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SSK INGENIERIA Y CONSTRUCCION

MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA : 20/06/16
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DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 Page 2 of 24

1. GENERAL 4
1.1. SCOPE AND OBJECT 4
1.2. DEFINITIONS 4
1.3. APPLICABLE CODES, STANDARDS AND SPECIFICATION 4
1.3.1. CODES AND STANDARDS 4
1.3.2. GLOBAL PRACTICE (GP): 4
1.3.3. PROJECT SPECIFICATIONS 5
1.3.4. CODES AND STANDARDS 5
2. PIPING SUPPORT DESIGN 6
2.1. SUPPORT LOCATION 6
2.2. SUPPORT TYPE 7
2.2.1. ACCORDING TO ITS LOCATION 7
2.2.2. ACCORDING TO ITS FUNCTION 7
2.2.3. ACCORDING TO THE NATURE AND STATE OF THE PIPE TO BE SUPPORTED 8
2.3. TRANSITION ELEMENT 10
2.4. SUPPORTING ELEMENT. SUPPORTS. 12
2.5. ELASTIC SUPPORT. SPRINGS. 12
2.6. ANTIVIBRATION SUPPORTS 13
3. PIPING SUPPORT CALCULATION 14
3.1. FRICTION FORCES SSK INGENIERIA Y CONSTRUCCION 15
3.2. FORCES ON ANCHORS MODERNIZACION REFINERIA 15
TALARA-25206
3.3. SUPPORT AND GUIDE SPACING 16
3.3.1.
3.3.2.
SUPPORT SPACING
GUIDE SPACING
DOCUMENTO 16
16
4. PIPING SUPPORT MATERIAL CONTROLADO 16
4.1. STEEL SHAPES AND PLATES T-00394 FECHA 20/06/16 16
4.2. TUBES 16
4.3. BOLTING (BOLT AND NUTS) AND RODS FOR HANGING 17
4.4. OTHER ELEMENTS 17
4.5. MATERIAL SPECIFICATION FOR SUPPORT MEMBERS 18
5. GENERAL NOTES, PREFABRICATION AND ERECTION 19
5.1. GENERAL 19
5.2. WELDING 20
5.3. BOLTING AND THREAD ELEMENTS 20
5.4. PAINTING 21

6. SYMBOLOGY ON PIPING DRAWING 21


THE GRAPHIC INDICATION OF A PARTICULAR PIPE SUPPORT POSITION ON A PIPING ISOMETRIC DRAWING WILL
BE AS FOLLOWS: 21
6.1. SUPPORT POSITION IDENTIFICATION 22
6.2. PIPE SUPPORT MARK 22
6.2.1. STANDARD PIPE SUPPORT 22
6.2.2. SPECIAL PIPE SUPPORT 22
6.2.3. STRUCTURAL PIPE SUPPORT 23
6.2.4. RESTING POINT 23
6.3. IDENTIFICATION LETTER/S FOR PIPE SUPPORT TYPES 23

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
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ANNEX CONTROL

CODE DESCRIPTION REVISION

HG-102-I STANDARD PIPE SUPPORT DRAWINGS


ANNEX I 2
COLLECTION

ANNEX II HG-111 COLD AND CRYOGENIC PIPE SUPPORTS 0

HG-102-II RECOMMENDED SHAPES AND MAXIMUM LOADS


ANNEX III 0
APPLICABLE TO STANDARD DRAWINGS
GCD-131-200.09 CALCULATION AND SUPPORT OF ≤1 1/2”
ANNEX IV 0
PIPES
EQUIVALENCE BETWEEN EUROPEAN BEAMS AND
ANNEX V 0
AMERICAN BEAMS

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THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
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1. GENERAL

1.1.Scope and object

This Specification, with the Codes and Standards listed in paragraph 1.3constitutes the basic document
to determine the minimum requirements for the design, calculation and installation of the necessary
elements for piping supports. This specification develops and completes the Global Practice (GP) GP
04-02-02 SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
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1.2.Definitions
DOCUMENTO
- COMPANY: PETROPERU CONTROLADO
- CONTRACTOR: Técnicas Reunidas. T-00394 FECHA 20/06/16

- SUBCONTRACTOR: Means any person, firm, partnership, company, corporation or combination


thereof to which the CONTRACTOR has sent the QUOTATION REQUEST or placed the purchase
order.

1.3.Applicable codes, standards and specification

1.3.1. Codes and Standards

All Codes and Standards shall be applicable according to their latest issues when the contract is
signed.

Where the client provides engineering standards, project specification & design basis, then these
shall be observed in conjunction with the industry standards.

The following list shows the main codes used in piping supports for piping systems:

1.3.2. GLOBAL PRACTICE (GP):

− GP 03-07-01: “Piping Layout, Supports, and Flexibility”

− GP 03-08-01: “Expansion Joints”

− GP 04-02-02: “Pipe Supports”

− GP 04-01-01: “Concrete design and Construction”

− GP 04-01-02: “Structural Steel Design”

− GP 04-01-03: “Design Loads for Structures”

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
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− GP 03-10-04: “Plastic and Plastic-Lined Piping”

− GP 19-01-01: “Paint and Protective Coatings” SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
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− GP 18-07-01: “Welding Procedures”
DOCUMENTO
− EN-12195-2: “Standard for Lashing”
CONTROLADO
T-00394 FECHA 20/06/16
1.3.3. PROJECT SPECIFICATIONS

− PP-02070-C-004: “Procedimiento de Numeración de Documentación”

− PP-02070-C-501: “Procedimiento Gestión Documental”

− 02070-UNIDAD-PRO-LIS-001: “Lista de líneas”

− 02070-GEN-ENG-SPE-002: “Insulation for Hot Service”

− 02070-GEN-PRO-SPE-001: “Site Information & Utilities Main Conditions”

− 02070-GEN-PNG-SPE-003: Stress Analysis Specification.


− 02070-GEN-PNG-SPE-001: “Piping Material Classification”
− 02070-GEN-PNG-SPE-002: Piping Material Specification.

1.3.4. CODES AND STANDARDS

AMERICAN SOCIETY OF MECHANICAL ENGINEERS

− ASME B31.3 "Process Piping".

− ASME B31.1 "Power Piping".

− ASME B31.4 “Liquid Transportation Systems for Liquid Hydrocarbons and Other Liquids”.

− ASME B31.8 “Gas Transmission and Distribution Piping Systems”

− ASME B16.5 “Steel Pipe Flanges and Flanged Fittings”.

− ASME B16.47 “Large Diameter Steel Flanges”.

MANUFACTURERS STANDARDIZATION SOCIETY

− MSS-SP-58"Pipe Hangers and Supports. Material, Design and Manufacture"


− MSS-SP-69"Pipe Hangers and Supports. Selection and Application"
− MSS-SP-77“Guidelines for Pipe Support Contractual Relationships”
− MSS-SP-89“Pipe Hangers and Supports-Fabrication and Installations Practices”

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
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2. PIPING SUPPORT DESIGN

Pipe support design shall consider parameters like the support location, the support function and the
characteristics of the pipe to be supported.
Special mention should be done to elements of special nature like transition elements, support members
and elastic supports.
TR will design the supports for all pipes 2” nominal diameter and larger, as well as supports for smaller
sizes, when the safety of the pipe might be affected due to flexibility problems. The rest of the required
supports shall be defined and located in the field by others, under TR field supervision.
Supports for lines running on pipe racks shall be designed by TR regardless the pipe size. When possible,
pipes 2” nominal diameter and smaller will be supported from larger and adjacent pipes.
Although the supports for pipes 2” nominal diameter and larger shall be totally dimensioned to allow their
prefabrication, the pipe support subcontractor shall check possible deviations as consequence of
admissible tolerance in the plant erection or build them so that it might be adjusted “in situ”.

2.1.Support location

Location of different elements used for piping supports shall be established according to the following
criteria:

- Proximity of existing structures on or from which the support device can be constructed.
- If a pipe support structure is required, this must be as small as possible.
- Possibility to construct a common support for several pipes.
- The support device must not obstruct free spaces required for maintenance and operation of valves,
equipment, motors, etc.
- Distance between adjacent supports in a sole pipe must not cause in it, stress values higher than
permitted in the corresponding Code.
- To be as close as possible to the points where loads concentration might exist (valves, filters, etc.).
- To be as close as possible to the points where a sharp change in a pipe direction is produced.
- Must warranty that the real performance of the pipe system are in accordance with the hypothesis taken
into consideration in the studies of “Piping Stress Analysis Calculations” of the system.
- To receive as less influences as possible from piping contraction or expansion when it might exist.
- To limit the action of the pipe on the equipment to which it is connected, in order that the forces and
moments caused on nozzles are within the values permitted by the equipment manufacturer.
- In case that the equipment is disconnected for maintenance, the necessity of a minimum of temporary
supports shall be considered.

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
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- Supports must be reasonably inspected in order to make sure that its operability remains along the time.
Special considerations shall be taken in the spring installation with respect to the gage orientation in
order to make it visible.

SSK INGENIERIA Y CONSTRUCCION


2.2.Support type
MODERNIZACION REFINERIA
TALARA-25206
The nature and type of piping support depends basically on:
DOCUMENTO
- Its location. CONTROLADO
- Its function. T-00394 FECHA 20/06/16
- Nature and state of the pipe to be supported.

2.2.1. According to its location

Supports may be located on horizontal or vertical pipe runs, avoiding doing it on different runs of the
mentioned. In any case supports may be grouped under two principle categories:

a) Supports in which the supporting element is basically subjected to compression stresses. (Pedestal
type supports).
b) Supports in which the supporting element is subjected to tension stresses (hanging type supports).

In both cases, between the pipe and the support itself, a certain transition element generally exists, whose
basic function is:

- To facilitate the interconnection between both elements (e.g. horizontal trunnions for hanging a vertical
run of pipe).
- To produce a better distribution of loads in the pipe (e.g. cradles welded to the pipe).
- To avoid possible corrosion caused by the contact of different materials (e.g. clamps of alloy steel on
pipes of alloy steel also).

2.2.2. According to its function

Supports may have as a sole purpose, the absorption of pipe weight in order of not produce in the pipe
stress values higher than permitted. In this case the supports are subjected to the action of a vertical force
which is the weight that they have to support. If the support point has been considered, in the studies of
the piping thermal stresses, without vertical movement, the support located in that point could be vertically
rigid.

