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Disclaimer Clause
Yamasaki Optical Technology does not assume any liability for any damage caused by the
use of a non- original battery. A valid ground three-hole socket must be used when AC/DC
adaptor access to AC 220V 50HZ power to avoid any possible personal injury, equipment
damage or possible fire danger.
Notes:
1. The Y90 fusion splicer is used for the fusion of quartz glass fiber; please do not use
this machine for other usages. Please read this manual carefully before using.
2. Please do not expose the Y90 fusion splicer to an environment with high
temperature or humidity.
3. Please do not use the Y90 fusion splicer in an environment with lots of dust,
you should avoid dust as much as possible.
4. When the Y90 fusion splicer moves from a low-temperature environment to a
high-temperature environment, acclimatization must be ensured to eliminate
condensation.
5. To maintain the Y90 fusion splicers performance, it is recommended to do
complete machine maintenance once a year.
6. This Y90 fusion splicer has been precision calibrated, please try to avoid strong
vibration, and impact, and use the hard carry case for transportation and storage.
1 Brief Introduction..................................................................................................1
1.1 Technical Indicators of the Product.........................................................................................................................1
1.2Configurationof the Y90 fusion splicer................................................................................................................... 2
1.3Part Names of the Y90fusion splicer..................................................................................................................3
2 Basic operation.......................................................................................................7
2.1 Descriptions of the power modules ........................................................................................................................ 7
2.2 AC operation .......................................................................................................................................................... 8
2.3 Battery supply operation..........................................................................................................................................9
2.3.1 Checking of battery capacity ............................................................................................................................ 9
2.3.2 Battery charging................................................................................................................................................10
2.3.3 Under Voltage Alarm........................................................................................................................................10
2.3.4 The other considerations....................................................................................................................................11
2.4 Turn on and turn off...............................................................................................................................................12
2.5 Display brightness control......................................................................................................................................12
2.6 Using Heat shrink Sleeve........................................................................................................................................13
2.7 Preparation of fiber end-face...................................................................................................................................14
2.8 Place fiber................................................................................................................................................................15
3 Management Menu................................................................................................16
3.1 Overview of First-degree Menus.............................................................................................................................16
3.2 Splice Mode Menu...................................................................................................................................................17
3.2.1 Overview.............................................................................................................................................................17
3.2.2 [Select And Edit Splice Mode]...........................................................................................................................18
3.2.3 [Select And Edit Heater Mode]...........................................................................................................................26
3.2.4 [Arc Calibration]..................................................................................................................................................29
3.2.5 [Operation Options].............................................................................................................................................31
3.2.6 [Splice Memory] menu.....................................................................................................................................33
3.3 Utility Menu.............................................................................................................................................................36
3.3.1 Descriptions for menu options..........................................................................................................................36
3.3.2 Change parameters...........................................................................................................................................36
4 Select SpliceParameters........................................................................................36
4.1 Selecting/editing the splice mode…………………………………………………………………………… ……37
4.1.1 select splice mode according to optical fiber types.......................................................................................... ..38
4.1.2 Referring or editing splice mode.........................................................................................................................38
4.2 Creating splice mode................................................................................................................................................41
4.2.1 Default splice mode..............................................................................................................................................41
4.2.2 Add or copy splice modes.....................................................................................................................................41
4.3 Fusion operation........................................................................................................................................................41
4.3.1 checking of fiber cutting angle and fiber end face...............................................................................................43
4.3.2 Auto calibration and splice...................................................................................................................................44
4.3.3 Splice loss estimation...........................................................................................................................................44
4.4 Tension test................................................................................................................................................................46
4.5 Storing splicing results .............................................................................................................................................47
4.6 reinforce the fusion point...........................................................................................................................................47
4.7 Manually move the motor..........................................................................................................................................48
4.8 Application of Soft Keyboard....................................................................................................................................50
Heat shrink sleeve 60 mm, 40mm and a series of miniature shrink sleeves
Splicing method 53 groups for factory mode and 40 groups for user mode
Heating method 9 groups for factory mode and 31 groups for user mode
Latest 4,000 splicing results will be saved in the built-in
Save of the splice loss
memory.
USB interface, convenient for data download and software
External interface update
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Can be used for more than 200 times of continuous splicing and
Built-in battery
heating
Built-in lithium battery 12.5V; charging time
External adapter, input: AC100-240V 50/60HZ, output
Power supply
DC13.5V/4.8A
Real Time monitoring of battery charge.
