................................41
Cable Installation Flow ...............................................42
Cable Layout Principle ................................................43
Installing Power Cable ....................................................44
Installing Grounding Cable ..............................................45
Installing Internal Fiber ..................................................46
Installing E1/T1 Cable ....................................................47
Installing Receive Diversity Cable ....................................49
Installing Ethernet Cable ................................................49
Installing SA Panel Cable ................................................50
Installing Dry Contact Input/output Cable .........................51
Installing GPS Jumper ....................................................52
Installing RF Jumper ......................................................53
Main Antenna Feeder System Installation........ 55
Overview......................................................................55
Main Antenna Feeder System Composition ....................55
Installation Items ......................................................57
Antenna Feeder System Installation Precautions ............57
Installing Antenna .........................................................58
Installing Directional Antenna......................................58
Installing Omnidirectional Antenna...............................62
Antenna Jumper Installation ...........................................62
Antenna Jumper Installation Precautions.......................62
Installing Antenna Jumper ..........................................63
Installing Feeder Window................................................64
Main Feeder Installation .................................................66
Main Feeder Installation Precautions ............................66
Main Feeder Indoor Layout Principles............................66
Installing Main Feeder Cable .......................................67
Leading Main Feeder Cable Indoors ..............................69
Installing Lightning Protector ..........................................70
Installing Grounding Kit..................................................72
Installing RF Jumper ......................................................74
GPS Antenna Feeder System Installation ........ 77
Overview......................................................................77
GPS Antenna Feeder System Composition .....................77
GPS Antenna Feeder System Installation Flow ...............79
Installing GPS Antenna...................................................80
GPS Antenna Installation Position ................................80
GPS Antenna Installation Procedure .............................82
Installing GPS Feeder .....................................................85
Selecting GPS Feeder Cable ........................................85
Installing GPS Feeder Cable ........................................85
Installing Grounding Kit..................................................86
Installation Check ........................................... 89
Equipment Installation Check ..........................................89
Checking Cabinet.......................................................89
Checking Cables ........................................................89
Checking Socket, Connector, and Male Tab ....................90
Checking Labels ........................................................91
Checking Environment ...............................................91
Antenna Feeder System Installation Check ........................92
Testing SWR .............................................................92
Waterproof Outdoor Joints ..........................................93
Power-on/off Check .......................................................95
Power-on..................................................................95
Power-off .................................................................97
Power-off Emergent ...................................................97
Figures ............................................................ 99
Tables ........................................................... 103
About This Manual

Purpose This manual provides procedures and guidelines for installing


ZXSDR BS8800 GU360 Indoor GSM&UMTS Dual Mode Macro Node
B. Readers will learn how to install the BS8800 cabinet, modules,
cables and antenna feeder system.
Intended � Installation engineer
Audience
� Maintenance engineer
What Is in This This manual contains the following chapters.
Manual
Section Summary

Chapter 1, Safety Instruction Explains safety symbols and


safety measures during BS8800
GU360 hardware installation.

Chapter 2, Installation Overview Introduces installation methods


and installation flow of BS8800
GU360.

Chapter 3, Installation Introduces preparations that


Preparations should be made before BS8800
GU360 installation.

Chapter 4, Cabinet Installation Explains the installation methods


and procedure for BS8800 GU360
cabinet.

Chapter 5, Boards Installation Explains the installation methods


and procedure for BS8800 GU360
boards.

Chapter 6, Cables Installation Explains the installation methods


and procedure for BS8800 GU360
cables.

Chapter 7, Main Antenna Feeder Explains the installation methods


System Installation and procedure for BS8800 GU360
main antenna feeder system.

Chapter 8, GPS Antenna Feeder Explains the installation methods


System Installation and procedure for BS8800 GU360
GPS antenna feeder system.

Chapter 9, Installation Check Introduces items to be checked


after BS8800 GU360 installation
is completed, including cabinet,
cables, and auxiliary devices,
power-on/off check is also given.

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ZXSDR BS8800 GU360 Hardware Installation Guide

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ii Confidential and Proprietary Information of ZTE CORPORATION


Chapter 1

Safety Instruction

Table of Contents
Safety Overview ................................................................. 1
Safety Symbols .................................................................. 1
Safety Specifications ........................................................... 3

Safety Overview
Read safety instructions before installation of BS8800
GU360equipment. These instructions are supplementary to local
safety regulations in place. In case of any conflict, local safety
regulations shall prevail.
Installation personnel should have preliminary knowledge about
safety operations and must have received training on installing
ZTE equipment.
Observe related equipment precautions and special safety instruc-
tions during maintenance, provided by ZTE.
Some important safety instructions are discussed in this chapter.
ZTE shall not bear any liabilities incurred by violation of universal
safety operation requirements, or violation of safety standards for
designing, manufacturing, and equipment usage.

Safety Symbols
Table 1 lists safety symbols.

TABLE 1 SAFETY SYMBOLS DESCRIPTION

Safety Symbol Meaning

Universal alerting symbol:


General safety attentions.

Electrostatic: Device may be


sensitive to static electricity.

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ZXSDR BS8800 GU360 Hardware Installation Guide

Safety Symbol Meaning

Electric shock: There is a risk of


electric shock.

High temperature: Surface is hot


and may cause personal injury if
touched.

Laser: Beware of strong laser


beam.

Microwave: Beware of strong


electromagnetic field.

No smoking: Smoking is
forbidden.

No Flammables: No flammable
materials can be stored.

No touching: Do not touch.

Amongst these safety symbols, the universal alarm symbols are


classified into four levels: danger, warning, caution, and note. The
formats and meanings of the four levels are described as below:

Danger:
Indicates an imminently hazardous situation, which, if not avoided,
could result in death or serious injury. Limit its use to only extreme
situations.

Warning:
Indicates a hazardous situation, which, if not avoided, could result
in serious injuries, equipment damages or interruption of major
services.

Caution:
Indicates a potentially hazardous situation, which, if not avoided,
could result in moderate injuries, equipment damages or partial
service interruption.

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Chapter 1 Safety Instruction

Note:
Indicates helpful information which if ignored, could result in minor
injuries, equipment damages or partial service interruption.

Every safety symbol has a text description of its safety level and
a detailed description of its contents.

Safety Specifications
Electrical Safety
Electric Shock:
Never install or uninstall power cables while they are live because
when touched with a conductor may produce sparks, resulting in
fire or damage to eyes.

Do shut off power supply before connecting or disconnecting a


power cable.
Before connecting a cable, make sure that the cable and its label
meet the actual installation requirements.

Warning:
It is not allowed to drill cabinet holes without permission. Unqual-
ified drilling could damage wiring inside the cabinet. Additionally,
the metal pieces inside the cabinet created by drilling could result
in a shorted circuit board.

Antistatic
Electrostatic:
Static electricity produced by human body can damage static-sen-
sitive components on circuit board, such as large-scale integrated
circuits.

Friction caused by human body activities is the root cause of elec-


trostatic charge accumulation. Static voltage carried by a human
body in a dry environment can be up to 30 kV, and can remain in
there for a long time. An operator with static electricity may dis-
charge electricity through a component when he/she touches the
conductor and causing damage.
Wear an antistatic wrist strap (the other end of wrist strap must be
well grounded) before touching the equipment or holding a plug-in
board, circuit board, Integrated Circuit (IC) chip or other devices,
to prevent human static electricity from damaging sensitive com-
ponents.

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ZXSDR BS8800 GU360 Hardware Installation Guide

Laser
Laser:
Avoid looking straight at the laser beam from the outlet of the
optical transceiver or inside the optical fiber to avoid eye damage.

High Temperature

Danger:
Avoid touching the surface area of some devices due to high tem-
perature to avoid a scald injury.

Fans

Warning:
Do not put fingers or any tools in the running fan to avoid an injury.
Keep tools away from the running fan.

Sticking finger inside a running fan may cause hurt.


Put parts, screws, and tools away from the fan when replacing
related parts, to avoid damage to the fan or related devices.
Keep fingers and board away from the fan when replacing devices
around the fan, to avoid damage to the equipment or fingers.
Hoisting Heavy
Objects
Warning:
Do not walk or stay under the hoisted objects during hoisting op-
erations.

� Ensure a proper hoisting capability of the hoister when disas-


sembling heavy equipment moving, and replacing equipment.
� The operator must receive the training and qualification for
hoisting operations. Inspect and complete the hoisting tools
before getting into service.
� Make sure to fix the hoisting tools firmly on a sufficiently se-
cured object or wall before the hoisting operation.
� Use brief oral instructions during the hoisting operations to pre-
vent mistaken operation.
Plugging/Unplug- The modules mentioned in this document include front board, rear
ging Modules board, and fan module.

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Chapter 1 Safety Instruction

Caution:
� Avoid inserting a module forcibly. Otherwise, the pin on the
backplane may bent.
� Align the module with the guide rail and push it gently to the
backplane. Plug the module properly into the slot to prevent
short circuit due to contact between the module and the circuit
surface.
� Avoid touching the circuits, components, connectors, and cable
troughs when holding a module.
� RF module turns hot when running. Avoid being scalded when
plugging and unplugging an RF module.

Personnel

Caution:
Do not conduct internal maintenance or equipment debugging
without prior permission.

Replacing parts or changing equipment may incur extra danger,


therefore, do not replace parts or change the equipment without
prior permission. To ensure safety, please contact ZTE in case of
any problem.

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ZXSDR BS8800 GU360 Hardware Installation Guide

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Chapter 2

Installation Overview

Table of Contents
Hardware Structure ............................................................ 7
Parameters .......................................................................11
Installation Flow ................................................................12
Installation Precautions ......................................................13

Hardware Structure
Cabinet Appearance
The BS8800 cabinet includes the primary cabinet and the sec-
ondary cabinet. The primary cabinet supports 36 GSM carriers.
When the number of carriers at a site exceeds 36, the capacity can
be expanded by adding secondary cabinet, and each secondary
cabinet also supports 36 GSM carriers.
Figure 1 shows the appearance of BS8800 cabinet.

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ZXSDR BS8800 GU360 Hardware Installation Guide

FIGURE 1 BS8800 CABINET APPEARANCE

1. Secondary cabinet 2. Primary cabinet

Cabinet Layout
BS8800 cabinet is categorized into primary cabinet and secondary
cabinet. When the number of GSM carriers exceeds 36, the sec-
ondary cabinet is configured. The cabinet layout is shown in Figure
2.

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Chapter 2 Installation Overview

FIGURE 2 BS8800 CABINET LAYOUT

1. Secondary cabinet 9. Cable rack


2. RF layer 10. Power distribution subrack
3. Cable rack 11. Fan subrack
4. Power distribution subrack 12. Ventilation subrack
5. Fan subrack 13. Baseband layer
6. Ventilation space 14. Baseband layer
7. Primary cabinet 15. Ventilation space
8. RF layer

Table 2 describes the cabinet layout.

