SECTION 1

GENERAL
—CONTENTS—
Group 1 Specifications
Specifications ...........................................T1-1-1
Working Ranges.......................................T1-1-5

Group 2 Component Layout

Main Component Layout...........................T1-2-1
Electrical Component Layout ....................T1-2-3
(Overview)
Elecrical System.......................................T1-2-5
(Relays and Related Equipment)
Electrical System......................................T1-2-7
(Monitors and Switches)
Pump Device............................................T1-2-8
Swing Device ...........................................T1-2-8
Control Valve............................................T1-2-8
Signal Control Valve .................................T1-2-9
Solenoid Valve Unit ..................................T1-2-9
Travel Device ...........................................T1-2-9

Group 3 Component Specifications

ZAXIS110,ZAXIS125US ...........................T1-3-1
ZAXIS120,ZAXIS135US ...........................T1-3-9

187T-1-1
(Blank)

187T-1-2
 GENERAL / Specifications
SPECIFICATIONS
ZAXIS110
A

G C

F
E
D

K
J

I H

M175-12-005

Model ZX110
Type of Front-End Attachment 2.26 m (7 ft 5 in) Arm
3 3 3
Bucket Capacity (Heaped) PCSA 0.45m (0.59 yd ), CECE 0.4 m
Operating Weight 10700 kg (23600 lb)
Basic Machine Weight 8240 kg (18200 lb)
-1
ISUZU BB-4BG1T 59 kW/1950 min (80 PS/1950 rpm)
Engine -1
’ 63 kW/2150 min (85 PS/2150 rpm)
A: Overall Width
2500 mm (8 ft 2 in)
(Excluding back mirrors)
B: Cab Height 2740 mm (9 ft 0 in)
C: Rear End Swing Radius 2130 mm (7 ft 0 in)
D: Minimum Ground Clearance *440 mm (1 ft 5 in)
E: Counterweight Clearance *890 mm (2 ft 11 in)
F: Engine Cover Height *2000 mm (6 ft 7 in)
G: Overall Width of Upperstructure 2460 mm (8 ft 1 in)
H: Undercarriage Length 3340 mm (10 ft 11 in)
I: Undercarriage Width 2490 mm (8 ft 2 in)
J: Sprocket Center to Idler Center 2620 mm (8 ft 7 in)
K: Track Shoe Width 500 mm (20 in) (Iron Crawler)
2
Ground Pressure 36kPa (0.37 kgf/cm , 5.3 psi)
-1
Swing Speed 13.9 min (13.9 rpm)
Travel Speed (fast/slow) 5.5/3.6 km/h (3.4/2.2 mph)
Gradeability 35 degree (70 %)
NOTE: ’ HP mode
* The dimensions do not include the height of the shoe lug.

T1-1-1
 GENERAL / Specifications

ZAXIS120
A

G C

F
E
D

K
J

I H

M175-12-001

Model ZX120
Type of Front-End Attachment 2.52 m (8 ft 3 in) Arm
3 3 3
Bucket Capacity (Heaped) PCSA 0.50 m (0.65 yd ), CECE 0.45 m
Operating Weight 12000 kg (26500 lb)
Basic Machine Weight 9300 kg (20500 lb)
-1
ISUZU CC-4BG1TC 63 kW/1950 min (85 PS/1950 rpm)
Engine -1
’ 66 kW/2150 min (90 PS/2150 rpm)
A: Overall Width
2500 mm (8 ft 2 in)
(Excluding back mirrors)
B: Cab Height 2740 mm (9 ft 0 in)
C: Rear End Swing Radius 2130 mm (7 ft 0 in)
D: Minimum Ground Clearance *440 mm (1 ft 5 in)
E: Counterweight Clearance *890 mm (2 ft 11 in)
F: Engine Cover Height *2000 mm (6 ft 7 in)
G: Overall Width of Upperstructure 2460 mm (8 ft 1 in)
H: Undercarriage Length 3580 mm (11 ft 9 in)
I: Undercarriage Width 2490 mm (8 ft 2 in)
J: Sprocket Center to Idler Center 2880 mm (9 ft 5 in)
K: Track Shoe Width 500 mm (20 in) (Iron Crawler)
2
Ground Pressure 37kPa (0.38 kgf/cm , 5.4 psi)
-1
Swing Speed 13.7 min (13.7 rpm)
Travel Speed (fast/slow) 5.5/3.4 km/h (3.4/2.1 mph)
Gradeability 35 degree (70 %)
NOTE: ’ HP mode
* The dimensions do not include the height of the shoe lug.

T1-1-2
 GENERAL / Specifications

ZAXIS125US

T1SE-01-01-001

Model ZX125US
Type of Front-End Attachment 2.26 m (7 ft 5 in) Arm
3 3 3
Bucket Capacity (Heaped) PCSA 0.45 m (0.59 yd ), CECE 0.4 m
Operating Weight 12300 kg (27100 lb)
Basic Machine Weight 9800 kg (21600 lb)
-1
ISUZU BB-4BG1T 59 kW/1950 min (80 PS/1950 rpm)
Engine -1
’ 63 kW/2150 min (85 PS/2150 rpm)
A: Overall Width
2490 mm (8 ft 2 in)
(Excluding back mirrors)
B: Cab Height 2740 mm (9 ft 0 in)
C: Rear End Swing Radius 1465 mm (4 ft 10 in)
D: Minimum Ground Clearance *440 mm (1 ft 5 in)
E: Counterweight Clearance *890 mm (2 ft 11 in)
F: Engine Cover Height *2020 mm (6 ft 8 in)
G: Overall Width of Upperstructure 2470 mm (8 ft 1 in)
H: Undercarriage Length 3580 mm (11 ft 9 in)
I: Undercarriage Width 2490 mm (8 ft 2 in)
J: Sprocket Center to Idler Center 2880 mm (9 ft 5 in)
K: Track Shoe Width 500 mm (20 in) (Iron Crawler)
2
Ground Pressure 38kPa (0.39 kgf/cm , 5.5 psi)
-1
Swing Speed 13.9 min (13.9 rpm)
Travel Speed (fast/slow) 5.3/3.2 km/h (3.2/2.0 mph)
Gradeability 35 degree (70 %)
NOTE: ’ HP mode
* The dimensions do not include the height of the shoe lug.

