VOLTAS LIMITED EMR Business Group ATATA Enterprise VAPOUR ABSORPTION MACHINES The most energy efficient and reliable advanced PARAFLOW technology. Uses heat source: Steam / Hot waterVOLTAS AT ITS VERY BEST VOLTAS OFFERS VAPOUR ABSORPTION MACHINES WITH STATE-OF-THE-ART TECHNOLOGY Versatility Versatility is built into Voltas Vapour Absorption Machines. * Single Stoge (Single Effect) machines can use low pressure steam os well as hot water to drive the lithium bromide absorption cycle effectively * Two Stage (Double Effect) machines are designed to work on parallel flow cycle using medium pressure steam for a lower steam consumption rate with reduced energy cost. Converting waste into worth Woste heat sources can be used jo produce cooling. The absorption machines are also used os a heat pump by utilising absorption refrigeration cycle heat energy in the hot water at outlet of absorber and condenser circuits for applications requiring simultaneous cooling and heating and in co-generation applications. Environment protection Li Br solution as absorbent, non-toxic lithium molibidate and lithium nitrate inhibitors and water as refrigerant are harmless. Also these machines are Vapour Absorption Machine ozone-friendly since no usage of CFC “ PRODUCT RANGE Voltas' manufacturing range covers the following types of absorption machines. Double Effect - Saturated steam (Pressure 3 to 10 kgs/ cm g) : 20 Models, 80 TR to 1250 TR. Single Effect - Saturated steam (Pressure 0.4 to 1.5 kg/cm'g) : 7 Models, 200 TR to 1000 TR. Single Effect - High Temperature Hot Water (HW at 140°C): 7 Models, 200 TR to 1000 TR. Single Effect - Low Temperature Hot Water (HW at 85°C) : 7 Models, 100 TR to 450 TR. Ask for: Voltas super large capacity type VAM from 1450 TR to 2900 TR * Voltos Direct Fired & Cogeneration type Absorption Machines 40 TR to 700 TR using oil, gas or kerosene * Double Effect High Temperature Hot Water VAM 80 TR to 1450 TR using Hot Water at 170°C y VOLTASSUPERIOR FEATURES Technology For double effect VAM in Indio, only Voltas offers world's most preferred Parallel-Flow technology originally patented by Hitochi, now followed by majority of renowned manufacturers in Jopan, USA & other countries. Fordetailsreferpage 6,7 &8. Highest Efficiency Voltas Double Effect VAM offers lowest steam consumption when compared with others ot identical operating parameters. Energy efficient models with lower steam consumption available. Large Design Margins Voltas offers standardisation of machine capacity with cooling water inlet temperature at 32°C having large design margins compared to machines designed at 29.4°C at identical capacity by others. Capacity range Wide range available i.e. 80 TR to 1250 TR, in double effect VAM. Soft Spray System In evaporator & absorber section, Hitachi's patented design for pressurised soft spray of refrigerant & absorbent for excellent heat transfer co-efficient & full coverage of heot transfer areas. Additional benefits are no clogging and no need for automatic cooling water shutoff valve. (Which is absolutely essential in gravity feed system). HTG-U-tubes In double effect VAM, U tube design is the best construction to take core of thermal expansion in high temperature zone. Voltas provides highest quality seamless grade Cu-Ni-70/30 or SS-316 L tubes compared to others generally provide ferretic grade cheaper ERW tubes. yv VOLTAS Fused sight glasses AN strategic locations on the unit, Sight Glass Assembly is provided. Fused glass construction ensures no leakage {rom this port for life fime and needs no replacements. Inhibitors Backed up by Hitachis R&D, Lithium Molibidote & Lithium Nitrate mixture. This formula offers negligible non-congeable generation compared to other system They are totally non-toxicand environment friendly PLC based Control Panel Advanced PLC based System is @ standard feature in Voltas VAM, with user-friendly key board, LED facia and LCD display system. High Performance Tubes High performance finned tubes are provided as per requirements, having double thickness