TABLE 2 BS8800 CABINET LAYOUT

Cabinet Name Height Amount Functions

Primary RF layer 6 U 1 Used to configure the radio unit and process radio
cabinet signal transmission and receiving

Base- 2 U 2 Used to configure the baseband unit and process


band baseband data
layer

Power 1 U 1 Used for cabinet power distribution


distribu-
tion sub-
rack

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ZXSDR BS8800 GU360 Hardware Installation Guide

Cabinet Name Height Amount Functions

Fan 1 U 1 Used for radio unit heat dissipation


subrack

Ventila- 2 U 1 Used for radio unit heat dissipation


tion sub-
rack

Ventila- 1 U - Used for baseband units heat dissipation


tion sub-
rack

Cable - - Used for cabling inside the cabinet


rack

Secon- RF layer 6 U 1 Used to configure the radio unit and process radio
dary cab- signal transmission and receiving
inet
Power 1 U 1 Used for cabinet power distribution
distribu-
tion sub-
rack

Fan 1 U 1 Used for the secondary cabinet heat dissipation


subrack

Venti- 1.75 U - Used for the secondary cabinet heat dissipation


lation
space

Cable - - Used for cabling inside the cabinet


rack

Cabinet Top
Cabinet top is used to hoist cabinet, ground PE, and lead external
cables, as shown in Figure 3.

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Chapter 2 Installation Overview

FIGURE 3 CABINET TOP

1. Hoisting ring 3. PE binding post


2. Wiring outlet

1. The hoisting ring is used to hoist the cabinet, when necessary.


2. Cables can be led into the cabinet inside through the outlet on
cabinet top. After wiring is complete, the outlet can be blocked
by a cover plate or sponge to prevent entrance of foreign ob-
jects.
3. The PE binding post is used to connect the cabinet protection
ground.

Parameters
Cabinet Indices
The BS8800 cabinet dimension is as follows:
� Primary cabinet
� Color: navy blue
� Size: 950 mm × 600 mm × 450 mm (H × W × D)
� Weight: less than 150 kg in full-configuration
� Secondary cabinet
� Color: navy blue
� Size: 700 mm × 600 mm × 450 mm (H × W × D)
� Weight: less than 130 kg in full-configuration

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ZXSDR BS8800 GU360 Hardware Installation Guide

Power Supply
BS8800 adopts –48 V DC power supply (-57 V DC ~ -40 V DC).

Power Consumption
The power consumption of a fully configured BS8800 is less than
2500 W.

Grounding Resistance
The grounding resistance is not larger than 5 Ω.

Installation Flow
Figure 4 shows the installation flow of BS8800 GU360.

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Chapter 2 Installation Overview

FIGURE 4 BS8800 GU360 INSTALLATION FLOW

Installation Precautions
Warning:
Nonprofessionals should not perform the equipment installation
and debugging independently, and such operations must be im-
plemented under the guidance of professionals.

� Read this manual and related manuals carefully before instal-


lation. Strictly follow the installation flow and specifications in
this manual to install the equipment.
� Installation personnel should have received training in
telecommunication equipment installation and must be profi-
cient in installing ZTE equipments.
� During the equipment installation, ensure individual safety and
avoid accidents due to electric shock or objects that fall down.

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ZXSDR BS8800 GU360 Hardware Installation Guide

� Wear insulating shoes in the equipment room during the equip-


ment installation.
� Wear antistatic wrist strap when performing operations such
as plugging or unplugging a board.
� When performing fiber installation or maintenance, do not
stare the optical fiber’s cross section or jack of the Lightware
Terminal Equipment (LTE), to avoid injury to human eyes.
� Do not plug in a board with too much force as it might bend
the pins on the board. Insert the board along the slot. Prevent
contact between parallel boards to avoid short circuit.
� When holding a board, only touch the board’s edge and do not
touch the board circuit or connector. Hold and lay the board
gently to avoid scratching the hand.
� Replacing a component or modifying the equipment might
cause unexpected danger. Do not replace a component or
modify the equipment without being authorized.
� BS8800 GU360 is expensive electronic equipment, perform op-
erations very carefully during the installation.

14 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 3

Installation Preparations

Table of Contents
Cabinet Installation Environment Check................................15
Personnel Preparations .......................................................18
Tools and Meters Preparations .............................................18
Technical Documents Preparations .......................................20
Unpacking and Inspection...................................................21

Cabinet Installation
Environment Check
Equipment Room Conditions
Equipment The layout of equipment room includes cable tray layout and cab-
Room Layout inet layout. According to the engineering design drawing, instal-
Requirements lation personnel should mark lines and determine the positions on
the basis of equipment room diagram and cabinet structure .
The direction from feeder to cabinet should be considered enough
during cabinet layout. The feeder should be short, and the bending
radius of feeder should not be too small. If two cabinets or more
are required, the main cabinet should be put in the middle of all
cabinets.
Whether cabinet layout adopts a row or multi-rows (that is, put in
the same equipment room with BSC or MSC) is determined by the
size of equipment room and cabinet quantity.
For operation convenience, cabinet layout should meet the follow-
ing requirements:
� The distance from cabinet to wall should be more than 10 cm.
� A row of cabinets keeps at least 1 m distance from another
neighboring row of cabinets.
� When multiple cabinets are put side by side, these cabinets
should be kept in line.
� The face of cabinet keeps 1 m distance at least from an ob-
struction.
Equipment Room The equipment room engineering must meet the following require-
Construction ments:

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ZXSDR BS8800 GU360 Hardware Installation Guide

� The primary access door of equipment room is 2.2 m in height


and 1.8 m in width, which is convenient to move devices. In-
door clear height is more than 3 m.
� The level floor difference per square meter is not more than 2
mm.
� The floor, wall, ceiling, reserved installation holes and grooves
of equipment room should accord with the design require-
ments.
� Prevent water from entering the equipment room while instal-
lation holes passes an outdoor wall. Take measures against
dampness for the grooves.
� All gaps between inward tubes, holes, and ground slot cover
plates should be tight. The materials are not prone to be dis-
torted and cracked.
� Prepare a temporary room to store installation materials and
devices.

Note:
High-voltage power wire, strong magnetic field, strong electrical
spark as well as other factors that might damage the equipment
room must be kept away from the equipment room.

Indoor Environment Conditions


Temperature and The air-condition devices should meet the following conditions
Humidity
� Environment Temperature: -5 ℃ ~ +45 ℃ (maintain the envi-
ronment temperature between 15 ℃ and 30 ℃).
� Relative Humidity: 15% ~ 90% (maintain the relative humidity
between 40% and 65%).
Noise Considering maintenance personnel’s physical and mental health,
noise in the equipment room should be lower than 70 dB.
Fire Protection The fire protection conditions of equipment room are as follows:
� The indoor wall should maintain dryness, and the wall surface
and ceiling are coated with white noncombustible lusterless
paint or other flame-retardant materials.
� Prohibit storing flammable and explosive substances and equip
necessary fire protection devices.
Dustproof The dustproof requirements of equipment room should meet the
following requirements:
� All doors and windows should be closed.
� Ventilation pipelines in the equipment room should be cleaned,
and air condition devices should be installed with dust screens.
� Holes communicating between equipment rooms and passage
for cable layout should be closed to decrease dust flow between
rooms.

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Chapter 3 Installation Preparations

Lighting The lighting conditions of equipment room should reach the re-
quirements of equipment maintenance. Daily lighting, standby
lighting and emergency lighting systems should be prepared.
Water Supply and Pipelines of water supply, draining and fire protection should not
Draining be equipped inside the equipment room.

Power Supply Conditions


The power supply of equipment room must meet the following re-
quirements:
� For AC power supply facilities, in addition to mains, equip a
diesel engine to provide standby power. The AC power is re-
sponsible for power supply alone. The voltage range is 380
V±10% 220 V±10%.
� The supply power voltage of DC distribution device should be
stable and the nominal value is -48 V (-57 V~-40 V).
� The battery capacity should be adequate.
� Different power sockets in the equipment room should have
clear marks. The power electricity should be distinguished
from the lighting electricity clearly.
� When the phenomena of power undercurrent, under-voltage
and over-voltage occur, there should be audible and visual
alarms.
� While using 220 V or 380 V AC voltage, pay special attention
to avoid electric shock.
� While installing DC power, make sure that the power polarities
are consistent.

Electric Shock:
While checking powers, examine the current status of all switches
and watch out electric shock.

Grounding Conditions
The grounding in the equipment room should meet the following
requirements:
� The grounding resistance is not more than 5 Ω.
� The indoor grounding system is connected directly to a
grounding bar. All devices must be connected to this grounding
bar. And then the grounding bar is connected to the primary
grounding bar of the building.

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ZXSDR BS8800 GU360 Hardware Installation Guide

Corollary Facility Conditions


Corollary facility refers to the facility that should or do exist before
equipment installation, such as power supply, grounding bar, ca-
ble tray, and distribution frame. Before installing BS8800 GU360,
check if associated corollary facilities are in place and applicable
so that the debugging can be performed as schedule. Generally,
check the following items:
1. Power supply: The power supply is available and has ample
capacity for this project.
2. Transmission equipment: The transmission equipment is
ready.
3. Distribution frame: Optical distribution frame (ODF) or digital
distribution frame (ODF) are completely installed or the inter-
faces are reserved.
4. Other facilities: Terminal devices are equipped with corre-
sponding terminal platforms. The terminal platforms should
be located in the proper place as specified in the ground plan.
5. Cable tray: The cable tray accords with the design drawing.

Personnel Preparations
Arrange BS8800 GU360 installation personnel and determine
the construction time. Installation personnel should participate
in ZTE’s training and examination, and possess the knowledge
of installation and debugging. After obtaining job certificate,
installation personnel are qualified for installation and debugging.

Tools and Meters


Preparations
Table 3 shows tools and meters list required during installation.