T1-1-3
 GENERAL / Specifications

ZAXIS135US

T1SE-01-01-001

Model ZX135US
Type of Front-End Attachment 2.52 m (8 ft 3 in) Arm
3 3 3
Bucket Capacity (Heaped) PCSA 0.50 m (0.65 yd ), CECE 0.45 m
Operating Weight 13200 kg (29100 lb)
Basic Machine Weight 10600 kg (23400 lb)
-1
ISUZU CC-4BG1TC 63 kW/1950 min (85 PS/1950 rpm)
Engine -1
’ 66 kW/2150 min (90 PS/2150 rpm)
A: Overall Width
2490 mm (8 ft 2 in)
(Excluding back mirrors)
B: Cab Height 2740 mm (9 ft 0 in)
C: Rear End Swing Radius 1465 mm (4 ft 10 in)
D: Minimum Ground Clearance *440 mm (1 ft 5 in)
E: Counterweight Clearance *890 mm (2 ft 11 in)
F: Engine Cover Height *2020 mm (6 ft 8 in)
G: Overall Width of Upperstructure 2470 mm (8 ft 1 in)
H: Undercarriage Length 3580 mm (11 ft 9 in)
I: Undercarriage Width 2490 mm (8 ft 2 in)
J: Sprocket Center to Idler Center 2880 mm (9 ft 5 in)
K: Track Shoe Width 500 mm (20 in) (Iron Crawler)
2
Ground Pressure 41kPa (0.42 kgf/cm , 6.0 psi)
-1
Swing Speed 13.7 min (13.7 rpm)
Travel Speed (fast/slow) 5.0/3.0 km/h (3.1/1.9 mph)
Gradeability 35 degree (70 %)
NOTE: ’ HP mode
* The dimensions do not include the height of the shoe lug.

T1-1-4
 GENERAL / Specifications
WORKING RANGES
ZAXIS110

G G
C

C
D

D
E

E
F
F
A
A
B

M175-12-002
M175-12-003
Backhoe
Face shovel (Reversed hoe bucket)

Category 1.96 m (6 ft 5 in) arm 2.26 m (7 ft 5 in) arm 2.81 m (9 ft 3 in) arm
Item Backhoe Shovel Backhoe Shovel Backhoe Shovel
A: Maximum Digging 7430 mm 7580 mm 7700 mm 7850 mm 8180 mm 8330 mm
Reach (24 ft 5 in) (24 ft 10 in) (25 ft 3 in) (25 ft 9 in) (26 ft 10 in) (27 ft 4 in)
*B: Maximum Digging 4780 mm 4930 mm 5080 mm 5230 mm 5630 mm 5780 mm
Depth (15 ft 8 in) (16 ft 2 in) (16 ft 8 in) (17 ft 2 in) (18 ft 6 in) (19 ft 0 in)
*C:Maximum Cutting 7940 mm 8140 mm 8110 mm 8310 mm 8360 mm 8570 mm
Height (26 ft 1 in) (26 ft 8 in) (26 ft 7 in) (27 ft 3 in) (27 ft 5 in) (28 ft 1 in)
*D:Maximum Dumping 5530 mm 5620 mm 5700 mm 5800 mm 5960 mm 6060 mm
Height (18 ft 2 in) (18 ft 5 in) (18 ft 8 in) (19 ft 0 in) (19 ft 7 in) (19 ft 11 in)
E: Transport Height 2740 mm 2740 mm ** 2740 mm
(9 ft 0 in) (9 ft 0 in) (9 ft 0 in)
F: Overall Transport 7220 mm 7220 mm ** 7240 mm
Length (23 ft 8 in) (23 ft 8 in) (23 ft 9 in)
G: Minimum Swing 2310 mm 2340 mm 2600 mm
Radius (7 ft 7 in) (7 ft 8 in) (8 ft 6 in)
NOTE: * The dimensions do not include the height of the shoe lug.
**The dimensions are for transport pin position.

T1-1-5
 GENERAL / Specifications

ZAXIS120

G G
C

C
D

D
E

E
F
F
A
A
B

M175-12-002
M175-12-003
Backhoe
Face shovel (Reversed hoe bucket)

