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SilkWorm 24000

Chassis
Replacement Procedure

Publication Number: 53-0000396-01


53-0000396-01
Publication Date: 12/19/03
Copyright © 2003-2004, Brocade Communications Systems, Incorporated.
ALL RIGHTS RESERVED. Publication Number: 53-0000396-01
Brocade, the Brocade B weave logo, Secure Fabric OS, and SilkWorm are registered trademarks of Brocade Communications Systems,
Inc., in the United States and/or in other countries. FICON is a registered trademark of IBM Corporation in the U.S. and other countries.
All other brands, products, or service names are or may be trademarks or service marks of, and are used to identify, products or services
of their respective owners.
Notice: The information in this document is provided “AS IS,” without warranty of any kind, including, without limitation, any implied
warranty of merchantability, noninfringement or fitness for a particular purpose. Disclosure of information in this material in no way
grants a recipient any rights under Brocade's patents, copyrights, trade secrets or other intellectual property rights. Brocade reserves the
right to make changes to this document at any time, without notice, and assumes no responsibility for its use.
The authors and Brocade Communications Systems, Inc. shall have no liability or responsibility to any person or entity with respect to
any loss, cost, liability, or damages arising from the information contained in this book or the computer programs that accompany it.
Notice: The product described by this document may contain “open source” software covered by the GNU General Public License or
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terms applicable to the open source software, and obtain a copy of the programming source code, please visit http://www.brocade.com/
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Export of technical data contained in this document may require an export license from the United States Government.

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Document History
The following table lists all published versions of the SilkWorm 24000 Chassis Replacement Procedure.

Document Title Publication Summary of Changes Publication


Number Date
SilkWorm 24000 Chassis Replacement Procedure 53-0000396-01 First release (new book) December 2003

2 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
The SilkWorm 24000 chassis is highly reliable and unlikely to fail. This document describes how to remove and replace a
SilkWorm 24000 chassis in the event of a failure. Refer to the following sections in this document for specific removal
and replacement instructions:
• “Time and Items Required” on page 4
• “Verify Need for Replacement” on page 4
• “Record Critical Switch and SAN Information” on page 7
• “Disconnect from Network and Fabric” on page 13
• “Remove Components from Chassis” on page 14
• “Remove and Replace Chassis” on page 24
• “Install Components into New Chassis” on page 26
• “Install Modems (Optional)” on page 29
• “Verify Correct Operation of Hardware” on page 30
• “Configure New Chassis Serial Number” on page 30
• “Verify Correct Operation of System” on page 33
• “Reconnect System to Network and Fabric” on page 34
• “Verify Correct Configuration of Fabric” on page 36
• “Cable Routing Tables” on page 37
The SilkWorm 24000 must be removed from the fabric and powered off to perform this procedure. Contact your support
provider if you have any questions about whether the chassis requires replacement.

Caution
Inform your SAN administrator that the SilkWorm 24000 must be disconnected from the fabric for the
duration of the mechanical replacement and that root login is required.

If the switch is installed in a cabinet, ensure that the cabinet is balanced and secured mechanically and that the
removal and installation procedure will not compromise cabinet stability.

Disassembling any part of the chassis voids the part warranty and regulatory certifications. The chassis itself
contains no user-serviceable parts.

SilkWorm 24000 Chassis Replacement Procedure 3 of 44


Publication Number: 53-0000396-01
Time and Items Required
Time required: 3 hours (approximately)
Items required:
• Electrostatic discharge (ESD) grounding strap
• ESD grounding pads for protecting control processor (CP) cards, 16-port cards, and the WWN card
• Serial cable and workstation computer with a terminal emulator application (such as HyperTerminal for Windows
systems or TIP for Solaris systems), required only if serial console session used (see “Login by serial console” on
page 7)
• Pallet jack or hydraulic or assisted lift that raises a minimum of 55 inches (140 cm) and carries a minimum of 250 lbs.
(113 kg)
• A surface to place the old chassis on, such as a second lift or the pallet originally provided with the old chassis
• 1/2 inch socket wrench to remove the pallet bolts
• Torque wrench with #2 Phillips screwdriver tip (if switch is installed in a cabinet)
• #2 slotted screwdriver

Verify Need for Replacement


Before replacing the chassis, verify that the replacement is necessary. Ensure that the components (see Figure 1 on page 5
and Figure 2 on page 6) are firmly seated when troubleshooting, and contact your support provider if you have any
questions about whether the chassis should be replaced.
Any of the following events might indicate that you need to replace the chassis:
• Visible mechanical damage to the chassis, including damage to sheet metal or card guides that prevents correct
installation of a CP card or 16-port card.
• Bent or damaged connectors on the main backplane (the surface inside the chassis to which CP cards and 16-port
cards connect) or on the blower backplane (the surface to which the blower assemblies connect).
• One or more SilkWorm 24000 components (such as a power supply, blower assembly, 16-port card, CP card, or
WWN card) do not function properly even after the component is replaced.
• An AC power switch shuts off automatically even though all power supplies are removed from the chassis.
• The psshow or fanshow commands continue to show a faulty component even though the component has been
replaced.
• The slotshow command continues to show a faulty CP card or 16-port card even though the card has been replaced.

4 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
Figure 1 Port-Side Components of the SilkWorm 24000

Power
Exhaust Supply
Vent Filler
1 2 3 4 5 6 7 8 9 10
Panel

ON/OFF Switch
POWER SUPPLY 4
(in "ON" position)

ON/OFF Switch
! ! ! ! ! ! ! !

(in "OFF" position) 15 15 15 15 15 15


d d d d d d

RS - 232

RS - 232
14 14 14 14 14 14
c c c c c c
13
b
13
b
13
b
13
b
13
b
13
b
Card
12 12 12 12 12 12
Slot
IOIOI

IOIOI
a a a a a a

11
d
11
d
11
d
11
d
11
d
11
d
Filler
10 10 10 10 10 10
c
9
c
9 9
c
9
c
9
c
9
c POWER SUPPLY 3 Panel
b b b b b b
8 8 8 8 8 8
Link Link
a a a a a a
10/100 Mb/s 10/100 Mb/s
7 7 7 7 7 7
d d d d Active CP Active CP d d
6 6 6 6 6 6
c
5
c
5 5
c
5
c
5
c
5
c !
Power
b
4
b
4 4
b
4
b
4
b
4
b !
Supply
a a a a a a

3 3 3 3 3 3
#2
CP Card d
2
c
d
2
c
2
d

c
2
d

c
2
d

c
2
d

c
1 1 1 1 1 1
b b b b b b POWER SUPPLY 2
0 0 0 0 0 0
a a a a a a

16-Port
Card
!
Power
!
Supply
#1
Grounding
Strap POWER SUPPLY 1 & 3 POWER SUPPLY 2 & 4 POWER SUPPLY 1

Connector Cable
Management
200-240 VAC 12A 50-60 Hz 200-240 VAC 12A 50-60 Hz
scale: Tray
3/16" = 1"

AC Power AC Power AC Power AC Power


Switch Connector Connector Switch
2.001

(for Power Supply 1 & 3) (for Power Supply 2 & 4)

SilkWorm 24000 Chassis Replacement Procedure 5 of 44


Publication Number: 53-0000396-01
Figure 2 Nonport-Side Components of the SilkWorm 24000

Port Card and WWN Power Supply


CP Card LEDs Bezel LEDs

1 2 3 4 5 6 7 8 9 10 pwr4

pwr3

pwr2

pwr1

Blower
Power
LED

Blower
Fault
LED

Blower
Handle

Blower
Assembly
#3

scale:
3/16" = 1"
2.006

Blower Blower
Assembly #1 Assembly #2

6 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
Record Critical Switch and SAN Information
Note
All commands must be entered from a CLI session (telnet or serial) to the active CP card unless otherwise
indicated. For detailed information about Fabric OS commands, refer to the Fabric OS Reference Manual.