Working Temperature: -10 ~ + 50℃, humidity: < 95 % RH (no
condensation)
environment Working elevation: 0~5000m, maximum wind speed: 15m/s
Save environment Temperature: -40~60℃, save humidity: 0~95%
12 Calibration - 1 Annex
Certificate
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Power switch
Key board
LCD
Heater
V shaped slot
电极罩
Electrode strip
fiber clip
电极棒
防风罩
Power switch
防风罩磁铁 Magnet of wind resistance cover
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Mode of automatic
Keyboard Standby mode Mode of manual operation Mode of parameter menu
operation
The optical fiber moves Increase the parameter quantum or move the
Moving cursor Invalid
upward cursor
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The optical fiber moves Increase the parameter quantum or move the
Moving Cursor Invalid
right cursor
Continue forward/start
Start Splicing Start Splicing Confirming parameter modifications
splicing
Invalid Motor Reset Motor Reset Exit from the current menu screen
Further propulsion/start
Start to fusion Invalid Invalid
fusion
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4.Press at the interface of [Pause 2], align the optical fiber left and
right with the best gapping space by driving the motor through
estimate loss.
Settings Menu
LCD Monitor
environment. Nevertheless, there will be some black, red, blue, and green dots
on the screen. The brightness of the display will be different from various view
angles.
Please note: These symptoms are not a deficiency of the LCD monitor!
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2. Basic operation
2.
.1 Descriptions of the power modules
The Yamasaki Y90 fusion splicer uses a 2 in 1 power module design. The
Y90 fusion splicer can use the polymer lithium ion battery separately or use
the AC adapter for electricity supply. When the AC adapter is used for power
supply the polymer lithium ion battery is charged automatically. The Lithium
Disclaimer:
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2.
.2 AC operation
2.2.1 The power supply of the Yamasaki Y90 consists of a power supply,
charger and lithium battery. When using AC power supply, the AC/DC
2.2.2 The AC/DC adapter will not be able to supply normal DC output if the
In this case, the DC output line of the adapter must not be inserted into
2.2.3 As and when the lithium battery is in the battery case, the battery pack
recommended that the Y90 fusion splicer be off when being charged.
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2.
.3 Battery supply operation
The user may choose to use the polymer lithium battery in the splicer to
When the battery is not being charged, press the "PUSH" button on the
Then the four battery capacity indicator (red) lights on the left hand side
When the power module is fully charged, the four battery capacity
indicator (red) lights on the left hand side will be on, which only
represents the fullness of the current charge voltage, but the real capacity
Battery capciy ≥80% Battery capciy ≥60% Battery capciy≥40% Battery capciy≥15% Battery capciy≤10%
Battery Voltage 12.2V Battery Voltage 11.8V Battery Voltage 11.4V Battery Voltage 11V Battery Voltage <11V
● The lights are bright О The lights are bright
The capacity level of battery is as follows: (when you press the Push
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into “POWER INPUT “on the Y90 fusion splicer power module, to
During the charging process, the charging indicator light is red; after
40 minutes, whilst the splicer is off. The length of the charging time
If the splicer is charged when it is on, the charging time is longer. The
The Y90 fusion splicer has a “low voltage alarm” function. When the
lithium battery power is below a certain value (this value is set at the
factory and is about 10.3V), the Y90 fusion splicer screen will display
the “low battery” warning. At this point the operator should use the
power adaptor provided and charge the lithium battery at the same time.
seconds.
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The Y90 fusion splicer battery is a consumable item and has a safe
service life. It should not be charged for more than 5 hours and should
The battery should be kept away from heat, moisture, high pressure
shorter (perhaps only half the time of normal use or shorter) or when
there is obvious bulging, do not use the battery and return to the
65±20%RH.
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Turn on
Press button on the operator panel until the LED indicator lights turn
from green to red, release the button . When all of the motors return to
the initial position, the screen shows the startup menu.
Turn off
Press button on the operator panel until the LED indicator turns from
red to green, release the button. The splicer is now turned off.
Whilst the LCD brightness determines power consumption, the user can
adjust the display brightness to suit the environment they are working in for
Move the cursor to the [Settings] window of the Y90 fusion splicer using
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If the display brightness is not set too high the life of the lithium
Before you start your splice ensure you put a heat shrink sleeve on the fiber
as shown in the figure below. This cannot be done after the splice is made!
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2.7.1 Open the big and small clips of the Y17 cleave tool; push the sliding
plate installed with blade from the end to the front. This will
2.7.2 Use the fiber strippers provided to strip the fiber coating, the length of
cotton soft enough to wipe the fiber clean with. Do this procedure
only once. Do not clean it with the same cloth for the second time.
(Notes: Please use isoproply alcohol with purity of more than 99%.)
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2.7.3 Open the cover and pressing board, move the blade carriage forward to
2.7.4 Close all clips and put the stripped fiber in the appropriate v-groove.
Make sure that the cleave length is set as per operators' intended
2.7.5 Close the cover and make sure that the end of the fiber is sticking
2.7.6 Push the blade carriage to the rear until it stops. Open the cover and
Note: Once the fiber is cleaved load it into the splicer immediately to
avoid any contamination!
2.8.1 Select Splice Mode in the menu. Open the wind cover and wait for
automatic reset of the Y90 fusion splicer. Open the left and right fiber
clamps.
1.8.2 Put the cleaved fiber end face in the V-shaped groove.
Place the fiber between the tip of the electrode and V-shaped
groove’s edge.
