GE Oil & Gas

Dresser* Meters & Instruments

Turbine Meter
Installation Operation & Maintenance Manual

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Contents
I1 Document Conventions ................................................................................................................................... 3
2 Introduction ........................................................................................................................................................... 4
2.1. International reference material ................................................................................................................. 4
3 General description ........................................................................................................................................... 5
3.1. Operating principle ............................................................................................................................................ 5
3.2. Cartridge ................................................................................................................................................................. 5
3.3. Transport ................................................................................................................................................................ 6
3.4. Load compensation........................................................................................................................................... 6
3.5. Conditions of bearings ..................................................................................................................................... 7
3.6. Index ......................................................................................................................................................................... 7
3.7. Operating condition........................................................................................................................................... 7
4 Receiving handling and storage .................................................................................................................. 9
5 Meter installation ..............................................................................................................................................10
5.1. Position ..................................................................................................................................................................10
5.2. Inlet ..........................................................................................................................................................................10
5.3. Placing in line ......................................................................................................................................................11
5.4. Startup ...................................................................................................................................................................12
6 Maintenance .......................................................................................................................................................13
6.1. Oil .............................................................................................................................................................................13
6.2. Push bottom ........................................................................................................................................................14
6.3. Lever handle pump ..........................................................................................................................................16
6.4. Materials ...............................................................................................................................................................17
6.5. Exploded view of meter .................................................................................................................................19
6.6. Exploded view of cartridge...........................................................................................................................20
7 Trouble shooting ...............................................................................................................................................21

3
 1 Document Conventions

Warning
! Indicates a procedure that has to be followed strictly as contravention
could result in escaping gas, and cause property damage, serious injury or death

Caution
Highlights a procedure which, if not strictly followed, can result in damage to the meter

STOP Note
Is an important element of the procedure and should be observed

2 Introduction 3 General description

The Dresser Meters & Instruments Turbine Meter is a velocity
type of meter which, by means of a turbine wheel mounted
on a main shaft and a counting mechanism, measures a
known volume of gas with each rotation. As a result of years
of development and experience, we have been able to pro-
vide a meter of high accuracy and reliability. The construction
of the meter and the materials used will give years of faithful
service even under very demanding conditions. The special
designed coupling guarantees flexibility in functionality for
the future, since indexes and electronic switches can be
replaced on-site with the meter in-line.
It is therefore prudent to consult the specific
technical data sheets and other documents
which accompany the meter. If in any doubt,
GE should be consulted.
2.1. International reference material
The Turbine meters are designed in accordance with the
following international standards. Not all of them are
applicable for the Q series
OIML R6 : General specifications for Gas Volume Meters
OIML R32: Rotary Piston Meters and Turbine Gas Meters
EN 12261: Turbine Gas Meters
MID MI-002: European Gas Meter Directive
EEC: Gas meters
The meter must be considered a part of the
STOP pressure containing system.
3.1. Operating principle
The operating principle is based on the measurement of
the gas velocity. The flowing gas is accelerated and condi-
tioned by the meter upstream straightening section. This
straightening section conditions the gas flow by removing
undesired swirl, turbulence and flow profile asymmetry be-
fore it impinges on the turbine rotor. The dynamic forces of
the fluid cause the turbine rotor to rotate. The turbine rotor
is mounted on an axial shaft with high precision low friction
stainless steel ball bearings.
The turbine rotor has helical blades. The turbine rotor angu-
lar velocity is proportional with the gas velocity. The rotat-
ing movement of the turbine rotor and its primary gear
train, all fitted in a pressurized body, drive a 100% sealed
external gear box taken care for the error adjustment. An
exchangeable eight digit mechanical counter is fitted on op
of the gear box. Normally LF pulse transmitters are fitted in
to the meter counter.
We have developed a series of turbine gas meters up to
100 bar. All meters are based on the concept of a Remov-
able Meter Cartridge (RMC). This enables the owner/opera-
tor to change the characteristics of the meter on-site. For
all 2” to 8” cast and bare stock meter body four types of
RMC’s are available, for welded bodies 3 cartridges are
available, to offer maximum modular flexibility in terms of
minimum capacity, maximum capacity, pressure loss, etc.