Category 2.10 m (6 ft 11 in) arm 2.52 m (8 ft 3 in) arm 3.01 m (9 ft 11 in) arm
Item Backhoe Shovel Backhoe Shovel Backhoe Shovel
A: Maximum Digging 7900 mm 8050 mm 8270 mm 8410 mm 8740 mm 8880 mm
Reach (25 ft 11 in) (26 ft 5 in) (27 ft 2 in) (27 ft 7 in) (28 ft 8 in) (29 ft 2 in)
*B: Maximum Digging 5150 mm 5300 mm 5570 mm 5710 mm 6060 mm 6200 mm
Depth (16 ft 11 in) (17 ft 5 in) (18 ft 3 in) (18 ft 9 in) (19 ft 11 in) (20 ft 4 in)
*C:Maximum Cutting 8370 mm 8560 mm 8570 mm 8770 mm 8900 mm 9100 mm
Height (27 ft 6 in) (28 ft 1 in) (28 ft 1 in) (28 ft 9 in) (29 ft 2 in) (29 ft 10 in)
*D:Maximum Dumping 5960 mm 6080 mm 6160 mm 6250 mm 6490 mm 6570 mm
Height (19 ft 7 in) (19 ft 11 in) (20 ft 3 in) (20 ft 5 in) (21 ft 4 in) (21 ft 7 in)
E: Transport Height 2740 mm 2740 mm ** 2740 mm
(9 ft 0 in) (9 ft 0 in) (9 ft 0 in)
F: Overall Transport 7610 mm 7600 mm 7610 mm ** 7620 mm
Length (25 ft 0 in) (24 ft 11 in) (25 ft 0 in) (25 ft 0 in)
G: Minimum Swing 2310 mm 2340 mm 2590 mm
Radius (7 ft 7 in) (7 ft 8 in) (8 ft 6 in)
NOTE: * The dimensions do not include the height of the shoe lug.
**The dimensions are for transport pin position.

T1-1-6
 GENERAL / Specifications

ZAXIS125US

D E

F
B
A

Backhoe
T1SE-01-01-002

Category 1.96 m (6 ft 5 in) arm 2.26 m (7 ft 5 in) arm 2.81 m (9 ft 3 in) arm
Item Backhoe Backhoe Backhoe
A: Maximum Digging 7790 mm 8060 mm 8530 mm
Reach (25 ft 7 in) (26 ft 5 in) (28 ft 0 in)
*B: Maximum Digging 4970 mm 5270 mm 5820 mm
Depth (16 ft 4 in) (17 ft 3 in) (19 ft 1 in)
*C:Maximum Cutting 8800 mm 9020 mm 9370 mm
Height (28 ft 10 in) (29 ft 7 in) (30 ft 9 in)
*D:Maximum Dumping 6350 mm 6570 mm 6920 mm
Height (20 ft 10 in) (21 ft 7 in) (22 ft 8 in)
E: Transport Height 2780 mm 2780 mm ** 2740 mm
(9 ft 1 in) (9 ft 1 in) (9 ft 0 in)
F: Overall Transport 7240 mm 7240 mm ** 7150 mm
Length (23 ft 9 in) (23 ft 1 in) (23 ft 5 in)
G: Minimum Swing 1940 mm 2030 mm 2370 mm
Radius (6 ft 4 in) (6 ft 8 in) (7 ft 9 in)
NOTE: * The dimensions do not include the height of the shoe lug.
**The dimensions are for transport pin position.

T1-1-7
 GENERAL / Specifications

ZAXIS135US

D E

F
B
A

Backhoe
T1SE-01-01-002

Category 2.10 m (6 ft 11 in) arm 2.52 m (8 ft 3 in) arm 3.01 m (9 ft 11 in) arm
Item Backhoe Backhoe Backhoe
A: Maximum Digging 7930 mm 8300 mm 8760 mm
Reach (26 ft 0 in) (27 ft 3 in) (28 ft 9 in)
*B: Maximum Digging 5120 mm 5530 mm 6020 mm
Depth (16 ft 10 in) (18 ft 2 in) (19 ft 9 in)
*C:Maximum Cutting 8950 mm 9220 mm 9610 mm
Height (29 ft 4 in) (30 ft 3 in) (31 ft 6 in)
*D:Maximum Dumping 6490 mm 6760 mm 7150 mm
Height (21 ft 4 in) (22 ft 2 in) (23 ft 5 in)
E: Transport Height 2840 mm 2840 mm ** 2840 mm
(9 ft 4 in) (9 ft 4 in) (9 ft 4 in)
F: Overall Transport 7290 mm 7290 mm ** 7310 mm
Length (23 ft 11 in) (23 ft 11 in) (24 ft 0 in)
G: Minimum Swing 1940 mm 2060 mm 2400 mm
Radius (6 ft 4 in) (6 ft 9 in) (7 ft 10 in)
NOTE: * The dimensions do not include the height of the shoe lug.
**The dimensions are for transport pin position.

T1-1-8
 GENERAL / Component Layout
MAIN COMPONENT LAYOUT
ZAXIS110, ZAXIS120

1
3

4
5
6
7

21

10

11

12
13
14
20 15
16
19

18 17

T176-01-02-001

1 - Bucket Cylinder 7 - Fuel Tank 13 - Intercooler 19 - Pilot Shut-Off Valve

(ZAXIS120 only)
2 - Arm Cylinder 8 - Hydraulic Oil Tank 14 - Radiator 20 - Travel Pilot Valve
3 - Boom Cylinder 9 - Control Valve 15 - Oil Cooler 21 - Front Attachment/Swing
Pilot Valve
4 - Center Joint 10 - Pilot Filter and Pilot Relief 16 - Battery
Valve
5 - Swing Bearing 11 - Pump Device 17 - Travel Device
6 - Swing Device 12 - Engine 18 - Signal Control Valve

T1-2-1
 GENERAL / Component Layout

ZAXIS125US, ZAXIS135US

2 3

1 5

19

6
7
8
18
17

16

9
11 10 T1SE--01-02-001
12
13
15 14

1 - Front Attachment / Swing 6 - Boom Cylinder 11 - Signal Control Valve 16 - Engine

Pilot Valve
2 - Pilot Shut-Off Valve 7 - Hydraulic Oil Tank 12 - Center Joint 17 - Radiator
3 - Travel Pilot Valve 8 - Fuel Tank 13 - Swing Device 18 - Oil Cooler
4 - Arm Cylinder 9 - Control Valve 14 - Pilot Filter / Pilot Relief 19 - Intercooler (ZAXIS 135US
Valve only)
5 - Bucket Cylinder 10 - Solenoid Valve Unit 15 - Pump Device

T1-2-2
 GENERAL / Component Layout
ELECTRICAL COMPONENT LAYOUT
(Overview)
ZAXIS 110, ZAXIS 120
3
• Pressure Sensor (Front Attachment)
Refer to the Swing Device group. 4

2 • Pressure Sensor
1 (Boom Raise)
• Pressure Sensor
(Arm Roll-In)
Refer to the Control Valve
group.