compored to others. Factory Performance Test All VAMs mandotorily ore performance tested under simulated load conditions at 100% actuol capacity on the most modern test bench in Voltas factory prior to despatch Optional Features * Different MOC of tubes ie. Cu-Ni, $S or other special requirements can be offeredin evaporator, absorber ond condenser. © Connectivity for communication, data logging, history charts, mimics to PC at remote locotion and or to BMS, DCS Systems. ‘+ High performance tubes in absorber section. Bearing wear monitors for canned motor pumps. Narrow approach ot installation site exist, then unit can be supplied in 2 or 3 major sections as per need. ‘+ Aulomatic purge system avoiding need of removal of rnon-condensible gases through purge pump. + For ony other specific optional requirements, please sk Voltas for confirmation.SINGLE EFFECT MODELS HAU-H/L-N,D,S. Single effect absorption machines work on low pressure steam orhot water os hect source. Anegligible amount of electrical energy is required to operate them. FEATURES + Easily openable water boxes. Unique single shell leak tight construction Efficient soft spray arrangement in evaporator and maintaining excellent hermetic conditions. absorber sections for full coverage of heat transfer ‘« Perfect protection from thermal stresses due to ere floating end tyae generator design + High performance tubes in evaporator for best + Simple but efficient capacity control by steam ‘approach there by possible to get consistent chilled condensate throttling. water outlet temperature. «Better safety margin against erstallization. + Fully factory performance tested unit under simulated load conditions. SINGLE EFFECT - VAPOUR ABSORPTION MACHINE Child water ‘Sight glass ‘suspension cutout Vacuum Manomoter Absorber Solon Heat Exchanger Aosorarlovel ageWORKING OF SINGLE EFFECT MACHINES HAU-H/L-N, D, S. 1 OPERATION Voltas single effect absorption machine consists of two sections in ‘one shell. The lower section houses the evoporaior and the absorber. The upper seciion houses the generaior cond the condenser. The pressure in he lower section is of the order of 6mm Habs) while the pressure in the upper section is about 70 mm Halabs). LBr-Water combination is used in the operation of vopour absorption cycle. Water acts os the refrigerant cond LiBr as the absorbent. Solution pump, refrigerant pump, heat exchanger, purge unit and the control panel complete the machine. 1. EVAPORATOR Refrigerant pump sproys the water ‘over the evaporoior ube bundle. The water to be chilled that is circulating in the evaporator tubes, gels cooled ‘as the refrigerant water in the shell evaporates because of extremely low pressure inthe evoporator shell (2. ABSORBER The refrigerant water vapour goes to is the Refrigeration cycle description. the absorber through a mist- eliminator, Concentrated LiBr-water solution is sprayed over the absorber tube bundle. The refrigerant vapour is absorbed by the sirong solution being sprayed and heat of absorption is removed by cooling water passing through the absorber tubes. The weak solution from the absorbers sent by he solution pump fo the generator for recovering the refrigerant water vapour. 3. GENERATOR Weak solution from absorber is heated in the generator withthe help of low pressure steam / hot water. The refrigerant water vapour is evaporated and goes to the condenser. The strong solution is sent down to the absorber for furher ‘obsorpiion of water vapour. 