Smart Connect

© MTU TC FN / actual state: 07/2009 Geno_basics_mech.ppt 1

Series 1600 Service Concept
Present Concept J1939
PCS 5 CANOpen
SAM Genset
Engine S1600 ECU 8
Controller

Diasys

New Concept (Delivery from May 2011)

J1939
PCS 5 CANOpen
Smart
Genset
Engine S1600 ECU 8 Connect
Controller

Diasys

© MTU TC FN / actual state: 07/2009 Geno_basics_mech.ppt 2

 Smart Connect Overview

Diasys Plug-in
USB interface for
Dialog for MTU
Memory stick
Service personnel

4 Digit display
for failure code

Dip switch for

parameter configuration
CAN 2 (J1939,
CANOpen)
CAN 1(PCS-5 Bus)

24V Power supply

Data communication from ECU 8,
Interbus RS485

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Functionalities of Smart Connect Packages

Smart Connect Package

Step 1
• Standard J1939
• Dialog via Diasys
• Failure code display
• Dip switch for parameter change

Step 2
• CANOpen if needed
• USB Function
- Field Data Handling
- Update firmware (upload/download)
- Update software and data (upload/download)
- Upload engine data (failure memory, running hour, etc)

© MTU TC FN / actual state: 07/2009 Geno_basics_mech.ppt 4

Advantage of Smart Connect

• Easier data set upload and download via USB memory stick
(possible for customer, without MTU service personnel)

• Fast and save data exchange via USB memory stick (engine
parameter, software update, firmware update)

• Connection to genset controller via Standard J1939

• Mini DISPLAY for displaying small data values (failure codes,

status)

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Data Flow for Series 1600 Maintenance Concept

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Cost Reduction in case of Service Issues

Data handling is possible without Diasys or MTU service personnel

• Data exchange via USB memory stick

• Engine / ECU swop

upload to ECU via USB: specific system data, operating data, SW

• Diagnose (data)
Mini DISPLAY for displaying small data values (Failure code, Status)

Upload of
- failure code memory
- engine identification data (engine number, serial number, etc…)
- ECU identification (serial number, mtu number, design version, CCS, …)
- SW version identification (Application, Firmware, CCS, …)

© MTU TC FN / actual state: 07/2009 Geno_basics_mech.ppt 7

Failure Code / Dip Switch

The Smart Connect can display all the failure codes of ECU
• Codes display in a ticker mode
• Operating mode can be displayed
(e.g. download active, download failure)

Change of parameter via DIP switch

• Parameter can be changed without using Diasys
• 4 different groups of parameter are able to change
(speed demand, Droop, Frequency, open function)

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DIP Switches

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Speed Demand

(External speed demand source via CAN-J1939)

Parameter
2.1060.350 to
2.1060.353

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Droop

© MTU TC FN / actual state: 07/2009 Geno_basics_mech.ppt 11

Frequency

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Free Hardware DIP Switch

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Functional Software, FSW

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Engine Identification Label, EIL

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Engine Identification Label

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Location of Engine Identification Label

EIL

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Fault Code

Refer to Documentation E532291_01E page 77

454 SS Power Reduction Active

615 AL EIL Protection

616 AL EIL Error – Check wiring between EIL and ECU

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Drawing

• Drawing number: XZ57200100004_V1.8

• ECU-8 X2 Sensor Harness

- 6R XZ00E50000486
- 8V XZ00E50000496
-10V XZ00E50000497
-12V XZ00E50000478

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CAN Bus Configuration

Z.K.P Name Parameter

Value

2.0500.001 CAN Interface 66

Configuration

2.0500.005 CAN Monitored Nodes 0

2.0500.008 CAN PU-Module Type/No. 500

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