16

• Pressure Sensor (Travel)

• Pressure Sensor (Swing)
Refer to the Signal Control
Valve group.
15
7
8

14

13 • Pump 1 and 2 Delivery Pressure Sensor

• Pump 1 and 2 Control Pressure Sensor T176-01-02-004
9 • N Sensor
10 • Torque Control Solenoid Valve
12 11 • Pump 2 Flow Rate Control Solenoid Valve
Refer to the Pump Device group.

1 - Horn 5 - Hydraulic Oil Temperature 9 - Overheat Switch 13 - Coolant Level Switch

Sensor
2 - Work Light 6 - EC Motor and EC Sensor 10 - Coolant Temperature 14 - Battery
Sensor
3 - Fuel Sensor 7 - Engine Oil Pressure Switch 11 - Battery Relay 15 - Air Cleaner Restriction
Switch
4 - Solenoid Valve Unit 8 - Engine Oil Level Switch 12 - Glow Plug Relay 16 - Wiper Motor

T1-2-3
 GENERAL / Component Layout

ZAXIS125US, ZAXIS135US

• Pump 1 and 2 Delivery Pressure Sensor

• Pump 1 and 2 Control Pressure Sensor
• N Sensor
• Torque Control Solenoid Valve
• Pump 2 Flow Rate Control Solenoid Valve
Refer to the Pump Device group.

1 3
2
4

15

6
7

14
13
8

10

• Pressure Sensor • Pressure Sensor

(Boom Raise) (Travel)
• Pressure Sensor • Pressure Sensor
(Arm Roll-In) (Swing)
Refer to the Control Valve Refer to the Signal 11
group Control Valve group 12
T1SE-01-02-002
• Pressure Sensor
Refer to the Swing Device
group

1 - EC Motor and EC Sensor 5 - Coolant Temperature 9 - Battery 13 - Solenoid Valve Unit

Sensor
2 - Engine Oil Level Switch 6 - Coolant Level Switch
3 - Engine Oil Pressure Switch 7 - Battery Relay
4 - Overheat Switch 8 - Glow plug Relay
10 - Air Cleaner Restriction 14 - Hydraulic Oil Temperature
Switch Sensor
11 - Wiper Motor 15 - Fuel Sensor
12 - Horn

T1-2-4
 GENERAL / Component Layout
ELECTRICAL SYSTEM
(Relays and Related Equipment) Rear Deck
5
ZAXIS110, ZAXIS120 4
3 6
2

8
9

10

T178-01-02-006

15
14

18 13

17 12
16 11

T178-01-02-007

1- Mail Switch (Satellite
Navigation System
Equipped Machines only)
2- QOS Controller
3- ICX (Information Controller)
4- MC (Main Controller)
5-Satellite Terminal (Optional)
6- Fuse Box
7- Learning Switch
8- Dr. EX Connector to MC
9- Download Connector (Not connected on
Satellite Navigation System equipped
machines)
10- Dr. EX Connector to ICX
11- Load Damp Relay (R1)
12- Washer Relay (R2)
13- Work Light Relay 2 (R3)
14- Work Light Relay 1 (R4)
15- Horn Relay (R5)
16- Wiper Relay A (R6)
17- Wiper Relay B (R7)
18- Wiper Relay C (R8)

T1-2-5
 GENERAL / Component Layout

ZAXIS125US, ZAXIS135US 15 16 17

4
14
13
12
11
10

T1GF-01-02-003
1я
я2 3

6
9
8
7
T1GD-01-02-004

1 - ICX(Information Controller) 6 - Fuse Box 11 - Work Light Relay 1 (R4) 16 - Wiper Relay B (R7)
2 - MC (Main Controller) 7 - Dr.EX Connector to MC 12 - Work Light Relay 2 (R3) 17 - Wiper Relay C (R8)
3 - Satellite Terminal 8 - Dr.EX Connector to ICX 13 - Washer Relay (R2)
(Optional)
4 - Download Connector (Not 9 - Learning Switch 14 - Load Damp Relay (R1)
connected on Satellite
Navigation System
equipped machines)
5 - Diode D1,D2,D3 and D4 10 - Horn Relay (R5) 15 - Wiper Relay A (R6)

T1-2-6
 GENERAL / Component Layout
ELECTRICAL SYSTEM
(Monitors and Switches)