TABLE 3 TOOL AND METER LIST

Category Name

One feeder connector knife

One 75Ω coaxial cable stripper


Special-purpose
tools
One 75Ω coaxial cable crimping pliers

One multi-functional crimping pliers

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Chapter 3 Installation Preparations

Category Name

One multimeter

One VSWR tester

One earth resistance tester

One electric percussion drill

Auxiliary drill bits


Concrete drilling
tools One vacuum cleaner

Power socket (at least three two-phase sockets


and three three-phase sockets, with current ca-
pacity greater than 15 A)

Cross screwdrivers (4”, 6”, and 8” each)

Flathead screwdrivers (4”, 6” and 8” each)

Phillips screwdriver

Adjustable wrenches (6’, 8’, 10’ and 12’)

Dual-purpose spanners (17” and 19” each)

One set of socket wrench


General-purpose
tools
One set of socket head wrench

Torque wrench

5 kg nail hammer

One 300 W iron

One 40 W iron

Solder wires

One 50 m tape measure

One 5 m steel tape

One 400 mm level bar

Measurement tools One angle meter

One compass

Level ruler

Plumb

Antistatic wrist strap


Protection tools
Safety helmet, and pair of gloves

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ZXSDR BS8800 GU360 Hardware Installation Guide

Category Name

One hacksaw (with several saw blades)

One pair of shape-nose pliers (8”)

One pair of diagonal pliers (8”)

One pair of slip joint pliers (8”)

One pair of vices (8”)

Assorted files (medium size)

Clamp tools Nippers

One oil paint brush

One pair of scissors

One hot blower

One solder removal tool

One hydraulic crimper

Crowbar

Chain wheel

Auxiliary tools Rope

Ladder

Spectrum analyzer (for special purpose)

Base station tester

Test MS
Meters
Compass

Multimeter

Field strength tester (for special purpose)

Technical Documents
Preparations
Before installing BS8800 GU360, make sure that the following
technical documents are at hand:
� ZXSDR BS8800 GU360 Indoor GSMUMTS Dual Mode Macro
Node B Hardware Installation
� ZXSDR BS8800 GU360 Indoor GSMUMTS Dual Mode Macro
Node B Project Survey Report

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Chapter 3 Installation Preparations

� ZXSDR BS8800 GU360 Indoor GSMUMTS Dual Mode Macro


Node B Environment Acceptance Report

Unpacking and Inspection


Unpacking Preparations
Before unpacking and inspection, do the following preparations:
� Determine the personnel of two parties. Representatives from
customer and supplier should be present during goods inspec-
tion.
� Determine the place and methods for storing the goods.
� Make unpacking tools available, such as hammer, paper knife,
and crowbar.

Unpacking Cabinet
Steps 1. Use a claw hammer, a pair of pliers, a flathead screwdriver,
and a crowbar to remove the packing iron sheet. Open the top
cover in the direction indicated by the arrow of transportation
mark.
2. Erect the crate with the supporting legs downward.
3. Pull out the cabinet from the crate.
4. Remove the packaging bag.

Caution:
Do not remove the packaging bag before pulling out the cabi-
net. Hold the base or solid parts with both hands when moving
or placing the cabinet. Do not use force on unfirm parts such
as cable support and fixing beam to prevent cabinet damages
or accidents.

END OF STEPS

Example Figure 5 shows the schematic diagram of crate unpacking.

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ZXSDR BS8800 GU360 Hardware Installation Guide

FIGURE 5 CRATE UNPACKING

1. Pad 1 4. Crate main body


2. Top cover 5. Cabinet
3. Pad 2 6. Side panel

Unpacking Carton
Steps 1. Check if the board type and quantity on carton label correspond
to the inspection list. Sign in the check list on site.
2. Use diagonal pliers to cut packing straps.
3. Use a paper knife to cut adhesive tape along the slits on carton
cover, avoid damaging goods inside.
4. Open the carton, and remove the foam board.
5. Check if the number of boards corresponds to the number
marked on the carbon label. Remove the boards with the an-
tistatic bag.
6. Open the antistatic bag, and take out the boards.

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Chapter 3 Installation Preparations

Caution:
When removing the boards, pay attention not to damage the
antistatic bag (it can protect boards from static electricity).

END OF STEPS

Inspection
Counting Goods After unpacking the crate, check if the goods are complete against
the package list. Representatives from ZTE and customer should
jointly sign in Unpacking for Inspection Report and return it to ZTE
before specified time limit.
Inspecting Goods Goods inspection include cabinet inspection and board inspection.
Check the cabinet and make sure:
� There is no concave, protrusion, bending, peeling, or filthy
mark on the surface.
� Fastening bolts are not loosened, omitted, or dislocated.
� Installation slots for cabinet shelves are in perfect rectangular
form and guide rails are not missed or damaged.
� The fittings and accessories required for installation are
matched and complete.
� Slot marks are intact and clear.
� Installation parts on grounding copper bar are not deformed.
Connection lines are not broken or missing.
Check the boards and make sure:
� Board surface is not scratched or damaged. Elements on the
boards are not damaged or missed. Board number and version
number are accordant with the packing list.
� For the devices and instruments whose electric characteristics
are prone to be affected, vendor should play a dominating role
in the inspection. Place the inspected goods by category.
Goods Handover After equipment inspection both the parties should sign the Un-
packing and Inspection Report with each party having the copy
of the report, hand over the equipment to the user. Engineering
supervisor should feedback the inspection conclusion in the Un-
packing and Inspection Report within seven days to vendor for
documentation.

Caution:
Check the goods in the box against packing list and unpacking
inspection report. If any goods found wrong, missing, or damaged,
record the details in time.

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Chapter 4

Cabinet Installation

Table of Contents
Overview..........................................................................25
Installing Primary Cabinet...................................................27
Installing Secondary Cabinet ...............................................32

Overview
Base Installation Components
The base installation component is used to fix the cabinet on the
cement floor. Figure 6 and Figure 7 show appearance of base in-
stallation components of the primary cabinet and the secondary
cabinet.

FIGURE 6 BASE INSTALLATION COMPONENT OF PRIMARY CABINET

FIGURE 7 BASE INSTALLATION COMPONENT OF SECONDARY CABINET

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ZXSDR BS8800 GU360 Hardware Installation Guide

Cabinet Arrangement Principles


The following principles should be obeyed in cabinet arrangement:
� The distance between the first-row cabinets’ front and the wall
is not less than 1.2 m.
� The distance between cabinets of two rows is not less than 1
m.
� The distance between the cabinet side and the wall is not less
than 0.8 m.
� The distance between the last-row cabinets’ back and the wall
is not less than 1 m.
� All rows of cabinets should be arranged tidily.
� When cabinets of different types are arranged in the same row,
the cabinet front is taken as the reference for arrangement.

Cabinet Installation Flow


Figure 8 shows the cabinet installation flow.

FIGURE 8 CABINET INSTALLATION FLOW

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Chapter 4 Cabinet Installation

Installing Primary Cabinet


Steps 1. Select the position to install the cabinet according to the ref-
erence size and cabinet size specified in engineering design
drawing. Measure marking points with measuring tape, and
mark two lines parallel to the base line. Decide installation
hole positions for the cabinet on the two lines. Figure 9 shows
the installation position of a single cabinet.

FIGURE 9 INSTALLATION HOLES FOR SINGLE CABINET (UNIT: MM)

2. Drill a φ10 hole (90 mm deep) according to the markings on


the ground, as shown in Figure 10.

FIGURE 10 GROUND DRILLING

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ZXSDR BS8800 GU360 Hardware Installation Guide

Note:
� Keep the drill bit vertical to the ground when using a drilling
machine to mark holes, and firmly press it downwards. Do
not shake while drilling to avoid aperture enlargement and
damage to the ground.
� Use a cleaner during the drilling process to remove dust.
� If the ground surface is too smooth for using the drill bit,
use a punching bit to cut a concave on the hole position
first.

3. Install expansion nuts.


i. Before installing expansion nuts, use a cleaner to clean dust
from the holes.
ii. Place insulating tube in the installation hole first to guar-
antee that the expansion nut is insulated from the ground,
as shown in Figure 11.

FIGURE 11 INSTALLING INSULATING TUBE

iii. Insert the expansion nut vertically into the insulating tube,
strike it with a rubber hammer until the expansion nut is
completely inserted into the ground, as shown in Figure 12.

FIGURE 12 INSTALLING EXPANSION NUT

4. Above the two installation holes at the cabinet back, align the
base installation component’s installation hole with the expan-
sion nut’s hole. Insert the M10 bolt into the big gasket, insu-

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Chapter 4 Cabinet Installation

lating washer, installation hole, and insulating pad one by one.


Fasten the bolts to fix the base installation component on the
cement floor, as shown in Figure 13 and Figure 14.

FIGURE 13 INSTALLING BASE INSTALLATION COMPONENT

1. Bolt 6. Insulating pad


2. Big gasket 7. Adjustment pad
3. Insulating washer 8. Angle 2
4. Angle 1 9. Alignment pin
5. Bottom installation plate

FIGURE 14 INSTALLED BASE INSTALLATION COMPONENT

5. Perform the insulation test.


i. Adjust the multimeter to measure resistance.
ii. Make the multimeter’s two connectors contact the base in-
stallation component’s metal part and the expansion nut
respectively to measure the resistance. If the circuit is bro-
ken, the insulation test is completed; otherwise, go to the
next step.
iii. Check whether the insulating tube is installed or damaged.
If it is not installed or damaged, go to the previous step to
install the base installation component. After doing that,
perform the insulation test again.

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ZXSDR BS8800 GU360 Hardware Installation Guide

6. Fix the cabinet.


i. Move the cabinet to the front of the base installation com-
ponent, and make the cabinet back face the installation
component.

Note:
The cabinet is heavy. Conditions permitting, the cabinet
can be hoisted, and lifting eyes are available on the cabinet
top.

ii. Align positioning holes on the cabinet back with alignment


pins on the base installation component. Move the cabinet
slightly to insert the positioning angle into the slot on the
cabinet back, as shown in Figure 15.

FIGURE 15 POSITIONING CABINET (1)

1. Positioning hole
2. Installation component
(the angle is hidden from
view)
3. Guiding pin

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Chapter 4 Cabinet Installation

Caution:
Drilling in the cabinet without prior permission is prohib-
ited. Unnecessary drilling can damage cables inside the
cabinet. The metal pieces blown during drilling can cause
short circuits in the circuit board.

iii. Use a horizontal ruler to measure whether the cabinet is


arranged horizontally. If it is not, add washer under the
cabinet to adjust the cabinet to be horizontal.
iv. Open the cabinet’s front door to find the two round holes
on the cabinet bottom, as shown in Figure 16. Insert the
M10 bolt into the pad, insulating washer, and round hole,
and fasten the bolt.

FIGURE 16 POSITIONING CABINET (2)

1. Round hole

Note:
The insulating washer has been riveted on the cabinet bot-
tom.

7. Perform the insulation test for the metal part on the cabinet
front according to step 5.
8. Close the cabinet’s front door to complete the process of fixing
cabinet, as shown in Figure 17.

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ZXSDR BS8800 GU360 Hardware Installation Guide

FIGURE 17 AN INSTALLED CABINET

END OF STEPS

Installing Secondary Cabinet


Context For any GSM site of which the capacity is larger than that of
S12/12/12–type site, the secondary cabinet should be installed.
Steps 1. Install the secondary-cabinet installation component on the
primary cabinet top, and hoist the secondary cabinet above
the primary cabinet, as shown in Figure 18.

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Chapter 4 Cabinet Installation

FIGURE 18 INSTALLING SECONDARY-CABINET INSTALLATION


COMPONENT

1. Secondary cabinet 3. Primary cabinet


2. Installation component (posi-
tioning pin)

2. Use screws to fix the secondary cabinet back on the secondary-


cabinet installation component, as shown in Figure 19.

