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The close proximity of many particles in a fluid causes that the motion of each
particle to be influenced by the presence of the others.
In practice, the concentrations of suspensions used in industry will usually be high
enough for there to be significant interaction between particles
In the case of many particles flowing in a fluid, the previous analysis is no longer valid,
but can be adapted to model the multiple particle system.
SETTLING OF A SUSPENSION OF PARTICLES
Taking the drag coeffient for a single particle in the Stoke´s Law Region:
24
𝐶𝐷 =
𝑅𝑒𝑝
And Substituting the effective viscosity and average density for the suspension, Stoke´s
Law now becomes:
24 24𝜇𝑒
𝐶𝐷 = =
𝑅𝑒𝑝 𝜌𝑎𝑣𝑒 𝑥𝑈𝑟𝑒𝑙
Where 𝑈𝑟𝑒𝑙 is the relative velocity of the particle to the fluid 𝑈𝑟𝑒𝑙 = 𝑈𝑡 − 𝑈𝑓
SETTLING OF A SUSPENSION OF PARTICLES
𝑈𝑟𝑒𝑙𝑡 is known as the particle settling velocity in the presence of other particles or:
HINDERED SETTLING VELOCITY
HINDERED SETTLING
When the concentration of the suspension is high enough for there to be a
significant interaction between the particles, and the frictional force exerted at a
given velocity of the particles relative to the fluid may be greatly increased as a result
of modifications of the flow pattern, it is said that hindered settling takes place.
The sedimentation rate of a particle in a concentrated suspension may be
considerably less than its terminal falling velocity under free settling conditions when
the effects of mutual interference are negligible.
Sedimentation velocity of particles tends to decrease steadily as the concentration of
the suspension is increased, but it has been shown, that particle sin very dilute
suspensions may settle at velocities up to 1.5 times the normal terminal falling
velocities, due to the formation of clusters of particles which settle in well defined
streams.
SETTLING OF A SUSPENSION OF PARTICLES
Assuming that both the fluid and the particles are incompressible, and that the volume
flowrates, 𝑄𝑓 and 𝑄𝑝 , of the fluid and the particles are constant.
We define 𝑈𝑓𝑠 and 𝑈𝑝𝑠 , as the superficial velocities of the fluid and particles,
𝑄𝑓
𝑠𝑢𝑝𝑒𝑟𝑓𝑖𝑐𝑖𝑎𝑙 𝑓𝑙𝑢𝑖𝑑 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦, 𝑈𝑓𝑠 =
𝐴
𝑄𝑝
𝑠𝑢𝑝𝑒𝑟𝑓𝑖𝑐𝑖𝑎𝑙 𝑝𝑎𝑟𝑡𝑖𝑐𝑙𝑒 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦, 𝑈𝑝𝑠 =
𝐴
Where A is the vessel cross-sectional area
SETTLING OF A SUSPENSION OF PARTICLES
Under isotropic conditions, the flow areas occupied by the fluid and the particles are:
𝑓𝑙𝑜𝑤 𝑎𝑟𝑒𝑎 𝑜𝑐𝑐𝑢𝑝𝑖𝑒𝑑 𝑏𝑦 𝑡ℎ𝑒 𝑓𝑙𝑢𝑖𝑑, 𝐴𝑓 = 𝜀𝐴
𝑓𝑙𝑜𝑤 𝑎𝑟𝑒𝑎 𝑜𝑐𝑐𝑢𝑝𝑖𝑒𝑑 𝑏𝑦 𝑡ℎ𝑒 𝑝𝑎𝑟𝑡𝑖𝑐𝑙𝑒𝑠, 𝐴𝑝 = 1 − 𝜀 𝐴
So continuity gives:
𝑓𝑜𝑟 𝑡ℎ𝑒 𝑓𝑙𝑢𝑖𝑑: 𝑄𝑓 = 𝑈𝑓𝑠 𝐴 = 𝑈𝑓 𝐴𝜀
𝑓𝑜𝑟 𝑡ℎ𝑒 𝑝𝑎𝑟𝑡𝑖𝑐𝑙𝑒𝑠: 𝑄𝑝 = 𝑈𝑝𝑠 𝐴 = 𝑈𝑝 𝐴 1 − 𝜀
SETTLING OF A SUSPENSION OF PARTICLES
When a batch of solids in suspensión are allowed to settle in a container, such as a measuring
cylinder in the laboratory, there in no net Flow through the vessel, therefore:
𝑄𝑝 + 𝑄𝑓 = 0
Then:
𝑈𝑝 1 − 𝜀 + 𝑈𝑓 𝜀 = 0
(1 − 𝜀)
𝑈𝑓 = −𝑈𝑝
𝜀
In hindered settling under gravity, the relative velocity between particles and the fluid
𝑈𝑝 − 𝑈𝑓 = 𝑈𝑟𝑒𝑙𝑡 = 𝑈𝑡 𝜀𝑓 𝑒
Then, 𝑈𝑝 ,the hindered settling velocity of particles relative to the vessel wall in batch settling:
𝑈𝑝 = 𝑈𝑡 𝜀 2 𝑓 𝜀
BATCH SETTLING
SETTLING FLUX AS A FUNCTION OF SUSPENSION CONCENTRATION
𝑈𝑝 = 𝑈𝑡 𝜀 4,65 𝑈𝑝 = 𝑈𝑡 𝜀 2,4
∆𝑈𝑝𝑠 𝑑𝑈𝑝𝑠
𝑈𝑖𝑛𝑡 = And, in the limit as ∆𝐶 → 0, 𝑈𝑖𝑛𝑡 =
∆𝐶 𝑑𝐶
Then, in the flux plot, 𝑈𝑝𝑠 vs C:
a. The gradient of the curve at concentration C is the velocity of a layer
of suspension of this concentration
b. The slope of a chord joining two points at concentrations 𝐶1 and 𝐶2 is
the velocity of a discontinuity or interface between suspensions of
these concentrations
SETTLING ZONES – SHARP INTERPHASES
SETTLING ZONES. THE BATCH SETTLING TEST
The simple batch settling test supplies all the needed information for the design of a
thickener for separation of particles from a fluid
In this test, a suspensión of particles of known concentration is prepared in a
measuring cylinder, mixed and placed upright to allow the suspensión to settle.