1 2

20

19
21
18
3
17
22
16 4

15
23
5

14 24
6
13 7
12 8
25
11
9
10

T178-01-01-012
T178-01-01-013

1- Coolant Temperature Gauge
2- Fuel Gauge
3- Display Selection Switch
4- SET Switch
5- Work Mode Switch
6- Fuel Level Indicator
7- Air Filter Restriction Switch
8- Alternator Indicator
9- Hydraulic Oil Filter Indicator
(Optional)
10- Coolant Level Indicator
11- Engine Oil Level Indicator
12- Engine Oil Pressure
Indicator
13- Preheat Indicator
14- Overheat Indicator
15- Digging Mode Indicator
16- Attachment Mode Indicator
17- Liquid Crystal Display
18- Auto-Idle Indicator
19- Auto-Acceleration Indicator
20- Engine Control Dial
21- Auto-Idle/Acceleration
Selector
22- Power Mode Switch
23- Travel Mode Switch
24- Work Light Switch
25- Wiper/Washer Switch

T1-2-7
 GENERAL / Component Layout
PUMP DEVICE

3 4
2 1

T176-03-01-002

7 6 5 10 9 8

T176-03-01-001

14
SWING DEVICE CONTROL VALVE
11

13
12

15
T176-01-02-002 T176-01-02-003

1 - Pump 1 5 - Pump 1 Control Pressure 9 - Pump 1 Delivery Pressure 13 - Main Relief Valve
Sensor Sensor
2 - Pump 2 6 - Torque Control Solenoid 10 - Pump 2 Delivery Pressure 14 - Pressure Sensor
Valve Sensor (Arm Roll-In)
3 - Pilot Pump 7 - Max. Pump 2 Flow Rate 11 - Swing Relief Valve 15 - Pressure Sensor
Limit Solenoid Valve (Boom Raise)
4 - Pump 2 Control Pressure 8 - N Sensor 12 - Pressure Sensor
Sensor (Front Attachment)

T1-2-8
 GENERAL / Component Layout
SIGNAL CONTROL VALVE SOLENOID VALVE UNIT

5
2
6
T176-03-07-002

T178-03-06-015

TRAVEL DEVICE

T155-01-01-006

1 - Pressure Sensor (Swing) 3 - Counterbalance Valve 5 - Solenoid Valve Unit (SC) 6 - Solenoid Valve Unit (SI)
2 - Pressure Sensor (Travel) 4 - Travel Relief Valve

T1-2-9
 GENERAL / Component Layout
(Blank)

T1-2-10
 GENERAL / Component Specifications
ZAXIS110, ZAXIS125US
ENGINE

Manufacturer .................................................. ISUZU

Model ............................................................. BB-4BG1TRG
Type ............................................................... Diesel, 4-Cycle, Water-cooled, Inline, Direct Injection
Cyl. No.- Bore × Stroke .................................. 4-105 mm×125 mm (4.13 in×4.92 in)
3 3
Piston Displacement ...................................... 4329 cm (264 in )
-1
Rated Output.................................................. 59 kW/1950 min (80 PS/1950 rpm)
-1
HP Mode: 63 kW/2150 min (85 PS/2150 rpm)
Compression Ratio ........................................ 18:0
Dry Weight ..................................................... 361 kg (796 lb)
Firing Order .................................................... 1-3-4-2
Rotation Direction........................................... Clockwise (Viewed from fan side)

COOLING SYSTEM
Cooling Fan.................................................... Dia. 550 mm(21.6 in), 7 Blades (N-Type Blade, Unequal Pitch),
Draw-in Type
Fan Pulley Ratio ............................................. Engine rpm × 0.84
Thermostat..................................................... Cracking Temperature at Atmospheric Pressure: 82 °C(180 °F)
Full Open(Stroke: 10 mm or more) Temperature: 95 °C(203 °F)
Water Pump ................................................... Centrifugal Belt Driven Type

LUBRICATION SYSTEM
Lubrication Pump Type .................................. Gear Pump
Oil Filter.......................................................... Full-Flow Paper Element Type with Bypass
Oil Cooler ....................................................... Water Cooled Integral Type

STARTING SYSTEM
Motor ..............................................................Magnetic Pinion Shift Reduction Type
Voltage / Output .............................................24 V / 4.5 kW

PREHEAT SYSTEM
Preheating Method.........................................Glow Plug (QOS Type)

ENGINE STOP SYSTEM

Stop Method................................................... Fuel Shut-Off

T1-3-1
 GENERAL / Component Specifications

ALTERNATOR
Type ............................................................... Regulator Integrated AC Type
Voltage / Output ............................................. 24 V / 50 A (Brushless)

SUPERCHARGING SYSTEM
Type ............................................................... Exhaust-Turbocharger Type TD04HL

FUEL SYSTEM
Type ...............................................................BOSCH Type (AD Concave Cam)
Governor ........................................................Centrifugal All Speed Control RSV Type
Injection Nozzle .............................................Multi-Hole Type

PERFORMANCE
Lubricant Consumption .................................. Less than 40 mL/h at Rated Output
+1.0 -1
Fuel Consumption Ratio................................. Less than 244 g/kW/h (179 g/PS⋅h) at 63 -3.4.kW / 2150 min
Injection Timing .............................................. 9 ° before T.D.C.
+20 -1
Maximum Output Torque................................ More than 310 -39 N⋅m (31 kgf⋅m) at approx. 1600 min
2
Injection Pressure .......................................... 18.1 MPa (185 kgf/cm )
2
Compression Pressure .................................. 3.0 MPa (31 kgf/cm )
Valve Clearance (Inlet / Exhaust)................... 0.4 / 0.4 mm (when cool)
+50 -1
No Load Speed ............................................. Slow: 950 -0 min
-1
Fast: 2375±25 min

T1-3-2
 GENERAL / Component Specifications
Engine Performance Curve (BB-4BG1TRG)

Test Condition: 1. In conformity with JIS D1005 (Performance Test Method for Diesel Engine Used for Construc-
tion Machinery) under standard atmospheric pressure.
2. Equipped with the fan and alternator.
Torque