Note
Use a checklist to ensure that all required information is recorded (see Table 1 on page 12).

1. Open a CLI session (“Login by telnet” or “Login by serial console”, next) to the SilkWorm 24000 and log in as
admin. The default password is “password”:
• Login by telnet
To log in by telnet, use the IP address of the SilkWorm 24000.

Fabric OS (swDir)
swDir login: admin
Password:
swDir:admin>

• Login by serial console


To log in by serial console, you must first determine which CP card is active. Check the “Active CP” LED on the
front of the CP cards (see Figure 3 on page 8), or enter the hashow command; then connect to the active card.
a. Connect the serial cable to the active CP card. If the active card is not known, connect to the card in slot 5.
b. Disable any serial communication programs running on the workstation (such as synchronization programs).
c. Insert one of the serial cables into the terminal serial port on the CP card in slot 5. The terminal serial port is
the second serial port from the top of the CP card (see Figure 3 on page 8).
d. Connect the other end of the serial cable to a serial port on the workstation. If necessary, the adapter on the
serial cable can be removed to allow for a serial RJ45 connection.
e. Open the terminal emulator application and configure as described below:

For most Windows systems Parameter Value


Bits per second 9600
Databits 8
Parity None
Stop bits 1
Flow control None
For most UNIX systems Enter the following string at the prompt: tip /dev/ttyb -9600

SilkWorm 24000 Chassis Replacement Procedure 7 of 44


Publication Number: 53-0000396-01
Figure 3 Front Panel of CP Card

ON/OFF Switch
in "OFF" position
ON/OFF Switch
(in "ON" position)

Power LED
!

Status LED
RS - 232

RS-232
Modem Port
IOIOI

Console Port
(10101)
Link Status LED
Link

10/100 Mb/s
Ethernet Port
Link Speed LED Active CP

10/100 Mb/s

Active CP LED

CP Card

scale: 5/16" = 1"

Captive Screw
Ejector (2x)
(2x)
2.018

f. When the terminal emulator application stops reporting information, press Enter and log in as admin (the
default password is “password”) to log in to the SilkWorm 24000.

<Initial text printed on console not shown>


Fabric OS (cp0)
cp0 Console Login: admin
Password:
swDir:admin>

8 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
g. Check the “Active CP” LED on the CP cards in slots 5 and 6 to determine which CP card is active (see
Figure 3 on page 8) or enter the hashow command to determine which CP card is active.

swDir:admin> hashow
Local CP (Slot 5, CP0): Active
Remote CP (Slot 6, CP1): Standby
HA Enabled, Heartbeat Up, State Synchronized
swDir:admin>

h. Connect the serial cable to the active CP card and log in as admin.

<Initial text printed on console not shown>


Fabric OS (cp1)
cp1 Console Login: admin
Password:
swDir:admin>

2. Back up the current configuration.


Enter the configupload command; then, enter the requested information at the prompts.

Note
The configupload command can be entered through a telnet or serial session, but you must have an
Ethernet connection between the SilkWorm 24000 and the server name or IP of the host to complete the
upload process. For more information, refer to the help configupload command or the Fabric OS
Reference Manual.

This command uploads the switch configuration to the customer-defined FTP server, making it available for
downloading if required later on. For details about this command, refer to the Fabric OS Reference Manual.

swDir:admin> configupload
Server Name or IP Address [host]: 123.123.123.123
User Name [None]: Admin24
File Name [config.txt]: config-switch0.txt
Password: xxxxxxxx
upload complete
swDir:admin>

3. Record the SilkWorm 24000 values on a workstation (see step 4, next, through step 9 on page 12).
4. Record the WWN value: Enter the wwn command; then, copy the command output into a file named “config-
miscinfo.txt”.

swDir:admin> wwn
10:00:00:60:69:00:00:0a
swDir:admin>

SilkWorm 24000 Chassis Replacement Procedure 9 of 44


Publication Number: 53-0000396-01
5. Record the IP address information.
Enter ipaddrshow -sw; then, copy the command output into the “config-miscinfo.txt” file.

swDir:admin> ipaddrshow -sw


SWITCH
Ethernet IP Address: 10.32.247.5
Ethernet Subnetmask: 255.255.240.0
Fibre Channel IP Address: 0.0.0.0
Fibre Channel Subnetmask: 0.0.0.0
Gateway Address: 10.32.240.1
swDir:admin>

6. Display and record the manufacturer serial numbers.


Enter the chassisshow command; then, copy the command output into the “config-miscinfo.txt” file.
“Factory Serial Num” and “Serial Num” are listed under “Chassis/WWN Unit 1.” If the current WWN card is the
original card, the factory serial number listed is the same as the chassis serial number provided on the bar code sticker
inside the door of the chassis. If a “Serial Num” value displays, contact the switch provider to determine whether this
serial number should be modified after the new WWN card is installed.

swDir:admin> chassisshow

<Previous text not shown>

CHASSIS/WWN Unit: 1 (in same assembly as WWN Unit: 2)


Header Version: 2
Power Consume Factor: -3
Factory Part Num: 80-0001361-01
Factory Serial Num: KQ00XE00146
Manufacture: Day: 22 Month: 9 Year: 2003
Update: Day: 16 Month: 11 Year: 2003
Time Alive: 29 days
Time Awake: 2 days
Serial Num: OEMssn12345

<remaining text not shown>

swDir:admin>

10 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
7. Create a SAN “profile” by entering the following commands:
• nsshow
• nsallshow
• switchshow
• fabricshow
Copy the command output into a text file named “SANbefor.txt”. This information can be used after the SilkWorm
24000 is restored to the fabric, to verify that no unintentional changes have occurred to the fabric.

swDir:admin> nsshow
Type Pid COS PortName NodeName TTL
<remaining text not shown>

swDir:admin> nsallshow
12 Nx_Ports in the Fabric
<remaining text not shown>

swDir:admin> switchshow
switchName: switch
<remaining text not shown>

swDir:admin> fabricshow
Switch ID Worldwide Name Enet IP Addr FC IP Addr Name
<remaining text not shown>

swDir:admin>

8. Enter the supportshow command; then, copy the command output into a text file named “spptshow.txt”.

Note
The supportshow command can take several minutes to complete, especially on a serial port.