4 2011 General Electric Company

All Rights Reserved
 3.2. Cartridge
Since the cartridge can be pre-calibrated by certified test
institutes, upgrades in performance or functionality can be
done easily and locally. Re-calibration of meters becomes
a matter of hours, since the cartridges can be exchanged
on site, reducing logistical efforts to a minimum and still
keeping the quality and performance at the highest level.
The weight of the Removable Meter Cartridge is significant-
ly lower than a complete meter, meaning that rapid and
careful transportation of the cartridge can be done without
complex and time consuming shipping arrangements.
The meter cartridge as well as the turbine wheel is
machined from high quality aluminium to guarantee
long term stability. The cartridge is coated (anodized) to
overcome wear and corrosion of the flow channels caused
by dirt and dust.
By using a special ring to position the cartridge in the
meter body, the cross-sectional area of the cartridge is
significantly larger compared to conventional turbine me-
ters. This enables to manufacture meters with an extended
maximum capacity. Where, with most of the conventional
3.3. Transport
To overcome damages of the main bearings caused by shock
loads, it is recommended to transport turbine meters with trucks
having a dedicated air suspension. The aluminium bodies are in
terms of strength equivalent to the iron GGG40 meter bodies and
are certified to be suitable for all classes up to ANSI 150 or DIN
PN 16. Aluminium from its nature has better material properties
than iron and steel cast at lower temperature ranges and will
not become brittle, for instance like the GGG40 will. The hard
anodized coating will give the meter body a superior protection
against corrosion.
When during transportation the meters are subjected to shock
loads due to bad road conditions, the first damage of the
bearings will already occur without notice. The shock load in
combination with the weight of the turbine wheel will cause
impacts between the tiny balls and the inner/outer ring of the
ball bearing. This is the start of an excessive wear resulting in
increased friction. Eventually the bearings will collapse. The use
of low weight plastic turbine wheels is not considered seriously
since the performance is poor and the impurities in the gas will
degrade the plastic wheel and as such will significantly affect the
accuracy of the meter. To reduce the forces acting on the main
bearings, the main bearing (larger than the secondary bearing) is
positioned exactly in the vertical centre line of the turbine wheel,
meaning that the resulting forces on the tiny secondary bearing
are eliminated.
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meter manufacturers e.g. a 6” is available as high as 1600
m3/h, the 6” can easily handle a capacity of 2500 m3/h. Being
able to apply one size smaller turbine meter will not only have
a positive effect on the purchase price of the meter but will
allow to use smaller piping, regulators, etc. and will reduce the
size of the station and its building significantly.
All the critical components, including the turbine rotor and
primary gears, are housed in the ReMovable Cartridge (RMC),
making the concept very suitable for local production and
assembly. Except for the RMC the remaining parts like meter
body, external gear box, index, etc. can be manufactured
locally according to local directives and quality standards.
Since the RMC is the actual measuring mechanism, and not
depending on the meter body, the quality of the locally
produced and assembled meter will meet the highest
requirements.
3.4. Load compensation
The initial certification of the meter is carried out with
atmospheric air with a density of about 1,2 kg/m3. To be able to
achieve a rangeability of at least 1:20 the bearings must be very
small in order to reduce the mechanical friction. As the forces
on the turbine wheel and as such the axial load on the bearings
are proportional to the density of the gas measured, the axial
load on the bearings is significantly higher when the meter is
operated at higher pressures (at 8 bar natural gas conditions the
density is already 5 time higher which also applies to the axial
load on the main bearing). Consequently the bearings will be
overloaded when running at high capacities unless construction-
al provisions have been made. The Turbines are compensated