Output

Fuel Consumption
Ratio

Engine Speed min-1 (rpm) × 100 T175-01-03-001

T1-3-3
 GENERAL / Component Specifications
ENGINE ACCESSORIES

RADIATOR ASSEMBLY
Type ...............................................................Radiator/Oil Cooler Tandem Type Assembly
Weight............................................................57 kg (126 lb)

Radiator Oil Cooler

2
Cap Opening Pressure................................... 49 kPa(0.5 kgf/cm , 7 psi) −

BATTERY
Capacity ......................................................... 55 Ah (5-Hour Rate)
Voltage ........................................................... 12 V
Weight............................................................ 18 kg(40 lb) × 2

T1-3-4
 GENERAL / Component Specifications
HYDRAULIC COMPONENT

MAIN PUMP
Model ............................................................. HPK055AT-RH17A
Type ............................................................... Swash Plate Type Variable Displacement Axial Plunger Pump
Maximum Flow (Theoretical Value)................ 100 L/min (26.4 US gpm) × 2

REGULATOR
Type ............................................................... Hydraulic Pressure Operated Type,

PILOT PUMP
Model ............................................................. HY / ZFS 11 / 16.8
Type ............................................................... Fixed Displacement Type Gear Pump
Maximum Flow (Theoretical Value)................ 32.8 L/min (8.65 US gpm)
HP Mode: 36.1 L/min (9.53 US gpm)

CONTROL VALVE
Model ............................................................. X34
Type ............................................................... Pilot Pressure Operated Type (4-Spools + 5-Spools)
2
Main Relief Set-Pressure ............................... Normal: 34.3 MPa (350 kgf / cm , 4980 psi) at
80 L/min (21.1 US gpm)
2
Overload Relief Set-Pressure ........................ 37.3 MPa (380 kgf/cm , 5400 psi) at 50 L/min (13.2 US gpm)
(Boom, Arm Roll-In, Bucket Roll-In)
2
39.2 MPa (400 kgf/cm , 5690 psi) at 50 L/min (13.2 US gpm)
(Arm Roll-Out, Bucket Roll-Out)

SWING DEVICE
Type ............................................................... Two-Stage Reduction Planetary Gear
Reduction Gear Ratio..................................... 16.155

SWING MOTOR
Type ............................................................... Swash-Plate Type, Fixed Displacement Axial Plunger Motor

VALVE UNIT
Type ............................................................... Non Counterbalance Valve Type
2
Relief Set-Pressure ........................................ 31.3 MPa (320 kgf/cm , 4550 psi)

SWING PARKING BRAKE

Type ............................................................... Multi-Disc-Wet Negative Type
2
Release Pressure .......................................... 1.87 MPa (19.1 kgf/cm , 271 psi): Cracking pressure
2
2.52 MPa (25.7 kgf/cm , 366 psi): Full open

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 GENERAL / Component Specifications
TRAVEL DEVICE
Type ...............................................................Three-Stage Reduction Planetary Gear
Reduction Gear Ratio.....................................48.846

TRAVEL MOTOR
Type ............................................................... Swash-Plate Type Variable Displacement Axial Plunger Motor

TRAVEL BRAKE VALVE

Type ............................................................... Counter Balance Valve Type
+2.0 +20 2 +285 -1
Relief Set Pressure ........................................ 34.8 0 MPa (355 0 kgf/cm , 5050 0 psi)Ȁat 40 L/min

TRAVEL PARKING BRAKE

Type ............................................................... Multi-Disc-Wet Negative Type

CYLINDER
Boom Arm Bucket
Rod Diameter........................................................ 70 mm 75 mm 65 mm
Cylinder Bore ........................................................ 95 mm (ZAXIS110) 105 mm 95 mm
105 mm (ZAXIS125US)
Stroke ................................................................... 942 mm (ZAXIS110) 1040 mm 875 mm
995 mm (ZAXIS125US)
Fully Retracted Length.......................................... 1428 mm(ZAXIS110) 1525 mm 1350 mm
1503 mm (ZAXIS125US)
Plating Thickness ................................................. 30 µm 30 µm 30 µm

FRONT ATTACHMENT PILOT VALVE

Model ............................................................. HVP06A-040-010

TRAVEL PILOT VALVE

Model ............................................................. HVP05F-040-010

SOLENOID VALVE UNIT

Function ......................................................... ⋅ SC : Arm Regenerative Control
⋅ SI : Travel Motor Swash-Angle Control

PILOT PRESSURE SIGNAL CONTROL VALVE

Function ......................................................... ⋅ Shock Reducing (Boom Lower)
⋅ Pump Flow Rate Control
⋅ Bucket Flow Rate Control
⋅ Swing Parking Brake Release
⋅ Flow Combiner Valve Control

PILOT SHUT-OFF VALVE

Type ............................................................... Rotary Type

OIL COOLER BYPASS CHECK VALVE

2
Cracking Pressure ......................................... 392 kPa (4 kgf/cm ) at 5 L/min

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 GENERAL / Component Specifications
ELECTRICAL COMPONENT

BATTERY RELAY
Voltage / Current ............................................24 V / 100 A

GLOW RELAY
Voltage ........................................................... 24 V

HORN
Voltage / Current ............................................ 24 V⋅1.5 A
Sound Pressure ............................................. 113 dB (A)

ILLUMINATION
Specifications ................................................. Work Light : Halogen 24V, 70 W / 60 W
Cab Light : 24 VЕ10 W