This file provides a backup of all the information that might be required by Technical Support. The information can
be used after the switch is restored to the fabric, to verify that no unintentional changes have occurred to the fabric.

swDir:admin> supportshow
version: 4.2.0
<remaining text not shown>

swDir:admin>

SilkWorm 24000 Chassis Replacement Procedure 11 of 44


Publication Number: 53-0000396-01
9. Record the cable connections between the SilkWorm 24000 and the target device and ports (see “Cable Routing
Tables” on page 37).

Table 1 Critical Information Checklist


Configuration Information
Location of “config-switch.txt” file:
Location of “config-miscinfo.txt” file:
IP address, subnet mask:
WWN for director:
SAN Profile
Location of “SANbefor.txt” file:
Notes regarding nsshow output:
Notes regarding nsallshow output:
Notes regarding switchshow output:
Notes regarding fabricshow output:
Output from supportshow Command
Location of “spptshow.txt” file:
Notes regarding supportshow output:
Information About the New Chassis
New Factory Serial Num:
New Serial Num (if available):

Note
Copying the individual switch configurations, miscellaneous configuration information, SAN profile, and
supportshow output into text files is recommended. Recommended file names are “config-switch.txt,”
“config-miscinfo.txt,” “SANbefor.txt,”and “spptshow.txt,” respectively.

12 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
Disconnect from Network and Fabric
1. Shut down the SilkWorm 24000.
Enter the switchshutdown command to ensure a graceful shutdown and verify that the command has completed and
displayed the message Cleaning up kernel modules.....Done.

swDir:admin> switchshutdown
Stopping all switch daemons...Done.
Powering off slot 1...Done.
Powering off slot 4...Done.
Checking all slots are powered off...Done.
Cleaning up kernel modules.....Done
swDir:admin>

2. Power off the chassis by flipping both AC power switches to “0” (LEDs inside AC power switches should turn off).
See Figure 1 on page 5 for location of switches. To maintain the ground connection, leave both power cords
connected to the chassis and to an electrical outlet.
3. Label the cables connected to the 16-port cards and CP cards, if not already labeled, to indicate how to reconnect
them, and record the connections in the “Cable Routing Tables” on page 37.
4. Disconnect all cables from the 16-port cards and set them aside. The SFP transceivers can be left in the 16-port cards
or removed. Save the cable management pillars for later use (shown in Figure 4).

Figure 4 Cable Management Pillar

Cable
Management
Guide

scale: .50" = 1"


2.029

5. Disconnect all cables from both CP cards.

SilkWorm 24000 Chassis Replacement Procedure 13 of 44


Publication Number: 53-0000396-01
Remove Components from Chassis
This section describes how to remove the field replaceable units (FRUs) from the SilkWorm 24000 chassis. The
components should be removed in the order listed. Refer to the following sections for component-specific removal
instructions:
• “Chassis Door” on page 15
• “Power Supplies and Filler Panels” on page 16
• “16-Port Cards and Filler Panels” on page 17
• “CP Cards” on page 18
• “Blower Assemblies” on page 20
• “WWN Bezel and Card” on page 21
• “Power Cords” on page 22
• “Cable Management Tray” on page 23

Warning
An empty SilkWorm 24000 chassis weighs approximately 104 lbs (47 kg) and requires a hydraulic or assisted
lift to move.

If the SilkWorm 24000 is installed in a cabinet, ensure that the cabinet is balanced and mechanically secured,
and that the removal and installation procedure will not compromise cabinet stability.

Caution
To prevent damage to the equipment from ESD:

1. Ensure that the SilkWorm 24000 is grounded when removing or installing static-sensitive components. This
can be accomplished by leaving the power cords attached to the chassis and a power source or by
implementing standard ESD precautions, such as placing the chassis on a grounded bench.

2. Wear an ESD grounding strap when handling the CP cards, 16-port cards, and WWN card.

3. Protect the CP cards, 16-port cards, and WWN card with static bags or grounding pads while they are out of
the chassis.

14 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
Chassis Door
Removing the door before moving the chassis is strongly recommended.
To remove the chassis door from the chassis, follow these steps:
1. Push the spring-loaded lever on the upper hinge up and into the notch in the hinge, as shown in Figure 5.
2. Push the spring-loaded lever on the lower hinge down and into the notch in the hinge, supporting the door to prevent
it from falling.

Figure 5 Door and Chassis Portion of Upper Door Hinge

scale: 3/8" = 1"

To Release To Lock

Door portion of Door portion of


upper hinge with upper hinge with Chassis portion of
2.011

pin in notch pin out of notch upper hinge


(Pin released)

SilkWorm 24000 Chassis Replacement Procedure 15 of 44


Publication Number: 53-0000396-01
Power Supplies and Filler Panels
Support the power supply from underneath while removing it from the chassis.
To remove each power supply, follow these steps (see Figure 6):
1. Push the locking tab in towards the power supply.
2. Pull the handle out and down.
3. Use the handle to pull the power supply gently out of the chassis.
To remove each power supply filler panel, grasp it by the handle and pull it out (see Figure 6).

Figure 6 Power Supply Removal and Replacement

SilkWorm
24000 Chassis

10

4
8 LY
PP
SU
R
WE
7
PO
6

5
!

15
4 d
!
14
15
3 c
d

2
!

15
d
14
c
13
b
12
Lip
! 13
14 a
15 b
1 d
c
12 11
! 13 a
14 d
c b 3
10 LY
PP
12 11
! 13 c
a d
SU
RS - 232

b
R
WE
9
10
12
PO
!
11 c b
a d
RS - 232

15 8
d 9
10 a
11 b
c
14 d
c 8 7
IOIOI

Power
10 a d
13 c b
6
b 8 7
IOIOI

9 c
a d
12 b

Supply
a 5 !
6
8 7 b
c
a d
11 4
d 5 !
6 a
7

Cover
c b
10 d
k s 4
c Lin Mb/
3
5
/1
00 6 a d
9 10 c b
s CP 2

Power
b k 4 3
Lin Mb/ ive 5 c
00 Act a d
2
8 /1
10 b
LY
a 1
CP 2
PP
ive 4 3
Act b
SU
c
a
7

6
d
3
d
2
d

c
1

0
b
0
a
PO
WE
R
Supply
c 1
5
b
2

1
c
0
b

a
a

#1
4
b
a
0
a
3
d
2

1
c

b
Locking
0
a Tab
1
Y1
P PL
SU
R
WE
PO

4
2&
Y
PL
UP
RS
WE
PO
Hz
-60
50
A
3 12
1& C
PL
Y VA
UP 40
RS 0-2
WE 20
PO
Hz
-60
50
A
12
C
VA
40
0-2
20 !

scale:
.13865" = 1" Handle
2.002

(unlocked)

16 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
16-Port Cards and Filler Panels
To remove a 16-port card or a filler panel, follow these steps:

Caution
To protect the 16-port card components, wear an ESD grounding strap, place all 16-port cards in antistatic bags
or on grounding pads, and do not stack 16-port cards or place anything on top of them.