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ZXSDR BS8800 GU360 Hardware Installation Guide

FIGURE 19 INSTALLING SECONDARY CABINET

3. Open the secondary cabinet’s front door, and use screws to


fix the secondary cabinet on the primary cabinet, as shown in
Figure 20.

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FIGURE 20 FIXING SECONDARY CABINET

1. Fixing screws

4. Figure 21 shows an installed secondary cabinet.

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ZXSDR BS8800 GU360 Hardware Installation Guide

FIGURE 21 INSTALLED SECONDARY CABINET

END OF STEPS

36 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 5

Boards Installation

Table of Contents
Board Position Schematic Diagram .......................................37
Installing SA .....................................................................39

Board Position Schematic


Diagram
Boards of BS8800 GU360 are installed in the RF layer and the
baseband layer. Figure 22 shows positions of the RF layer and the
baseband layer.

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ZXSDR BS8800 GU360 Hardware Installation Guide

FIGURE 22 CABINET LAYOUT

1. RF layer 5. Ventilation subrack (2 U)


2. Cable rack 6. Lightning protection subrack
3. Power distribution subrack 7. Ventilation subrack (1 U)
4. Fan subrack 8. Baseband layer

Two BBUs can be installed in the baseband layer. Figure 23 shows


installation positions for these boards.

FIGURE 23 BOARD POSITIONS IN BASEBAND LAYER

Figure 24 shows installation positions for boards in the RF layer.

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Chapter 5 Boards Installation

FIGURE 24 BOARD POSITIONS IN RF LAYER

Note:
Figure 24 illustrates the case that RF layer is fully configured.

Installing SA
Steps 1. Set E1/T1 transmission mode through the X5 jumper on SA
panel.

Note:
The default SA transmission mode is E1 75 Ω. If the site adopts
this transmission mode, there is no need to set the transmis-
sion mode.

2. Set Abis/Iub interface circuit transmission mode through the


X6 jumper on SA panel.
3. Insert the SA board into corresponding slot in the baseband
layer.
END OF STEPS

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Chapter 6

Cables Installation

Table of Contents
Overview..........................................................................41
Installing Power Cable ........................................................44
Installing Grounding Cable..................................................45
Installing Internal Fiber ......................................................46
Installing E1/T1 Cable ........................................................47
Installing Receive Diversity Cable ........................................49
Installing Ethernet Cable ....................................................49
Installing SA Panel Cable ....................................................50
Installing Dry Contact Input/output Cable .............................51
Installing GPS Jumper ........................................................52
Installing RF Jumper ..........................................................53

Overview
Cable Instructions
Internal cables installed on site are listed as follows:
� Internal optical fiber
� Receive diversity cable
� Cascading Ethernet cable
� SA panel cable
External cables installed on site are listed as follows:
� External power cable
� Protective ground cable
� E1/T1 external cable
� Abis/Iub interface optical fiber
� Abis/Iub interface Ethernet cable
� Dry contact cable
� RS232/RS485 cable
� Antenna feeder jumper
� GPS jumper

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ZXSDR BS8800 GU360 Hardware Installation Guide

Cable Installation Flow


Figure 25 shows the cable installation flow.

FIGURE 25 CABLE INSTALLATION FLOW

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Chapter 6 Cables Installation

Note:
� The trunk should be selected according to the on-site situation.
� The installation of GPS jumper is determined by whether GPS
antenna is installed on site.
� The alarm cable is determined by alarm input modes, usually
installing the dry contact cable and RS232/RS485 cable.

Cable Layout Principle


When laying out cables, observe the following principles:
� For an equipment room installed with supports and antistatic
floor, downward cabling can be used. That is, cables can be
wired through the floor interlayer or cable tray. If upward ca-
bling is used, lay the cabling rack above the cabinet top to run
cables.
� Determine the cabling positions in advance. Cables should be
arranged orderly without damages to external skin.
� For external cables such as power cable, tail table, trunk cable,
and other signal cable, use wire fasteners to bind those of the
same type into one bundle. The spacing between bundles is
20 cm.
� Ensure smooth and even cable bends. The minimum bending
radius should be at least 60 mm.
� Cables must be bound neatly and orderly with even spacing
between cable ties.
� Cables within troughs may not be bound. However, they should
be straight without overlapping and remain inside the troughs.
Bundle the cables at places where they come into or go out of
a trough and where direction is changed.
� For trunk cables, do not pull them tensely when laying them
from cabinet to transit rack. Avoid stretching the cables and
do not cut off the excessive part completely. Bundle the cables
in troughs or on the raised floor based on cabinet. Ensure that
the cables are straight without overlapping. After the layout,
the cables should be arranged in order without damages to
external skin. In addition, reserve margins if necessary.
� During cable layout, attach one label special for each cable,
such as engineering cable, trunk cable, optical fiber, or power
cable, at the position 2 cm from the terminal. The label con-
tent should indicate the directions of both ends. The format is
cabinet number+board number+socket number.
� The cable layout should provide convenience for maintenance
and future expansion.

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ZXSDR BS8800 GU360 Hardware Installation Guide

Installing Power Cable


Steps 1. Estimate the cable length and route along the cable tray be-
tween the power cabinet and the BS8800 GU360. The power
cable and the protective ground cable should be separately ar-
ranged and banded from other cables. The banding distance
per segment is 200 mm. The length of about 0.2 m~0.5 m at
both cable ends is reserved.

Note:
The power cable and the protective ground cable should be
intact and without joints in the middle of cables.

2. Make sure the power supply output is cut off.

Danger:
Make sure to check the status of circuit breaker inside the
power cabinet. Installing power cables in a live status is abso-
lutely prohibited.

3. Make 25 mm2 blue and black cables. Connect one ends of blue
and black cables to the power supply cabinet; the other ends
are reserved for subsequent use.
4. Lead the -48V DC (blue) and -48V RTN (black) cables through
the cable inlet on the set top, as shown in Figure 26.

FIGURE 26 LEADING POWER CABLE THROUGH CABLE INLET

5. Lead the power cable to the power distribution subrack along


the vertical cabling path on cabinet left.
6. Screw off the screws on the protective cover at the right side
of power distribution subrack with a screwdriver, and take off
the protective cover.
7. Connect the –48V DC (blue) and 48V RTN (black) cables re-
spectively to the correspondent terminals of the power distri-
bution subrack.

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Chapter 6 Cables Installation

Caution:
Pay attention to the positive and negative poles of the power
cable. Make sure that the cable is not reversely connected.

8. Refix the protective cover to the power distribution subrack.


END OF STEPS

Installing Grounding Cable


Steps 1. According to the distance between the cabinet and the protec-
tive ground, cut a proper length of grounding cable.

Note:
Make sure to reserve some extra cable length for possible fu-
ture use.

2. Connect the grounding cable to the PE binding post on set top,


as shown in Figure 27.

FIGURE 27 INSTALLING GROUNDING CABLE

END OF STEPS

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ZXSDR BS8800 GU360 Hardware Installation Guide

Installing Internal Fiber


Steps 1. Insert the LC/LC connector at one end of the internal fiber into
the TX/RX interface of RSU40U216.
2. Lead the fibers along the cable tray to both sides of the cabinet.
Then lead the fiber down along the vertical posts to cabinet
bottom.
3. Measure the distance between the fiber and the TX/RX inter-
face of FS board on baseband layer. Check if the fiber is long
enough.
If... Then...
Surplus length of the fiber Wind the surplus fiber around
exists the fiber post.
No surplus length of the fiber Lay out the fiber directly.
exists

4. Insert the other LC/LC connector of the internal fiber into the
TX/RX interface of FS board.
Figure 28 shows the layout of internal fibers.

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Chapter 6 Cables Installation

FIGURE 28 INTERNAL FIBER LAYOUT

END OF STEPS

Installing E1/T1 Cable


Prerequisites SA panel and panel cables are installed.
Steps 1. Lead E1/T1 cable through the cable tray on cabinet top into
the cabinet.
2. Lay out the E1/T1 cable along the vertical cable tray at cabinet
left to the SA board on baseband layer, as shown in Figure 29.

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ZXSDR BS8800 GU360 Hardware Installation Guide

FIGURE 29 E1/T1 CABLE LAYOUT

1. E1/T1 external cable

3. Insert the DB44 connector of the E1/T1 cable into the B1 in-
terface (DB44) of the SA panel.
END OF STEPS

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Chapter 6 Cables Installation

Installing Receive Diversity


Cable
Context Install receive diversity cables when the carrier configuration of a
cell is cross RU60.
Steps 1. Connect the SMA terminals of one receive diversity cable to
the RXin interface of the first RU60 and the RXout interface
of the second RU60.
2. Connect the SMA terminals of the other receive diversity cable
to the RXout interface of the first RU60 and the RXin interface
of the second RU60.
Figure 30 shows the installation of receive diversity cables.

FIGURE 30 INSTALLING RECEIVING DIVERSITY CABLE

1. Receive diversity cable

END OF STEPS

Installing Ethernet Cable


Steps 1. Make crimped RJ45 connectors on site.
2. Lead the cable into the cabinet via the right inlet on set top.
Guide the cable down the right cabling path.

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ZXSDR BS8800 GU360 Hardware Installation Guide

3. Connect the cable along the cabling path to the CC board of


baseband layer, as shown in Figure 31.

FIGURE 31 INSTALL ETHERNET CABLE

4. Insert the RJ45 connector of the cable into the ETH0 interface
on CC board.
END OF STEPS

Installing SA Panel Cable


Steps 1. Insert the SCSI50 connector of SA panel cable into the corre-
sponding socket on SA panel.
2. Ground the B4 end (OT terminal) of SA panel cable.

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Chapter 6 Cables Installation

Note:
For SA panel cable, B1 end is connected to E1/T1 line; B2
end is connected to dry contact cable; B3 end is connected
to RS232/RS485 monitoring cable.

3. When strapping the cable, lead the cable up along the left ver-
tical post to the ventilation subrack. Then strap the cable along
the bottom edge of the ventilation subrack, as shown in Figure
32.

FIGURE 32 INSTALLING SA PANEL CABLE

END OF STEPS

Installing Dry Contact


Input/output Cable
Prerequisites The SA board and SA panel cable have been installed.
Steps 1. Lead the dry contact cable into the cabinet through the cable
inlet on cabinet top.
2. Lead the dry contact cable along the vertical cabling path on
cabinet right to the baseband layer. Connect the cable hori-
zontally to the B3 interface (DB25) on SA board, as shown in
Figure 33.