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
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On the other side, it shall be necessary to have an elastic device (e.g. spring) when the point in which the
support has to be located is subjected to a vertical displacement, which if it is not allowed, it could cause
in the pipe a stress higher than permitted.

Sometimes devices are installed to prevent and/or to limit the free movement of the pipe in a certain point.

According to their way of work, these devices may be:

a) Guide, if it acts against the transversal displacement of the pipe.


b) Directional anchor, if it acts against the axial displacements of the pipe.
c) Anchor, if it acts against the transversal, axial and vertical displacements and besides restricts rotation
in all three axes.
d) Hold Down: limits vertical movement

The objective of these devices is to control the direction and the orientation of the movement which is
originated on the pipe as a consequence of the thermal expansion.
In general, when selecting the type of required support for a pipe, it shall be taken into account not only
the weight to be supported and the thermal conditions of the pipe, but any other phenomenon that could
affect the system (equipment settlement, vibrations, water hammer, etc.).
Additional temporary supports may be installed for cleaning and testing during erection. These supports
will be clearly marked and identified on drawings.

2.2.3. According to the nature and state of the pipe to be supported

Considering that the nature and/or state of the pipe to be supported affect to the location and design of the
support, the following groups may be established:

a) Supports for steel pipes at ambient or hot temperature, internally lined or not with other material different
from the pipe base material.

The following considerations shall be taken into account:

a.1. The effect of the pipe temperature on the transition element and support structure.
a.2. The material type of the transition element to avoid local corrosions caused by the unlikeness with
the base material of the pipe.
a.3. The thermal treatments of the pipe to be supported, in order to avoid transition element welds. In case
that its use is indispensable, this transition element shall be marked on the isometric drawing in order
to be considered in the construction of the pipe line.

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
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a.4. The nature of the possible internal lining considering its fragility in order to admit a maximum deflection
in the span between supports and its performance against local welding to couple transition
supporting elements.
a.5. The effect to the pipe size, in order to arrange a transition element to avoid potential local
overstressing that may damage the pipe as a consequence of dead weight, additional actions due to
thermal strain or actions of any other nature that might exist. (Calculation detail in point 3.3.1 of this
specification)
a.6. The thickness of insulation for insulated pipes in order to arrange a transition element which stands
out of the insulation.

When insulation is only for personnel protection, pipe may be considered as not being insulated at the
support point, cutting the insulation in such a way that a free axial movement of ±100 mm in both directions
is allowed.
SSK INGENIERIA Y CONSTRUCCION
b) Supports for cold pipes. MODERNIZACION REFINERIA
TALARA-25206

The contents of this point apply to cold pipes not considered cryogenic. DOCUMENTO
The following considerations shall be taken into account:
CONTROLADO
T-00394 FECHA 20/06/16

b.1. To avoid as much as possible to break the insulation steam barrier, the transition element of support
shall be located outside of this barrier. Therefore the compression resistance of the insulation will be
considered for the sake of necessity of substitution, in the application zone of the support, by high
compressive strength special material, such as “Permali”, “Neoimprex” or high density polyurethane”.
b.2. The transition elements which necessarily must be welded to the pipe shall be of the same or
equivalent quality material and shall be properly insulated in order to avoid icing.
b.3. The transition elements directly joined to the pipe shall not be in direct contact with the support, but
there must exist between both a sufficiently resistant insulated element (high compressive strength
special material).
b.4. Supports, whose supporting points are cold vessels, shall be connected to the existing clips arranging
between both a sufficiently resistant insulation element (high compressive strength special material).

c) Supports for plastic pipes.

The following considerations shall be taken into account:

c.1. The special flexibility and low mechanical resistance of these pipes in order to place the supports with
adequate short spans, taking into account that the working stresses should be small enough to avoid
damages (cracks, openings, etc.) in the pipe that would break its chemical barrier.

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
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c.2. The inconvenience of arranging a transition element glued to the pipe because its union has points
of low or no mechanical resistance (wearing cradles are excluded).
c.3. All transition elements shall be attached to the pipe by means of clamps, which must have in their
interior face a rubber band in order to avoid damage to the pipe due to excessive tightening.
c.4. All direct contact between pipes and supports shall be avoided particularly in those points where
displacements could exist because a superficial deterioration in the pipe caused by the friction should
damage gravely the integrity of the pipe.
c.5. For those pipes that due to their characteristics or their operation conditions might cause situations
of excessive elasticity, it shall be necessary to support them in a continuous way. (e.g. with steel light
angle at bottom).

2.3.Transition element

The transition element is any intermediate device between the pipe to be supported and the support itself.
This device does not exist when the mechanical resistance of the pipe considering its temperature at the
supporting point, heat transmission, etc., allows it.
The transition elements more often used are:

- Shoes

For insulated hot pipes where the heat lost must be avoided. Standards SA4-3858A to SA4-3862A
attached to this Specification.
The height of the shoe shall be such that the bottom of the insulation is 20mm minimum above the support.
Insulated hot piping with 75mm thick or less insulation shall have a 100mm pipe shoe. Insulated hot piping
with insulation thickness greater than 75mm up to 125mm shall have a 150mm pipe shoe.

- Cradles/Saddles

They must be used for pipes directly supported, and they have a double mission: to avoid the direct friction
of the support on the pipe or insulation, eliminating the punctual erosion and/or corrosion in the contact
zone and producing a better distribution of the load in the supporting point on the pipe wall or the insulation.
Standards SA4-3761A and SA4-3858A to SA4-3860A attached to this specification.
To avoid potential local overstressing that may damage the pipe as a consequence of dead weight,
additional actions due to thermal strain or actions of any other nature that might exist; the following
considerations shall be followed:

Diameter Cradle or Saddle required

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D ≤ 6” reinforcement shall be specifically determined


8” ≥ D ≥ 14” Cradle if D/t + 3CA > 65
Cradle if D/t < 95
16" ≤ D ≤ 36"
Saddle if D/t ≥ 95
D > 36" Saddle

Where, SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
D: outside diameter of the pipe (mm) TALARA-25206
t: minimum wall thickness when fully corroded (mm) DOCUMENTO
CONTROLADO
CA: corrosion allowance (mm)

T-00394 FECHA 20/06/16


- Lugs for hanging

Pieces made of a flat plate and drilled, which are welded directly to the pipe.
They can be good substitutes of the clamps in pipes less than 10" nominal diameter but its use is generally
limited due to the increasing of local stresses that it produces on pipe wall. Standard SA4-3728A attached
to this specification.

- Pipe clamps

Generally used for hanging pipes, they can have two or three bolts depending on its specific work. They
are also used as part of shoes which cannot be welded directly to the pipe or when this weld is not
desirable. Standards SA4-3710A; SA4-3711A; SA4-3720A and SA4-3721A attached to this specification.
The union by pairs of halves clamps shall be made by means of hexagonal head bolts threaded in their
total length and with a nut.
When on stainless steel pipes carbon steel clamps have to be used, these shall have on their interior part
(contact zone) a thin plate of TEFLON for pipe temperature up to 240°C or a thin plate of stainless steel
for higher temperatures. It should be 0.5mm thick (max.) and 20mm wider than clamp width.

- Trunnions/Floor Stands

Made with straight pieces of pipes and welded directly to the base of the pipe as if it were a 90º branch
connection but without drilling the pipe. Standards SA4-3781A; SA4-3784A; SA4-3785A and SA4-3853A
to SA4-3855A attached to this specification.

- Special devices

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When the nature, disposition, etc. of the pipe to be supported or the support itself requires it, special
devices should be designed (generally made with plates, shapes and/or tubes) in order that they might do
the work of a transition element.

Transition elements being directly welded to a pipe shall be of the same or equivalent quality material as
the pipe. Acceptable substitutes for weld-on transition elements to be used in alloy systems are bolt-on
types fabricated from carbon steel or austenitic stainless steel as specified in TR drawings.

2.4.Supporting element. Supports.

Support is any device, capable to admit the loads that the pipe will transmit to it. This transmission can be
direct or through adequate transition elements.
In general, the supports shall be made of steel material (plates, shapes, tie rods, etc.). Their resting point
is often the ground (on adequate concrete die), platforms or existing steel structures, existing concrete
structures or the vessels themselves (by means of previously welded clips), etc.
Preferably, the supports shall be removable; therefore the union to their supporting points shall be made
generally by means of bolts being those of expansion or chemical type when they are installed in concrete
structure. The bolts shall have metric and right-hand thread.

2.5.Elastic support. Springs.

When in a support point of a pipe, the vertical movement needs to be allowed, it is necessary to use
springs. The springs shall be those ones exiting in the market that have helicoidal supports, reserving the
use of any other type of spring for very exceptional cases; i.e. disk, hydraulic and counter weight supports.
Selection of springs shall be established taking into account the following recommendations:

- Hydraulic or counter weight supports can be used only in special cases and requires Client’s approval.
- The spring type shall be selected based on the real possibilities of connecting to the pipe. There are
basically two different types; the hanging and the supporting type.
- The spring’s series shall be selected based on the actual movement that it is allowed, there are
basically three standard series of variable springs with displacements up to 45, 90 and 180mm.
- The size of the spring shall be selected based on the load to be supported. There are basically twenty
sizes with loads between 20 and 12.000 Kg.
- The spring selection shall be made for the working conditions (load and movement) of the pipe and it
must be also valid for the occasional conditions (start up, shut down and any other special conditions).
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DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.

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- Every spring will come gauged from shop to its installation load and with an adequate locking device,
to avoid its normal operation during the hydraulic test. Such locking devices must be retired after
hydraulic test and before the star-up of the plant.
- When a large difference of load exists between operation and installation conditions, the effects that
such difference produces on the connected pipe or equipment during installation condition shall be
analyzed.
- Every spring shall have clearly indicated in its scale gage the positions corresponding to the cold and
hot condition of the pipe.
- The stops for hydraulic test as well as the structural elements of the springs shall be able to support
2.5 times the maximum allowable working load as a minimum. If the load in the hydraulic test condition
was larger than the above mentioned value, temporary supports shall be installed before and
maintained during the hydraulic test in order to complement the resistance of such elements. These
temporary supports shall be partial or entirely removed after the test, as indicated on the support
drawings.
- Variable load springs shall be installed whenever the load variation as consequence of the expected
movement (movement x spring rigidity) does not exceed 25% of the operation load. If the load variation
is larger than the allowed, constant load springs or counter weight devices shall be studied.
- The total travel to be specified in a constant load spring shall be the maximum range (upwards plus
downwards movements), which produces the most unfavorable condition plus a fixed quantity specified
by the selected vendor.