AIR CONDITIONER
ZAXIS110:
Refrigerant .................................................... 134 a
Cooling Ability................................................. 19.3 MJ/h(4600 kcal/h)
3
Cool Air Volume ............................................. 550 m /h or More
Heating Ability ................................................ 21.0 MJ/h (5000 kcal/h) or More
3
Warm Air Volume ........................................... 400 m /h or More
Temperature Adjusting System ...................... Electronic Type
Refrigerant Quantity ....................................... 950±50 g
3
Compressor Oil Quantity................................ 180 cm

ZAXIS125US:
Refrigerant .................................................... 134 a
Cooling Ability................................................. 16.3 MJ/h(3830 kcal/h)
3
Cool Air Volume ............................................. 395 m /h or More
Heating Ability ................................................ 14.9 MJ/h (3530 kcal/h) or More
3
Warm Air Volume ........................................... 365 m /h or More
Temperature Adjusting System ...................... Electronic Type
Refrigerant Quantity ....................................... 850±50 g
3
Compressor Oil Quantity................................ 210 cm

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 GENERAL / Component Specifications
ZAXIS120, ZAXIS135US
ENGINE

Manufacturer .................................................. ISUZU

Model ............................................................. CC-4BG1TCG
Type ............................................................... Diesel, 4-Cycle, Water-cooled, Inline, Direct Injection
Cyl. No.- Bore × Stroke .................................. 4-105 mm×125 mm (4.13 in×4.92 in)
3 3
Piston Displacement ...................................... 4329 cm (264 in )
-1
Rated Output.................................................. 63 kW/1950 min (85 PS/1950 rpm)
-1
HP Mode: 66 kW/2150 min (90 PS/2150 rpm)
Compression Ratio ........................................ 18:0
Dry Weight ..................................................... 361 kg (796 lb)
Firing Order .................................................... 1-3-4-2
Rotation Direction........................................... Clockwise (Viewed from fan side)

COOLING SYSTEM
Cooling Fan.................................................... Dia. 550 mm(21.6 in), 7 Blades (N-Type Blade, Unequal Pitch),
Draw-in Type
Fan Pulley Ratio ............................................. Engine rpm × 0.84
Thermostat..................................................... Cracking Temperature at Atmospheric Pressure: 82 °C(180 °F)
Full Open(Stroke: 10 mm or more) Temperature: 95 °C(203 °F)
Water Pump ................................................... Centrifugal Belt Driven Type

LUBRICATION SYSTEM
Lubrication Pump Type .................................. Gear Pump
Oil Filter.......................................................... Full-Flow Paper Element Type with Bypass
Oil Cooler ....................................................... Water Cooled Integral Type

STARTING SYSTEM
Motor ..............................................................Magnetic Pinion Shift Reduction Type
Voltage / Output .............................................24 V / 4.5 kW

PREHEAT SYSTEM
Preheating Method.........................................Glow Plug (QOS Type)

ENGINE STOP SYSTEM

Stop Method................................................... Fuel Shut-Off

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 GENERAL / Component Specifications

ALTERNATOR
Type ............................................................... Regulator Integrated AC Type
Voltage / Output ............................................. 24 V / 50 A (Brushless)

SUPERCHARGING SYSTEM
Type ............................................................... Exhaust-Turbocharger Type TD04HL

FUEL SYSTEM
Type ...............................................................BOSCH Type (AD Concave Cam)
Governor ........................................................Centrifugal All Speed Control RSV Type
Injection Nozzle .............................................Multi-Hole Type

PERFORMANCE
Lubricant Consumption .................................. Less than 40 mL/h at Rated Output
+1.7 -1
Fuel Consumption Ratio................................. Less than 244 g/kW/h (179 g/PS⋅h) at 66 -2.7 kW / 2150 min
Injection Timing .............................................. 10 ° before T.D.C.
+20 +2 -1
Maximum Output Torque................................ More than 340 -39 N⋅m(34 -4 kgf⋅m) at approx. 1600 min
2
Injection Pressure .......................................... 18.1 MPa (185 kgf/cm )
2
Compression Pressure .................................. 3.0 MPa (31 kgf/cm )
Valve Clearance (Inlet / Exhaust)................... 0.4 / 0.4 mm (when cool)
+50 -1
No Load Speed ............................................. Slow: 950 -0 min
-1
Fast: 2375±25 min

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 GENERAL / Component Specifications
Engine Performance Curve (CC-4BG1TCG)

Test Condition: 1. In conformity with JIS D1005 (Performance Test Method for Diesel Engine Used for Construc-
tion Machinery) under standard atmospheric pressure.
2. Equipped with the fan and alternator.
Torque

Output

Fuel Consumption
Ratio

Engine Speed min-1 (rpm) × 100 T176-01-03-001

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 GENERAL / Component Specifications
ENGINE ACCESSORIES

RADIATOR ASSEMBLY
Type ...............................................................Radiator/Oil Cooler Tandem Type Assembly
Weight............................................................64 kg (141 lb)

Radiator Oil Cooler Intercooler

2
Cap Opening Pressure................................... 49 kPa (0.5 kgf/cm , 7 psi) − −

BATTERY
Capacity ......................................................... 55 Ah (5-Hour Rate)
Voltage ........................................................... 12 V
Weight............................................................ 18 kg(40 lb) × 2

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 GENERAL / Component Specifications
HYDRAULIC COMPONENT

MAIN PUMP
Model ............................................................. HPK055AT-RH18A
Type ............................................................... Swash Plate Type Variable Displacement Axial Plunger Pump
Maximum Flow (Theoretical Value)................ 105 L/min (27.7 US gpm) × 2

