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Product Description
All BARTEK SYSTEMS Couplers are produced
according to ISO9001 Index
Rebar couplers can simplify the design and Page 2 Introduction -Product
construction of reinforced concrete and reduce Description
the amount of reinforcement required by
Page 3-4 -Reinforcement Bar Coupler
avoiding overlaps, this in turn could reduce -Coupler Splicing Sytem
congestion within the concrete and avoid all its -Feature
related disadvantages. Page 5 Bartek “P” Parallel
direct rolling system
BARTEK SYSTEMS Standard Couplers are
produced from Carbon Steel which have tensile Page 6 Special Coupler
strength more than 600 MPa; for higher Types
requirement of tensile strength BARTEK Page 7-8 Threading Types
SYSTEMS Super Couplers can be customized to
800 to 900 Mpa according to any project special Page 9 Standard readymade
requirements. systems &
Accessories
Bartek systems is suitable for mechanical splices
with reinforcing bars made according to Page 10-12 Couplers Method of
Statement
DIN488:86, BS4449:1997, ASTM A615.
Page 13 Bartek “P” Method of
Statement
Bartek coupler complies with the following bldg.
codes & standards:
Page 12-15 Hydraulic Press
The Deutches Institüt für Normug in its standard Method of Statement
DIN 1045 (2001)
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® Reinforcement Bar Coupler
Bar break couplers are recommended in areas with seismic activities. The couplers are available in the
diameters of 12mm to 50mm.
The high strength of the coupler connection is being achieved by cold forging. The upsetted bar end
has a larger core diameter than the bar to ensure that the joint is stronger than the bar itself. Parallel
metric threads are cut on the enlarged ends.
FEATURES
Full strength joint allowing full ductile elongation of
reinforcing bars.
Manual assembly. No torque wrench required.
No risk of cross threading quality control is just by
visual inspection.
Reduce congestion of bars.
Speed up construction time.
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Table 1.0
- Other sizes are available upon request
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Bartek “P” coupler splicing system is designed for the connection of the steel rebars with the torque
wrench.
The threading process is simple and requires one machine only.
The system provides safe and simple installation which promotes the productivity at site.
Bartek “P” coupler spliced connection offers a breaking load capacity at the least equal to that of the
used steel rebar.
The couplers are available from Ø12mm – Ø40mm.
Steel Bar
Diameter
(mm) 16 18 20 22 25 28 32 36 40
Outer
Diameter 25 28 30 32 38 42 48 54 59
of Coupler
(mm)
Length of
Coupler 45 50 55 60 65 70 80 90 95
(mm)
Size of M16 M18.3 M20.5 M22.5 M25.5 M28.5 M32.5 M36.5 M40.5
Thread x 2.5 x 2.5 x 2.5 x 2.5 x 3.0 x 3.0 x 3.0 x 3.0 x 3.0
Table 1.1
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Outer
Diameter
of 25 28 30 32 38 42 48 54 59
Coupler
(mm)
Length of
Coupler
(mm) 45 50 55 60 65 70 80 90 95
Table 1.2
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(1)
Screw the coupler to the rear of the thread on the
fixed bar and lock tight. The bar end should be
central within the coupler.
(2)
(3)
(1)
(3)
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(4)
Using wrench, rotate the continuation bar to lock the two bar
ends against each other. After tightening, the length of
exposed thread should not be more than half of the coupler
length plus 2-4mm depending on the diameter of the rebar.
(1)
(2)
Position the continuation bar with the coupler against the end
of the first bar.
(3)
(4)
(5)
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® Method of Statement
Outer
Diameter 25 28 30 32 38 42 48 54 59
of Coupler
(mm)
Length of
Coupler 45 50 55 60 65 70 80 90 95
(mm)
Table 1.3
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® Method of Statement
STEP-2 THREADING
The forged steel bar is now ready for threading by clamping the forged side of the bar in the
gripping mechanism of the threading machine.
By operating the machine, the cutting head will cut the thread into the end of the forged steel
bar.