for this density related additional axial load. The Axial Load Com-
pensation (ALC) will compensate for the density related axial load
on the turbine wheel by causing a slightly over pressure down
stream the turbine wheel. This overpressure will push the wheel
back against the direction of the gas flow and as such restricting
the axial load acting on the main bearing. Unfortunately this ALC
will make the meter much more sensitive to dirty gas, since dirt
tends to accumulate in the area where the pressure is increased
(near main bearing). To solve both problems the bearings, gears
and shafts are located upstream the turbine wheel, meaning
that the ALC works well without affecting the condition of the
bearings with dirt and or dust.
5
 3.5. Conditions of bearings
In order to keep the bearings in proper condition it is
essential to flush out the dirt (dust) and refresh the oil on
a regular basis. Turbine meters equipped with so called
“lubricated for life” are not recommended – except for
vertical installation – since dust in the gas will slowly
accumulate and degrade the performance of the
bearing and as such the accuracy of the meter. As stated
by the German law, meters without lubrication must be
re-calibrated at least once per 8 years (with lubrication
once per 12 years). Even with the relatively clean gas as
used in Germany, this limitation has shown to make sense.
As a consequence of the global energy trade, the expand-
ing infrastructure of the global pipeline network (with sup-
plies from remote areas) the quality of the gas is changing
rapidly. For applications were the gas is not absolutely
clean, conventional oil system injecting oil in the bearings
by means of an oil pump, are not sufficient . This principle
takes care only for the refreshment of the oil but will not
flush the dirt/dust out of the bearings. For more severe
conditions the bearings have to be flushed too. Oil systems
that not only refresh the oil but also flush the bearings and
wet the rotating parts (gears and shafts) are widely used
in all types of applications (cars, compressors, etc.) and
in rotary meters. The turbine meters are equipped with a
refreshing and flushing system whereby the oil is pumped
into a reservoir in the bearing block (where all the bear-
ings, shafts and gears are housed). A splash vane running
at high speed (speed of the main shaft) distributes the oil
through the bearing block, flushing, cleaning and wetting
all the parts and surfaces. Test with similar oil systems like
implemented on rotary meters show a significant improve-
ment of the life time.
To improve the resistance against dirty gas even further,
turbine meters have the bearings mounted deep inside the
bearing block only accessible by a labyrinth. This means
that it is basically impossible for dirt particles to get into
the bearings.
On special request the meter can be supplied with
prelubricated bearings for those applications where
maintenance is awkward, the loads are low and the gas
is clean.
3.6. Index
The mechanical index is 100% sealed to prevent con-
densation and accumulation of moisture. The index is
equipped with a slot for an electronic pulse box to allow
maximum flexibility. By changing the pulse box, the meter
can be fitted on-site with several types of Low Frequency
pick-ups. Mechanical index with smart encoder is also
available giving the advantage of more reliable results,
flow direction recognition, tamper switch, digital pulse
outputs and much more.
3.7. Operating condition
The turbine meter is suitable for handling most types of
clean, dry, common gases at either constant or varying
flow rates. The meter is not suitable for handling liquids.
Measurement accuracy and life expectancy can be
impeded by excessive deposits of dirt of other types of
foreign material present in the gas stream.
Meters of standard construction are not directly suitable
for handling oxygen, acetylene, and biogas or sewage gas.
Specially constructed meters made of materials directly
6 2011 General Electric Company
compatible with these and other gases are available.
Please contact GE for details.
The turbine meter has a Maximum Allowable Operating
Pressure (MAOP) rating. (Refer to the basic meter body
type-plate for the MAOP.)
Every meter is leak tested at 1.1 times its MAOP and the
strength is tested at 1.5 times its MAOP, all in accordance
with International Standards and Codes. Important: The