1. Turn the 16-port card off by sliding the ON/OFF switch in the top handle down (see Figure 7).
2. Unscrew the captive screw from both handles, lever both ejectors open to approximately 45 degrees, and pull the 16-
port card out of the chassis.
3. Place the 16-port card on a static-free surface, such as a grounding pad.

Figure 7 16-Port Card Removal and Replacement

SilkWorm 24000
Chassis

4
LY
PP
SU
R
WE
PO

!
scale: 5/32" = 1"
15
d
!

15
d
14
c
16 Port
13
!

15
d
14
c

13
b
12
Card
14 a
c b
12 11
! 13 a d
b 3
10 LY
PP
12 11
! c
a d
SU
RS - 232

10
9
ER
!
11
d
c b
P OW
15
RS - 232

8
d 9
10 a
c b
14
c 8 7
IOIOI

9
a d
13 b
6
b 8 7
IOIOI

c
a d
12
a 5 !
6
7 b
c
11 d
4
d 5 !
6 a
c b
10
s 4
c Link Mb/
3
5
00 a d
/1
9 10 b
s CP 2
b Link Mb/ ive 4 3
00 Act c
a d
2
8 /1
10

LY
a 1
CP 2
Act
ive 3 b PP
SU
c
7 d
0
R
WE
d 1
2 a
PO
c b
6
c 0
1
a
5 b
b 0
4 a
a !

15
3 d
!
d
14
2 c
c !
13
1 b
b 12
0 a
a
11

P PL
1
Y1
d

10
Switch
SU
c

PO
WE
R 9
b
in OFF
8

7
a
(down)
PP
LY
2&
4
6
d

c
position
U
RS 5
WE
PO b

Hz 4

-60 a
50
A
&3 12 3
1 C d
PL
Y VA
UP 40 2
RS 0-2 c
WE 20
PO 1
z
0H
b
-6 0
50 a
A
12
AC
4 0V
0-2
20
2.004

Ejector
(2x)

SilkWorm 24000 Chassis Replacement Procedure 17 of 44


Publication Number: 53-0000396-01
To remove a filler panel (see Figure 8), follow these steps:
1. Remove the two captive screws from the face of the filler panel.
2. Grasp the handle in the middle of the filler panel faceplate.
3. Slide the filler panel out of the chassis.

Figure 8 Filler Panel Removal and Replacement

SilkWorm 24000
Chassis

scale: .13865" = 1"

4
LY
PP
SU
R
WE
PO

Attach
Captive Captive
!

15
d
Screw Screw (2x)
!
14
15
c
d
! 13
14
c b 3
Y
12 PL
UP
! 13
a
RS
RS - 232

b
12 WE
PO
!
11
a d
RS - 232

15
d 10
11
c
14 d
c
IOIOI

9
10
13 c b
b 8
IOIOI

9
a
12 b
a !

8 7
a d
11
!
d 6
7
c
10 d
k s
c Lin Mb/ 5
/1
00 6
9 10 c b
b k s CP 4
Lin Mb/ ive 5
00 Act a
2
8 /1
10 b
a
CP LY
PP
ive 4 3
Act
SU
7

6
d
3
a

d
2
d

c
Attach PO
WE
R

Captive
c 1
2
5 c b
b 0
1
a

Screw
4
b
a
0
a
3
!
d
2
c !

1
b
0
a

11
LY
PP
SU
R
WE
PO

4
2&
Y
PL
UP
RS
WE
PO
H z
-60
50
A
3 12
1& C
PL
Y VA
UP 40
RS 0-2
WE 20
PO
z
-6 0H
50
A
12
C
VA
40
0-2
20

Filler Panel
2.005

Handle

CP Cards
To remove a CP card, follow these steps:
1. Slide the ON/OFF switch in the top handle down to access the captive screw (see Figure 9 on page 19).
2. Unscrew the captive screw located in each handle.

18 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
Figure 9 CP Card Removal and Replacement

SilkWorm 24000
Chassis

4
LY
PP
SU
R
WE
PO

15
d
!
14
15
c
d
! 13
14
15 c b
d
12
! 13
14 a
15 b
c
d
12 11
! 13
14 a d
c b 3
10 LY
PP
12 11
13 c
a d
SU
RS - 232

b
R
WE
9
10
12
PO
!
11 c b
a d
15 8
d 9
10 a
11 b
c
14 d
c 8 7

CP
IOIOI

9
10 a d
13 c b
6
b 8 7
9 c
12
a
8
b
7
a

6
d

c
5
b
! Card
a d
11 4
d 5 !
6 a
7 b
c
10 d
s 4
c Link Mb/
3
5
00 6 a d
/1
9 10 c b
CP 2
b ive 4 3
Act 5 c
a d
8 b 2
LY
a 1
2
PP
4 3 b
SU
c
a d
7 0
R
WE
d 1
2 a
PO
3 b
6 c
d
c 0
1
2 a
5 c b
b 0
1
4 a
b
a
0
a
3
!
d
2
c !

1
b
0
a !

11
LY
U PP
RS - 232

RS
WE
PO
IOIOI

LY
2&
4
Switch
PP
SU

PO
WE
R
in OFF
Hz

A
50
-60
Link
00
Mb/
s
(down)
3 12 10
/1

1& C

R SU
PP
LY
0-2
40
VA Act
ive
P
C
position
WE 20
PO
H z
-60
50
A
12
C
VA
40
0-2
20

scale: 5/32" = 1"


2.003

Ejector
(2x)

3. Lever both ejector handles open simultaneously to approximately 45 degrees and pull the CP card out of the chassis.

Caution
Hold CP cards by the edges of the metal pans, not by the ejector handles.

4. Place the CP card on a static-free surface, such as a grounding pad.

SilkWorm 24000 Chassis Replacement Procedure 19 of 44


Publication Number: 53-0000396-01
Blower Assemblies
To remove a blower assembly (see Figure 10), follow these steps:

Caution
Provide support beneath the blower while removing it, to prevent it from dropping.

1. Use a #2 slotted screwdriver to loosen the captive screws at the top and bottom of the blower assembly.
2. Push in the top of the handle, pull out the lower part, and pull the blower assembly out of the chassis.

Figure 10 Blower Assembly Removal and Replacement

SilkWorm
Chassis

1
2
3
4
5
6
7
8
9
10
pw
r4

pw
r3

pw
r2

pw
r1

Captive
Screw (2x)

scale: 5/32" = 1"

Blower
Assembly
2.007

20 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
WWN Bezel and Card
To remove the WWN bezel and card, follow these steps:
1. Unscrew both captive screws on the WWN bezel (see Figure 11); then, pull the bezel away from chassis and set it
aside. The WWN card is visible.
2. Use the handles to gently pull the WWN card away from the chassis.
3. Set the WWN card on a static-free surface, such as a grounding pad.