4. HEAT EXCHANGER To recover the heat energy from the strong solution returning to absorber © heat exchanger is used. The cold weak solution being pumped from the obsorber picks up excess heat from the strong solution. This improves cycle efficiency 5. CONDENSER The water vapour evaporated in the generator at o higher temperature ‘ond pressure is condensed to liquid form in the condenser where the heat ‘of condensotion is picked up by the cooling water from the absorber inlet circulating in the condenser tubes. The condensed refrigerant woler is returned to the evaporator through onexpansion device. Cera Woe Het 4 iachorae Doc enero ‘Control Rebigerrt Pane cooing Water in Conta ae ‘irom hile Wear Chilled Wor Concentrated a on ES Mixed Solution Diluted co Solution: TE Petrigeront Vv VOLTASDOUBLE EFFECT MODELS - HAU-W - S, H. INTRODUCTION Double effect absorption machines work on medium pressure saturated steam ond a negligible amount of electrical energy is required to operate them. Voltas double effect vopour absorption machines use medium pressure saturated steam (pressure of 3 to 10 kg/cm’g) to produce a refrigeration effect. It can also provide simultaneous heating by utilising he heat thats removed during the vapour absorption cycle. Ai standard operating conditions steam consumplion of Voltas, double effect steam absorption machines is just about 4.3 kg/hrTR. Voltas monufactures the world famous "Parallel Flow! vapour absorption machines. These machines are surprisingly compact and are well known for thei reliability ond energy efficiency. OPERATION "parallel flow" solution cycle. Inthe double effect vapour absorption cycle employing the parallel flow principle, the weak solution from the absorber is pumped simultaneously to two generators, « high temperature generator and a low temperature generator. Since the solution is pumped simultaneously to the two generators, the high temperature generator can be located ot a lower level. Whereas in the "Series Flow" double effect machines used by other manufactures, the high temperature generator hos to be placed above the low temperature generator to allow draining of solution from @ high temperature generaiorio alow temperature generator. Therefore, the overall height of the Volias porallel flow machines is greatly reduced. Furthermore, the porollel flow method also contributes to increased safety levels, reliable cycle and easy maintenance. Comparison of porallel flow and series flow cycles can be seen in he diagram given below. THE SOLUTION CONCENTRATION AT THE ABSORBER INLET (WHERE THE TEMPERATURE IS VERY LOW IN THE CYCLE) IS LOWER IN PATENTED PARALLEL FLOW CYCLE, UNIQUE IN VOLTAS-HITACHI MACHINES THUS ENSURING SAFE OPERATION, AWAY FROM. THE CRYSTALLIZATION ZONE, WHEREAS SERIES FLOW MACHINES OF OTHER MANUFACTURERS OPERATING AT HIGHER CONCENTRATION AND TEMPERATURE CLOSER TO CRYSTALLIZATION ZONE, ARE MORE PRONE TO CRYSTALLIZATION. Comparison of Parallel! Flow and Series Flow on Dihring Diagram “Parallel Flow” solution cycle Amesphete Presse rai Flow (ey sa) Prine TC Vv VOLTASWORKING OF DOUBLE EFFECT MACHINES HAU-W - S, H. This is the Refrigeration cycle of the patented “Parallel Flow” method. 1, EVAPORATOR The refrigerant pump sprays the water over the evaporator tube bundle. The water to be chilled, Circulating in the evaporator tube gets cooled, as the refrigerant water evaporates because of extremely low pressure in the evaporator. 2ABSORBER The refrigerant waler vapour goes to the obsorber through the misteliminator. Concentrated LiBr-water solution is sprayed over the absorber tube bundle. The refrigerant vapour is absorbed by the strong solution being sprayed and the heat of absorption is removed by cooling water passing through the absorber tube. Weok solution from the absorber is sent by the solution to the high temperature and low temperature generators to recover the refrigerant water vapour. 3. HIGH TEMPERATURE GENERATOR The weak solution is heated by the steam from the generator tubes. Due to the heat supplied in the high temperature generator, the weak solution of lithium bromide and water gets concentrated and refrigerant water is separated by evaporation. 4, LOW TEMPERATURE GENERATOR The hot evaporated water vapour from high temperature generator is used io heat the weak solution thot has been pumped into the low temperature generator to concentrate it. 5.CONDENSER The water vapour evaporated in the generator at @ higher temperature and pressure is condensed io liquid form in the condenser, where the heat of condensation is picked up by the cooling water from ‘on obsorber outlet circulating in the condenser tubes. The condensed refrigerant water is returned to the ‘evaporator through an expansion device. 