2.6.Antivibration supports

All process piping connected to reciprocating compressors will be subject to an analog study (beat
analysis) and active mechanical response.
This study will include press cylinders and equipment between the compressor and the largest container
placed upstream and downstream of it.
As circuit limits will be also considered the "knock-out drums."
In addition to the normal considerations that have to be taken into account for every line, when supporting
lines connected to reciprocating compressors, the following points shall be taken into account in the design
and the arrangement of the supports:

a) Minimize the level of pulsations of gas that could overload the compressor and cause forces on the
pipe difficult to restrict with conventional supports. SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.

T-00394 FECHA 20/06/16


Proyecto de Modernización
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DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 Page 14 of 24

b) Separate the system's natural mechanical frequencies of the acoustic frequencies of the gas, to
avoid possible resonances in the system.

To comply with the two points mentioned above the use of antivibration supports is required. Standards
SA4-3880A to SA4-3882A attached to this Specification.
The suction and discharge manifolds of reciprocating compressors will be supported from the ground to
facilitate the installation of restrictions that dampen the vibrations, hence, so these manifolds must be set
as close to the ground as possible

Suction lines, interstage and discharge of reciprocating compressors shall not be supported from the
structure of the deck when it exists.

3. PIPING SUPPORT CALCULATION

The mechanical design of piping supports shall be made taking into consideration the rules established in
the norms and codes mentioned in point 1.3, as well as, any other normally accepted practice currently in
use.
This design is to ensure the capability of the pipe support to support or restrain loads in the most
unfavorable situation, taking into account:

- Weight Loads
- Hydraulic test Loads
- Thermal loads
- Wind and Earthquake Loads
- Reaction Forces at Relief Valves
- Impact Loads

The maximum allowable unit stresses for structural steel members and bolts shall be in accordance with
the AISC Specification.
The maximum allowable unit stresses for pipe-supporting elements and trunnions shall be in accordance
with ASME B31.3, Process Piping.

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
Proyecto de Modernización
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DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 Page 15 of 24

3.1.Friction Forces

In those supports where horizontal movements exist with the consequent generation of friction forces, the
following friction coefficients shall be considered:

Surfaces in Contact Friction Coefficient


Steel - Concrete 0,45
Steel - Steel 0,40
S. Steel – Lubrite (T ≥ 200ºC) 0,10
S. Steel – Teflon (T ≤ 200ºC) 0,10
Teflon – Teflon (T ≤ 200ºC) 0,10

In any case, the recommendation of the manufacturer of these materials shall be considered.

3.2.Forces on anchors

The anchors, besides of resisting forces produced by the pipe weight, occasional loads on the pipe, etc.,
must be designed to support the loads produced by the thermal expansion of the pipe.
Anchor structures for one or more pipes shall be designed for the largest developed force considering its
normal and abnormal operation conditions and taking into account that not all pipes with a possible of
abnormal operation have to be considered working simultaneously in such condition, but according to the
following table:

Number of Pipes. To be Considered for Design

1 100%

2 to 4 50%

More than 4 25%

In general, select pipes of larger size, considering all the transversal forces acting on the structure in the
same direction. SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16
THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
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DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 Page 16 of 24

3.3.Support and Guide Spacing

The following rules and values for supports and guides spacing are only for reference. They are indicated
mainly for small bore pipes whose supports shall be defined and located in field.

3.3.1. Support Spacing

For allowable pipe spans refer to 02070-GEN-PNG-SPE-003: “Stress Analysis Specification”,


para. 6.1.

3.3.2. Guide Spacing

For recommended guide spacing refer to 02070-GEN-PNG-SPE-003: “Stress Analysis


Specification”, para. 6.2

4. PIPING SUPPORT MATERIAL

In general, support material selection shall be as per table shown in point 4.5 “Materials Specification for
Support Members”.

4.1. Steel shapes and plates

Material: common carbon steel welding with the following minimum mechanical characteristic (1).
Yield point ......................................... 2.600 kg/cm² SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
Modulus of elasticity ......................... 2,1 x 106 kg/cm² TALARA-25206
Modulus of rigidity ............................ 0,81 x 106 kg/cm²
DOCUMENTO
Poison's ratio .................................... 0,3
Coefficient of lineal expansion ......... 12 x 10-6 m/(mºC) CONTROLADO
T-00394 FECHA 20/06/16
(1) If the plates to be used are for making a transition element and they have to be directly welded to the pipe, the plates shall
be of the same or equivalent quality material as the pipe.

4.2. Tubes

For trunnion fabrication, tubes shall be of the same or equivalent quality material as the pipe to which they
are welded. For the construction of a supporting structure, they will be of any other existing quality material
in the Project, adequate to the effects to which they will be subjected.

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
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DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 Page 17 of 24

4.3. Bolting (Bolt and nuts) and Rods for Hanging

On the support list of materials the following abbreviations will be used:

MB: Machine Bolt


SB: Stub Bolt
N1: Hexagonal Nut
EB: Expansion Bolt
CB: Chemical Bolt
RB: Reinforcing Bar (Corrugated)

4.4. Other elements

Special material not covered in the above groups will be detailed on the support drawings where required.

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
Support Element Type
PIPE SUPPORT
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,

4.5.Material Specification for Support Members


MAT. Element welded to pipe Element not Welded to pie but in contact with thermal flow or Element out of thermal flow or completely outside of

DOCUMENT NUMBER:
(MAT inside insulation insulation
Material Temp. CLASS) A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12

Pipe Plate Pipe Plate Threaded Rod Bolt Nuts Pipe Plate Threaded Bolt Nuts
(ºC)
Rod

-29 a -10 CC A 516 Gr.60 A 36


A194
A106 Gr.B A106 Gr.B A307 Gr.B A307 Gr. B A194 Gr.2H A106 Gr. B A 36 A307 Gr. B A307 Gr. B
CARBON Gr.2H
-10 a 343 CS A 36 A 36
STEEL

343 a 427 CH A106 Gr.B A 515 Gr.65 A106 Gr.B A 36 A193 Gr.B7 A193 Gr.B7 A194 Gr.2H A106 Gr. B A 36 A307 Gr. B A307 Gr. B A194
Gr.2H

CARBON
A194
STEEL
-29 a 100 CG NOT USED A106 Gr.B A 36 A307 Gr. B A307 Gr. B A194 Gr.2H A106 Gr. B A 36 A307 Gr. B A307 Gr. B
Gr.2H

Proyecto de Modernización
(GALV)

de la Refinería de Talara
LOW TEMP.

2070-GEN-PNG-SPE-004
A194
CARBON -46 a 427 CL A333 Gr. 6 A 516-Gr.60 A106 Gr.B A 36 A193 Gr.B7 A193 Gr.B7 A194 Gr.2H A106 Gr. B A 36 A307 Gr. B A307 Gr. B
Gr.2H
STEEL A333

ALLOY STEEL
A194
(LOW/MEDIUM) -29 a 343 AS A335-P11 A387 Gr.11 A106 Gr.B A 36 A307 Gr. B A307 Gr. B A194 Gr.2H A106 Gr. B A 36 A307 Gr. B A307 Gr. B
Gr.2H
1 1/4 Cr-1/2Mo
2 1/4 Cr - 1 Mo
A194
AH

SSK INGENIERIA Y CONSTRUCCION


5 Cr - 1/2 Mo 343 a 650 A335-P11 A387 Gr.11 A335-P11 A387 r.11 A193 Gr.B7 A193 Gr.B7 A194 Gr.2H A106 Gr. B A 36 A307 Gr. B A307 Gr. B

CONTROLADO
Gr.2H

T-00394

DOCUMENTO
MODERNIZACION REFINERIA
9 Cr – 1 Mo

A312 A194

TALARA-25206
STAINLESS -29 a 343 SS A240 T.304 A106 Gr.B A 36 A307 Gr B A307 Gr B A194 Gr.2H A106 Gr. B A 36 A307 Gr. B A307 Gr. B
TP-304 Gr.2H

FECHA 20/06/16
STEEL
AISI 304 / 304L
A312
AISI 316 / 316L -198 a -29 A240 T.304
TP-304
AISI 304H A312 A240 A193 A320 A194
SH A194 Gr.8 A106 Gr. B A 36 A307 Gr. B A307 Gr. B
TP-304 T. 304 Gr.B8 CL1 Gr. B8 CL1 Gr.2H
AISI 321 A312
343 a 650 A240 T.304
TP-304

Page 18 of 24
ALLOY 20 B729 A194
-29 a 343 AL B463 N08020 A106 Gr.B A 36 A307 Gr B A307 Gr B A194 Gr.2H A106 Gr. B A 36 A307 Gr. B A307 Gr. B
UNS N08020 N08020 Gr.2H

DUPLEX A790 A194


-29 a 343 DU A240 S32205 A106 Gr.B A 36 A307 Gr B A307 Gr B A194 Gr.2H A106 Gr. B A 36 A307 Gr. B A307 Gr. B
UNS S32205 S32205 Gr.2H
SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
TALARA-25206

Proyecto de Modernización
DOCUMENTO
de la Refinería de CONTROLADO
Talara
T-00394 FECHA 20/06/16
DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 Page 19 of 24