Figure 11 WWN Card Removal and Replacement

SilkWorm 24000
Chassis

Alt
ern
ate
WW WWN
NC Connector
ard

WWN
Card
Handle
(2x)
Bezel
PULL

PU
SH

1
2
3
PULL

4
5
6
7
Push
8
9
10
Pad
pw
r4

pw
r3

pw
r2

pw
r1

Captive
Screw
(2x)

.15625" = 1"

scale: 5/32" = 1"


2.008

SilkWorm 24000 Chassis Replacement Procedure 21 of 44


Publication Number: 53-0000396-01
Power Cords
After you have removed the power supplies, 16-port cards (and filler panels), CP cards, blower assemblies, and the WWN
bezel and card, grounding is no longer required.
To remove a power cord, follow these steps:
1. Unplug both power cords from the power sources.
2. Loosen the two clamping screws (see Figure 12).
3. Disconnect both power cords from the chassis, leaving the retainers on the chassis.

Figure 12 Power Cord Retainer Removal and Replacement

Clamping
Screw

Jack
AC Power Screw (2x) S
ER
W
Receptacle (2x) PO

AC Switch 4
2&
LY
(2x) PP
SU
ER
W
PO
Hz
-60 AC Switch Cover (2x)
50
A
12
AC
3 0V
1& 0 -24
LY 20
PP
SU !
ER
W
PO
Hz Power Cord
- 60
50 Retainer (2x)
A
12
C
VA
40
0-2
20
Retainer
Attaching
Clamping Screw (2x)
2.014

Screw scale: 5/16" = 1"

22 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
Cable Management Tray
To remove the cable management tray, follow these steps:
1. Remove the two screws holding the tray to the chassis (see Figure 13) and save them for reuse.
2. Rotate the top of the tray forward and down; then, lift tray up to disengage the tabs on the back from the chassis.

Figure 13 Cable Management Tray Removal and Replacement

scale:.13865" = 1"

SilkWorm
24000
Chassis

10

4
8 LY
PP
SU
R
WE
7
PO
6

5
!

15
4 d
!
14
15
3 c
d
! 13
14
15 c b
2 d
12
! 13
14 a
15 b
1 d
c
12 11
! 13 a
14 d
c b 3
10 LY
PP
12 11
! 13 c
a d
SU
RS - 232

b
R
WE
9
10
12
PO
!
11 c b
a d
RS - 232

15 8
d 9
10 a
11 b
c
14 d
c 8 7
IOIOI

9
10 a d
13 c b
6
b 8 7
IOIOI

9 c
a d
12 b
a 5 !
6
8 7 b
c
a d
11 4
d 5 !
6 a
7 b
c
10 d
k s 4
c Lin Mb/
3
5
/1
00 6 a d
9 10 c b
k s CP 2
b Lin Mb/ ive 4 3
00 Act 5 c
a d
2
8 /1
10 b
LY
a 1
CP 2
PP
ive 4 3
Act b
SU
c
a d
7 0
R
WE
d 1
2 a
PO
3 b
6 c
d
c 0
1
2 a
5 c b
b 0
1
4 a
b
a
0
a
3
!
d
2
c !

1
b
0
a

11
LY
PP
SU
R
WE
PO

4
Cable
2&

WE
RS
UP
PL
Y
Management
PO

50
-60
Hz Tray
A
3 12
1& AC
0V
Y
PL
RS
UP
0-24
WE 20
PO
Hz

12
A
50
-60
Attaching Screw
C
VA

20
0-2
40 (2x)
Ground Strap
2.026

Connector

SilkWorm 24000 Chassis Replacement Procedure 23 of 44


Publication Number: 53-0000396-01
Remove and Replace Chassis
Warning
An empty SilkWorm 24000 chassis weighs approximately 104 lbs (47 kg) and requires a hydraulic or assisted
lift to move.

If the switch is installed in a cabinet, ensure that the cabinet is balanced and mechanically secured and that the
removal and installation procedure will not compromise cabinet stability.

Do not place a SilkWorm 24000 chassis on the floor. It cannot be easily moved from the floor back onto a lift
or pallet.

1. Uninstall the SilkWorm 24000 chassis from the installation location and place it onto an extra lift or on the shipping
pallet originally provided with the chassis. If the chassis is in a cabinet, uninstall it from the cabinet, remove the rack
mount hardware according to the manufacturer’s instructions, and set the hardware aside for use with the new chassis.
2. Unpack the new chassis (see Figure 14 on page 25):
a. Use scissors to cut the two bands that encircle the packaging.
b. Lift off the lid and remove the kits and foam from the top of the chassis.
c. Lift the cardboard box off the chassis and remove the plastic bag from around the chassis.
Save packing materials for use when returning the old chassis.
d. Leave chassis attached to pallet if chassis must be transported to the installation location.
3. Transport the new chassis to the installation area, using a pallet jack or other assisted lift. If a pallet jack is available,
place the tines into the gaps under the chassis (see Figure 14 on page 25).
Doorways must be wider than 36 inches (91 cm) to accommodate the chassis on the pallet.

24 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
Figure 14 Chassis on Plastic Pallet

Rack Mount Accessory


Kit Kit

10

4
8 LY
PP
R SU
WE
7
PO
6

5 !

4 !

3 !
d
!

IOIOI
2 !
d
c

1 ! IOIOI
c
b

3
RS - 232
LY
b
PP
SU
a

R
RS - 232

WE
d
11
a
d PO
c 11 10
d c

b 10 9
c
b
9
a 8
!

b
a
11
k /s 8 !
Lin
d 0 Mb
/10 a
10 d
10
k /s
Lin
c 0 Mb
/10
10 d
9 c

b
2
c LY
PP
8 b

a R SU
WE
PO
b
a

d 3
a
d
3
c 2
d
c
2
b 1
!
c
b
1
a 0 !

b
3 a

d 0

a
2

c
1
LY
PP
1

b SU
R
WE
PO
0

4
2&
LY
PP
SU
WER
PO
Hz
-60

36 1&
3

0 VA
C 12
A 50

"
LY
PP
SU
0-24
WER 20
PO
Hz
-60
A 50
12
C
0 VA
0-24
20

Pallet
Jack Plastic
Chassis Pallet
scale: 5/64" = 1"
Door
2.010

scale: .078125 = 1"

4. Remove the pallet brackets and bolts (see Figure 14 for location of brackets and bolts):
a. Remove the four bolts holding the chassis to the pallet, using the 1/2 inch socket wrench.
b. Remove the four brackets from bottom of the chassis.
c. Save the pallet, pallet brackets, and pallet bolts for use when returning the faulty chassis, if required.
5. Install the chassis in the cabinet or other installation location, as applicable, using a lift if necessary to raise the
chassis to the correct level. If installing the chassis in a cabinet, follow the instructions provided by the rack kit
manufacturer.

Warning
To ensure adequate cooling, install the chassis with the cable side, which contains the air intake vents,
facing the cool air aisle.

SilkWorm 24000 Chassis Replacement Procedure 25 of 44


Publication Number: 53-0000396-01
Install Components into New Chassis
Caution
Do not force the installation of any of the components. If the component does not slide in easily, ensure that it
is correctly aligned and positioned before continuing.

Do not turn on the power until it is time to verify hardware operation (see step 1 on page 30).

1. Install the cable management tray on the new chassis:


a. Orient the cable tray with flat side against chassis (correct orientation shown in Figure 13 on page 23) and insert
the two tabs on the underside of tray into the two slots at the bottom of the AC panel; then, rotate the front of the
tray upward until it locks into place.
b. Insert the two screws that were saved earlier into the holes in the tray, and tighten until finger-tight.
2. Verify that both AC power switches are off (set to “0”); then, connect power cords and power cord retainers (which
should still be on the cords) to the new chassis (see Figure 12 on page 22):
a. Connect the power cords to the power connectors on the chassis. The power cords are designed with right and
left bends to facilitate cord management. Ensure that the power cord has a minimum service loop of 6 inches
available at the connection to the switch and that it is routed so that it is not exposed to stress.
b. Tighten the adjusting screw on each retainer until the power cord cannot be pulled out of the retainer. This
prevents accidental disconnection from the chassis.
c. Connect the power cords to a power source with voltage of 200 to 240 VAC, 50-60 Hz.

Note
To protect against AC power failure, a separate power source is recommended for each cord.
Routing the power cables out the sides of the chassis is recommended.

Caution
Do not turn the AC power switches on (set to “0”) until you verify the hardware of the system (see
“Verify Correct Operation of System” on page 33).

3. Put on an ESD grounding strap and attach it to the grounding strap connector on the chassis (see Figure 1 on page 5
for location of grounding connector).
4. Install the WWN card in the new chassis:
a. Hold the card by the handles and orient with the LEDs at the top (see Figure 11 on page 21).
b. Align the connector on the card with the connector on the chassis (the connectors are keyed to ensure correct
installation).
c. Use the Push Pad to gently press the card onto the connector until it is fully seated. The card retains slight
freedom of movement after installation.

Caution
Do not force the installation; if the card does not install easily, ensure that it is correctly oriented.

26 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
5. Install the WWN bezel on the new chassis:
a. Orient the bezel on the chassis (see Figure 11 on page 21); then, insert both retaining screws into the standoffs on
the chassis and tighten to finger-tight.
6. Install the blower assemblies in the new chassis:
a. Position a blower assembly so that the LEDs are above the handle (see Figure 10 on page 20).
b. Slide the blower assembly into the chassis, with the handle open, and push it in firmly to seat it in the switch.
c. Push the top of the handle into the recess.
d. Tighten the two thumbscrews until finger-tight.
e. Repeat for the remaining blower assemblies.
7. Install the CP cards in the new chassis:
a. Position a CP card with the flat metal side on the left (see Figure 9 on page 19).
b. Align the flat metal side of the CP card inside the upper and lower card guides in the slot (see Figure 15 on
page 28) and slide the card into the slot until firmly seated.

Caution
If a card is difficult to install, verify that it is aligned correctly within the card guides. Do not force the
card, as this can damage the chassis.

c. Close the ejectors by pressing in the handles toward the CP card until the ejectors lock.
The levering action of the ejectors seats the CP card in the chassis.
d. Tighten the captive screw within each handle.
e. Slide the ON/OFF switch in the upper handle up (covers the captive screw) to turn the card on.

SilkWorm 24000 Chassis Replacement Procedure 27 of 44


Publication Number: 53-0000396-01
Figure 15 Card Guides Inside Chassis

scale: .50" = 1"

Alignment
Slot

10

!
9

4
8 LY
PP
SU
R
WE
7
PO
6

Y3
PL
UP
RS
WE
PO

Y2
PL
UP
RS
WE
PO

1
LY
PP
SU
R
WE
PO

4
2&
LY
PP
SU
ER
W
PO
Hz
-60
50
A
3 12
1& AC
S UP
PLY
4 0V
ER 0-2
PO
W 20
z
Alignment
H
-60
50
A
12
C

20
0-2
40
VA
Groove

!
scale: .13865" = 1"
2.028

28 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
8. Install the 16-port cards or filler panels in the new chassis:
a. Position the 16-port card (see Figure 7 on page 17) or filler panel (see Figure 8 on page 18) with the flat metal
side on the left.
b. Align the flat side of the port card or filler panel inside the upper and lower card guides (see Figure 15 on
page 28) and slide the port card or filler panel into the slot, with slight pressure to the left, until it is firmly seated.

Caution
If a port card or filler panel is difficult to install, verify that it is aligned correctly within the chassis card
guides. Do not force the card, as this can damage the chassis.

c. Secure the component in the chassis:


- To secure a port card close the ejectors by rotating the handles toward the center of the 16-port card until the
ejectors lock. The levering action of the handles seats the port card in the slot.
Tighten the captive screw within each handle; then, slide the ON/OFF switch in the top handle up (over the
captive screw) to turn the card on.
- To secure a filler panel tighten the retaining screws at the top and bottom of the filler panel.
9. Install the power supplies or filler panels in the new chassis:
• To install a power supply, position it so the LEDs are on the left (see Figure 6 on page 16), unlock the handle, and
insert the power supply all the way into the slot and push the handle up until it clicks. Verify the power supply is
seated by pulling gently on the handle.
• To install a filler panel, position it so that the handle is vertical and side tabs are on the right; then, push it into the
slot.
10. Reinstall the door:
a. Retract the spring-loaded pins on both door hinges (see Figure 5 on page 15).
b. Align the door hinges with the chassis portion of the hinges.
c. Release the pins by pushing them out of the notches.

Install Modems (Optional)


The SilkWorm 24000 detects modems only during power on or reboot. If a modem is connected to an operating switch, a
reboot is required for the SilkWorm 24000 to detect the modem.
If modems are in use, reconnect modem cables to the CP cards.
For modem installation instructions, refer to the SilkWorm 12000/24000 Modem Setup and Installation Procedure.

SilkWorm 24000 Chassis Replacement Procedure 29 of 44


Publication Number: 53-0000396-01
Verify Correct Operation of Hardware
Follow these steps to power on the system and verify that the hardware is operating correctly:
1. Turn on both AC power switches by flipping them to “1”. The LEDs inside the AC power switches light up green
when power is being supplied.
By default, the SilkWorm 24000 automatically performs a power-on self-test (POST) each time it is powered on.
POST takes a minimum of three minutes and is complete when LED activity returns to standard state. For
information about indicator light patterns, refer to the SilkWorm 24000 Hardware Reference Manual.
2. Verify that the SilkWorm 24000 is powered on and POST is complete (all power LED indicators on the 16-port cards
and CP cards should be a steady green).
3. Verify that all components are functioning correctly by checking the LEDs for each component.
If the LEDs do not indicate a standard healthy state, try reinstalling the corresponding component. For a description
of the LED patterns, refer to the SilkWorm 24000 Hardware Reference Manual.

Configure New Chassis Serial Number


1. Open a CLI session (telnet or serial) to the SilkWorm 24000 and log in as root:
The root and factory account disclaimer displays.
• Login by telnet
Use the IP address of the SilkWorm 24000 via telnet and log in as root.

Fabric OS (swDir)
login: root
Password:

Disclaimer for Root and Factory Accounts Usage!

This Fibre Channel switch is equipped with Root and Factory accounts
that are intended for diagnostics and debugging purposes solely by the
Equipment vendor's trained engineers. Improper use of the functionality
made available through the Root or Factory account could cause
significant harm and disruption to the operation of the SAN fabric.

Your use of the functionality made available through the Root or Factory
account is at your sole risk and you assume all liability resulting from
such use. The Equipment vendor shall have no liability for any losses or
damages arising from or relating to the use of the Root or Factory
account (and the functionality enabled thereby) by anyone other than the
Equipment vendor's authorized engineers.

Proceeding with the usage of this switch as the Root or Factory user
explicitly indicates your agreement to the terms of this disclaimer.

swDir:root>

30 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
• Log in by serial console
To log in by serial console, you must first determine which CP card is active by checking the “Active CP” LED
on the front of the CP cards, or by entering the hashow command through either a serial or telnet session, and
then connect to that card.
a. Connect the serial cable to the active CP card.
b. Disable any serial communication programs running on the workstation (such as synchronization programs).
c. Insert one of the serial cables into the terminal serial port on the CP card (the terminal serial port is the
second serial port from the top of the CP card), see Figure 3 on page 8.
d. Connect the other end of the serial cable to a serial port on the workstation. If necessary, remove the adapter
on the serial cable to allow for a serial RJ45 connection.
e. Open the terminal emulator application and configure it (see “Login by serial console” on page 7).
f. When the terminal emulator application stops reporting information, press Enter and log in as root.

<Initial text printed on console not shown>


Fabric OS (cp0)
cp0 Console Login: root
Password:

Disclaimer for Root and Factory Accounts Usage!

This Fibre Channel switch is equipped with Root and Factory accounts
that are intended for diagnostics and debugging purposes solely by
the Equipment vendor's trained engineers. Improper use of the
functionality made available through the Root or Factory account
could cause significant harm and disruption to the operation of the
SAN fabric.

Your use of the functionality made available through the Root or


Factory account is at your sole risk and you assume all liability
resulting from such use. The Equipment vendor shall have no
liability for any losses or damages arising from or relating to the
use of the Root or Factory account (and the functionality enabled
thereby) by anyone other than the Equipment vendor's authorized
engineers.

Proceeding with the usage of this switch as the Root or Factory user
explicitly indicates your agreement to the terms of this disclaimer.

swDir:root>

SilkWorm 24000 Chassis Replacement Procedure 31 of 44


Publication Number: 53-0000396-01
2. Change the Factory Serial Number to the serial number of the new chassis (the serial number is provided on the
barcode sticker on the port side of the new chassis):
a. Enter fruinfoset chassis 1 at the prompt.
b. Enter the OEM serial number, if any, at the “SN” prompt.
c. Enter the chassis serial number at the “Chassis SN:” prompt.
d. Verify that the command redisplays the correct serial numbers.

swDir:root> fruinfoset chassis 1


ID: (none) >
PN: (none) >
SN: (none) > OEMssn12345
RV: (none) >
Chassis SN: (none) > FT00X8008A4

New FRU Info for: chassis(wwn) 1


ID: none
PN: none
SN: OEMssn12345
RV: none
Chassis SN: FT00X8008A4
swDir:root>

3. Verify that the chassis serial number has been entered correctly by entering the chassisshow command at the prompt.

32 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
Verify Correct Operation of System
To verify that the SilkWorm 24000 is operating correctly, follow these steps:
1. Log in to the SilkWorm 24000 as admin by entering the login command.

swDir:root> login
login: admin
password: xxxxxxxx
swDir:admin>

2. Enter the slotshow command and verify that all the installed cards are detected and that their status is operational.

swDir:admin> slotshow
Slot Blade Type ID Status
---------------------------------
1 SW BLADE 2 ENABLED
2 SW BLADE 2 ENABLED
3 SW BLADE 2 ENABLED
4 SW BLADE 2 DIAG RUNNING POST2
5 CP BLADE 1 ENABLED
6 CP BLADE 1 ENABLED
7 SW BLADE 2 DIAG RUNNING POST1
8 SW BLADE 2 DISABLED
9 SW BLADE 2 INSERTED, NOT POWERED ON
10 UNKNOWN VACANT
swDir:admin>

3. Verify that the SilkWorm 24000 is functioning correctly by entering the switchshow command.
This command displays switch and port status information.

swDir:admin> switchshow
switchName: swDir
switchType: 12.3
switchState: Online
switchMode: Native
switchRole: Subordinate
switchDomain: 2
switchId: fffc02
switchWwn: 10:00:00:60:69:90:03:f0
zoning: OFF
switchBeacon: ON

Port Media Speed State


=========================
0 -- N2 No_Module

<Remaining text not shown>

swDir:admin>

SilkWorm 24000 Chassis Replacement Procedure 33 of 44


Publication Number: 53-0000396-01
4. Verify that all the IP address information is correct by entering ipaddrshow and checking the results against the IP
information recorded in the “config-miscinfo.txt” file.

swDir:admin> ipaddrshow
Ethernet IP Address: 192.168.166.147
Ethernet Subnetmask: 255.255.255.0
Fibre Channel IP Address: 0.0.0.0
Fibre Channel Subnetmask: 0.0.0.0

<Remaining text not shown>

swDir:admin>

Reconnect System to Network and Fabric


Note
Refer to the cable routing information recorded in “Cable Routing Tables” on page 37 for the following steps.

1. Connect the CP cards to the local area network:


a. Refer to the cable routing information recorded earlier and insert the appropriate Ethernet cables into each
Ethernet port.
b. Connect the other ends to an Ethernet 10/100 Base-T LAN, if not already connected.

Note
The SilkWorm 24000 can be accessed by remote connection using any of the available management tools,
such as telnet or Advanced Web Tools. Ensure that the switch is not modified from other connections
during the rest of this procedure.

2. Reconnect the transceivers and cables to the 16-port cards, as required:

Note
The ports are color-coded to indicate which ones can be used in the same trunking groups: four ports
marked with black solid ovals alternate with four ports marked with oval outlines.

The ports and cables used in trunking groups must meet specific requirements. For a list of these
requirements, refer to the Brocade Features Guide.

a. Position one of the transceivers so that the key is oriented correctly to the port and insert the transceiver into the
port until it is firmly seated and the latching mechanism clicks.

Note
Transceivers are keyed so that they can only be inserted with the correct position. If transceiver does
not slide in easily, ensure that it is correctly positioned. For instructions that are specific to the
transceiver model, refer to the transceiver manufacturer’s documentation.

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Publication Number: 53-0000396-01
b. Select the cable that corresponds to the port and position it so that the key (the ridge on one side of the cable
connector) is aligned with the slot in the transceiver; then, insert the cable into the transceiver until the latching
mechanism clicks.

Note
Cables are keyed so that they can only be inserted in the correct position. If a cable does not slide in
easily, ensure that it is correctly positioned. For instructions that are specific to the cable type, refer to
the cable manufacturer’s documentation.

c. Repeat step a and step b for the remaining ports.

Caution
Do not route cables in front of the air exhaust vent (located on the upper port side of the chassis).

The minimum bend radius for a 50-micron cable is 2 inches under full tensile load and 1.2 inches with
no tensile load.

Tie wraps are not recommended for optical cables because they are easily overtightened.

d. Organize the cables as required. To use the cable management pillars, insert the cables into the holes in the
pillars, using a separate hole for each cable. The cables can be routed to either side of the management tray or
down through the holes in the tray.

SilkWorm 24000 Chassis Replacement Procedure 35 of 44


Publication Number: 53-0000396-01
Verify Correct Configuration of Fabric
Note
Copying the command outputs from this section into a file is recommended.

1. Create an “after” SAN profile by entering the following commands and copying the output to a text file named
“SANafter.txt”:
• nsshow
• nsallshow
• switchshow
• fabricshow

swDir:admin> nsshow
Type Pid COS PortName NodeName TTL(sec)
N 020f00; 3;10:00:00:01:73:00:29:46;10:00:00:01:73:00:29:46; na
Fabric Port Name: 20:0f:00:60:69:90:03:f0
<remaining text not shown>

swDir:admin> nsallshow
{
020f00 021fda 021fdc 021fe0 021fe1
5 Nx_Ports in the Fabric}

swDir:admin> switchshow
switchName: swDir
<remaining text not shown>

swDir:admin> fabricshow
Switch ID Worldwide Name Enet IP Addr FC IP Addr Name
<remaining text not shown>

swDir:admin>

2. Determine any differences between the information in the “SANafter.txt” file and the information in the
“SANbefor.txt” file created earlier. In particular, look for differences in the following:
• Device types
• Number of devices
• ISL and port states
• Number of switches in the fabric

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3. Resolve any issues or unintentional changes to the SilkWorm 24000 or fabric.
• If there are any mechanical problems, try reseating the associated component.
• If the configuration information is not correct for the SilkWorm 24000, modify as required. If necessary, the
configuration saved before the replacement can be downloaded using the configdownload command.

Note
The configdownload command can be entered through a telnet or serial session, but the SilkWorm
24000 must have an Ethernet connection to the server name or IP of the host for the download process
to complete. For more information, refer to the help configdownload command or the Fabric OS
Reference Manual.

swDir:admin> configdownload
Server Name or IP Address [host]: 123.123.123.123
User Name [None]: Admin24
File Name [config.txt]: config-switch.txt
Password: xxxxxxxx
download complete
swDir:admin>

• If other issues exist, please contact your support provider.


4. If required, package the faulty chassis for return to the supplier.

Caution
If the old chassis is returned to the supplier, ensure that the packaging is strong enough to contain the
chassis and is securely fastened. If the cardboard packaging is used, you must use banding equipment to
enclose the package with a minimum of two bands around the entire package.

Cable Routing Tables


Table 2 provides a sample of cable routing information.

Table 2 Sample Cable Routing Table for SilkWorm 24000 (Switch Name: swDir)
Slot/Port Cable Labels Device Connected Slot/Port of Device
To
Switch End Device End
Slot 1 Port 0 North 24 - 1/0 East 26 - 0 SW3200 East 26 0
Slot 5 Serial North 24 - 5/Serial Work 5 - 2 Workstation 5 Com 2
Slot 8 Port 15 North 24 - 8/15 RAID 16 - 4 RAID 16 4

SilkWorm 24000 Chassis Replacement Procedure 37 of 44


Publication Number: 53-0000396-01
Use Table 3 to record cable routing information before removing the cables from the port cards.

Table 3 Cable Routing Table for SilkWorm 24000


Switch name:
Slot/Port Cable Ends Device Connected To Slot/Port of Device
Switch End Device End
Slot 1 Port 0
Port 1
Port 2
Port 3
Port 4
Port 5
Port 6
Port 7
Port 8
Port 9
Port 10
Port 11
Port 12
Port 13
Port 14
Port 15

38 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
Table 3 Cable Routing Table for SilkWorm 24000 (Continued)
Switch name:
Slot/Port Cable Ends Device Connected To Slot/Port of Device
Switch End Device End
Slot 2 Port 0
Port 1
Port 2
Port 3
Port 4
Port 5
Port 6
Port 7
Port 8
Port 9
Port 10
Port 11
Port 12
Port 13
Port 14
Port 15

SilkWorm 24000 Chassis Replacement Procedure 39 of 44


Publication Number: 53-0000396-01
Table 3 Cable Routing Table for SilkWorm 24000 (Continued)
Switch name:
Slot/Port Cable Ends Device Connected To Slot/Port of Device
Switch End Device End
Slot 3 Port 0
Port 1
Port 2
Port 3
Port 4
Port 5
Port 6
Port 7
Port 8
Port 9
Port 10
Port 11
Port 12
Port 13
Port 14
Port 15

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Publication Number: 53-0000396-01
Table 3 Cable Routing Table for SilkWorm 24000 (Continued)
Switch name:
Slot/Port Cable Ends Device Connected To Slot/Port of Device
Switch End Device End
Slot 4 Port 0
Port 1
Port 2
Port 3
Port 4
Port 5
Port 6
Port 7
Port 8
Port 9
Port 10
Port 11
Port 12
Port 13
Port 14
Port 15
Slot 5 Modem
Serial
Ethernet
Slot 6 Modem
Serial
Ethernet

SilkWorm 24000 Chassis Replacement Procedure 41 of 44


Publication Number: 53-0000396-01
Table 3 Cable Routing Table for SilkWorm 24000 (Continued)
Switch name:
Slot/Port Cable Ends Device Connected To Slot/Port of Device
Switch End Device End
Slot 7 Port 0
Port 1
Port 2
Port 3
Port 4
Port 5
Port 6
Port 7
Port 8
Port 9
Port 10
Port 11
Port 12
Port 13
Port 14
Port 15

42 of 44 SilkWorm 24000 Chassis Replacement Procedure


Publication Number: 53-0000396-01
Table 3 Cable Routing Table for SilkWorm 24000 (Continued)
Switch name:
Slot/Port Cable Ends Device Connected To Slot/Port of Device
Switch End Device End
Slot 8 Port 0
Port 1
Port 2
Port 3
Port 4
Port 5
Port 6
Port 7
Port 8
Port 9
Port 10
Port 11
Port 12
Port 13
Port 14
Port 15

SilkWorm 24000 Chassis Replacement Procedure 43 of 44


Publication Number: 53-0000396-01
Table 3 Cable Routing Table for SilkWorm 24000 (Continued)
Switch name:
Slot/Port Cable Ends Device Connected To Slot/Port of Device
Switch End Device End
Slot 9 Port 0
Port 1
Port 2
Port 3
Port 4
Port 5
Port 6
Port 7
Port 8
Port 9
Port 10
Port 11
Port 12
Port 13
Port 14
Port 15
Slot 10 Port 1
Port 2
Port 3
Port 4
Port 5
Port 6
Port 7
Port 8
Port 9
Port 10
Port 11
Port 12
Port 13
Port 14
Port 15

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Publication Number: 53-0000396-01

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