6,7. HEAT EXCHANGERS To recover the heat energy from the strong solution retuming to the absorber, two heat exchangers are used. The cold weak solution being pumped from the ‘obsorber picks up excess heat from the slrong solution in the heat exchangers. This improves cycle efficiency. The adjoining diagram explains the operation of the Parallel Flow cycle. Chad Wot i — Ez a = —dll4 2d) HTG. nese had Wr £2. Schon Som 1 ssc Comal | = 1 { A By | I! fetiguon rime —_||Souhor _ = a Condereer aes Dh ete = rch Senaaohe Test congas [—] rettigerant Vopour [EEE concentrated Solution (EGE Refrigerant Liquid (1 Diluted solution ir - H2O CYCLE yv VOLTASEXCLUSIVE FEATURES Exclusive Features of Hitachi Parallel Flow Cycle Taw > Higher Corrosion Allowance First'Stage > First-Stage Generator Generator Higher Operational Allowance Pressure Temperature > on fouling of condenser/ absorber tubes Lower Soluti Heat wer Solution Heating 5 [ever oe > etna > Increased Efficiency Input Compact Design & Highly reliable since no of First-Stage > oes > site welding is required Generator a Unit Scope of Supply tome ‘Scope ot supply | Remarks ‘Absorption chiller main unit ° Factory supp ‘cooing water connection png ° Piping between absorber and condensar Foundation bts x Viration-solator (uber pads) x ‘Optional item Retigerant water, ° Fat charge only ‘Steam inet convo vate © Pneumatic type (oo80 supp) 1. Eauipment ‘Steam inlet pressure guage x ‘Steam inet shuto valve x Drainage back pressure setng vale » Steam tety ave x Other safety and contol devices ° For deta eter Volos UB sluion ° Fist charge only Factory performance ests ° ‘iy one uit when multiple unks are ordered cc Customer wines oss x Optional Shipoing x ‘Stripped on ruck or aller (Oponat) 23. Taneporaton Uniosng et. x Optional items Note: 0" ncicates "Scope of supply by Votas™ “indicates “Out of scope of supply by Voltas” e Vv VOLTASPLANNING AND CONSTRUCTION STEAM PIPING SCHEMATIC FOR SINGLE EFFECT MACHINE (O.5nforanticeverse low) es ee ee Beandard Scope of Supa) PING SCHEMATIC FOR TWO EFFECT MACHINE (Chile Wer ile Heoser | Condenser ‘Goong Wale Purp (8) STEAM AND CONDENSATE SIDE ‘oles scope of supply g Oren oc Pere I fe Rohe ee t me ton Bock Frese Seng Vole y VOLTASDIMENSIONS Double Effect Cooling Water ute, Chie Wate Ont CChiled Wits et Cooling Water inet — (B-side) | __WainShel “High Temperonre | side) 1 emer Layout Dimensions = + Stearn , Pine ile yp ove tea Econger Orin Cooler f 7 : | c TI = imc) ‘Asie Overall Dimensions and Weight Single Effect Dimensions & Weights (D, N, S) vosaewa [OH | TD TD 1200 w. ne ‘avn eo |e | a0 ano | {zo | Use| | Ui | L200 Vaz trae 3290 | 415 | 7185 | 7275] 8975 wa ‘760 | 2180 | 2180 | 2560] 2560 } [one 2066 | 2005 | 2920 | 3290] s290 f te rpacmanteng| 3200 | 4300 | 6500 | 8600| 8300 -" rasmeomey [60 | 11.0 [136 [174] 201 i, < Model: HAU-W-| 80S | 120S | 200S | 300S | 400S| 500S | 600S | 700S |800 H,,/1000 Hd 1250 H.., Length (L) 2460 | 2870 | 4100 | 5200 | 5400 | 6300| 7400| 8400| 8610 | 8670 | 8670 Width (W) 1495 | 1750 | 1750 | 1750 | 2200| 2250| 2300/ 2600| 2330 | 2670 | 3350 Height (H) 1902 | 2130 | 2130 | 2200 | 2510 | 2650| 2900 | 2950| 2670 | 2830 | 3300 Rigging weight (t)| 4.1 5.5 80 10.0 13.5 | 155 | 190| 225 | 26.0 30.0 42.0 Installation Layout Requirements Model: Hau-w- | aos | 120s | 200s | 300s | 400s | s00s | 600s | 700s | a00H.