5. GENERAL NOTES, PREFABRICATION AND ERECTION

5.1.General
- All supports shall have an identification mark. This mark shall be the same as that shown on piping
drawings, unless otherwise indicated in such piping drawings.
- All supports shall be designed to permit dismantling the supported pipes.
- All dimensions shall be in mm. or sexagesimal degrees.
- Orientation angles shall be measured in clockwise direction regarding to Plant North.
- Supports are dimensionally valid for prefabrication; however, due to admissible construction tolerances
they shall be checked before fabrication or constructed in such a way that they permit adjusting “in
situ".
- All springs must remain blocked in order to avoid overloads on pipes or equipment nozzles until
hydrostatic testing has been done.
- If during the installation of the springs, the load gage made in the shop had been accidentally lost, use
the existing regulating devices (turnbuckles, threaded pieces, etc.) in order to reach the correct load
indicated on the scale of the spring.
- When a plate must be bended and the external bending radius is not specifically indicated, this shall
be twice its thickness for plates up to 10 mm. and three times its thickness for thicker plates.
- For supports where different steel shapes than those graphically represented on the standard drawings
are required, the reference for the substitution criteria shall be as indicated on standard drawing nº
SA4-3702A.
- Pipes shall be temporary supported during their installation and until the final supports have been
installed in order to avoid overloads on pipes or equipment nozzles.
- Special attention shall be paid to pipes resting on brackets by means of trunnions in order to assure
that the pipe weight is supported by the brackets and not by the equipment nozzle.
- Vent holes made in cradles and trunnions shall be plugged by means of solid grease if the operation
temperature of the line where they are welded is 100ºC or lower.
- Construction of supports types CS1 to CS4 (see drawings SA4-3764A to SA4-3767A) shall be made
maintaining the existing material reinforcements of pavement. If this is not possible, a new material
reinforcement shall be properly joined to the existing one.
- Any support element being directly welded to a pipe shall be of the same or equivalent quality material
as the pipe, unless otherwise indicated.
- A Stainless Steel thin plate of 1mm thick and 100mm wide shall be welded on top of C.S. pipe supports,
when not insulated S.S. pipes rest directly on them.
- When a plate has to be fixed to concrete with expansion bolts and a shape is required to be welded on
this plate, the weld between them shall always be made after the plate has been fixed.

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
Proyecto de Modernización
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DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 Page 20 of 24

- Small bore connections (1.5” and smaller) to reciprocating compressor lines shall be provided in the
field by pipe support subcontractor with stiffening plates (see drawing SA4-3871A). SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
5.2. Welding
CONTROLADO
T-00394 FECHA 20/06/16
- The union of different constitutive elements of a support shall be made using continuous bead welding
unless bolted unions or other type of union is indicated.
- The welding of supports, anchors, trunnion, guides, etc. to pipelines must be made with approved
welding procedures as required in the GP-18-07-01 “Welding Procedures Version (3.0.0 JAN 2010,
except DIOL 3.0.0 A, JAN 2010)”.
- The throat of the fillet weld shall have a minimum thickness of 0.7 times the thickness of the thinner
plate to be welded, unless otherwise indicated.
- Welds of any pipe support element welded to a pipe shall be made in such a way that the wall of the
pipe shall not be burnt through.
- The use of rivets is not permitted.
- Welding of support elements directly welded to pipes shall be submitted to PWHT Project Specific
Requirements.

5.3.Bolting and thread elements


- Threaded elements shall have metric and right hand thread unless otherwise indicated.
- When tie rods are used for hanging pipes, they shall be designed so that their length can be adjusted
“in situ”. If it is not possible, the same effect can be obtained by using turnbuckles between the rods.
Standard SA4-3726A attached to this specification.
- The minimum sizes of rods for hangers shall be the following:

M-10 for pipes ≤ 2” nominal diameter


M-12 for pipes ≥ 2 ½ “ nominal diameter

- All bolting unions shall be fixed by using a nut and lock nut.
- The diameter of all bolt holes shall be 2mm larger than the corresponding bolt size and unless otherwise
noted shall be disposed on the axis of scratch gage of steel shapes.
- Expansion bolts shall be HILTI-HSL-3 types, unless otherwise indicated.
- Chemical bolts shall be HILTI-HVA/HAS types, unless otherwise indicated.

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
Proyecto de Modernización
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DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 Page 21 of 24

5.4.Painting

The surface of steel used for construction of pipe supports shall be protected by painting according to GP-
19-01-01 “Paint and Protective Coatings (Version 3 0 0, APR 2004 except DIOL 3 0 0 A , APR 2004)”.
Special attention shall be paid to the surfaces that are not accessible when the support is installed in order
to provide the appropriate protection before erection. At these not accessible surfaces, the "finish second
coat" is not required. SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
6. SYMBOLOGY ON PIPING DRAWING CONTROLADO
T-00394 FECHA 20/06/16
The graphic indication of a particular pipe support position on a piping isometric drawing will be as
follows:

− For standard and special pipe support:

Where No.: Pipe support position identification (see point 6.1)

− For clarification notes and existing pipe support: GUIDE GAP = 5 mm

Support point of a pipe resting on an existing support assigned to another line, shall be indicated as
follows:

EXIST. SUPP. –AAA-BBBB-CCC-DDDDD

a: Pipe support position identification of the point to which the existing support is assigned.

This support drawing notes shall be located below its own pipe support position identification.

EXIST. SUPP.- 001-PC-FCK-40303


Example:

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
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DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 Page 22 of 24

6.1. Support Position Identification

Pipe support position identification (SUPPORT ID) shall be included on the isometric drawing, within the
symbol used for its graphic indication, as follows:
SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
AAA-BBBB-CCC-DDDDD TALARA-25206

Where: DOCUMENTO
AAA: Sequential number from 001 to 999 as required
CONTROLADO
BBBB: Identification code of the fluid ”FLUID CODE”
T-00394 FECHA 20/06/16
CCC: Unit identification “UNIT CODE”
DDDDD: “LINE SEQUENCE NUMBER”

Example: 001-PC-FCK-40303

6.2. Pipe Support Mark

Each pipe support position can be composed by one or more pipe support types (see point 6.3) identified
by their corresponding Pipe Support Mark, conforming all together only one support and defined as Pipe
Support Assembly.
The Pipe Support Mark of the different pipe support types shall be as follows:

6.2.1. Standard Pipe Support

As established on each one of the standard support drawings, see annex HG-102-I, attached to this
specification.

6.2.2. Special Pipe Support

SS-AA
Where:
AA: Sequential number from 01 to 99 as required

Example: SS-01

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
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DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 Page 23 of 24

6.2.3. Structural Pipe Support

This type of pipe support shall be defined on Civil drawing and might be mentioned on piping isometric

SPS -___ - _ _ _ SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206
a b
DOCUMENTO
Where:
a: Unit identification “UNIT CODE”
b: Sequential number from 001 to 999 as required CONTROLADO
T-00394 FECHA 20/06/16
Example: SPS-FCK-001

6.2.4. Resting Point

The support mark of a support point of a pipe resting directly on an existing structure or existing pipe
rack/track without any other support mark shall be indicated as follows:

Resting Point

6.3.Identification Letter/s for Pipe Support Types

CL – Clamp
EL – Elements for piping supports
UB – U-Bolt
B – Bracket
BG – Guide bracket
C – Cradle for metallic pipe
CS – Concrete pier
D – Directional anchor
FA – Anchored floor stand
FG – Guided floor stand
FS – Sliding floor stand
G – Guide
GE – Plate for guide
GR – Guide for pipe on pipe rack
H – Hanger

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
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DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 Page 24 of 24

PS – Pipe Support from existing steel or concrete


S – Spring
SL – Sliding pad SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
T – Trunnion for metallic pipe
TALARA-25206
TEMP
TR
– Temporary support
– Reinforced pad
DOCUMENTO
Z – Shoes CONTROLADO
V – Vibration pipe support T-00394 FECHA 20/06/16

SS – Special pipe support


SPS – Structural support defined on Civil drawings.

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
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DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004-att01 REV. 2 PAGE 1 of 5

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

PIPING SUPPORTS SPECIFICATION

Att01-ANNEX I:
HG-102-I PIPE SUPPORT DRAWINGS COLLECTION

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED,
REPRODUCED, COPIED, DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT
OF THE AGREED UPON RIGHT OF USE.
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DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 ATT01 REV. 2 PAGE 2 of 5

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206

TABLE OF CONTENTS
DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

Steel shapes substitution criteria SA4-3702A-0

Pictorial guide (Sheet 1 of 7) SA4-3703A-0

Pictorial guide (Sheet 2 of 7) SA4-3703A-0

Pictorial guide (Sheet 3 of 7) SA4-3703A-1

Pictorial guide (Sheet 4 of 7) SA4-3703A-1

Pictorial guide (Sheet 5 of 7) SA4-3703A-0

Pictorial guide (Sheet 6 of 7) SA4-3703A-0

Pictorial guide (Sheet 7 of 7) SA4-3703A-1

Medium weight clamp for not insulated horizontal pipe SA4-3710A-1

Heavy weight clamp for not insulated horizontal pipe SA4-3711A-1

Medium weight clamp for insulated horizontal pipe SA4-3720A-1

Heavy weight clamp for insulated horizontal pipe SA4-3721A-1

Forged eye nut SA4-3724A-0

Forged turnbuckle SA4-3726A-0

Welding lug on steel SA4-3727A-0

Welding lug on pipe SA4-3728A-0

Square washer SA4-3730A-0

Union for welding SA4-3731A-0

U-Bolt. SA4-3732A-0

Vertical bracket on horizontal vessel (Sheet 1) SA4-3741A-0

Vertical bracket on horizontal vessel (Sheet 2) SA4-3742A-0

Horizontal bracket on horizontal vessel SA4-3743A-1

Single bracket on vertical vessel. (Sheet 1) SA4-3744A-0

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED,
REPRODUCED, COPIED, DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT
OF THE AGREED UPON RIGHT OF USE.
Proyecto de Modernización
de la Refinería de Talara

DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 ATT01 REV. 2 PAGE 3 of 5

Single bracket on vertical vessel. (Sheet 2) SA4-3745A-0

Single bracket on vertical vessel. (Sheet 3) SA4-3746A-0

Double bracket on vertical vessel SA4-3747A-0

Single guide bracket on vertical vessel SA4-3756A-0

Double guide bracket on vertical vessel SA4-3757A-0

Cradle for metallic pipe SA4-3761A-0

Concrete pier with anchor bolt for supports on pavement SA4-3764A-0

Concrete pier with top plate for supports on pavement SA4-3765A-0

Concrete pier with anchor bolt for supports on compacted ground SA4-3766A-0

Concrete pier with top plate for supports on compacted ground SA4-3767A-0

Directional anchor for pipe without shoe SA4-3775A-0

Directional anchor for pipe with shoe SA4-3776A-0

Directional anchor for galvanized pipe SA4-3777A-0

Anchored floor stand SA4-3781A-0

Stop for floor stand SA4-3782A-0

Guide for floor stand SA4-3783A-0

Sliding Floor stand SA4-3784A-0

Adjustable floor stand SSK INGENIERIA Y CONSTRUCCION SA4-3785A-2


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Guide on vertical pipe (Sheet 1) TALARA-25206 SA4-3788A-0