maximum working pressure of a turbine meter is limited
by casing design. Meters should not be installed where line
pressure can exceed the Maximum Allowable Operating
Pressure.
Temperature range according “Rules for
STOP Pressure Vessels” is determined by body
material and is important regarding safety.
The operating temperature range, according
Rules for Pressure Vessels, is stated on the
body type plate of each meter.
The standard MID-approved metrological operating
temperature range is -25°C to +55°C.
The measured volume measurement is independent of
the gas specific gravity, temperature and pressure. The
measured volume can be easily converted to volume at
Standard conditions for elevated pressure and varying
temperature by application of the Basic or Ideal Gas Laws.
Meter Indexes
In some countries it is not allowed to change
the index without supervision by the local met-
rological authorities. Removing the seal could
invalidate the metrological status of the meter.
Using a special coupling, the index of the meter can be
changed on-site with the meter in-line. This enables to
change the functionality in the future by just “one click”.
The Index is already prepared for the most commonly used
functions. For information regarding availability contact GE
or your Dresser Meters & Instruments representative.
Electronic pulse box
In some countries it is not allowed to change
the pulse box without supervision by the local
metrological authorities. Removing the seal
could invalidate the metrological status of the
meter.
Using a removable/external pulse box, the electronic
output of the meter can be changed on-site with the
meter in-line. This enables to change the functionality of
the electronic output in the future. The pulse box is already
prepared for the most commonly used functions. For infor-
mation regarding availability contact GE or your Dresser
Meters & Instruments representative.
As there are many options for the electronic
pulse box, details about the functionality and
the connectors are indicated on a separate
document supplied with the meter.
All Rights Reserved
 Accessories
Various accessories such as volume correctors, pressure
and temperature transmitters, etc. can be fitted to the
turbine meter. When connecting these accessories,
reference should be made to the instructions and other
documents accompanying these products.
The turbine meter is equipped with a thermo well for
mounting a temperature sensor or a temperature
transmitter (max. 6 mm).
4 Receiving handling and storage
Turbine Meters are precision measurement instruments.
Although of very rugged construction, reasonable care
should be given during handling and storage.
At time of delivery:
1. Check the packing list to account for all items received.
2. Inspect each item for damage.
3. Record any visible damage or shortages on the delivery
record.
■ Claim a file with the carrier
■ Inform GE or your Dresser Meters & Instruments
representative immediately
■ Do not accept any shipment with evidence of mishan-
dling in transit without making an immediate inspection
for damage and checking each meter for free rotation of
the turbine wheel. All new meters should be checked for
free rotation after arrival since damage to internal work-
ing parts can exist without obvious external evidence.
■ Should any serious problems be encountered during
installation or initial operation of the meter, notify a
Dresser Meters & Instruments representative
immediately.
■ Do not attempt repairs or adjustments, as doing so is a
basis for voiding all claims for warranty.
■ If the meter is not tested or installed soon after receipt,
store in a dry location. Leave the protective caps or
tape installed at the meter flanges. The caps or tape
will provide reasonable protection against atmospheric
moisture.
■ Do not add oil to the meter until after the meter has
been installed in a permanent installation and is ready
for service. Not applicable in the absence of a pump.
■ When reporting a suspected problem, please provide the
following information:
- Your sales order number and/or GE order
number.
- Meter model, serial number.
- Description of the problem
- Application information such as gas type, pressure,
temperature and flow characteristics.
- The index reading
Authorization for return is required for all Dresser Meters
& Instruments Products shipped to the Factory for repair,
