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measurements 2016-10-04
Åsa Collet, ÅF
Energiforsk - KK50427
asa.collet@afconsult.com
1
Governance
2
Objective
• Study in some depth what are the best practices to perform the
measurements
3
Background
• Pipe vibration problems are often complex and cause long periods of
shut down
• Pipes that contain media under pressure (e.g. steam, water), which during a pipe break or leakage can cause
fire or other damage or trip of the machine shall be judged
• Modifications of pipes ALSO influence machinery dynamics
• The current situation with low electricity prices has led to a new
situation where the NPPs are down regulated.
• This might lead to increased wear, tear and vibration levels.
4
Pipe vibration sources
Ex. Where does pipe vibrations come from?
4. Vortex shedding
5. Acoustical resonance
5
Purchase requirement
6
Piping vibration evaluation
criteria – Vibration requirements
8
What to look for – describe the symptom
– prepare for measurement?
1. Frequency of vibration. Is it low frequency below 10 Hz, medium up to 300
Hz or high frequency?
Select appropriate vibration sensor -s?
2. Amplitude of vibration
severe vibration - validated against requirement?
5. Identify mode shape or vibration pattern of local pipe component and global
pipe system This step may require a deeper understanding of vibration
methods.
ODS measurement and FE calculations
9
Selection of vibration sensor
Best Practice
10
Pro and Cons – Velocity Sensor
(VS) and Accelerometer (ACC)
+ For frequencies below 100Hz, VS provides a much larger signal than a
conventional PACC (Piezoelectric Accelerometer Sensor)
- ACC overloads compromise low amplitude and low frequency signal
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How to select measurement
points
Best Practice
12
Safe for Heat and Radiation
Best Practice: Long term measurements
• Example
B: Raychem cable or any other radiation harded cable (expensive, kept as short as
possible)
D: Charge Converter/Amplifier (convert the high impedance output of a charge mode piezoelectric
transducer to a low-impedance voltage output. This allows a long cables to minimize noise.)
E: Low noise cable i.e. good twisted pair shielded coax. cable (may be long)
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Short term vibration
measurements
Ex. Inside containment
accelerometer
Magnetic
mounting Neodymium
magnets are the strongest type of permanent
Long trash stick magnet commercially available.
14
Checking consistency of the
collected data
• Measurement performed in correct time slot?
950 250e-6
900
885.60 198e-6
880
860
Amplitude
Time
m/s
800
s
780
760
740
720
712.70
700
680
U-clamps
16
Sensor mounting Velocity sensor
17
Sensor mounting LVDT sensor
18
Instrumentation
• Handheld: CSI (1-2 ch), VibXpert (1-2 ch), Svantek (4-ch), SKF
Microlog, Percon logger (Noiden)
19
Measurements for Trouble shooting –
ODS Operational Deflection Shapes
• In this case it was very difficult to know if the main pipe itself had global modes which
affected the SBC vibrations or if the high detected vibrations at the flanges of the SBC
were local. The most efficient way to find out was to perform a multichannel ODS where
you can easy determine the vibrations relative phase behavior for bending, torsion, shell
modes and how the main pipe modes affects the SBC.
20
Measurement for trouble shooting –
Acoustic emission (AE)
850 1.00
800
AE
F 1:1 Run 462 Fri Jul 01 2011 05:44:51
750
700
650
Amplitude
Amplitude
600
g
550
500
450
400
340 0.00
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
s
7 1.00
F 2:2 Run 462 Fri Jul 01 2011 05:44:51
5
4
3
2
Amplitude
1
Real
(Shock Pulse)
g
0
-1
-2
-3
-4
-5
-7 0.00
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
s
7 1.00
Amplitude
Accelerometer
1.0
Real
g
0.0
-1.0
-2.0
-3.0
-4.0
-6 0.00
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
s
Questions?
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