Guide on vertical pipe (Sheet 2)


DOCUMENTO SA4-3789A-0

Guide on vertical pipe (Sheet 3)


CONTROLADO SA4-3790A-0
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Guide on vertical pipe (Sheet 4) SA4-3791A-0

Guide on vertical pipe (Sheet 5) SA4-3792A-0

Guide on vertical pipe (Sheet 6) SA4-3793A-0

Guide on vertical pipe (Sheet 7) SA4-3794A-0

Guide on horizontal pipe (Sheet 1) SA4-3796A-0

Guide on horizontal pipe (Sheet 2) SA4-3797A-0

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED,
REPRODUCED, COPIED, DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT
OF THE AGREED UPON RIGHT OF USE.
Proyecto de Modernización
de la Refinería de Talara

DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 ATT01 REV. 2 PAGE 4 of 5

Hold down guide SSK INGENIERIA Y CONSTRUCCION SA4-3798A-1


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Plate for guide SA4-3799A-0

Guide for pipe without shoe on pipe rack


DOCUMENTO SA4-3801A-1

Guide for pipe with shoe on pipe rack


CONTROLADO SA4-3802A-1
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Assembly detail for single hanger SA4-3806A-0

Single hanger. Upper & lower arrangement SA4-3807A-0

Support from existing steel (Sheet 1) SA4-3816A-0

Support from existing steel (Sheet 2) SA4-3817A-0

Support from existing steel (Sheet 3) SA4-3818A-0

Support from existing steel (Sheet 4) SA4-3819A-0

Support from existing steel (Sheet 5) SA4-3820A-0

Support from existing steel (Sheet 6) SA4-3821A-0

Support from existing steel (Sheet 7) SA4-3822A-0

Support from existing steel (Sheet 8) SA4-3823A-2

Support from existing steel (Sheet 9) SA4-3824A-0

Support from existing steel (Sheet 10) SA4-3825A-0

Support from existing steel (Sheet 11) SA4-3829A-0

Support from existing concrete (Sheet 1) SA4-3830A-0

Support from existing concrete (Sheet 2) SA4-3831A-0

Support from existing concrete (Sheet 3) SA4-3832A-0

Support from existing concrete (Sheet 4) SA4-3833A-0

Support from existing concrete (Sheet 5) SA4-3834A-0

Support from horizontal pipe SA4-3839A-1

Support from pipe. Safety Valve SA4-3840A-1

Assembly detail for single spring. Figure A, B, C, D SA4-3841A-0

Single spring. Upper arrangement. Figure A, B, C, D SA4-3842A-0

Single spring. Lower arrangement. Figure A, B, C, D SA4-3843A-0

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED,
REPRODUCED, COPIED, DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT
OF THE AGREED UPON RIGHT OF USE.
Proyecto de Modernización
de la Refinería de Talara

DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004 ATT01 REV. 2 PAGE 5 of 5

Assembly detail for double spring. Figure A, B, D SA4-3847A-0

Double spring. Upper & lower arrangement. Figure A, B, D SA4-3848A-0

Spring. Figure F SA4-3850A-0

Trunnion for metallic pipe (Sheet 1) SA4-3853A-1

Trunnion for metallic pipe (Sheet 2) SA4-3854A-0

Reinforcing pad SA4-3855A-0

Shoe. Height 100 SA4-3858A-0

Shoe. Variable height (Sheet 1) SA4-3859A-0

Shoe. Variable height (Sheet 2) SA4-3860A-0

Shoe with clamps. Height 100 SA4-3861A-0

Shoe with clamps. Variable height SA4-3862A-0

Resting plate SA4-3864A-0

PTFE sliding plate SA4-3870A-0

Specific Support SA4-3871A-1

Sliding plate (Sheet 1) SA4-3872A-0

Sliding plate (Sheet 2) SA4-3873A-0

Vibration pipe support & guide SA4-3880A-0

Vibration pipe support for uninsulated pipes SA4-3881A-0

Vibration pipe support for insulated pipes SA4-3882A-0

Temporary support for transport SA4-3900A-0

Temporary support for transport SA4-3901A-0

Temporary support for transport SA4-3902A-0

SSK INGENIERIA Y CONSTRUCCION


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TALARA-25206

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THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED,
REPRODUCED, COPIED, DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT
OF THE AGREED UPON RIGHT OF USE.
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PIPING SUPPORTS SPECIFICATION

Att02-ANNEX II:
HG-111: COLD AND CRYOGENIC PIPE SUPPORT

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THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED,
REPRODUCED, COPIED, DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT
OF THE AGREED UPON RIGHT OF USE.
DOC. NUMBER: 2070-GEN-PNG-SPE-004-att02 REV. 0 PAGE 2 of 18

INDUSTRIAL DIVISION
HG-111
PIPING DEPARTMENT

ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION Rev. 0

Page 2 of 18
COLD AND CRYOGENIC PIPE SUPPORTS

TABLE OF CONTENTS

1 SCOPE ................................................................................................................................................... 3
2 STANDARDS.......................................................................................................................................... 4
3 PICTORIAL GUIDE SUPPORTS FOR COLD AND CRYOGENIC SERVICE SUPPORTS .................................. 5
4 MATERIAL LIST ..................................................................................................................................... 6
5 GENERAL NOTES FOR FABRICATION AND ASSEMBLES ........................................................................ 7
5.1 GENERAL REQUIREMENTS NOTES ............................................................................................... 7
5.2 STEEL BEARING, CRADLE CLAMPS, LUGS AND SHIMS ................................................................. 7
5.3 BOLTING COMPONENTS .............................................................................................................. 8
5.4 BELLEVILLE SPRING WASHERS ARRANGEMENT........................................................................... 9
5.5 P.U.F. CRADLES FABRICATION NOTES ........................................................................................ 12
5.6 VAPOUR BARRIER ...................................................................................................................... 15
5.7 PORTECTION SHIELD .................................................................................................................. 15
5.8 PRE ASSEMBLE NOTES FOR HD P.U.F. CRADLE SUPPORTS ZC AND GVC ................................... 15
5.9 REPAIR PROCEDURE NOTES FOR HD P.U.F. CRADLE SUPPORTS ZC AND GVC ........................... 16
5.10 REQUIRED SPARE PARTS FOR CRYOGENIC SUPPORTS ............................................................... 17
6 COLD AND CRYOGENIC DRAWINGS COLLECTION INDEX ................................................................... 18

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Page 3 of 18
COLD AND CRYOGENIC PIPE SUPPORTS

1 SCOPE

1.1 This document applies to piping systems for cold services (design
temperatures between ambient to -40ºC) and cryogenic services (design
temperatures -40ºC and below). For piping systems with temperatures below -
179ºC, the risk of oxygen condensation shall be considerate. Also pipe
supports included herein shall be able to operate with dual temperature
systems in the temperature range from bellow ambient up to 120ºC. For dual
temperature systems above 120ºC Cellular Glass shall be used instead of
PUF.

1.2 The pipe supports elements herein described shall acts as a transition
component between pipes and support surroundings. These elements shall
provide a thermal barrier between ambient and the pipe surface. Likewise,
supports shall provide a vapour barrier to prevent internal vapour
condensation.

1.3 In order to obtain an adequate pipe support according to the requirements


established by the stress analyst, this elements could be combined with the
rests of support components included in General Piping Support Specification
(A554-U-299-PI-SPC-P3F-004).

1.4 This document shall be read in conjunction with pipe supports drawings and its
specific notes contained therein.

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COLD AND CRYOGENIC PIPE SUPPORTS

2 REFERENCE CODES AND STANDARDS

AWS D1.1/D1.1M: 2006 Structural welding code steel


ISO/DIS 14310:2007 Petroleum and natural gas industries – Down hole
equipment - Packers and bridge plugs
ASTM D- 1692 – 76 Method of Test for Rate of Burning or Extent and Time of
Burning of Cellular Plastics Using a Specimen Horizontal
(Withdrawn 1976)
ASTM D- 3014- 04a Standard Test Method for Flame Height, Time of Burning,
and Loss of Mass of Rigid Thermoset Cellular Plastics in
a Vertical Position.
ASTM D- 1623- 03 Standard Test Method for Tensile and Tensile Adhesion
Properties of Rigid Cellular Plastics.
ASTM C- 177- 04 Standard Test Method for Steady-State Heat Flux
Measurements and Thermal Transmission Properties by
Means of the Guarded-Hot-Plate Apparatus.
ASTM D- 2856-94(1998) Standard Test Method for Open-Cell Content of Rigid
Cellular Plastics by the Air Pycnometer (withdrawn 2006)
ASTM A 530/A 530M-03 Standard specification for General Requirements for
Specialized Carbon and Alloy Steel Pipe
ASTM C-585-90 (2004) Standard Practice for Inner and Outer Diameters of Rigid
Thermal Insulation for Nominal Sizes of Pipe and Tubing
(NPS System)
ASTM E84-05 Standard Test Method for Surface Burning Characteristics
of Building Materials
ANSI B18.22M (1981) AMERICAN NATIONAL STANDARD. Metric Plain
Washers
ANSI B18.2.3.2M-1979 AMERICAN NATIONAL STANDARD. Metric Formed Hex
Screws
ANSI B18.2.3.3M-1979 AMERICAN NATIONAL STANDARD. Metric Heavy Hex
Screws
ANSI B18.2.4.6M-1979 AMERICAN NATIONAL STANDARD. Metric Heavy Hex
Nuts
ANSI B18.2.4.2M-1979 AMERICAN NATIONAL STANDARD. Metric Hex Nuts.
Series 2
ASTM A 36/A 36M-03a Standard specification for Carbon structural Steel
ASTM A 240/A 240M-03c Standard Specification for Chromium and Chromium-
Nickel Stainless Steel Plate, Sheet, and Strip for
Pressure Vessels and For General Applications
ASTM A167- 99 Standard Specification for Stainless and heat- resisting
Chromium- nickel steel Plate, sheet and Strip.
ASTM A 194/A 194M – 01 Standard Specification For Carbon And Alloy Steel Nuts
For Bolts For High Pressure Or High Temperature
Service, Or Both.
ASTM A 320/A 320M -03 Standard Specification For Alloy- Steel And Stainless
Steel Bolting Materials For Low- Temperature Service
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Page 5 of 18
COLD AND CRYOGENIC PIPE SUPPORTS