calibration, warranty, exchange or credit. To obtain autho-
rization for return of GE products purchased from a Dresser
Meters & Instruments Distributor of Representative, please
contact the Distributor or Representative from whom the
product was purchased.
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5 Meter installation
Installation only by authorized skilled people.
International, national, local and company
safety rules are to be strictly followed as
STOP
contravention may result in serious injury or
death.
Piping Configurations
The gas should be clean and free of liquids,
! dust or foreign material, which could damage
or block the turbine wheel.
5.1. Position
Environmental conditions applicable to the Meter:
Mechanical class M2 & Electromagnetic class E1.
Ambient temperature range from -25°C to +55°C Meter can
be placed in open air. Avoid direct sunlight on the meter.
IP-clasification of Index: IP65 ( No condensation possible)
Preferable, the turbine meter is installed horizontally. A
vertical installation is not recommended since the load on
the bearings is increasing due to the load of the turbine
wheel. In case the meter must be installed vertically some
internal parts will be specially machined to drain conden-
sate and oil.
Do not install the meter lower than the discharge pipe run
to avoid accumulation of condensate and foreign material
in the metering chamber. Use a Gasket Strainer or other Y-
type strainer upstream of the meter to remove liquids and
foreign matter (pipe sealant, tape, weld slag, etc.) from the
gas stream. A 160 micron mesh screen is recommended.
All upstream piping should be cleaned before installation.
Do not install a lubricated gas valve (plug type) directly up-
stream the meter, as excess valve lubricant or other foreign
material can damage or block the turbine wheel.
If over-speed conditions occur, a restricting flow orifice
plate should be installed 2 to 4 pipe diameters downstream
of the meter outlet. Contact GE for sizing, pricing and avail-
ability. Warranty does not cover over-speed conditions.
5.2. Inlet
The minimum straight inlet section upstream the turbine
meter must be at least 2 times the diameter of the turbine
meter according to the EN12261 directive for turbine me-
ters. To limit any error deviations due to the perturbations,
it is recommended to use a straight inlet section of 5 times
the diameter of the meter. The use of a 5 times D inlet sec-
tion will also keep the possibility open for a future change
to an other type of meter, like for instance an ultrasonic
meter.
Alternatively, arrangements recommended for turbine
meters may be used allowing for more compact installa-
tions. Tube bundle flow straighteners as described in ISO
and AGA standards are also suitable to eliminate swirl.
Perforated plates are recommended when pressure regula-
tors are close coupled to the meter. In case perforated
plates are used the pressure loss over these plates can be
recovered by connecting the sensing line of the regulator
downstream this plate.
The downstream piping may be of any configuration pro-
viding the diameter of the connected pipe work is equiva-
lent to the nominal bore of the meter. Reducers (one size
reduction), elbows, tees and full bore valves can be fitted
directly to the meter.
7
 5.3. Placing in line
Remove the plastic protective caps or tape
! from both meter flanges prior to meter
installation.
1. Before installing a meter make sure the upstream
piping is clean by partially opening the valve to let a
sufficient amount of gas blow to atmosphere.
2. Insure the turbine wheel turns freely and no objects or
contaminants are in the measuring chamber. Perform
a spin test. At the end of a spin, the wheel should stop
smoothly, not abruptly.
3. Meter Orientation: connect meter inlet to the gas
supply side of the line, insuring the gas flow will be in
the same direction as the arrow on the meter body
nameplate. Turn the index in the required position.
4. For aluminium meter bodies only: tighten flange bolts
evenly in a cross-pattern. The flange bolt thread
engagement should be at least 1,5xD into the meter
with a a maximum torque of:
M16 (5/8 UNC): 130 Nm
M20 (3/4 UNC): 180 Nm
5. Connect connectors to the index according to the
diagrams accompanying the meter.
If the meter is installed in a zone classified as
STOP hazardous area, then ensure all connections
are to intrinsic safe circuits.