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ZXSDR BS8800 GU360 Hardware Installation Guide

FIGURE 33 DRY CONTACT INPUT CABLE LAYOUT

1. Dry contact cable

END OF STEPS

Installing GPS Jumper


Prerequisites � CC board has been configured with the GPS module.
� GPS arrester (or power divider) has been installed.
Steps 1. Connect the straight SMA connector of GPS jumper to the SMA
interface of GPS arrester on the lower right side of the cabinet.
2. Lay out the GPS jumper along the cabinet bottom to the CC
board of baseband layer, as shown in Figure 34

FIGURE 34 INSTALLING GPS JUMPER

1. GPS jumper

3. Inset the bending SMA connector of GPS jumper to the REF


interface on CC board.
END OF STEPS

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Chapter 6 Cables Installation

Installing RF Jumper
Steps 1. Lead the RF jumper through the long cable tray.
2. Connect the DIN connector at one end to the ANT interface of
RU60.
3. Connect the DIN connector at the other end to the DIN con-
nector of the feeder.
Figure 35 shows the installation of RF jumper.

FIGURE 35 INSTALLING RF JUMPER

1. Feeder 3. RU60
2. RF jumper 4. Long cable tray

END OF STEPS

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Chapter 7

Main Antenna Feeder


System Installation

Table of Contents
Overview..........................................................................55
Installing Antenna .............................................................58
Antenna Jumper Installation ...............................................62
Installing Feeder Window....................................................64
Main Feeder Installation .....................................................66
Installing Lightning Protector ..............................................70
Installing Grounding Kit......................................................72
Installing RF Jumper ..........................................................74

Overview
Main Antenna Feeder System
Composition
The antenna feeder system consists of input/output ports from the
cabinet to the antenna. It is used for transmitting the base sta-
tion’s transmission signal and received signal. If the base station
system is configured with Tower Mounted Amplifier (TMA), the an-
tenna feeder system should also contain power supply circuits of
TMA.
For a site that covers three sectors, usually one sector uses two
single-polarized antennas, in other words, totally six antennas are
used to implement space diversity reception. For the two direc-
tional antennas in a sector, one is used for transmitting downlink
signal from the base station to MS and receiving uplink signal from
MS, and this antenna is connected with duplexer and combiner
through feeder cable. The other antenna is only used for receiving
uplink signal from MS, and it is directly connected with the receiv-
ing preselective filter through feeder cable.
Observed from antenna to cabinet, the antenna feeder system
consists of the following components:
� Antenna
� TMA (optional)

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ZXSDR BS8800 GU360 Hardware Installation Guide

� Antenna jumper
� Main feeder cable
� Grounding clip
� Lightning protector
� Cabinet-top jumper
The antenna feeder system composition is shown in Figure 36.

FIGURE 36 ANTENNA FEEDER SYSTEM COMPOSITION

1. Lightning rod
2. Antenna jumper
3. TMA
4. Pole
5. Antenna
6. Feeder cable
7. Feeder clip
8. Iron tower
9. Copper grounding bar
10. Feeder window
11. Cable rack
12. Cabinet-top jumper
13. Base station equipment

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Chapter 7 Main Antenna Feeder System Installation

Note:
TMA is an optional device. Read contract terms for the configura-
tion details.

Installation Items
Antenna feeder system installation includes the following:
� Installing antenna
� Installing antenna jumper
� Installing feeder window
� Installing feeder cable
� Leading feeder cable indoors
� Installing lightning protector
� Installing grounding clip
� Installing cabinet-top jumper

Antenna Feeder System Installation


Precautions
The following items should be noticed by installation personnel
working on the tower:
� Installation personnel should have received training by ZTE
Corporation and obtained relevant operation qualities.
� Installation personnel must be healthy and have purchased
personal safety insurance. Drinking is prohibited before the
installation is performed.
� Installation personnel must wear life belt.
� Keep tools and meters well and prevent them from falling
down.
� Do not wear loose clothes and slippery shoes.
The following items should be noticed by working personnel:
� Before the project starts, the project supervisor should contact
the customer to decide tools and meters that are necessary for
the installation.
� If the feeder cable must pass cable troughs between rooms
and buildings, notify the customer to prepare keys to relevant
rooms or platforms on buildings.
� All personnel at the installation site must wear safety helmet,
and emergency medical materials must be prepared.

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ZXSDR BS8800 GU360 Hardware Installation Guide

� Installation personnel working on the tower must wear safety


belt, take necessary tool kits, and take simple medical binding
materials in case of injury.
� Working personnel under the tower is responsible for keeping
irrelevant personnel out of the installation site, and managing
installation components and tools and meters.
� If the installation site is in prosperous urban area with dense
population, set up bulletins indicating danger, and if necessary,
set personnel to warn people of the potential danger.

Installing Antenna
Installing Directional Antenna
Steps 1. Decide the installation direction of the antenna according to
the engineering design file.
2. Hoist the antenna to specified position through pulley and rope,
and ensure that the antenna is within the lightning protector’s
protection range.
3. Install the antenna fixing support in such a way that it is ad-
justable, as shown in Figure 37.

FIGURE 37 ANTENNA FIXING SUPPORT

4. Adjust the antenna to the correct height, use normal screws


and U-shaped screws to fix the antenna fixing support onto
the antenna pole, and ensure that the antenna’s input/output
ports face downwards. Figure 38 shows the U-shaped screw.

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Chapter 7 Main Antenna Feeder System Installation

FIGURE 38 U-SHAPED SCREW

5. Use the Kathrein azimuth adjustment tool to adjust the an-


tenna’s angle the same as that specified in network planning.
Figure 39 shows the Kathrein azimuth adjustment tool.

FIGURE 39 KATHREIN AZIMUTH ADJUSTMENT TOOL

1. Telescope 3. Fastener
2. Dial

Note:
This manual takes the Kathrein azimuth adjustment tool for
example to illustrate how to adjust the directional antenna’s
azimuth. The azimuth adjustment tool might be different ac-
cording to actual on-site conditions.

i. Use a map to find a distinct target, such as an high building,


mountain, or tower, and measure the difference between
the actual azimuth and the designed azimuth.
ii. Set the angle of the azimuth adjustment tool to be the
difference value measured in the previous step.

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ZXSDR BS8800 GU360 Hardware Installation Guide

iii. Place the azimuth adjustment tool on the antenna and aim
at the target through the telescope. Adjust the antenna to
reach the designed angle, as shown in Figure 40.

FIGURE 40 USING KATHREIN ADJUSTMENT TOOL

1. Antenna 4. Telescope
2. Target direction 5. Dial
3. Observation direction

6. Tighten the screws with a spanner, as shown in Figure 41.

FIGURE 41 TIGHTENING THE SCREWS

7. Measure the antenna downtilt with the downtilt gauge, as


shown in Figure 42.

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Chapter 7 Main Antenna Feeder System Installation

FIGURE 42 DOWNTILT GAUGE

Note:
The antenna downtilt must be consistent with that of the an-
tenna fixing support, with an error not larger than 1°.

i. Rotate the downtilt gauge’s dial to the set angle.


ii. Press the objects to be tilted against the dial chassis firmly,
and move them until bubble in the air tube stays in the
middle of the two indication rings, as shown in Figure 43.

FIGURE 43 ADJUSTING DOWNTILT

8. Use a spanner to tighten relevant screws.


END OF STEPS

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Installing Omnidirectional Antenna


Steps 1. Adjust the antenna at the appropriate height. Use normal bolts
and U-shaped bolts to fix the antenna onto the antenna pole,
and ensure that the antenna’s input/output ports face down-
wards, as shown in Figure 44.

FIGURE 44 INSTALLING OMNIDIRECTIONAL ANTENNA

2. Keep the antenna vertical by measuring with a vertical angle


gauge.
3. Use a spanner to tighten the screws.
END OF STEPS

Antenna Jumper Installation


Antenna Jumper Installation
Precautions
To guarantee the antenna system reliability, the following items
should be noticed during the process of installing 1/2” super flex-
ible jumper.
� Single bend: the minimum bend radius is 125 mm.
� Multiple bends: the minimum bend radius is 200 mm.

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� The redundant antenna jumper can be made into semicircle of


waterproof corner with a radius larger than 125 mm, or circle
with a radius larger than 200 mm.
� Fasten connectors. After the entire antenna feeder system has
passed test, seal connectors with waterproof tapes.

Installing Antenna Jumper


Context The antenna jumper is a super flexible jumper connecting the an-
tenna and the main feeder cable. Usually, the 1/2” super flexible
jumper is used for the mobile base station system. The jumper
connector type depends on the antenna and the main feeder cable,
normally, the jumper’s two connectors are both male DIN type.
Steps 1. Select an appropriate jumper route, which should be reliable,
convenient, and as short as possible. Make sure that rain water
drops from the jumper’s middle part, not from the connector.
2. Connect the jumper connector to the antenna connector
with an appropriate torque. A typical connection torque for
DIN-type connector is 1.7 N•m, and the maximum connection
torque can not exceed 2.3 N•m. Make sure that the connectors
do not bear any lateral force, as shown in Figure 45.

FIGURE 45 CONNECTING JUMPER

3. Connect the main feeder cable connector to the jumper con-


nector with an appropriate torque (the same as that specified
in the previous step). Make sure that the connectors do not
bear any lateral force.
4. Fix jumper with feeder cable clips, as shown in Figure 46. The
distance between feeder cable clips is not more than 0.76 m.
When the wind speed exceeds 160 km/h, appropriately shorten
the distance between feeder cable clips.

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FIGURE 46 FIXING JUMPER WITH FEEDER CABLE CLIP

5. Implement performance measurement for antenna and feeder


cables and make sure that the system is running normally. Af-
ter doing these, seal connectors with self-adhesive waterproof
tape and PVC tape.
END OF STEPS

Installing Feeder Window


Steps 1. Drill holes at appropriate positions on the wall of the equipment
room as shown in Figure 47.

FIGURE 47 DRILLING HOLES ON THE WALL

2. Seal feeder cable holes according to the number of feeder ca-


bles required, as shown in Figure 48.

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FIGURE 48 SEALING FEEDER CABLE HOLES

3. Install the feeder window as shown in Figure 49.

FIGURE 49 INSTALLED FEEDER WINDOW

END OF STEPS

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Main Feeder Installation


Main Feeder Installation Precautions
The following items should be noticed during the process of in-
stalling feeder cable:
� When installing feeder cables on the iron tower, use the pulley
block to hoist feeder cables.
� Paste the main feeder cable label 0.3 m away from the feeder
cable end.
� Hoist feeder cable to the platform on the tower, and fix the
feeder cable’s upper end to appropriate position to avoid it
falling down from the tower.
� Feeder cables should be arranged tidily without being crossed.
Mark both ends of each feeder cable before performing feeder
cable layout.
� Draw the actual cabling route before performing feeder cable
layout to avoid feeder cable crossing.
� The minimum bending radius of feeder cable must be not less
than 20 times that of the main feeder cable. For single bend,
the minimum bend radius is 90 mm, while for multiple bends,
the minimum bend radius is 200 mm.
� The maximum distance between feeder cable clips (HANGER)
is 1.65 m. It is advised to install one feeder cable clip every
one meter.
� For feeder cable at the antenna, there should be a straight
part of 30 cm to 40 cm to guarantee that the feeder cable
connector does not bear any force, and certain feeder cable
margin should be left for possible adjustment. If the pole on
the building roof is single-polarized, it is advised to arrange the
feeder cable margin at the corner of the horizontal cable rack
on the lower pole.
� Fix feeder cable with feeder cable clip if conditions permit. Do
not use cable tie to bind feeder cables.