3 PICTORIAL GUIDE SUPPORTS FOR COLD AND CRYOGENIC SERVICE


SUPPORTS

PIPE SUPPORT DESCRIPTION APLICATION DRAWINGS


- Apply for weight restriction
for horizontal cold lines.
- It should be combined
with others TR’s
SHOE FOR COLD
standards to generate a SA3-3865-0
INSULATED SERVICE
ZC lateral guide.
- Do not use for axial
restrictions

- Apply for Guides in


vertical cold lines.
SHOE FOR GUIDE OF - It should be combined
VERTICAL LINES FOR with others TR’s
SA3-3866-0
COLD INSULATED standards to generate
GVC SERVICE partial o complete guides.
- Do not use for weight
restrictions.
- Apply for weight support
in vertical cold lines.
- Do not use when
SHOE FOR complete vertical
HORIZONTAL restriction is required. In
TRUNNIONS FOR this case use ZCT 002 SA3-3867-0
COLD INSULATED - Use for partial vertical
ZCT SERVICE restriction with horizontal
trunnions when they are
required.

- Apply for complete axial


DOBLE SHOE FOR
restriction in horizontal
VERTICAL TRUNNIONS
vertical cold lines. Line SA3-3868-0
FOR COLD INSULATED
Stop.
SERVICE
DC

THERMAL BARRIER
-Apply to break the heat
BASE FOR INSULATED SA3-3869-0
transfer in floor stands
PIPE LINES

PC SSK INGENIERIA Y CONSTRUCCION


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COLD AND CRYOGENIC PIPE SUPPORTS

4 MATERIAL LIST

Component/ application MAT. ID Material


Cradle clamp and lugs 01 ASTM A36
Structural steel shapes 01 ASTM A36
Shims 01 ASTM A36
Cold insulated pipe cradles 02 P.U.F. Polyuretane Foam / Cellular Glass
Vapour barrier 03 Butyl rubber laminate with aluminium foil faced
Protection shield 04 S/S ASTM A167 Type 304
Steel bands & banding clips 05 S/S ASTM A240M Type 304
Wood blocks 06 Permali, Insulam or lignostone Blocks
P.U.F. cradle to P.U.F. cradle adhesive 08 Foster`s 81-84
Spacer for circumferential Gap between 10 Glass fibre blanket
upper and lower P.U.F. cradles
Protecting couting 11 Foster`s 90-66
Caulking Sealant 12 Foster`s 95-44
S/S Bolts 13 ASTM A320 or BS equivalent
Gr. B8M [Temp. Up to -101ºC]
Gr. L7 [Temp. Bellow to -101ºC]
S/S Nuts 14 ASTM A194 or BS equivalent
Gr. B8M [Temp. Up to -101ºC]
Gr. L7 [Temp. Bellow to -101ºC]
S/S plane washers 15 ASTM A240 gr. 304
S/S Belleville spring washers 16 X12CrNi 17 7 (DIN 1.4310)
Plates for laminated wood app. Ambient side 01 ASTM A36
plate
Plates for laminated wood app. 15 ASTM A240 gr. 304
Cold side plate (Heat treated required after welded assembles)

Table 1 Material Identification Numbers

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COLD AND CRYOGENIC PIPE SUPPORTS

5 GENERAL NOTES FOR FABRICATION AND ASSEMBLES

5.1 GENERAL REQUIREMENTS NOTES

5.1.1 All components, complete or partial parts shall be new; use of recycled
components from second hand equipment is not permitted.

5.1.2 Vendor shall ensure a design life of 30 years for all components of pipe
supports, for use either continuous or intermittent.

5.1.3 All supports shall be pre-assemble in the shop, excluding any assemble
operation to be done at field, as it is indicated lines below.

5.1.4 Pipe supports supplied shall be fully in accordance with pipe supports
drawings and its detail fabrication notes, attached herein.

5.2 STEEL BEARING, CRADLE CLAMPS, LUGS AND SHIMS

5.2.1 Surface Finish:


- Painting and coating shall be in accordance with specification A554-K-
PRG-PI-GEN-PHL-003 “Project coating philosophy summary”.
- All equipment and materials shall be supplied suitably protected from
corrosion during transit, storage, after installation and during operation.

5.2.2 Welding:
- Welding shall be as per RT8S-6500-01 “General Welding
Requirements”.
- Selection of welding electrodes and rods shall be in accordance with
specification RT8-6500-03 “Welding filler metal specification”.
- All welds shall have a minimum gage thickness of 6mm unless specified
otherwise.
- Welding shall be made with approved welding procedures as required in
RT8S-6500-02 “Welding Process Requirements”. Unless specified
otherwise, welding procedure and inspection shall be in accordance with
AWS D1.1 for C/S to C/S welds. All welds shall be visual inspected.

5.2.3 Unless specified otherwise, all sharp edges shall be rounded or


chamfered for safety handled of parts. These operations shall be done
prior to galvanising.

5.2.4 The bolting lugs shall be welded to the external steel cradle surfaces.
They shall not be formed by pressing the steel cradle along its length.
SSK INGENIERIA Y CONSTRUCCION Constructive shape of bolting lugs proposed by Vendor shall follow the
MODERNIZACION REFINERIA minimum design criteria given in drawing Nº SA3-3865-0 page 2 of 3.
TALARA-25206

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Page 8 of 18
COLD AND CRYOGENIC PIPE SUPPORTS

5.2.5 Fabrication shall be in accordance with AISC.

5.2.6 Unless specified otherwise, the distance from steel part edges to drilled
centres shall be in any case greater than 1¾ times the nominal bolt
diameter.

5.3 BOLTING COMPONENTS

5.3.1 All threads shall be right hand thread.

5.3.2 Table 2 shows screws nominal diameters for cradle clamps with bolting
lugs applications (pipe supports ZC, GVC).

NOMINAL PIPE SCREW SCREWS NUTS WASHERS


DIAMETER [IN] SIZE STANDARD STANDARD STANDARD
½ in to 4in M10 ANSI B18.2.4.2M
ANSI B18.2.3.2M
METRIC HEX ANSI B18.22M
METRIC FORMED
5in to 8in M12 NUTS METRIC PLAIN
HEX SCREWS
SERIES 2 WASHERS
10in to 24in M20 ANSI B18.2.3.3M ANSI B18.2.4.6M (REGULAR SIZE)
26in to 40in M24 METRIC HEAVY METRIC HEAVY
42in TO 72in M30 HEX SCREWS HEX NUTS

Table 2 Bolt Sizes for Pipe Supports ZC and GVC.

5.3.3 For PC pipe supports ANSI B18.2.3.3M metric heavy hex screws M16
shall be used. Table 3 shows the number of screws required in function
of the trunnion nominal diameter. Plain washers shall be regular size in
accordance with ANSI B18.22M 1981.

NOMINAL NUMBER OF SCREWS


DIAMETER [IN]
Up to 14in 8
16in to 36in 16
40in to 72in 24

Table 3 Number of Screws Required For Pipe Support PC

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COLD AND CRYOGENIC PIPE SUPPORTS

5.3.4 As is shown in figure 1, all bolting joins shall guarantee a minimum


distance “d” larger than 2 times the metric threat pitch, from the end of
the screw to the top face of the adjacent nut.

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Figure 1 Typical bolting join.

5.4 BELLEVILLE SPRING WASHERS ARRANGEMENT

5.4.1 Disc Spring washer material for steel cradle clamps shall be X12CrNi 17
7 in accordance with DIN 1.4310.

5.4.2 Figure 2 shows the disc spring washer arrangement nomenclature:

Figure 2 Disc Spring Washers Nomenclature:


A: Single; B: Series; C: Parallel; D: Series & Parallel

5.4.3 Table 4 shows the disc spring washers combination in function of the
pipe nominal diameter. Also there is shown the proposed installation
deflection for the complete disc arrangement, and the installation bolts
torque. The proposed arrangements have been calculated in order to
guarantee that the clamping forces induced by the spring washer
arrangements are kept under allowable values, for radial expansions
and contractions of pipes, as an effect of temperature variations. An
installation temperature of 21ºC (70ºK) and a temperature range
between -179ºC to 120ºC have been assumed.

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COLD AND CRYOGENIC PIPE SUPPORTS

5.4.4 In order to understand the definition of the disc spring washer


combinations given in table 4, two arrangement examples are shown in
figures 3 and 4. The arrangement shown shall be identified as 1 parallel
and 6 series washers.