5.4. Startup
Slowly pressurize the meter in accordance with the
following recommendations.
Do not exceed 5 psig/second (35 kPa/second)
! maximum when pressurizing. Rapid pressuriza-
tion can cause an over-speed condition which
may damage the meter. Resulting damage is
not covered by warranty.
1. Open the bypass and outlet (downstream of meter) gas
valves.
2. Partially open the meter inlet gas valve until the meter
starts operating at low speed. Throttling of the bypass
valve may be necessary to initiate gas flow trough
the meter. Verify gas is flowing through the meter by
watching for movement of the index drum. If move-
ment is present, go to step c). If the index drum is not
turning, verify gas is being delivered to the meter. If gas
is flowing to the meter inlet and meter is not moving,
go to step e).
3. Let the meter operate at low speed for several minutes.
Listen closely for unusual scraping or knocking sounds.
4. If operation is satisfactory, go directly to step 6.
8 2011 General Electric Company
5. If unusual sounds are present or the meter is not turning,
stop the installation procedure. Slowly depressurize and
vent all pressure from the meter set before checking for
piping misalignment, piping strain, torsion, or other related
problems. Once the problem has been resolved, repeat the
start-up procedure beginning with step a).
6. Gradually open the inlet valve until full line flow is passing
trough the meter and the inlet valve is fully open.
7. Slowly close the bypass valve.
8. Follow your company authorized procedure or common
practice to test the meter and all connections for leakage.
Soapy water and gas analysers are commonly used for this
procedure.
6 Maintenance
It is not allowed to carry out any repair or
STOP maintenance when the meter is pressurized or
in operation.
A turbine gas meter can be used for measure-
STOP ments of gases with extremely high and low
temperatures. Avoid direct contacts with the
meter in operation since touching the meter
can cause serious injuries.
Periodic Inspections
It is not allowed to carry out any inspections
when the meter and the adjacent piping is
STOP
pressurized.
Like all precision instruments a Dresser Meters
! & Instruments turbine meter is vulnerable to
abuse and operating conditions beyond its
specifications and limits.
It is prudent therefore to periodically check the
! security and running conditions of the meter.
Especially, when a significant over pressure or
shock load has occurred, or the installation is
subjected to abnormal vibrations or if the gas
is excessively contaminated.
Removing metrological seals may invalidate
the calibration.
Meters installed and maintained in accordance with
GE recommendations can be expected to operate
dependably for many years. Proper maintenance according
to the recommended lubrication schedule and cleanliness
has the greatest effect on meter life expectancy. If the meter
is supplied with a pump the oil reservoir of the oil pump
must be clean and not polluted with dirt and moisture.
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 6.1. Oil
Use only Aeroshell Fluid 12 Oil or equivalent instrument
grade oils approved for service by GE.
The lubrication frequency will depend upon the cleanliness
of the gas being measured. It is recommended to lubricate
the meter once per three month taken into account the
following restrictions:
- Do not lubricate when due to seasonable effects the
meter is running for a longer period at lower capacities (like
summer time).
- Do lubricate more often due to seasonable effects the
meter is running for a longer period at flow close to the
maximum capacity (like winter time).
- Do not lubricate when the meter is running below 25% of
the maximum capacity, since the oil vane inside the meter
will be less effective.
Two types of pumps are available:
1. A small push bottom pump used for small meters and/or
low pressure
2. A large lever handle pump used for large size meters
and/or high pressure
6.2. Push bottom
Traditional oil pumps collect dirt and moisture. This dirt and
moisture together with the oil injected into the bearings will
cause major errors and eventually will damage the bearings.
To avoid dirt and moisture accumulation, the oil pump can
be rotated in respect to the meter and as such avoiding dirt
or moisture entering the oil reservoir. The sequence of filling
up the reservoir is shown in the figure below:

1 2 3 4 5

1. When not activated, the position must be with the reservoir pointing downwards.
2. Remove the reservoir for filling with fresh oil (rotate the reservoir counter clock wise).
Make sure the reservoir is clean and free of moisture before filling. Read the correct
lubricant volume to apply each period from table below. Fill the reservoir accordingly by
reading the volume indictor scale.
3. Install the reservoir by rotating it clock wise.
4. Inject all the oil in the meter. The amount of oil is sufficient to flush the dirt out of the
bearings and to wet all the moving parts.
5. After all the oil is injected in the meter, the oil pump must be turned back to the initial
position (pointing downwards)

Size Turbine Meter Volume [cm3] or cc

2" 7
3" 7
4" 7
6" 35
8" 45
10" 45
12” 45

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 Maintaining the oil procedure is crucial for
long term proper functioning of the meter.
Any dirt or moisture getting close to the – Use only reommended oil
main bearings can damage the bearings. – After oiling turn reservoir downwards
For a proper flushing of the main bearings and to wet all the
rotating parts, the amount as shown on the reservoir is suffi-
cient. Fill up the reservoir as shown on the label. Be sure that
the reservoir is clean and free of moisture before refilling or
Maximium oil level
replace the reservoir with a new one. Larger reservoirs and
replacements are available.

6.3. Lever handle pump

Oil pumps can collect dirt and moisture. To assure only
clean and pure oil is injected into the bearings the
oil pump can be purged and as such avoiding dirt or
moisture entering the meter.

1. A low and a high pressure version is available see Part number on the cap.

Number of strokes
Number of strokes
Low pressure version
Size/version cc/ml High pressure version
Part number 0010-7100-
Part number 0010-7100-0112
0111
2" 7 7 14
3" 7 7 14
4" 7 7 14
6" 35 35 70
8" 45 45 90
10" 45 45 90
12" 45 45 90

2. Make sure the reservoir is clean and free of moisture before lubricating the meter: remove the purge plug
and allow dirty oil and water to drip from the reservoir, replace the plug.
3. Open cap by lifting (NOT BY ROTATING) and fill the reservoir with fresh prescribed oil.
4. Keep the cap open and firmly strike the handle, Watch the oil level is dropped.
5. Pump the requested amount of oil in the meter, see above table. The cap should be closed cautious.
The amount of oil is sufficient to flush, clean and lubricate the bearings and other moving parts.

Purging
If the quality of the gas is very poor, it is recommended to install a purge system. By purging the
bearing block with clean gas (filtered before entering the meter), an over pressure is maintained in
the bearing block to prevent the dirty gas entering the bearings and bearing block. For more detailed
information please contact GE directly or the Dresser Meters & Instruments representative.

10 2011 General Electric Company

All Rights Reserved
 Cleaning and flushing
If there is any evidence of dirt or dust in the meter a suggested
method for removal is to windmill the turbine wheel (at a speed
less than the maximum capacity) by injecting controlled com-
pressed air from a nozzle into the meter inlet. During wind mill-
ing the preferred position of the meter is vertical with the flow
direction downwards. Flush approximately 150 ml non-toxic,
non–flammable solvent through the meter. Use compressed
air to completely dry the meter. After cleaning and flushing the
meter must be lubricated extensively.
In some countries it is not allowed to change
the index without supervision by the local
metrological authorities. Removing the seal
could invalidate the metrological status of
the meter.
To optimize the effect of cleaning it is recommended to
remove the cartridge out of the meter and do the clean-
ing with just the cartridge. Be aware that removal of the
cartridge means that the metrological seals have to be
broken. If local authorities allow removing the cartridge the
cleaning procedure is as follows:
Cover all holes in the cartridge and inject dry and clean
compressed air through the connection of the oil pump
(this will create an overpressure in the bearing block,
avoiding solvent for cleaning will enter the bearings and
shafts). Windmill the turbine wheel (at a speed less than the
maximum capacity) by injecting controlled compressed air
from a nozzle into the cartridge inlet. During wind milling
the preferred position of the cartridge is vertical with the
flow direction downwards. Flush approximately 150 ml
non-toxic, non–flammable solvent through the meter. Use
compressed air to completely dry the meter. After re-install-
ing the cartridge the meter must be lubricated extensively.

6.4 Materials

Asssembly Name Part Name Material Remark

Main Body Aluminum Anodized
Ductile Iron GC Protective Multi Layer Coating
Cabon Steel GS52 Protective Multi Layer Coating
Raise Face Ring Aluminum
Steel
Stainless Steel (on request)
O-rings NBR
Connecting Plugs Pr-Plug Stainless Steel
HF-Plug Stainless Steel
Temperature Plug Stainless Steel
Oil Plug Stainless Steel
Magnetic Coupling Coupling Housing Stainless Steel
Magnet Fertite
Gear Box Housing Poly Carbonate PC
Gears POM
Index Housing Poly Carbonate PC
Gears POM
Puls Box Housing Poly Carbonate PC
LF switches Reed Switch (2x)
Oil Pump Housing Aluminum
Piston Stainless Steel
O-rIngs NBR
HF Sensor Sensor Magnetic Inductive ATEX, NAMUR
Sensor Tube Stainless Steel
Name Plate Aluminum
Cartridge Housing Aluminum Anodized
Flow Straightener Poly Carbonate PC Glass Filled
Second Straightener Poly Carbonate PC Glass Filled
Bearing Block Aluminum
Turbine Wheel Aluminum
Main Shaft Stainless Steel
Worm Shafts, Shafts Stainless Steel
Precision Ball Bearings ABEC7
Bearings Stainless Steel
Worm Gears, Gears POM
O-rings NBR
Bolts, Screws, Pins Stainless Steel

2011 General Electric Company 11

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 6.5. Exploded view of meter
Item Qty Description Major Assemblies Part Number
1 1 Cartridge Varies, on demand
2 1 Meter Body Varies with Size / Flange
3 1 or 2 Raised Face Ring Varies with Size / Flange
4 1 Magnetic Coupling Varies with Flange Rating
5 1 Gear Box Standard
6 1 Index Standard
7 1 Oil Pump Standard
8 1 or 2 High Frequency Pulser Varies, on demand
9 1 Pulse Box (2 x LF – 1 x AT) Varies, on demand

12 2011 General Electric Company

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 6.6. Exploded view of cartridge

2011 General Electric Company 13

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 7 Troubleshooting

It is not allowed to carry out any repair or
STOP maintenance when the meter is pressurized
or in operation.
During operation, irregular rotation or stoppage of the
counter may indicate mechanical damage. Damage to the
bearings, wheel or gears usually results in noise and/or
vibration.
If it is suspected that the problem is confined to the index,
the index can be replaced while the line remains pressur-
ized. Contact GE or your Dresser Meters & Instruments
representative for the exchange procedures.
In some countries it is not allowed to change
the index without supervision by the local
metrological authorities. Removing the seal
could invalidate the metrological status of
the meter.
If an electronic output does not appear to work or does not
agree with the mechanical readings, the electronic pulse
box can be exchanged without removing the index.
Contact GE or your Dresser Meters & Instruments
representative for the exchange procedures.
In some countries it is not allowed to change
the pulse box without supervision by the
local metrological authorities. Removing the
seal could invalidate the metrological status
of the meter.
Before contacting GE or your Dresser Meters
& Instruments representative please check
the table below for trouble shooting.

Trouble Item Possible Cause Remedy

No Flow Registered
Low volume Registration
High volume Registration
1 Obstruction in piping or meter Check piping and valves to assure an
open flow path
2 Meter oversized load Check meter size
3 Leak at meter bypass Check bypass and valves
4 Meter internal friction Repair meter/replace cartridge
5 Build-up deposits on turbine wheel Clean/Flush meter/Cartridge
6 Pulsating Flow Reduce pulsation
7 Intermittente flow Change meter type

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15
GE Oil & Gas
7051HS Varsseveld
The Netherlands
T: +31 (0) 31527 1100
F: +31 (0) 31527 1105

Visit us online at:

www.ge.com/energy

2011 General Electric Company

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* Denotes trademark of
General Electric Company

Turbine Meter_Installation and Operations Manual

2.12