Main Feeder Indoor Layout Principles


The following lists principles for main feeder indoor layout:
� A 12–hole feeder cable hermetic window has four big holes.
Each big hole contains three small holes, and each small hole
has one feeder cable passing through.
� Feeder cables in the three small holes in one big hole are ar-
ranged sequentially according to engineering label ID, and are
laid out either clockwise or anti-clockwise.
� The feeder cable layout in the hermetic window should be easily
expanded. Capacity expansion should not change the original

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feeder cable layout, it is only allowed to add feeder cables in the


hermetic window or change jumper connections in the cabinet.
� The feeder cable layout in hermetic window should facilitate
laying feeder cables on the cable rack and feeder connections
with the cabinet. Feeder cables should be parallel and have no
cross.

Installing Main Feeder Cable


Context The main feeder cable is connected with two jumpers:
� The jumper connected with antenna
� The jumper connected with cabinet
The main feeder cable adopts the 7/8” foaming feeder cable. Usu-
ally, the two connectors are both female DIN connectors.
The following mechanical performance should be guaranteed when
transporting and installing main feeder cables:
1. Single bend: the minimum bend radius is 400 mm.
2. Multiple bends: the minimum bend radius is 450 mm.
3. The maximum hoisting feeder cable length of a hoisting trawl
is 60 m.
Steps 1. Measure and cut the feeder cables into various lengths accord-
ing to actual requirements. Leave necessary feeder cable mar-
gin.
2. Prepare the main feeder DIN connector at the antenna side.
3. Use the hoisting trawl or pulley to lift the feeder cable up to the
iron tower, as shown in Figure 50. Fix the main feeder cable
with feeder cable clips and cut excess length of the main feeder
cable.

FIGURE 50 HOISTING TRAWL

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4. Complete the main feeder cable installation and make the main
feeder cable DIN connector at the other side.
5. Use support for the main feeder cable every 1.2 m, and add
a few supporting points at the bends. Keep the feeder cable
close to the pole, and add cable support along the pole every
certain distance, as shown in Figure 51.

FIGURE 51 FIXING FEEDER CABLE

6. If the iron tower is floor-mounted, then ground the feeder ca-


ble at 0.5 m ~ 1 m above the bend where it connects the
antenna or leaves the tower body, and outside the entrance to
the equipment room. If the feeder cable length is more than
60 m, ground it in the middle part. Connect the feeder cable’s
metal outer layer with the grounding busbar through ground-
ing clips. Lead a tin-plated copper wire or zinc-plated flat steel
out from the grounding busbar, with a cross-sectional area not
less than 95 mm2, and connect it to the grounding point of the
iron tower.
END OF STEPS

Postrequisite Ensure the following items during the connector installation


process:
1. Keep the feeder cable straight for at least 150 mm.
2. Use special purpose tools to cut feeder cables.
3. Use ruler to accurately measure the feeder cable length.
4. Do not tear the outer conductor when using knife to strip the
feeder cable’s outer layer.
5. Keep connector unmoved when using spanner to fasten con-
nector. Rotate the connector fastening component to screw the
connector tightly.
6. Label both ends of the main feeder cable before the cable
is laid on the iron tower, to distinguish the sector it belongs
to and transmitting/receiving features during cable connection
process.

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Leading Main Feeder Cable Indoors


Context Figure 52 and Figure 53 show the two methods of leading main
feeder cable indoors. It should be guaranteed that the main feeder
cable does not cause rain water coming into the equipment room.

FIGURE 52 LEADING MAIN FEEDER CABLE INDOORS (METHOD 1)

1. Feeder window 3. Feeder clip


2. Cable rack

FIGURE 53 LEADING MAIN FEEDER CABLE INDOORS (METHOD 2)

1. Feeder window 3. Feeder clip


2. Cable rack

Steps 1. Unscrew the fastening hoop iron of feeder window to a proper


position. Pull out hermetic covers of small holes through which
the feeder cable passes through.
2. Lead the main feeder into the equipment room. When lead-
ing the main feeder into indoor cable rack from outdoor cable
rack, it is required that two installation workers, one indoor
and the other outdoor, cooperate together to fulfil the task. It
helps avoid damaging the main feeder as well as other indoor
equipments due to improper force during the main feeder cable
installation process. After the main feeder is pulled to specified
position, screw the fastening hoop iron tightly.

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3. Cut the main feeder cable. Before cutting the main feeder cable
and after the main feeder cable is cut, make sure that labels
on the main feeder are intact.

Note:
When cutting the main feeder cable, the following factors are
considered for selecting the cutting position:
� Cabinet installation position
� The length of jumper on the cabinet top
� Lightning protector configuration
� Installation position of the lightning protector rack
� The bend radius of main feeder cable
� Cable layout in the equipment room should be clean and
tidy

4. Make indoor connector of the main feeder cable.


5. Connect the main feeder cable with the lightning protector.

Note:
� For lightning protector without grounding cable, directly
connect the lightning protector to the main feeder during
the installation process. Make sure that the lightning pro-
tector is insulated from the cable rack.
� For lightning protector with lightning protector rack, ad-
just each main feeder cable carefully during the installation
process. Make sure that the main feeder cable connector
is well connected with the lightning protector.

END OF STEPS

Installing Lightning Protector


Context All cables that are led into the equipment room from antenna must
be connected to the lightning protector, and the lightning protector
is connected to the grounding cable, as shown in Figure 54.

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FIGURE 54 LIGHTNING PROTECTOR CONNECTION

1. Antenna 3. Communication devices


2. Lightning protector 4. Ground

Steps 1. Install the DIN connector at one end of the feeder cable on
the DIN connector of the lightning protector, and install the
DIN connector at one end of the antenna jumper on the DIN
connector of the lightning protector, as shown in Figure 55.

FIGURE 55 INSTALLING LIGHTNING PROTECTOR

2. Connect the grounding post of the lightning protector to the


main grounding pole or system-ground ring.
3. Test the feeder cable performance to ensure it is normal. Af-
ter doing that, seal the connectors with self-adhesive tape as
shown in Figure 56.

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FIGURE 56 SEALING LIGHTNING PROTECTOR

Note:
� During installation, all surfaces contacting the ground must
be clean, dry, and not oxidized.
� The working frequency marked on the lightning protector
must be consistent with that of the base station system.

END OF STEPS

Installing Grounding Kit


Context The grounding kit is used to connect the feeder cable’s outer con-
ductor with the tower or grounding cable. It leads current to the
ground in case of the system being attacked by thunder. Usually,
the grounding kit is installed near the top of the antenna’s feeder
cable or the feeder cable end at the bottom of the tower, or the
entry through which the feeder cable comes into the equipment
room. For feeder cables higher than 60 m, the grounding kit is
installed in the middle part of the feeder cable.
Steps 1. Fix the grounding end of the grounding kit. Mark the ground-
ing kit installation position on 7/8” feeder cable, and strip the
feeder cable sheath at the position for installing the grounding
kit.
2. Place the grounding kit ring around the feeder cable’s outer
conductor and buckle the ring, as shown in Figure 57.

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FIGURE 57 BUCKLING GROUNDING KIT RING

3. Use waterproof self-adhesive tape to wrap the connection


point. Each layer of the tape should overlap half of the
previous layer, as shown in Figure 58. The wrapping direction
should be same as the buckling direction of grounding kit ring.

FIGURE 58 WRAPPING WATERPROOF TAPE

4. Use electrical insulating tape to wrap up the connection point.


Wrap the tape in semi-overlapping mode, that is, each layer is
25 mm higher than the previous layer as shown in Figure 59.
Press the tape to ensure that layers are in good contact.

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FIGURE 59 WRAPPING ELECTRICAL INSULATING TAPE

5. Connect the grounding end of the grounding kit to the tower


body or special-purpose binding post. Remove the paint and
oxide within a radius of 13 mm of the connection point. Apply
antioxidant to the cleaned area to ensure good electrical con-
tact.

Note:
Do not install the grounding kit during thunder or lightning
weather to avoid personal injury.

Note:
� Ensure that the feeder cable’s outer conductor is well
grounded where the grounding kit is installed.
� After the grounding kit is installed, ensure that the feeder
cable’s outer corrugated conductor is completely sealed.

END OF STEPS

Installing RF Jumper
Steps 1. Lead the RF jumper through the long cable tray.
2. Connect the DIN connector at one end to the ANT interface of
RU60.

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3. Connect the DIN connector at the other end to the DIN con-
nector of the feeder.
Figure 35 shows the installation of RF jumper.

FIGURE 60 INSTALLING RF JUMPER

1. Feeder 3. RU60
2. RF jumper 4. Long cable tray

END OF STEPS

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Chapter 8

GPS Antenna Feeder


System Installation

Table of Contents
Overview..........................................................................77
Installing GPS Antenna.......................................................80
Installing GPS Feeder .........................................................85
Installing Grounding Kit......................................................86

Overview
GPS Antenna Feeder System
Composition
The GPS antenna feeder system includes GPS antenna, GPS feeder
cable, GPS feeder cable connector, and GPS grounding kit. Figure
61 shows the GPS antenna feeder system structure.

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FIGURE 61 GPS ANTENNA FEEDER SYSTEM COMPOSITION

1. Antenna pole 6. Feeder cable


2. GPS grounding cable 7. GPS grounding kit
3. Outdoor grounding busbar 8. Feeder cable
4. GPS antenna 9. GPS antenna feeder interface
5. GPS antenna feeder support

In some cases, such as in areas where thunderstorm is frequent,


the lightning protector should be added to the GPS antenna feeder
system. The structure of GPS antenna feeder system with light-
ning protector is shown in Figure 62.

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FIGURE 62 GPS ANTENNA FEEDER SYSTEM COMPOSITION (WITH LIGHTNING


PROTECTOR)

1. Antenna pole 6. Feeder cable


2. GPS grounding cable 7. GPS grounding kit
3. Outdoor grounding busbar 8. Feeder cable
4. GPS antenna 9. Lightning protector
5. GPS antenna feeder support

GPS Antenna Feeder System


Installation Flow
The flow of installing GPS antenna feeder system is shown in Figure
63.