Figure 3 Disc Spring Washers Arrangement Sample


Reference Arrangement (()) (()) (())

This side
face to
cradle lug

Figure 4 Disc Spring Washers Arrangement Sample

Reference Arrangement (()) (()) ((

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COLD AND CRYOGENIC PIPE SUPPORTS

DISC
NOM. SPRINGS Nº DISC. INSTAL. INSTAL. INSTAL.
DIAM. CODE DISC Nº DISC ARRANGEMENT DEF TORQUE TORQUE
[IN] (DIN 1.4310) PARALL. SERIES [mm] [N.m] [lb.ft]
½ 1 2 (( )) 0.48 0.09 0.07
S188102025
¾ 1 2 (( )) 0.48 0.09 0.07
1 0 2 () 0.58 0.38 0.28
1-½ 0 2 () 0.58 0.38 0.28
2 0 2 () 0.58 0.38 0.28
S2010205
2-½ 1 2 (( )) 0.78 0.88 0.65
3 1 2 (( )) 0.78 0.88 0.65
4 2 2 ((( ))) 0.78 1.31 0.97
5 0 2 () 0.96 2.1 1.6
6 S281421 0 2 () 1.2 2.5 1.8
8 1 4 (( )) (( )) 2.4 4.9 3.6
10 0 4 ()() 1.92 19.2 14.2
12 0 6 ()()() 2.88 19.2 14.2
14 0 6 ()()() 2.88 19.2 14.2
16 S4522425 0 6 ()()() 2.88 19.2 14.2
18 0 6 ()()() 3.6 23.8 17.5
20 0 6 ()()() 3.6 23.8 17.5
24 0 8 ()()()() 4.8 23.8 17.5
26 1 6 (( )) (( )) (( )) 3.84 85.5 63.1
28 1 8 (( )) (( )) (( )) (( )) 5.12 85.5 63.1
30 S502543 1 8 (( )) (( )) (( )) (( )) 5.12 85.5 63.1
36 1 9 (( )) (( )) (( )) (( )) (( 5.76 85.5 63.1
40 1 9 (( )) (( )) (( )) (( )) (( 5.76 85.5 63.1
42 2 8 ((( ))) ((( ))) ((( ))) ((( ))) 10.48 100.6 74.2
48 2 8 ((( ))) ((( ))) ((( ))) ((( ))) 10.48 100.6 74.2
54 S713625 2 8 ((( ))) ((( ))) ((( ))) ((( ))) 10.48 100.6 74.2
60 2 9 ((( ))) ((( ))) ((( ))) ((( ))) ((( 11.79 100.6 74.2
72 2 10 ((())) ((())) ((())) ((())) ((())) 13.1 100.6 74.2

Table 4 Disc Spring Washers Arrangement by Pipe Nominal Diameter

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COLD AND CRYOGENIC PIPE SUPPORTS

5.5 P.U.F. CRADLES FABRICATION NOTES

5.5.1 Cradles shall be high density polyurethane foam. Required density for
P.U.F., as well as, thermal conductivity “K”, and Ultimate Compression
Stress are shown in table 5.

Thermal Ultimate
Line ND Density Conductivity Compressive
@-160ºC Strength @ 20ºC
10%
ND < 8in 160 kg/m3 ≤ 0.022W/m.K ≥1.6MPa
-0
+5%
8in≤ND≤24in 224 kg/m3 ≤ 0.024W/m.K ≥3MPa
-5%
+5%
ND>24in 320 kg/m3 ≤ 0.032W/m.K ≥6.5MPa
-5%

Table 5 Required Properties for P.U.F. cradles.

5.5.2 HD P.U.F. cradles shall be manufactured with self extinguishing


polyurethane foam with a minimum of 90% of retention of weight when
tested in accordance with ASTM D-1692 and ASTM D- 3014.

5.5.3 Tensile properties of polyurethane foam shall be in accordance with


ASTM D-1623.

5.5.4 Thermal conductivity of the polyurethane foam at -160ºC shall be in


accordance with ASTM C-177- 04.

5.5.5 Polyurethane foam shall have a minimum percentage of closed cells of


90% in accordance with ASTM D-2856.

5.5.6 Design stress safety factor under cold service conditions shall be 5:1, to
determinate allowable radial forces as a function of cradle length. The
radial force is defined as follow:
SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
Eq. 1 TALARA-25206

Where: DOCUMENTO
Fr: Radial Force
FV: Vertical Force CONTROLADO
FL: Lateral Force T-00394 FECHA 20/06/16

5.5.7 The maximum radial force shall be calculated as per following equiation:

Eq. 2

Where:
Fr: Radial Force
SU: Ultimate Compressive Strength in MPa
α: Contact angle, equal to 60º

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COLD AND CRYOGENIC PIPE SUPPORTS

D: Pipe outside diameter in mm


L: Length of steel cradle in mm. L shall be as per Table 6 and criteria
defined in para 5.5.8.
ϕ: Design stress safety factor equal to 5 as per para 5.5.6

5.5.8 P.U.F. Cradle clamp length selection:

- The length of P.U.F. cradle layer depend of the length of de steel cradle
clamp, as is shown in drawing SA3-3865-0 page 2 of 3.
SSK INGENIERIA Y CONSTRUCCION
- Lengths of steel cradle clamps are normalized and they are shown in
MODERNIZACION REFINERIA
TALARA-25206 table 6.

DOCUMENTO - Length of steel cradle shall be selected in accordance with the axial
CONTROLADO movements of pipe supports points, guarantying a distance between the
internal sides of cradle lugs of 2 times the maximum displacement.
T-00394 FECHA 20/06/16
- For the selected length the radial forces shall be smaller than those
shown in table 6. Blank spaces suggest not to use the corresponding
column length for the specified diameter.
NOMINAL OUTSIDE RADIAL FORCE Fr [kN]
DENSITY Su/φ
DIAMETER DIAMETER
[kg/m³] [Mpa] L=150mm L=300mm L=450mm L=600mm
[in] [mm]
½ 23.1 0.59 1.18 1.77 2.36
¾ 26.7 0.68 1.36 2.05 2.73
1 33.4 0.85 1.71 2.56 3.41
1-½ 48.3 1.23 2.47 3.70 4.93
2 60.3 1.54 3.08 4.62 6.16
160 0.32
2-½ 73 1.86 3.73 5.59 7.46
3 88.9 2.27 4.54 6.81 9.08
4 114.3 2.92 5.84 8.76 11.67
5 141.3 3.61 7.22 10.82 14.43
6 168.3 4.30 8.60 12.89 17.19
8 219.1 - 20.98 31.47 41.96
10 273.1 - 26.15 39.23 52.30
12 323.9 - 31.02 46.52 62.03
14 355.6 - 34.05 51.08 68.10
224 0.6
16 406.4 - 38.92 58.37 77.83
18 457.2 - 43.78 65.67 87.56
20 508 - 48.64 72.97 97.29
24 609.6 - 58.37 87.56 116.75
26 660.4 - - 205.52 274.03
28 711.2 - - 221.33 295.11
30 762 - - 237.14 316.19
36 914.4 - - 284.57 379.42
40 1016 - - 316.19 421.58
320 1.3
42 1066.8 - - 331.99 442.66
48 1219.2 - - 379.42 505.90
54 1371.6 - - 426.85 569.13
60 1524 - - 474.28 632.37
72 1828.8 - - 569.13 758.85
Table 6 Maximum radial force as function of steel cradle lengths.
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COLD AND CRYOGENIC PIPE SUPPORTS

5.5.9 P.U.F. cradle shall be of single or multi layer moulded construction. The
total insulation thickness for pipe supports assemble shall be equal to
actual pipe work insulation thickness.

5.5.10 Longitudinal and/or circumferential seams in the P.U.F. Cradles are not
acceptable since they do not maintain the structural integrity of the
support during thermal movements of piping system. P.U.F. cradles that
are not in half ring hollow (180deg) sections are not acceptable.

5.5.11 Thicknesses for each P.U.F cradle layer shall concur with line insulation
layers.

5.5.12 Inner diameter of the inner P.U.F. cradle shall be calculated as the pipe
outside diameter plus pipe outside tolerances in accordance with ASTM
A-530/A 530M-03.

5.5.13 P.U.F. cradle dimensional tolerance shall be in accordance with ASTM


C-585. The thickness of each cradle shall no vary more than ±1.5mm
from its design thickness. P.U.F. cradle of minimum diameter (minus
tolerance) will fit a pipe of maximum diameter (plus tolerance). Likewise,
a P.U.F. cradle of maximum diameter (plus tolerance) will fit a pipe of
minimum diameter (minus tolerance) and still have sufficient clearance
between the two halves of the P.U.F. cradle for disc springs to transfer a
clamping force to the pipe under all operating conditions. The ovality of
the pipe should also be considered.

5.5.14 All exposed cut surfaces of the P.U.F. without skin shall be coated with a
layer of fire-retardant weather barrier mastic (Material ID 11). This is to
protect the foam between lime of insulation and line insulation
application.

5.5.15 The radial gap between the nested layers immediately adjacent to the
longitudinal seam (half joint) shall not exceed 1mm for lines up to 6in
nominal diameter, and 2mm for lines larger than 6in nominal diameter.
These criteria shall apply to at least a distance equivalent to the layer
thickness from the seam.

5.5.16 The circumferential gap between upper and lower cradle in each layer of
insulation after fit-up are shown in table 7.

PIPE CIRCUMFERENCIAL SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
SIZE GAP TALARA-25206

DOCUMENTO
Up to 2” Max 2mm
2½” to 8” 3mm to 5mm
10” to 24”
26” to 40”
4mm to 6mm
5mm to 8mm CONTROLADO
42” to 72” 8mm to 10mm T-00394 FECHA 20/06/16

Table 7 Circumferential GAP between upper and lower insulation layer.

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att02 REV. 0 PAGE 15 of 18

INDUSTRIAL DIVISION
HG-111
PIPING DEPARTMENT

ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION Rev. 0

Page 15 of 18
COLD AND CRYOGENIC PIPE SUPPORTS

5.6 VAPOUR BARRIER

5.6.1 Vapour barrier shall consist of a heavy duty laminate of an elastomeric


modified butyl rubber self adhesive membrane 1.2 thick, with a minimum
of 25microns thick aluminium foil backing.

5.6.2 The laminate vapour barrier shall have the following characteristics:
SSK INGENIERIA Y CONSTRUCCION
- Minimum thickness 1.20mm ±5% MODERNIZACION REFINERIA
TALARA-25206
- Service temperature range -30ºC to < 80ºC
- Water vapour permeance 0.0 perms. DOCUMENTO
Flame Spread to ASTM E84-05: Fame Spread index 20
CONTROLADO
-
- M1 fire rating
T-00394 FECHA 20/06/16
5.6.3 Vapour Barrier shall be compatible with the insulation materials.

5.7 PORTECTION SHIELD

5.7.1 The protection shield consists in a 360deg metallic jacket divided in two
parts. Upper protection shield shall overlap lower protection shield in
50mm for each side.

5.7.2 The material for the protection shield shall be Stainless Steel A167 Type
304, as is shown in paragraph 4 Material list chart.

5.7.3 Thickness of jacketing shall be 0.6mm minimum for insulation outside


diameters up to 8in. And 0.8mm minimum for larger diameters.

