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PART – A
Prescribed temperature
Prescribed heat flux
Convection boundary conditions
6. Write down the equation for conduction of heat through a hollow sphere.
9. Write down the equation for heat transfer through a composite plane wall.
∆Toverall
Q=
R
Where, T = Ta– Tb
10. Define overall heat transfer co-efficient.
The overall heat transfer by combined modes is usually expressed in terms of an overall
conductance or overall heat transfer co-efficient ‘U’.
Heat transfer Q = UA ∆T.
12. What do you understand by critical radius of insulation and give its expression?
Addition of insulating material on a surface does not reduce the amount of heat transfer rate
always. In fact under certain circumstances it actually increases the heat loss up to certain
thickness of insulation. The radius of insulation for which the heat transfer is maximum, is called
critical radius of insulation, and the corresponding thickness is called critical thickness.
14. Write down the three dimensional heat conduction equations in Cartesian co – ordinate
system.
15. Write down the three dimensional heat conduction equations in cylindrical co –
ordinate system.
First we consider heat conduction the X-direction. Let T denote the temperature at the
point P (x, y, z) located at the geometric centre of the element. The temperature gradient at the
left hand face (x-~x12) and at the right hand face
(x + ∆x/2), using the Taylor's series, can be written as:
The net rate at which heat is conducted out of the element 10 X-direction assuming k as
constant and neglecting the higher order terms,
∂T ∂ 2 T ∆x ∂T ∂ 2 T ∆x ∂ 2T
we get − k∆y∆z + − + = − k ∆ y∆z ∆x 2
∂x ∂x 2 2 ∂x ∂x 2 2 ∂x
Similarly for Y- and Z-direction,
If there is heat generation within the element as Q, per unit volume and the internal
energy of the element changes with time, by making an energy balance, we write
(
or, Q& v ( ∆x∆y∆z ) + k ( ∆x∆y∆z ) ∂ 2 T / ∂x 2 + ∂ 2 T / ∂y 2 + ∂ 2 T / ∂z 2 ) = ρc ( ∆x∆y∆z ) ∂T / ∂t
ρc
Upon simplification, ∂ 2T / ∂x 2 + ∂ 2 T / ∂y 2 + ∂ 2 T / ∂z 2 + Q& v / k = ∂T / ∂t
k
or, ∇ 2 T + Q& v / k = 1/ α ( ∂T / ∂t )
2. The wall of furnace is made up 250mm fire clay of thermal conductivity 1.05W/mK,
120mm thick of insulation brick of conductivity 0.15W/mK, and 200mm thick red brick
of conductivity 0.85W/mK. The inner and outer surface temperature of wall is 8500C
and 650C respectively. Calculate the temperatures at the contact surfaces.
Solution:
Heat flow through composite slab is given by
HMT DB 43 & 44
Q=
[Heat transfer co-efficient ha and hb are not given. So, neglect that terms.]
= 616.46W/m2
W.K.T
Q= =
Q=
616.46 =
T2 = 976.22 K
Similarly
Q=
Q=
=616.46
T3 = 483.05 K
Result:
i. T2 = 976.2 K
ii. T3 = 483.05 K
3. A composite wall consists of 10 cm thick layer of building brick, k = 0.7 W/mK and 3 cm
thick plaster, k = 0.5 W/mK. An insulating material of k = 0.08 W/mK is to be added to
reduce the heat transfer through the wall by 40%. Find its thickness.
Given:
Thickness of brick, L1 = 10cm = 0.1m
Thermal conductivity of brick, K1 = 0.7W/mK
Thickness of plaster, L2 = 3 cm = 0.03 m
Thermal conductivity of plaster, K2 = 0.5 W/mK
Thermal conductivity of insulation, K3 = 0.08 W/mK
K1 K2
K1 K2 K3
L1 L2 L1 L2 L3
To find:
Thickness of insulation to reduce the heat loss through the wall by 40%(L3)
Solution:
Heat flow rate, Q=
R=
R=
Q=
Q=
∆T = 20.28K
Q=
Q=
60 =
L3 = 0.0108 m
Result:
Given:
Insulation
nnnnnnn
Steel Tube k2 T
k1 2.5 cm
ha
Hot r
1
T
ha
r2
Ambient air
r3
To find:
i) Heat loss, Q
Solution:
Heat flow, Q =
Where,
∆T=Ta – Tb
R=
Q=
Q=
Q=
Q = 112.42 W
Result:
6. A hot steam pipe having an inside surface temperature of 250 °C has an inside diameter
of 80 mm and a wall thickness of 5.5mm. It is covered with a 90 mm layer of insulation
having thermal conductivity of 0.5 W/mK followed by a 40 mm layer of insulation having
thermal conductivity of 0.25 W/mK. The outside surface temperature of insulation is 20 °C.