Release the threaded bar from the gripping mechanism.
Inspection according to the following.
Steel Bar
Diameter
(mm) 12 14 16 18 20 22 25 28 32 36 40
Size
(m) 14 x 16 x 20 x 22 x 24 x 27 x 30 x 33 x 36 x 39 x 45 x
2 2 2.5 2.5 3 3 3.5 3.5 4 4 4
Length
(mm) 14 16 20 22 24 27 30 33 36 39 45
Teeth 1.083 1.083 1.353 1.353 1.624 1.624 1.895 1.895 2.165 2.165 2.165
Height
(H)
Table 1.4
Dia.
Ø
Length +2
-2
The concentricity between the end of rebar <0.3 of half finished product.
The out of roundness of end <1/3, unfilled corner <3x1.5 of half finished product.
Loss of end <1/3, loss of middle <5x1 of half finished product.
The bias between rebar end thread axes and rebar end axes is less than 0.5mm
The length of thread end of rebar is half of the relative size of rebar coupler.
The thread if rebar end can be used to connect with the relative siz of coupler, try whether
it can pass through smoothly, tight or loose.
Crosswise fissure or striation of the thread end of rebar can be accepted <0.015d+0.1,
maximum 0.4mm. The crosswise fissure or striation is not allowed more than three;
On the thread end of rebar, it is allowed that there is lack of teeth.
a. The circle of the end face can allowed lack of teeth.
b. The diameter of thread head allowed less of ≥0.15Hx2
c. The circumference of thread head <1/5 length ,1/2 length of thread head <0.25H
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® Method of Statement
STEP-3 ASSEMBLY
A coupler needs to be fixed by hand fro one side till-half length of the coupler on the
designated threaded bar & protected with the coupler cap.
The other threaded rebar to be protected by rebar cap.
Later the protective caps can be removed from both sides & other bar can be as well
connected by hand.
st
2nd concrete pour (steel bar 2)
1 concrete pour (steel bar 1)
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® Method of Statement
BARTEK “P” COUPLERS
STEP-1 : PREPARATION
Dia.
Ø
Length +2
-2
STEP-2 : ASSEMBLY
The threaded rebar is now ready for joining; a coupler needs to be initially fixed by hand
from one side of the connection till half-length of the coupler on the designated threaded
bar.
The one side of the connection is ready for use.
To achieve a full spliced connection using Bartek “P” couplers a torque wrench shall be
used:
i. The torque wrench to be adjusted to the required torque.
ii. Turn the threaded bar into the coupler until hand-locked. For verification draw a line
on the bar at the coupler location to verify the number of turns required to lock it by
wrench later.
iii. Tighten with the torque wrench & count the turns until you hear the click sound of the
torque wrench.
iv. Use the same number of turns + 15% as a guide for the same coupler size to be used.
(For example: one & half turns are usually required for Bartek “P” 32mm couplers.)
1st concrete pour (steel bar 1) 2nd concrete pour (steel bar 2)
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® Method of Statement
STEP-1 :
Prepare the existing rebars, the surface of the edge must be vertical to the axial line of the
steel bar therefore it could be ground flat & straight by disc cutter.
Remove any flexure & inspect the bar for any defect or burr.
The machine to be prepared & operated as per the instruction in the Bartek “H” machine
manual, (The operator has to read and understand the instruction & troubleshooting guide
before starting the operation):
i. Check pressure gauge to ensure proper function.
ii. By means of chalk & ruler, mark the press line where the sleeve will be fixed.
Install on the upper (the new) rebar half section of the sleeve.
With the specific mold fixed on the hydraulic press, apply three consecutive presses on the
half section of the sleeve, now the sleeve is fixed on the side of the new rebar.
Join the new rebar with the open sleeve side to connect it with the existing rebar.
Apply again three presses with the hydraulic on the other side of the sleeve to ensure full
splice.
(steel bar 1)
(steel bar 2)
No. 2 :
PRESSED BARTEK COUPLER
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No. 3 :
PRESSED
BARTEK COUPLER
PRESSED
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