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FIGURE 63 GPS ANTENNA FEEDER SYSTEM INSTALLATION FLOW

Installing GPS Antenna


GPS Antenna Installation Position
The GPS antenna can be installed on the tower or the top of a
building.
Figure 64 shows the installation position of GPS antenna on the
tower. The distance between GPS antenna pole and iron tower is
30 cm.

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FIGURE 64 INSTALLATION POSITION OF GPS ANTENNA ON TOWER

1. GPS antenna

Figure 65 shows the installation position of GPS antenna on the


top of a building.

FIGURE 65 INSTALLATION POSITION OF GPS ANTENNA ON THE TOP OF


A BUILDING

1. Lightning rod
2. GPS antenna
3. Top of a building

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GPS Antenna Installation Procedure


Steps 1. Open package and take out the GPS antenna and GPS antenna
feeder support.
2. Use clamp to install the GPS antenna feeder support on the
pole. Install spring washer and flat washer on the clamp one
by one and fix them with M6 nuts, as shown in Figure 66.

FIGURE 66 INSTALLING GPS ANTENNA FEEDER SUPPORT ON POLE

1. Pole 4. Feeder cable tie


2. GPS installation plate 5. Clamp
3. Spring washer, flat washer,
and M6 nut

3. Fix GPS antenna on the GPS installation plate and tighten it


clockwise, as shown in Figure 67.

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FIGURE 67 FIXING GPS ANTENNA ON GPS INSTALLATION PLATE

1. GPS antenna 4. GPS installation plate


2. Pole 5. Feeder cable tie
3. Clamp

4. Make the feeder connector at one end of the 1/2” feeder cable
pass through the feeder cable tie, connect it with GPS antenna,
and tighten it clockwise, as shown in Figure 68.

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FIGURE 68 CONNECTING FEEDER CABLE WITH GPS ANTENNA

1. GPS antenna 4. GPS installation plate


2. Pole 5. 1/2” feeder cable
3. Clamp 6. Feeder cable tie

Note:
Tighten the feeder cable clockwise to fix it. Feeder cable layout
must be performed after the feeder cable is fixed.

5. Perform waterproof handling at the back of GPS installation


plate and the connection point between 1/2” feeder cable and
GPS antenna. Wrap the connection point with waterproof tape
for three layers, then wrap with PVC tape outside for two lay-
ers. Make sure that no rain water could enter the 1/2” feeder
cable.
6. Fix the 1/2” feeder cable with feeder cable tie and cut redun-
dant feeder cable, leaving no sharp edge.
END OF STEPS

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Chapter 8 GPS Antenna Feeder System Installation

Installing GPS Feeder


Selecting GPS Feeder Cable
Select GPS feeder cable according to the following principles:
� If the feeder cable length is less than 62 m, select the 1/2”
feeder cable.
� If the feeder cable length is larger than 62 m, contact ZTE
Corporation for technical support.

Installing GPS Feeder Cable


Steps 1. Paste labels 0.3 m away from the two ends of the feeder cable.
2. Wrap the feeder cable connector by linen or antistatic packing
bag with foam tightly for protection.
3. Move GPS feeder cables where the GPS antenna is.
4. Make the feeder connector at one end of the GPS feeder cable
pass through the feeder cable tie, connect it with GPS antenna,
and tighten it clockwise, as shown in Figure 69.

FIGURE 69 CONNECTING FEEDER CABLE WITH GPS ANTENNA

1. GPS antenna 6. Feeder cable tie


2. Pole
3. Clamp
4. GPS installation plate
5. GPS feeder cable

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Note:
Tighten the feeder cable clockwise to fix it. Feeder cable layout
must be performed after the feeder cable is fixed.

5. Test performance of the GPS antenna and GPS feeder cable


to ensure that the system is running normally. Perform wa-
terproof handling at the back of GPS installation plate and the
connection point between GPS feeder cable and GPS antenna.
6. Fix the GPS feeder cable with feeder cable tie and cut redun-
dant feeder cable, leaving no sharp edge.
END OF STEPS

Installing Grounding Kit


Context The grounding kit is used to connect the feeder cable’s outer con-
ductor with the tower or grounding cable. It leads current to the
ground in case of the system being attacked by thunder. Usually,
the grounding kit is installed near the top of the antenna’s feeder
cable or the feeder cable end at the bottom of the tower, or the
entry through which the feeder cable comes into the equipment
room. For feeder cables higher than 60 m, the grounding kit is
installed in the middle part of the feeder cable.
Steps 1. Fix the grounding end of the grounding kit. Mark the ground-
ing kit installation position on 7/8” feeder cable, and strip the
feeder cable sheath at the position for installing the grounding
kit.
2. Place the grounding kit ring around the feeder cable’s outer
conductor and buckle the ring, as shown in Figure 57.

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FIGURE 70 BUCKLING GROUNDING KIT RING

3. Use waterproof self-adhesive tape to wrap the connection


point. Each layer of the tape should overlap half of the
previous layer, as shown in Figure 58. The wrapping direction
should be same as the buckling direction of grounding kit ring.

FIGURE 71 WRAPPING WATERPROOF TAPE

4. Use electrical insulating tape to wrap up the connection point.


Wrap the tape in semi-overlapping mode, that is, each layer is
25 mm higher than the previous layer as shown in Figure 59.
Press the tape to ensure that layers are in good contact.

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FIGURE 72 WRAPPING ELECTRICAL INSULATING TAPE

5. Connect the grounding end of the grounding kit to the tower


body or special-purpose binding post. Remove the paint and
oxide within a radius of 13 mm of the connection point. Apply
antioxidant to the cleaned area to ensure good electrical con-
tact.

Note:
Do not install the grounding kit during thunder or lightning
weather to avoid personal injury.

Note:
� Ensure that the feeder cable’s outer conductor is well
grounded where the grounding kit is installed.
� After the grounding kit is installed, ensure that the feeder
cable’s outer corrugated conductor is completely sealed.

END OF STEPS

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Chapter 9

Installation Check

Table of Contents
Equipment Installation Check ..............................................89
Antenna Feeder System Installation Check............................92
Power-on/off Check ...........................................................95

Equipment Installation
Check
Checking Cabinet
Cabinet check items include:
� After completing cabinet installation, make sure the cabinet
fixed and orderly. A row of cabinets should be in line. The
sides of a line of cabinets should keep in the same level, the
error less than 5 mm. The vertical height of cabinet is less
than 3 mm.
� Check whether all fastening pieces are screwed down.
� Check whether all components on the cabinet are intact, and
connection are unbroken. Make sure marks orderly, intact and
clear.
� Check whether the cabinet surfaces inside and outside are
clean.
� Check whether the push-and-pull cover plates of cable outlets
are in proper position. After completing all cable layout, the
cover plate should be pushed forward to the proper position in
case of animals intruding.

Checking Cables
Checking Power Check power cable and ground cable as follows and make sure:
Cable and
Grounding Cable � All cables are connected well and their polarities are correct.
Note that the power cables includes the one from primary
power to cabinet top.

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� The PE binding post of ground cable is proper and firm.


Checking Internal Check the internal cables as follows and make sure:
Cables
� The internal cable of rack is not hung in the air.
� The RF cable of the front panel, clock cable, power and alarm
cable, and test cable are connected well and properly.
� The cable layout route and binding space are reasonable and
correct.
� Layout of the fiber bellows inside the rack is beautiful and rea-
sonable.
� The protective ground cable of rack door is connected well,
avoiding lack and looseness phenomena.
� The cable surface is clean without any engineering mark and
the sheath insulation layer is undamaged.
Checking External Check the external cables as follows and make sure:
Cables
� All the cables are be loose rather than tense at the bending
position.
� The cable routing complies with the requirements, and the
binding spacings are the same.
� The cabling is smooth, without crossing inside the rack, and the
cables outside the rack are bound into bundles in each cabinet.
� Cables in the cabling trough and the cabling ladder are neatly
arranged, and all cables are bound into bundles without dam-
age to their external skins.
� Margins are reserved for the cables at various positions. The
cable ties are cut flat without exposure of any sharp end.

Checking Socket, Connector, and


Male Tab
The socket, connector and male tab inspection items include:
� Check whether connector of the connector is proper, avoiding
incorrect connection and leaking connection.
� Check whether connection between connector and socket is
fastened. The fastness screw on the boards should be screwed
down, and the locator card should be put in proper position
without any damage.
� Ensure that the connector made on site does not damage the
core cable.
� Check whether the cable connector and male tab are fastened.
Make sure no bin-lacked or bin bent-phenomenon occurring in
the socket and plug.

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Chapter 9 Installation Check

Checking Labels
Label check items include:
� Check if the label adopts a special adhesive paper for ZTE.
� Check if the directions of affixed labels are consistent. To be
convenient for reading, a side of label that indicates cable ori-
entation should be placed upwards or towards a maintenance
and operation side.
� Check if label content of rack row and rack line accords with
the requirements of engineering design. All ZTE devices in the
equipment room should be distributed in order.
� Check if circuit breakers of power cable are affixed in a power
cabinet and power distribution cabinet in order .
� Check if circuit breakers of power cable in a power cabinet and
power distribution cabinet indicate connection orientation with
a label.
� Check if labels are affixed to both ends of all cables (ground
cable, transmission cable and jumper, except protective ground
cables of cabinet door and side door). Make sure handwriting
clear on the labels and label positions consistent. Affix labels
20 mm from the terminal head.
� If a label is required to cling to a board, make sure handwriting
clear and affixed label positions orderly.

Checking Environment
On-site environment check items include:
� Check if redundant sundries left inside the cabinet, as well as
the front, back and side door are clean. After cabinet installa-
tion completion, clean up the cabinet surfaces inside and out-
side.
� Check if unnecessary cable ties, stubs, and desiccant bags
should not be left inside the cabling trough, cabinet bottom
or under raised floor around the cabinet.
� Check if unused material inside the equipment room is cleared
away and necessary material is orderly placed. Equipment
room including raised floor should be kept clean.

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Antenna Feeder System


Installation Check
Testing SWR
Prerequisites An SWR tester (SiteMaster is recommended) is ready.
Steps 1. Connect one end of the extension line of the tester to the
jumper connector inside the cabinet and the other end to in-
terface Refl of the tester.

Note:
Use jumpers if the test feeder has active devices such as tower
amplifier or trunk amplifier.

2. Press OPT soft key.


3. Press B1 soft key and select MODE.
4. Press Up/Down to select SWR. Then, press ENTER for con-
firmation.
5. Press MAIN to return to the main menu.
6. Press RUN to start the measurement.
7. Press AUTOSCALE to adjust the ordinate size on screen.
8. View the SWR value of each frequency point in this band, as
shown in Figure 73.