Calculate heat loss per meter length. Assume thermal conductivity of the pipe as 47 W/mK.
Given:
Insulation
Insulation
5.5 mm k3
Pipe k2
90 mm k1
T T T
40 mm r1 T
r2
r4 r3
Inside temperature, T1 = 250oC + 273 = 523 K,
Inner diameter of steel, d1 = 80 cm = 0.080 m
Inner radius of steel r1 = 0.040 m
Wall thickness = 5.5 mm
Radius r2 = r1+thickness of wall
Radius, r2 = 0.040 + 5.5 * 10-3 m
r2 = 0.0455 m
r3 = 0.1355 m
r4 = 0.1755 m
To find:
i) Heat transfer per metre length.
Solution:
Q=
where,
∆T=Ta – Tb (or) T1 – T4
R=
Q=
Heat transfer coefficients ha and hb are not given, so neglect that terms.
Q=
Q=
Q /L = 448.8 W/m
Result:
7. A hollow sphere has inside surface temperature of 300°C and then outside surface
temperature of 30°C. If K=18W/mK. Calculate (i) heat lost by conduction for
inside diameter 5cm and outside diameter of 15cm. (ii) heat lost by conduction, if
equation for a plain wall area is equal to sphere area.
Given:
T1= 300oC+273 = 573 K
T2 = 30oC+273 = 303 K
K1 = 18 W/mK T2
d1 = 5 cm = 0.05 m r1
T1
r1 = 0.025 m
d2 = 15 cm = 0.15 m
r2 = 0.075 m
r2
To find:
(i) Heat lost, Q
(ii) Heat lost If the area is equal to the plain wall area) = Q1
Solution:
Heat flow, Q =
Where
∆T=Ta – Tb = T1 – T2
R=
Q=
Q=
Q=
Q = 2290.22 W
(ii) Heat lost (if the area is equal to the plain wall area) Q1
L = r2 - r1
L = 0.05 m
A= = =
We know that,
Q1 =
Q1 =
Q1 =
Q1 =
Q1 = 3817.03 W
Result:
8. A wire of 6mm diameter with 2mm thick insulation (K=0.11W/mK) if the convective
heat transfer co-efficient between the insulating surface and air is 25W/m²K, find the
critical thickness of insulation. And also find the percentage of change in heat transfer
rate if critical radius is used.
Given:
d1 = 6 mm Insulatio
r1 = 3 mm = 0.003 m
r2 = r1 + 2 = 3 + 2 = 5 mm = 0.005 m
K = 0.11 W/mK 2 mm r1 air
hb = 25 W /m2K hb
K
To find:
1. Critical thickness r2
2. % of change in heat transfer
Solution:
1. Critical radius, rc = K/h
rc = 0.11/25 = 4.4 x 10-3 m
rc = 4.4 x 10-3 m
Critical Thickness, tc = rc - r1
= 4.4 x 10-3 – 0.003
= 1.4 x 10-3 m
Heat flow through an insulated wire when critical radius I used is given by
Q2 =
= x 100
= 0.55%
Result:
Given:
Length, L = 1 m
Heat transfer, Q = 13kW = 13 x 103 W
Surface temperature, Tw = 1300oC + 273 = 1573 K
Ambient Air Temperature, Ta = 22oC + 273 = 295 K
Outside surface Co-efficient,
Or
Heat transfer co-efficient, h = 1.1 kW/m2K
= 1.1 x 103 W/m2K
Thermal conductivity, K = 15 W/mK
Resistance, R = 0.21Ω
To find:
Solution:
Heat generated, ʠ = =
ʠ=
1573 = 295 + r x
1278 = =
r = 1.47 x 10-3 m
d = 2.94 x 10-3 m
We know that,
Q = I2R
13 x 103 = I2 x 0.21
I = 248 A
Result:
10. A plane wall 10 cm thick generates heat at the rate of 4x104 W/m3 when an electric
current is passed through it. The convective heat transfer co –efficient between each face
of the wall and the ambient air is 50 W/m²K. Determine
Given:
Thickness, L = 10 cm = 0.10 m
Heat generation, ʠ = 4 x 104 W/m3
Conductive heat transfer co-efficient, h 50 W/m2K
Ambient air temperature, Tw = 20oC +273 = 293 K
Thermal conductivity, K = 15 W/mK.
To find:
1. Surface temperature
2. Maximum temperature in the wall.
Solution:
Surface temperature, Tw = Ta +
. = 293 +
Tw = 333 K
= 333 +
Tmax = 336.3 K
Result:
1. Surface temperature, Tw = 333 K
2. Maximum temperature in the wall, Tmax = 336.3 K