| 1000H,| 42504, A 4460 | 4870 | 6100 | 7200 | 7400 | 8300| 9400 | 10400| 10610| 10670 | 10670 B 1705 | 1300 | 2300 | 3300 | 3300| 4300| 5300/ 6300| 7300 | 7300 | 7300 c 2495 | 2750 | 2950 | 3460 | 3910 | 3960| 4010| 4310 | 4330 | 4670 | 5350 D 500 | 500 | 600 | 855 | 855 | 855 | 855 | 855 | 1000 | 1000 | 1000 E 1495 | 1750 | 1750 | 1750 | 2200 | 2250] 2300 | 2600 | $2330] 2670 | 3350 F 500 | 500 | 600 | 855 | 855 | @56 | 855 | ass | 1000 | 1000 | 1000 ana yv VOLTASSTANDARD SPECIFICATIONS Double Effect Steam Models: HAU-W- 5, H. Mosel TAU Wi2Stage Steam units [ 80s | 1208 [200s [310s [400s [S00s [600s | 700s | B00H,, |1000H.,|1250H,,| Cling capaci Nomina) rt | ao | 120 | 20 | aio | oo | 500 | e00 | roo | aoo | roo | 1250 ‘Steam pressure (saturated) Kglem’g 80 Temperature © 12Cin - TC Out on Flow rate mah | 49 | 73 | 121 | 187 | 242 | 02 | 363 | 423 | 404 | 605 | 755 Piping Size in 3 4 5 6 6 8 8 10 10 12 12 Temperature © 32Cin — 37.4°C Out Cilna Fonte main |e | 10 | ae | we | Ae | S| wi | ree | Om | TOO] TO Piping Size in 4 5 6 8 8 10 12 12 12 14 16 Elect. Regt:(415 V,50Hz,3) KW. 13 | 24 AT 58 | 69 78 96 96 15 15 | 166 Flow ale woh | 344 | 516 | 080 | 1350 | 1720 | 2180 | 2560 | ao1o | ae40 | «200 | 637s ‘Steam ‘Steam piping size in 2 2 2 3 3 4 5 5 6 6 6 Drain piping size in he % % % % % % 1 b 1%) 1% Single Effect High Temp. And Low Temp. Hot Water Models : HAU - H/L-N, D,S Model HAU - H: 1Stage High Temp. Hot Water HAU - L: 1Stage Low Temp. Hot Water unis [200 [160 | 1a | 190 | 200 | 200n | 160 | ted | 190 | 200 Chilling capacity (Nominal) RT 200 400 630 800 | 1000 | 100 180 283 360 450 Chilled | Temperature c Cin = 7COu ‘Cin - ¢COu water | Flow rate math | 124 242 38 484 605 61 109 172 218 23 Cooling | Temperature c 38CIn- 374 Out 3tCin - 36 Out water | Flow rate m3h_| 170 340, 536 680 850 191 344 541 688 860 Elect, Regt:(415 V,50 Hz,30) KW. 36 76 18 96 | 1.0 | 36 78 76 96 | 11.0 Hot | Flowrate th | 6 | 72 | 14 | 4 | too | 99 | tor | as | oat | aot water | H.W. Temp c 440'C in - 115°C Out eCin - BC Out Single Effect Steam Models : HAU -D, N, S ‘Model HAU: #Stage Steam Notes: Units | 200n | 160 | 180 | 190 | 200 1. Intermediate model available RT 2. Steam pressure and steam fw oeeceprery etm lel el ele] erates oe 5 ‘Temperature c 12Cin = PC Out 3, Fouling factor for CHW, CW and HW Chilled | Fw rate mah | vor | 242 | oat | aes | 8 onegerng.as 0.000" metic uns water | Piping sz0 a {[s[s{[wol 2f2 1 ae ee, Cooling | Temperature c 32Cin = 41°C Out given in the table. For capacities, water | Flow rate mah | 170 | x40 | 536 | 690 | 850 Salone atet tan abt, cot Piping size in 6 8 10. 12 14 aaa Voltas office or refer Eee Regt #15 V50 2.30) w_| 36 | 76 | 76 | 96 | 10 : “Fears Pgh [ oman mer am fa] Re eget Steam | Steam piping sie mi] 4[e6| 6) 0] 2 6. Spetcatons and data ar subject Drab en i z ie ctange wihout rate. Ze s WY VOLTASALL INDIA CONTACT NUMBERS orice TELEHONE FAX once TELEPHONE Fax Dall Gane OI 6055506655457 JAMSHEDPUR ranch) 0857 a310s2 24720 Ou s05570 265008 os? 20822 andevh 17a 2653669 260805 aa osin ma7i7 ‘Gurgaon 0124 5060504 Raipur 0771 5059303 ee oul 25179903 z21sT8 Jalandhar lel 2207687 KOLKATA (Branch) 033 66266283 © 22300108 a nsess LUCKNOW (neh) 0522 eSB | ESD race coarirenn osua_ 237856 Ce ceri 232365 Danan 135 250401 ia st 20519 AHMEDABAD (Branch) 079 66301107 66301199 BANGALORE (Branch) 080 67132500 WTA O79 ss0108 coo sris1so4 299500 ‘Ankleshwar 02646 238199 ‘Mangalore 0624 2453316 Rajkot 0281 2578124 = ORT HENNA @and) OM eaT6On 20178 Surat 0261 2422761 SE SOTEO STS: a i tier om 2411687219771 nn 24304 MUMBAI (Branch) 022 66656757 66656797, Yedea) PREETI senate eeAneree HYDERABAD (Branch) 040 66500407 66203882 Goa 0832 2463664 paecnty iis eee Viinywada 0866 2435282 2431507 Nagpur o7i2 séi8e46 Vishaktapatnam, 0891 2754051 2570864 Nasik 0253 2455169 0991 2754665 PUNE (Branch) 020 66046602 66046600 KOCHI (ranch) o4e4 2359621 2357129 020660466035 66046601 o4e4 2359648 ‘Aurangabad 0240 2320510 Calicut (0495 2770503 Thirwananthapuram O47 2338873 Backed by Voltas countrywide after sales service. (Product developments a continuous process in Voltas, hence specifications and technical data are subject to alterations without notice] For Exports Please Contact Our Authorised Distributors: + YoaKANoo- VOLTAS Kingdom of Saudi Arabia INTEGRATING SYSTEMS. ‘+ KALTIMAX ENERGY - INCOMPARABLE VALUE. Indonesia, Phillipines, Thailand, Bangladesh, Australia www.voltas.com Voltas Limited, Electro-mechanical & Refrigeration Business Group. Voltas House ‘B', T. 8. Kadam Marg, Chinchpokli, Mumbai-400 033, India, Tel: +91 22 6665 6666 Favours mce2/1028