REGULATOR
Type ............................................................... Hydraulic Pressure Operated Type

PILOT PUMP
Model ............................................................. HY / ZFS 11 / 16.8
Type ............................................................... Fixed Displacement Type Gear Pump
Maximum Flow (Theoretical Value)................ 32.8 L/min (8.65 US gpm)
HP Mode: 36.1 L/min (9.53 US gpm)

CONTROL VALVE
Model ............................................................. X34
Type ............................................................... Pilot Pressure Operated Type (4-Spools + 5-Spools)
2
Main Relief Set-Pressure ............................... Normal: 34.3 MPa (350 kgf / cm , 4980 psi) at
80 L/min (21.1 US gpm)
2
Overload Relief Set-Pressure ........................ 37.3 MPa (380 kgf/cm , 5400 psi) at 50 L/min (13.2 US gpm)
(Boom, Arm Roll-In, Bucket Roll-In)
2
39.2 MPa (400 kgf/cm , 5690 psi) at 50 L/min (13.2 US gpm)
(Arm Roll-Out, Bucket Roll-Out)

SWING DEVICE
Type ............................................................... Two-Stage Reduction Planetary Gear
Reduction Gear Ratio..................................... 16.155

SWING MOTOR
Type ............................................................... Swash-Plate Type, Fixed Displacement Axial Plunger Motor

VALVE UNIT
Type ............................................................... Non Counterbalance Valve Type
2
Relief Set-Pressure ........................................ 32.3 MPa (330 kgf/cm , psi)

SWING PARKING BRAKE

Type ............................................................... Multi-Disc-Wet Negative Type
2
Release Pressure .......................................... 1.72 MPa (17.6 kgf/cm , 250 psi): Cracking pressure
2
2.29 MPa (23.3 kgf/cm , 331 psi): Full open

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 GENERAL / Component Specifications
TRAVEL DEVICE
Type ...............................................................Three-Stage Reduction Planetary Gear
Reduction Gear Ratio.....................................48.846 (ZAXIS120)
57.263 (ZAXIS135US)
TRAVEL MOTOR
Type ............................................................... Swash-Plate Type Variable Displacement Axial Plunger Motor

TRAVEL BRAKE VALVE

Type ............................................................... Counter Balance Valve Type
+2.0 +20 2 +285 -1
Relief Set Pressure ........................................ 34.8 0 MPa (355 0 kgf/cm , 5050 0 psi)Ȁat 40 L/min

TRAVEL PARKING BRAKE

Type ............................................................... Multi-Disc-Wet Negative Type

CYLINDER
Boom Arm Bucket
Rod Diameter ................................................. 70 mm 80 mm 70 mm
Cylinder Bore.................................................. 105 mm 115 mm 100 mm
Stroke............................................................. 941 mm (ZAXIS120) 1135 mm (ZAXIS120) 875 mm
995 mm (ZAXIS135US) 1127 mm (ZAXIS135US)
Fully Retracted Length ................................... 1448 mm (ZAXIS120) 1650 mm 1350 mm
1503 mm (ZAXIS135US)
Plating Thickness ........................................... 30 µm 30 µm 30 µm

FRONT ATTACHMENT PILOT VALVE

Model ............................................................. HVP06A-040-010

TRAVEL PILOT VALVE

Model ............................................................. HVP05F-040-010

SOLENOID VALVE UNIT

Function ......................................................... ⋅ SC : Arm Regenerative Control
⋅ SI : Travel Motor Swash-Angle Control

PILOT PRESSURE SIGNAL CONTROL VALVE

Function ......................................................... ⋅ Shock Reducing (Boom Lower)
⋅ Pump Flow Rate Control
⋅ Bucket Flow Rate Control
⋅ Swing Parking Brake Release
⋅ Flow Combiner Valve Control

PILOT SHUT-OFF VALVE

Type ............................................................... Rotary Type

OIL COOLER BYPASS CHECK VALVE

2
Cracking Pressure ......................................... 392 kPa (4 kgf/cm ) at 5 L/min

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 GENERAL / Component Specifications
ELECTRICAL COMPONENT

BATTERY RELAY
Voltage / Current ............................................24 V / 100 A

GLOW RELAY
Voltage ........................................................... 24 V

HORN
Voltage / Current ............................................ 24 V⋅1.5 A
Sound Pressure ............................................. 113 dB (A)

ILLUMINATION
Specifications ................................................. Work Light : Halogen 24V, 70 W / 60 W
Cab Light : 24 VЕ10 W

AIR CONDITIONER
ZAXIS120:
Refrigerant .................................................... 134 a
Cooling Ability................................................. 19.3 MJ/h(4600 kcal/h)
3
Cool Air Volume ............................................. 550 m /h or More
Heating Ability ................................................ 21.0 MJ/h (5000 kcal/h) or More
3
Warm Air Volume ........................................... 400 m /h or More
Temperature Adjusting System ...................... Electronic Type
Refrigerant Quantity ....................................... 950±50 g
3
Compressor Oil Quantity................................ 180 cm

ZAXIS135US:
Refrigerant .................................................... 134 a
Cooling Ability................................................. 16.3 MJ/h(3830 kcal/h)
3
Cool Air Volume ............................................. 395 m /h or More
Heating Ability ................................................ 14.9 MJ/h (3530 kcal/h) or More
3
Warm Air Volume ........................................... 365 m /h or More
Temperature Adjusting System ...................... Electronic Type
Refrigerant Quantity ....................................... 850±50 g
3
Compressor Oil Quantity................................ 210 cm

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T1-3-16