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If the fiber is bending, place the part that is bending upward in the
v-groove.
To ensure good splice quality of the fiber, ensure the cleaved fiber
does not touch anything.
2.8.3 The end face of each fiber should be placed between the V-groove
2.8.4 Place the other optical fiber according to the above steps.
3. Management Menu
The menu options of the Y90 Fusion Splicer are described in this chapter.
3.1.1 There is one first-level main menu and six operation windows under
these.
3.1.2 By pressing at the main menu it will allow you to splice using
the parameters set by the factory for fiber splicing. The same applies
when you press the heat button, the splicer will operate the heater at
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B. “Splice Options”
C. “Heating Mode”
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D. “Arc Calibration”
E. “Maintenance”
F. “Settings”
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3.2.1 Overview
selected by the user. There are three defaults available to choose from:
“Splice Mode Menu” also has 53 built-in settings (the library) and 40 sets of
parameter’s that can be set and used by the operator.
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If you select the active file name (the yellow star indicates this)
When selecting another file name the edit select delete and export
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and move the cursor to a splice mode file with a certain number,
and then press to enter the menu of “Edit Splice Mode Files”.
See the following picture.
Press to edit.
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Parameter Description
Title for a splice parameter file can be expressed in up to 7
File name characters. The title is displayed in the
[Select Splice Mode Files] menu.
The splice mode has four options: Auto (automatic), Calibrate,
Splice Mode Normal, and Special, wherein the first three are the most
common options.
A list of splice modes stored in the splicer database is
displayed. SM DS NZ and MM appear. After choosing the
Fiber Type appropriate mode, the selected splice mode stored in the
database is copied to a selected splice mode in the
user-programmable area.
Here you can set the fiber alignment modes. The options to
choose from are Fine – Clad – Core.
Fine – The fiber is aligned according to the fiber core and clad
Align Option
position. This is the most precise but takes longer.
Clad – The fiber is aligned to the fiber Cladding
Core – The fiber is aligned to the fiber Core
If “tension test” is set to “on” a tensile test if performed
Tension Test automatically after splice completed.
Cleaved Angle Here you can set the Cleave Angle limit. If the cleave angle of
the fiber exceeds this limit an alarm message appears on the
Limit screen.
When the estimated splice loss exceeds the limit set an alarm
Loss Limit message appears on the screen.
A cleaning arc burns out micro dust on the surface of the fiber
Cleaning Arc with an arc discharge for a short period of time. The duration of
Time the cleaning arc can be changed by this parameter.
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Parameter Description
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Sets the end-face gap between the left and right fibers
Set Gap at the time of aligning and pre-fusion discharge.
In the interface of “Edit Splice Mode File” list, move the cursor to select
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Heater Mode has 40 built-in users heating modes for different types of
fiber heat-shrink sleeves that can be used by the users. There are nine
Temperature Stay
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(See the above “Edit Heater Mode File” menu. The nine options are:
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Parameter Description
Length Setting the length of the heat shrink sleeves: 60mm, 40mm,
20mm
Heat Time Sets heating time from the beginning to the end
Notes:
The temperature range for the heater of the Y90 fusion splicer is
operation, it is suggested to heat below 200℃. The heater may burn out if
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time to the control system ensuring the arc intensity remains balanced.
Electrodes wear and glass adhesion may result in changes in arc power.
Also, the center position of arc discharge sometimes shifts to the left or
these problems. [Arc Calibration] of this machine has the function to test
the current arc intensity and revises it into the standard intensity.
after the fiber is prepared and arranged, press to enter the interface
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calibration” will not start. However, auto current setting has started and
The operator should repeatedly prepare the fiber so that the Y90 fusion
splicer can achieve auto discharge calibration, until the Y90 fusion splicer
calibration completed”
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automatically exit. This will provide the best Arc intensity and
splicing position.
“Operation
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Options” menu
Parameter Description
If “Auto Start” is set to "ON", splicing starts automatically as
soon as the wind protector is closed. Fibers should be prepared
and placed into the splicer in advance. When set to “OFF” the
Auto Start
fiber will be pushed into view automatically when the wind
protector is closed and you will need to push the
button to start.
If "Pause1” is set to “ON”, splicing operation pauses when fibers
Pause1 are forwarded to gap-set position. Cleave angles are displayed
during the pause.
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This machine can store up to 4000 splice records of the Y90 fusion splicer.
In the “Splice record” menu, Press and move the cursor to select
the [Fusion Record] required, and press to enter, then the [Splice
Memory] menu is displayed. There are 3 options in the [Splice Memory]
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The user can consult all the splice records Press to view.
The user can delete (Empty) all records? Delete all records? Dialog
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System Update. The user shall insert USB device into the port on the
"Software update compression package" the user U must be extracted to the root
directory of U disk being used.
Before using U disk, the operator must confirm the file system is "FAT32",
otherwise, U disk shall be "formatted".
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Parameter Description
allows the user to change the time
Time
press
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OFFENDING COMMAND: ~
STACK: