Page

Series CPV
Process Valve Actuator

Typical Applications:
• Gate Valves
• Knifegate Valves
• Pinch Valves
• Penstocks
• 1/4 Turn Ball Valves
• 1/4 Turn Butterfly Valves

CAT: CPV-1
 Page 1
CPV Series
Pneumatic Cylinder

Application
This series of pneumatic cylinders are specifically designed for low duty

Series CPV - Process Valve Actuator

cycle, low speed, short stroke, guided applications all of which are
typically required for actuating process valves.

Typical applications include, but are not limited to:

Gate Valves
Knife Gate Valves
Pinch Valves
Penstocks
1/4 Turn Ball Valves
1/4 Turn Butterfly Valves

Features
• Rugged construction.
• Double acting.
• Designed for simplicity and reliability.
• Materials selected for ease of maintenance and maximum life.
• Mounting options to suit most requirements.
• Custom mounting available on request.
• Threaded rod end.
• End covers machined from 250 grade steel.
• Glass fibre reinforced epoxy resin barrel.
• 316 Stainless Steel piston rod standard.
• Replaceable seals.
• Self-lubricating replaceable bearings and wear rings.
• Black enamel painted external surface.

Specifications
Nominal Bore 80 100 125 160 200 250 300 350 400 450 500
Stroke Range 0 - 850mm max
Fluid Compressed Air
Filtration Requirement 10 Micron
Lubrication Required No Yes
Working Pressure 200~700kPa
Working Temperature 5~60˚ C
Piston Speed (max.) 300mm/s
Cushioning Not available
Stroke Tolerance ±3mm
Position Sensing
Auto Switch Inductive Sensor
(Optional)
 Page 2
Series CPV
80 to 300 Bore (Non-Lube Type)
1 2 3 4 5 6 7 8 9 10

Series CPV - Process Valve Actuator

11 12 13 14
Item Description Material Item Description Material
1 Piston Rod 316 Stainless Steel 8* Piston Seal NBR Rubber
2* Rod Seal NBR Rubber 9* Wear Ring Nylatron
3 Rod Cover 250 Grade Steel 10 Head Cover 250 Grade Steel
4 Rod Bush Lead Bronze Casting 11 Tie Rod Carbon Steel
5* Tube Gasket NBR Rubber 12 Tie Rod Nut Roll Steel
6 Barrel Glass Fibre Reinforced 13 Spring Washer Spring Steel
Aluminium Alloy (80-200) 14 Magnet (Optional) (80-200)
7 Piston
250 Grade Steel (250~300)
Note: “*” included in seal kit
Series CPV
350 to 500 Bore (Lube Type)
1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16

Item Description Material Item Description Material

1 Piston Rod 316 Stainless Steel 9* Piston Gasket NBR Rubber
2* Rod Wiper Seal NBR Rubber 10* Wear Ring Nylatron
3 Rod Cover 250 Grade Steel 11* Piston Seal NBR Rubber
4 Barrel Glass Fibre Reinforced 12 Head Cover 250 Grade Steel
5 Rod Bush Lead Bronze Casting 13 Piston Nut 250 Grade Steel
6* Rod Seal NBR Rubber 14 Tie Rod Zinc Plate (H.T. Steel)
7* Tube Gasket NBR Rubber 15 Tie Rod Nut Steel
8 Piston 250 Grade Steel 16 Spring Washer Spring Steel

Note: “*” included in seal kit

 Page 3
How To Order

Magnet Body mounting

Nil Standard (without magnet) B Standard
D Built - in magnet (Basic no mounts)
(80-200 bore only) B7 Front tie rod extension (see note 1)
R Drilled & tapped holes in rod cover

Series CPV - Process Valve Actuator

(Rectangular pattern, see note 2)
C Drill & tapped holes in rod cover
(Circular pattern, see note 2)

C PV 80 SP

Construction SP - Special details

N Standard (Fibreglass barrel) Included: Rod thread forms to
F Steel barrel (80~300 bores only) Nominal bore customer specification. (see note 5)
T 304 Stainless steel tie rod 80, 100, 125, 160,
80 to 200 bore 200, 250, 300, 350,
400, 450, 500

Stroke (mm) Piston rod end type

850 max. M Male metric thread (standard)
(standard product) F Female metric thread (standard)
Y Double rod clevis (see note 3)
I Single rod clevis
Notes:
R Stainless steel clevis pin
1. Dimensions of B7 tie rod extension. See page 5.
N Stainless rod nut (see note 4)
2. Dimensions and tapped holes sizes to be specified by customer. See page 5.
3. Double rod clevis supplied with pin. See page 7.
4. Metric thread size only.
5. See page 6 for how to order special rod end thread.

Auto Switches to suit 80-200 bore

No. of Cable Operating Operating Mounting

Part # Type Output Connection Indicator
wires Length Voltage Current Type
24 VDC 5-50 mA
D-A54Z Reed 2 wire
200 VAC 5-12.5 mA
5m Flying lead
D-F59Z 5m
NPN 40 mA max.
D-F59SAPC 0.5m M8 3 pin
3 wire 28 VDC max.
D-F5PZ 5m Flying lead
PNP 80 mA max. Led Tie Rod
D-F5PSAPC Solid 0.5m M8 3 pin
State

D-J59Z 5m Flying lead

10-28 VDC 5-40 mA
Non
D-J59SAPC 2 wire 0.5m M8 3 pin
Polar

D-J51Z 5m Flying lead 80-260 VAC 5-80 mA

Extension Cables for Auto Switches with M8 3 Pin Connection

Part # Cable Length Connection

CA5 5m M8 3 pin at one end with Flying
CA10 10m leads at other end.

Tie Rod Mounting Brackets for Auto Switches

Part # To Suit Bore Size

BT-06 80, 100, 125mm
BT-12 160, 200mm
 Page 4
F (Standard)
CPVBN80~300 - * M

Series CPV - Process Valve Actuator

Nominal P Male Thread End Female Thread End
øB øC øD E F G J K KA N1 N2 S
Bore (BSPT) A AL H MM Z BL WH NN Z1
80 127 108 20 36 12.5 15 M10x1.25 7 18 25 10 1/4 83 45 42 70 M18x1.5 168 30 30 M10x1.5 128
100 150 130 20 36 12.5 15 M10x1.25 7 18 25 10 1/4 83 45 42 70 M18x1.5 168 30 30 M10x1.5 128
125 175 156 25 38 12.5 15 M10x1.25 11 22 25 10 1/4 88 50 47 85 M22x1.5 188 40 45 M16x2.0 148
160 224 195 30 45 12.5 20 M14x1.5 11 26 25 10 1/4 88 50 47 90 M26x1.5 198 45 50 M20x2.5 158
200 275 240 30 54 12.5 25 M14x1.5 11 26 25 10 3/8 101 50 47 90 M26x1.5 216 45 50 M20x2.5 176
250 330 295 45 65 17.5 25 M20x1.5 20 41 35 18 3/8 143 68 65 100 M40x1.5 268 55 60 M30x2.0 228
300 382 345 45 65 17.5 25 M20x1.5 20 41 35 18 3/8 143 68 65 100 M40x1.5 268 55 60 M30x2.0 228

F (Standard)
C*PVBN350~500 - * M

Nominal P Male Thread End Female Thread End

øB øC øD E F G J K KA N1 N2 S
Bore (BSPT) A AL H MM Z BL WH NN Z1
350 438 400 45 75 19 25 M20x1.5 20 41 38 18 1/2 186 68 65 100 M40x1.5 311 55 60 M30x2.0 271
400 490 452 45 75 19 25 M20x1.5 20 41 38 28 1/2 196 68 65 100 M40x1.5 321 55 60 M30x2.0 281
450 543 506 50 75 19 25 M20x1.5 20 46 38 28 1/2 214 73 70 135 M45x1.5 374 60 70 M36x4.0 309
500 610 565 50 85 19 35 M24x1.5 20 46 38 28 1/2 214 73 70 135 M45x1.5 384 60 70 M36x4.0 319

Notes:
1 KA = Cross flat dimension of the spanner flat.
2 AL = Effective length of the male thread.
BL = Effective length of the female thread.
3 All ports are BSPT (Class: R system B).
4 Tolerance class for metric threads:
Male thread = 6g.
Female thread = 6H.
 Page 5
CPVB7N - Front Tie Rod Extension

Nominal Tie Rods Note:

B7 Includes one set of nuts & spring
Bore Size
washers.
ø80 45 M10x1.25
ø100 45 M10x1.25

Series CPV - Process Valve Actuator

ø125 50 M10x1.25
ø160 55 M14x1.5
ø200 60 M14x1.5
ø250 60 M20x1.5
ø300 60 M20x1.5
ø350 65 M20x1.5
ø400 65 M20x1.5
ø450 70 M20x1.5
ø500 70 M24x1.5

How To Order Special Body Mounting Pattern on Rod Cover

Specify Optional Tapped Hole Detail

Rectangular Circular
Pattern Pattern
Thread Form J2 (Size) RX RY P.C.D. Depth No. of Holes
Metric
Imperial

How to use this table

1. Select bore size of the cylinder for your application.
2. Locate the dimensions of the rod cover for your desired bore size (from page 4)
3. Determine the dimensions of the mounting pattern and tapped holes.
4. Fill out the above table and attach it to your purchase order.

Caution:
1. Depth of the tapped holes must be less than thickness of rod cover (dimension N1).
2. Mounting holes (J2) must not interfere with the tie rod P.C.D. (dimension øC).
 Page 6
How to order special piston rod end thread
C magnet PV body mount construction bore - stroke piston rod end type - SP

Male Thread

Series CPV - Process Valve Actuator

H= .............................................

A= .............................................

AL = ...........................................

K - Ref to Page 4

KA - Ref to Page 4

MM = .........................................

D = Ref to Page 4

Female Thread
WH = ..........................................

BL = ............................................

K - Ref to Page 4

KA - Ref to Page 4

NN = ...........................................

D - Ref to Page 4

Integrated Rod End Clevis - Pin not included

øD - Ref to Page 4

H= .............................................

L= ..............................................

øM = .........................................
(max = øD)

N= .............................................
width of slot

R= ..............................................
depth of slot

T= ..............................................
centre line of cross drilled hole

øU = ...........................................
Note: SP Rod ends not compatible with Piston Rod End accessories diameter of pin hole
on page 7 and 8
 Page 7
Single Rod Clevis (I)
Material: Cast Iron

Series CPV - Process Valve Actuator

Applicable Bore
Part No A A1 E1 L1 MM R1 U1 ND H10 NX
Size
I-05 80, 100 74 27 28 60 M18x1.5 15.5 20 12 +0.07/0 16 -01/-0.3
I-08 125 91 37 36 71 M22x1.5 22.5 26 18 +0.07/0 28 -0.1/-0.3
I-10 160, 200 105 37 40 83 M26x1.5 24.5 20 20 +0.084/0 30 -0.1/-0.3
I-18 250, 300, 350, 400 168 67 70 125 M40x1.5 42.5 54 40 +0.1/0 50 -0.1/-0.3
I-20 450, 500 168 67 70 125 M45x1.5 42.5 54 40 +0.1/0 50 -0.1/-0.3

Double Rod Clevis (Y)

Material: Cast Iron

Applicable Bore
Part No A1 E1 L1 MM R1 NZ U1 ND H10 NX
Size
Y-05C 80, 100 27 28 60 M18x1.5 15 38 27 12 +0.07/0 16 +0.3/+0.1
Y-08C 125 37 36 71 M22x1.5 19 55 28 18 +0.07/0 28 +0.3/+0.1
Y-10C 160, 200 37 40 83 M26x1.5 21 61 20 20 +0.084/0 30 +0.3/+0.1
Y-18 250, 300, 350, 400 71 70 125 M40x1.5 42.5 100 54 40 +0.1/0 50 +0.3/+0.1
Y-20 450, 500 71 70 125 M45x1.5 42.5 100 54 40 +0.1/0 50 +0.3/+0.1

Clevis Pin
Material: Carbon Steel, (304 Stainless Steel Optional)

Applicable Bore
Part No
Size
L l m d (thru holes) D d9 SPLIT PIN

CDP-3A 80, 100 55.5 47.5 4 3 12 -0.05/-0.093 dia 3x18 long

CDP-5A 125 76.5 66.5 5 4 18 -0.05/-0.093 dia 4x25 long
CDP-6A 160, 200 83 73 5 4 20 -0.065/-0.117 dia 4x25 long
IY-18 250, 300, 350, 400, 450, 500 115 105 5 4 40 -0.08/-0.142 dia 4x55 long
 Page 8
Rod End Nut

Applicable Bore
Part No d H B C D
Size
NUT_NT-05SUS 80, 100 M18x1.5 11 27 31.2 26
NUT_NT-08SUS 125 M22x1.5 13 32 37 31

Series CPV - Process Valve Actuator

NUT_NT-10SUS 160, 200 M26x1.5 16 41 47.3 39
NUT_NT-18SUS 250, 300, 350, 400 M40x1.5 23 60 69.3 57
NUT_NT-20SUS 450, 500 M45x1.5 27 70 80.8 67

Seal Kits Piston Rod Bush

Nominal Bore Part Number Nominal Bore Part Number

80 KT-CPV80 80 C1A50-07-C9911
100 KT-CPV100 100 C1A50-07-C9911
125 KT-CPV125 125 C1A80-07-C9912
160 KT-CPV160 160 MB-A0-07-C1252
200 KT-CPV200 200 MB-A0-07-C1252
250 KT-CPV250 250 C1S180-07-46829
300 KT-CPV300 300 C1S180-07-46829
350 KT-CPV350 350 C1S180-07-46829
400 KT-CPV400 400 C1S200-07-46830
450 KT-CPV450 450 C1S200-07-46830
500 KT-CPV500 500 C1S200-07-46830

Refer page 2 for inclusive items

Cylinder Weight

Cylinder Weight (Standard construction) (kg)

Nominal Bore Basic Cylinder Additional Weight
Size Weight per 100mm stroke
80 9.5 2
100 11.7 2.5
125 13 3
160 20 4.5
200 30 6
250 58 7
300 72 9
350 120 12
400 162 14
450 210 16
500 248 19
 Page 9
Cylinder Theoretical Output Force kg.f

Nominal Bore Size Rod Dia. Effective Operating Pressure kPa

Action
Bore (mm) (mm) Area (cm ) 2
200 300 400 500 600 700
50 Extend 101 151 201 251 302 352
80 80 20
47 Retract 94 145 195 245 295 346

Series CPV - Process Valve Actuator

79 Extend 157 236 314 393 471 550
100 100 20
75 Retract 151 226 302 377 452 528
123 Extend 245 368 491 614 736 859
125 125 25
118 Retract 236 367 481 604 727 849
154 Extend 308 462 616 770 924 1078
140 140 25
149 Retract 298 452 606 760 914 1068
201 Extend 402 603 804 1005 1206 1407
160 160 30
194 Retract 387 582 776 970 1164 1358
314 Extend 628 943 1256 1571 1885 2199
200 200 30
307 Retract 614 921 1228 1535 1843 2150
491 Extend 981 1473 1963 2454 2945 3436
250 250 45
475 Retract 949 1435 1900 2375 2850 3325
707 Extend 1413 2121 2827 3534 4241 4948
300 300 45
691 Retract 1382 2073 2764 3455 4145 4837
355.6 993 Extend 1986 2979 3973 4966 5959 6952
350 45
(14”) 977 Retract 1955 2932 3909 4886 5863 6841
406.4 1297 Extend 2594 3892 5189 6486 7783 9080
400 45
(16”) 1281 Retract 2562 3844 5125 6406 7688 8969
457.2 1642 Extend 3283 4925 6527 8209 9850 11492
450 45
(18”) 1622 Retract 3244 4866 6488 8110 9733 11355
508 2027 Extend 4054 6080 8107 10134 12161 14188
500 45
(20”) 2007 Retract 4014 6022 8029 10036 12043 14050

How to use this table

1. Locate column with desired operating pressure.
2. Move down that column and locate the force required. Ensure the force is
correct for direction of operation (action).
3. On that same line, locate in the first (left) column the bore size required for
your application.

Caution:
1. These are guidelines only which must be substantiated by using additional
data. Specify your application.
2. Force values in the table are considered that cylinder is mounted by rigid
front flange, correctly aligned to valve.

Options

Listed below are some special options, which can be supplied and fitted with CPV
actuators.
(Customer must provide specifications)

1. IP6100 Electro-Pneumatic Positioner with feedback mechanism.

2. IP5100 Pneumatic Positioner with feedback mechanism.
3. Valve mounted onto the cylinder.
4. Special mounting brackets to fit onto cylinder.
5. Stroke adjustment.
6. Cylinder lifting lugs.
7. Special valve mounting interface to suit customer application.
 Page 10
Options

Series CPV - Process Valve Actuator

IP5100 Pneumatic or
IP6100 Electro-pneumatic Positioner
(Compact Feedback Type)

Assembly Mounting Bracket

304 Stainless Steel Stroke Adjuster

Mounting Studs

Cylinder Lifting Lug

 Page 11
CPV Series Pneumatic Cylinder Order Details

Customer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Phone . . . . . . . . . . . . . . . . . . .
Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
............................................ Fax: . . . . . . . . . . . . . . . . . . . . .
Order No . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact . . . . . . . . . . . . . . . . . .
Quantity Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C magnet PV body mount construction bore - stroke piston rod end type - SP

Cylinder P/No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SP Special Details - if required

Body Mounting
1. B7 - Front tie rod extension length if non standard
2. Drilled and tapped rod cover ‘R’ or ‘C’

Specify Optional Tapped Hole Detail

Rectangular Circular pat-
Pattern ‘R’ tern ‘C’
Thread Form J2 (Size) RX RY P.C.D. Depth No. of Holes
Metric
Imperial

SP Special Details - if required

Piston Rod End
3. Specify Male Rod End
Female Rod End
Integrated Rod End Clevis
Other - Specify
Complete Dimensional Tabulation of applicable dimensions.

Male Rod End

H
A
AL
MM
Female Rod End
WH
BL
NN
Integrated Rod End Clevis
H
L
øM
N
R
T
U
Other Specify

SMC Pneumatics (Australia) Pty Ltd. www.smcaus.com.au

New South Wales Victoria Queensland Western Australia South Australia New Zealand
14-18 Hudson Avenue., 25 Business Park Drive, 17 Shannon Place., Cnr Daly St. & Resolution 54-56 Orsmond Street., 8C Sylvia Park Road.,
Castle Hill NSW 2154 Monash Business Park, Virginia QLD 4014 Drive Hindmarsh SA 5007 Mount Wellington,
Tel: (02) 9354 8222 Notting Hill VIC 3168 Tel: (07) 3865 3000 Belmont WA 6104 Tel: (08) 8346 1322 Auckland
Fax: (02) 9680 1460 Tel: (03) 9558 9980 Fax: (07) 3865 3999 Tel: (08) 9479 3000 Fax: (08) 8346 1979 Tel: (09) 573 7000
Fax: (03) 9558 9566 Fax: (08) 9479 5143 Fax: (09) 573 7001