The positions of the interfaces are monitored in time.
There are two types of settling depending on the initial concentration of the
suspension 𝐶𝐵
TYPE 1 SETTLING
20 − 40
𝑆𝑙𝑜𝑝𝑒 = = −1,333𝑐𝑚/𝑠
15 − 0
𝑇ℎ𝑒 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦 𝑎𝑡 𝑤ℎ𝑖𝑐ℎ 𝑎 𝑝𝑙𝑎𝑛𝑒 𝑜𝑓 𝑐𝑜𝑛𝑐𝑒𝑛𝑡𝑟𝑎𝑡𝑖𝑜𝑛 𝐶 𝑟𝑖𝑠𝑒𝑠 𝑓𝑟𝑜𝑚 𝑡ℎ𝑒 𝑏𝑎𝑠𝑒 = ℎ/𝑡
ℎ 15𝑐𝑚
= = 0,577𝑐𝑚/𝑠
𝑡 26𝑠
Exercise 2 – solution
d- The final concentration
𝐶0 ℎ0 0,1×40
𝐶= = = 0,4
ℎ1 10
Exercise 3
For the batch flux plot shown, the sediment has a solids
concentration of 0.4 volume fraction of solids
a. Determine the range of initial suspension concentrations over
which a zone of variable concentration is formed under batch
settling conditions
b. Calculate and plot the concentration profile after 50min in a batch
settling test of a suspension with an initial concentration 0.1
volumen fraction of solids, and initial suspension height of 100cm
c. At What time will the settling test be complete?
Exercise 3 – solution
Part a - Determine the range of initial suspension
concentrations over which a zone of variable concentration is
formed under batch settling conditions
CS
CS
CBmin CBmax
A
Exercise 3 – Solution
Part b - Calculate and plot the concentration profile after
50min in a batch settling test of a suspension with an initial
concentration 0.1 volumen fraction of solids, and initial
suspension height of 100cm
CS
CBmin CEmin CBmax
A
Exercise 3 – Solution
Part b - Calculate and plot the concentration profile after 50min
in a batch settling test of a suspension with an initial
concentration 0.1 volumen fraction of solids, and initial
suspension height of 100cm
CS
CBmin CEmin CBmax CEmax
A
Exercise 3 – Solution
Part b - Calculate and plot the concentration profile after
50min in a batch settling test of a suspension with an initial
concentration 0.1 volumen fraction of solids, and initial
suspension height of 100cm
The velocity of the sediment interface with E, is calculated with:
The slope of the line tangent to the curve to the sediment point
Cs=0,4, Ups=0 is iqual to the velocity of the interface between the
maximum value of the variable concentration zone CEmax and the
sediment
CEmaxS velocity = -0,0355mm/s or -0,213cm/min
Exercise 3 – Solution
Part b - Calculate and plot the concentration profile after 50min in a
batch settling test of a suspension with an initial concentration 0.1
volumen fraction of solids, and initial suspension height of 100cm
After 50min, the distances travelled by the interfaces are:
AB interface: 1𝑐𝑚/min× 50min = 50 𝑐𝑚 𝑑𝑜𝑤𝑛𝑤𝑎𝑟𝑑𝑠
BEmin interface: −0,66𝑐𝑚/ min× 50𝑚𝑖𝑛 = 33𝑐𝑚 𝑢𝑝𝑤𝑎𝑟𝑑𝑠
0,213𝑐𝑚
EmaxS interface: − × 50𝑚𝑖𝑛 = 10,65𝑐𝑚 𝑢𝑝𝑤𝑎𝑟𝑑𝑠
𝑚𝑖𝑛
Draw the height vs. Time curve, with the information calculated at
50min. Knowing that at time 0min, the initial hight was 100cm and that
all other interfaces at time cero, did not exist.
33.2 cm
10.6 cm
33.2 cm
25 cm
10.6 cm