FIGURE 73 SWR TEST

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Chapter 9 Installation Check

9. Press Save Display to save the data.


END OF STEPS

Waterproof Outdoor Joints


Prerequisites The antenna feeder system SWR test is passed.
Context � It is advised to adopt the 3–3–3 mode in waterproof sealing for
feeder cables. In other words, three layers of insulating tape
are used inside, three layers of waterproof tape are used in the
middle, and three insulating tape are used outside.
� The insulating tape inside facilitates removing connectors, the
waterproof tape in the middle prevents water and moisture,
and the outside insulating tape is used to keep the middle tape
inside and protects the connector.
� The 3–3 mode can be adopted if the connecting point needs
not be removed. In other words, three layers of waterproof
tape are used inside and three layers of insulating tape are
used outside.
Steps 1. Connect the antenna jumper and the main feeder cable con-
nector, and screw them tightly.
2. Perform waterproof handling for the connector. Wrap the con-
nector with three layers of electrical insulating tape first. Then
wrap it with three layers of waterproof insulating tape, tighten
the tape to make the tape width 3/4 ~ 1/2 of the original width.
After doing that, wrap the connector with another three layers
of electrical insulating tape.
i. When wrapping the waterproof tape, start wrapping from
the lower part the connector, and use about 200–mm tape
to fill in the concave part, as shown in Figure 74.

FIGURE 74 WRAPPING WATERPROOF TAPE (1)

ii. Extend the tape length twice of the original length. Use
60–cm waterproof tape for each connector and wrap the
connector for three layers. The wrapping direction must be

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ZXSDR BS8800 GU360 Hardware Installation Guide

same as that of screwing the feeder connector to prevent


the connector from loosening.
iii. Wrap the tape layer by layer as shown in Figure 75, then
wrap the tape in the opposite direction, the outside layer
overlapping inside layer about 1/2 of the tape width. Fi-
nally, wrap the tape in the opposite direction for three lay-
ers. Do not cut the tape during wrapping, and the length
of wrapping tape must exceed the connector for about 20
mm.

FIGURE 75 WRAPPING WATERPROOF TAPE (2)

iv. After wrapping the waterproof tape, press the tape to en-
sure the tape and feeder/feeder connector are agglutinated
tightly, as shown in Figure 76.

FIGURE 76 WRAPPING WATERPROOF TAPE (3)

v. Wrap the electrical insulating tape out of the waterproof


tape for three layers. Make the outside layer overlap inside
layer 1/2 of the tape width.
vi. Press the electrical insulating tape and the waterproof tape
to ensure that the two are agglutinated tightly.
vii. Use the black anti-ultraviolet tie to bind the two ends of
tape to avoid tape aging and falling off, and cut the redun-
dant tie, as shown in Figure 77.

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Chapter 9 Installation Check

Note:
Considering the effect of expanding with heat and contract-
ing with cold, reserve 3 mm ~ 5 mm extra tie to prevent
the tie from falling off.

FIGURE 77 BINDING TAPE

END OF STEPS

Power-on/off Check
Power-on
Prerequisites The BS8800 GU360 has been checked completely.
Steps 1. Verify that all air switches on the power distribution subrack
are in OFF status. Verify that all boards are not inserted into
subracks.
2. Power on the power distribution subrack. Use a multimeter to
measure the —48 V power input to the cabinet.
If... Then...
The voltage is -57 V DC~-40 The voltage is normal. Go to
V DC next step.

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ZXSDR BS8800 GU360 Hardware Installation Guide

If... Then...
The voltage is >0 V DC The power cable is incorrectly
connected. Connect the
power cable again and
measure the voltage again.
Other cases occur The input voltage is
abnormal. Rectify the faults
on the power distribution
subrack and power cables.

3. Set the air switch marked PWR to ON. Observe the PWR IN
indicator on the power distribution subrack.
If... Then...
PWR IN is on Go to next step.
PWR IN is off The cabinet power supply
is abnormal. Contact the
person in charge and cut
off the power. Check the
power system and power
distribution subrack and then
power on again.

4. Set the air switch marked FAN on the power distribution sub-
rack to ON. Observe the fan rotating.
If... Then...
The fan rotates Go to next step.
The fan does not rotate The fan is faulty. In this
case, contact ZTE.

5. Tuck a 20 cm long scrip into the top of the power distribution


subrack and observe the scrip.
If... Then...
The scrip flaps upward Go to next step.
The scrip flaps downward or The wind direction is
does not flap. incorrect. Check if the
internal power cables and
fan are correctly connected.

6. Insert a board to baseband layer. Set the air switches marked


BBU1 and BBU2 on the power distribution subrack to ON.
Observe the indicator on the board.
If... Then...
The indicator is on or flashes The board is normal. Go to
at 1 Hz next step.
Other cases occur The board is faulty. Rectify
the fault and then power on
BS8800 GU360 again.

7. Insert RU60 into the RF frame. Set the air switches marked
from RU1 to RU6 to ON. Observe the indicators on RU60.

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Chapter 9 Installation Check

If... Then...
The indicators are on or flash The board is normal. Go to
at 1 Hz next step.
Other cases occur The board is faulty. Rectify
the fault and then power on
RU60 again.

END OF STEPS

Power-off
Steps 1. Check if data needs to be backed up.
If... Then...
Data requiring to be backed Back up the data.
up exist
No data needs to be backed Go to next step.
up

2. Set the air switches marked BBU1 and BBU2 on the power
distribution subrack to OFF.
The BBUs are powered off normally.
3. Set the air switches marked RU1 to RU6 to OFF.
The RU60s are powered off normally.
4. Set the air switch marked FAN to OFF.
The fan stops rotating.
5. Set the air switch marked PWR on the power distribution sub-
rack to OFF.
END OF STEPS

Power-off Emergent
Prerequisites Use this method to power off BS8800 GU360 only when emergen-
cies occur on site.
Steps � Set the air switch marked PWR on the power distribution sub-
rack to OFF.
The BBUs and RU60s are powered off. The fan stops rotating.
END OF STEPS

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98 Confidential and Proprietary Information of ZTE CORPORATION


Figures

Figure 1 BS8800 Cabinet Appearance .................................... 8


Figure 2 BS8800 Cabinet Layout ........................................... 9
Figure 3 Cabinet Top ..........................................................11
Figure 4 BS8800 GU360 Installation Flow .............................13
Figure 5 Crate Unpacking ...................................................22
Figure 6 Base Installation Component of Primary Cabinet........25
Figure 7 Base Installation Component of Secondary Cabinet ....25
Figure 8 Cabinet Installation Flow ........................................26
Figure 9 Installation Holes for Single Cabinet (Unit: mm) .......27
Figure 10 Ground Drilling....................................................27
Figure 11 Installing Insulating Tube......................................28
Figure 12 Installing Expansion Nut ......................................28
Figure 13 Installing Base Installation Component ...................29
Figure 14 Installed Base Installation Component....................29
Figure 15 Positioning Cabinet (1) .........................................30
Figure 16 Positioning Cabinet (2) .........................................31
Figure 17 An Installed Cabinet.............................................32
Figure 18 Installing Secondary-Cabinet Installation
Component .......................................................33
Figure 19 Installing Secondary Cabinet.................................34
Figure 20 Fixing Secondary Cabinet .....................................35
Figure 21 Installed Secondary Cabinet..................................36
Figure 22 Cabinet Layout....................................................38
Figure 23 Board Positions in Baseband Layer .........................38
Figure 24 Board Positions in RF Layer ...................................39
Figure 25 Cable Installation Flow .........................................42
Figure 26 Leading Power Cable Through Cable Inlet ...............44
Figure 27 Installing Grounding Cable....................................45
Figure 28 Internal Fiber Layout............................................47
Figure 29 E1/T1 Cable Layout .............................................48
Figure 30 Installing Receiving Diversity Cable ........................49
Figure 31 Install Ethernet Cable ..........................................50
Figure 32 Installing SA Panel Cable ......................................51
Figure 33 Dry Contact Input Cable Layout.............................52

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ZXSDR BS8800 GU360 Hardware Installation Guide

Figure 34 Installing GPS Jumper ..........................................52


Figure 35 Installing RF Jumper ............................................53
Figure 36 Antenna Feeder System Composition .....................56
Figure 37 Antenna Fixing Support ........................................58
Figure 38 U-Shaped Screw..................................................59
Figure 39 Kathrein Azimuth Adjustment Tool .........................59
Figure 40 Using Kathrein Adjustment Tool .............................60
Figure 41 Tightening the Screws..........................................60
Figure 42 Downtilt Gauge ...................................................61
Figure 43 Adjusting Downtilt ...............................................61
Figure 44 Installing Omnidirectional Antenna.........................62
Figure 45 Connecting Jumper ..............................................63
Figure 46 Fixing Jumper with Feeder Cable Clip .....................64
Figure 47 Drilling Holes on the Wall......................................64
Figure 48 Sealing Feeder Cable Holes ...................................65
Figure 49 Installed Feeder Window ......................................65
Figure 50 Hoisting Trawl .....................................................67
Figure 51 Fixing Feeder Cable .............................................68
Figure 52 Leading Main Feeder Cable Indoors (Method 1)........69
Figure 53 Leading Main Feeder Cable Indoors (Method 2)........69
Figure 54 Lightning Protector Connection ..............................71
Figure 55 Installing Lightning Protector ................................71
Figure 56 Sealing Lightning Protector ...................................72
Figure 57 Buckling Grounding Kit Ring..................................73
Figure 58 Wrapping Waterproof Tape ....................................73
Figure 59 Wrapping Electrical Insulating Tape ........................74
Figure 60 Installing RF Jumper ............................................75
Figure 61 GPS Antenna Feeder System Composition ...............78
Figure 62 GPS Antenna Feeder System Composition (with
Lightning Protector) ...........................................79
Figure 63 GPS Antenna Feeder System Installation Flow .........80
Figure 64 Installation Position of GPS Antenna on Tower .........81
Figure 65 Installation Position of GPS Antenna on the Top of
a Building .........................................................81
Figure 66 Installing GPS Antenna Feeder Support on Pole .......82
Figure 67 Fixing GPS Antenna on GPS Installation Plate ..........83
Figure 68 Connecting Feeder Cable with GPS Antenna ............84
Figure 69 Connecting Feeder Cable with GPS Antenna ............85
Figure 70 Buckling Grounding Kit Ring..................................87
Figure 71 Wrapping Waterproof Tape ....................................87

100 Confidential and Proprietary Information of ZTE CORPORATION


Figures

Figure 72 Wrapping Electrical Insulating Tape ........................88


Figure 73 SWR Test ...........................................................92
Figure 74 Wrapping Waterproof Tape (1)...............................93
Figure 75 Wrapping Waterproof Tape (2)...............................94
Figure 76 Wrapping Waterproof Tape (3)...............................94
Figure 77 Binding Tape .......................................................95

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102 Confidential and Proprietary Information of ZTE CORPORATION


Tables

Table 1 Safety Symbols Description....................................... 1


Table 2 BS8800 Cabinet Layout ............................................ 9
Table 3 Tool and Meter List..................................................18

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