5.8 PRE ASSEMBLE NOTES FOR HD P.U.F. CRADLE SUPPORTS ZC AND


GVC

5.8.1 Installation of pipe supports shall be done in a dry environment. Care


shall be taken to ensure that the pipe/shoe interface is dry and clean.

5.8.2 Do not use any adhesive between outer pipe’s surface and the inner
surface of the inner P.U.F. cradle layer. Thermal contraction of Pipe
could damage the inner P.U.F. cradle layer surface.

5.8.3 All surfaces of the polyurethane which require adhesive bonding or


mastic sealing shall be provided with an appropriate anchor profile
(surface roughness).

5.8.4 For multi layer application, the P.U.F. layers of the upper P.U.F. cradle
shall be supplied unbounded, in order to be bonded at field for ease of
installation and adjustment.

5.8.5 For multi layer application, the P.U.F. Layers of the bottom P.U.F.
cradle shall be bonded at shop.
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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att02 REV. 0 PAGE 16 of 18

INDUSTRIAL DIVISION
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PIPING DEPARTMENT

ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION Rev. 0

Page 16 of 18
COLD AND CRYOGENIC PIPE SUPPORTS

5.8.6 For multi layer application, the P.U.F. cradle layers shall be bonded
together with a central band of adhesive (Material ID 8) with a width of
about 20% of the arc length of the contact area, in order to avoid
increasing the bending stiffness due to the total restriction of relative
displacements between layers.

5.8.7 Both, upper and bottom P.U.F. cradles shall be supplied with the vapour
barrier bonded on the outer surface of the outer P.U.F. layer, covering
the complete surface (180deg).

5.8.8 Vendor shall supply two vapour barrier strip bands of 100mm width, to
seal both longitudinal joins with a overlapping of 50mm for each side.
The Vapour barrier bands shall be bounded at field.

5.8.9 Protection shield shall not be bounded to vapour barrier. The vapour
barrier has an aluminized film over its external surface. If the protection
shield is bonded to this surface, any traction force applied over the
protection shield (even by gravity forces) could be transfer to the
aluminized film through the adhesive, releasing the aluminized
protection film.

5.8.10 TR recommends do not bond the protection shield to the steel cradle
clamp, because it will difficult the installation of the support, especially
for overlapping the shields and/or vapour barrier.

5.9 REPAIR PROCEDURE NOTES FOR HD P.U.F. CRADLE SUPPORTS ZC


AND GVC

5.9.1 Any damage to the P.U.F. cradle or the protective seal/skin shall be
immediately reported to The Client or his nominated agent prior to
performing any repair work.

5.9.2 Damages to the vapour barrier shall be repaired as follow:

- Brush sealant into the wound.

- Apply foil tape over the complete area of the wound ensuring a minimum
of 35mm over lap on all edges.

5.9.3 Significant damages could happen during handling the P.U.F. elements
at corners/sides. For damages up to 15% of the area shall be repaired
using a suitable density of field applied P.U.F. and then shaping to the
SSK INGENIERIA Y CONSTRUCCION correct contour of the surrounding area. Damages above 15% of the
MODERNIZACION REFINERIA
TALARA-25206
area will require the P.U.F. cradle element to be replaced.

DOCUMENTO
CONTROLADO
T-00394 FECHA This
20/06/16
document is property of Técnicas Reunidas. Its reproduction without a written permission is strictly forbidden.
DOC. NUMBER: 2070-GEN-PNG-SPE-004-att02 REV. 0 PAGE 17 of 18

INDUSTRIAL DIVISION
HG-111
PIPING DEPARTMENT

ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION Rev. 0

Page 17 of 18
COLD AND CRYOGENIC PIPE SUPPORTS

5.10 REQUIRED SPARE PARTS FOR CRYOGENIC SUPPORTS

Material required as spare parts for cold and cryogenic supports shall be as per
table 8.

MATERIAL SPARE QUANTITIES


Bolting material (Screws, nuts, 10% of total required quantity.
flat washers & disc spring
washers)
P.U.F. cradle to P.U.F. cradle Vendor shall recommend the required quantity
adhesive MAT ID 08
Caulking sealant MAT ID 11 Vendor shall recommend the required quantity
Protecting Couting MAT ID 12 Vendor shall recommend the required quantity
Vapour Barrier Vendor shall supply sufficient to cover for weld
repair and wastage
Seal Gap Glass Wool 10% of the required quantity
Banding Clips for S/S Banding 20% of the total required quantity.
Stainless Steel Banding 50% of the total required quantity.

Table 8 Spare parts for cryogenic supports.

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att02 REV. 0 PAGE 18 of 18

INDUSTRIAL DIVISION
HG-111
PIPING DEPARTMENT

ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION Rev. 0

Page 18 of 18
COLD AND CRYOGENIC PIPE SUPPORTS

6 COLD AND CRYOGENIC DRAWINGS COLLECTION INDEX

Shoe for cold insulated service (Sheet 1 of 3)…………………….…………….SA3-3865-1


Shoe for cold insulated service (Sheet 2 of 3)…………………….…………….SA3-3865-0
Shoe for cold insulated service (Sheet 3 of 3)…………………….…………….SA3-3865-1
Shoe for guide of vertical lines for cold insulated service ……………………...SA3-3866-2
Shoe for horizontal trunnions for cold insulated service……………………......SA3-3867-1
Double shoe for vertical trunnions for cold insulated service…………………..SA3-3868-1
Thermal barrier base for insulated pipe lines (Sheet 1 of 2)……………...…….SA3-3869-1
Thermal barrier base for insulated pipe lines (Sheet 2 of 2)……………...…….SA3-3869-0

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

This document is property of Técnicas Reunidas. Its reproduction without a written permission is strictly forbidden.
Proyecto de Modernización
de la Refinería de Talara

DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 1 of 29

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

PIPING SUPPORTS SPECIFICATION

Att03-ANNEX III:
HG-102-II: Recommended shapes and maximum loads
applicable to standard drawings

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED,
REPRODUCED, COPIED, DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT
OF THE AGREED UPON RIGHT OF USE.
DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 2 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 2 of 29
APPLICABLE TO STANDARD DRAWINGS

SSK INGENIERIA Y CONSTRUCCION


INDEX MODERNIZACION REFINERIA
TALARA-25206

1.
DOCUMENTO
SCOPE ........................................................................................................................................... 4
CONTROLADO
2. T-00394 FECHA 20/06/16
BRACKETS .................................................................................................................................... 5

2.1. ON HORIZONTAL VESSELS ................................................................................................ 5

2.2. ON VERTICAL VESSELS ...................................................................................................... 5

3. DIRECTIONAL ANCHORS............................................................................................................. 5

3.1. SUPPORT “D01”: DIRECTIONAL ANCHOR FOR PIPE WITHOUT SHOE.......................... 5

3.2. SUPPORT “D02”: DIRECTIONAL ANCHOR FOR PIPE WITH SHOE ................................. 6

3.3. SUPPORT “D03”: DIRECTIONAL ANCHOR FOR GALVANIZED PIPE ............................... 6

4. GUIDES .......................................................................................................................................... 7

4.1. SUPPORT “G01”: GUIDE ON VERTICAL PIPE .................................................................... 7

4.2. SUPPORT “G02” TO “G05”: GUIDE ON VERTICAL PIPE ................................................... 7

4.3. SUPPORT “G06”: GUIDE ON VERTICAL PIPE .................................................................... 8

4.4. SUPPORT “G07”: GUIDE ON VERTICAL PIPE .................................................................... 8

4.5. SUPPORT “G08”: GUIDE ON HORIZONTAL PIPE .............................................................. 9

4.6. SUPPORT “G09”: GUIDE ON HORIZONTAL PIPE .............................................................. 9

5. SUPPORTS FROM EXISTING STEEL ........................................................................................ 10

5.1. SUPPORT “PS01”: SUPPORT FROM EXISTING STEEL .................................................. 10

5.2. SUPPORT “PS02”: SUPPORT FROM EXISTING STEEL .................................................. 11


5.2.1. FRICTION FORCE PERPENDICULAR TO BRACKET LONGITUDINAL AXIS ......... 11
5.2.2. FRICTION FORCE PARALLEL TO BRACKET LONGITUDINAL AXIS ..................... 12

5.3. SUPPORT “PS03, PS04 & PS05”: SUPPORT FROM EXISTING STEEL .......................... 13

5.4. SUPPORT “PS06”: SUPPORT FROM EXISTING STEEL .................................................. 14

5.5. SUPPORT “PS07”: SUPPORT FROM EXISTING STEEL .................................................. 15


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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 3 of 29

INDUSTRIAL DIVISION
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PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 3 of 29
APPLICABLE TO STANDARD DRAWINGS

5.5.1. FRICTION FORCE PERPENDICULAR TO BRACKET LONGITUDINAL AXIS ......... 15


5.5.2. FRICTION FORCE PARALLEL TO BRACKET LONGITUDINAL AXIS ..................... 16

5.6. SUPPORT “PS08”: SUPPORT FROM EXISTING STEEL .................................................. 17


5.6.1. MAXIMUM ECCENTRICITY “L” = 200mm .................................................................. 17
5.6.2. MAXIMUM ECCENTRICITY “L” = 400mm .................................................................. 18

5.7. SUPPORT “PS09”: SUPPORT FROM EXISTING STEEL .................................................. 19


5.7.1. MAXIMUM ECCENTRICITY “L” = 200mm .................................................................. 19
5.7.2. MAXIMUM ECCENTRICITY “L” = 400mm .................................................................. 20

5.8. SUPPORT “PS10”: SUPPORT FROM EXISTING STEEL .................................................. 21


5.8.1. FRICTION FORCE: PERPENDICULAR TO MAIN INERTIA AXIS ............................ 21
5.8.2. FRICTION FORCE: PARALLEL TO MAIN INERTIA AXIS ......................................... 22

5.9. SUPPORT “PS12”: SUPPORT FROM EXISTING STEEL .................................................. 23


5.9.1. MAXIMUM LENGTH “L” = 1000mm ............................................................................ 23
5.9.2. MAXIMUM LENGTH “L” = 2000mm ............................................................................ 24

5.10. SUPPORT “PS13”: SUPPORT FROM EXISTING STEEL.............................................. 25


5.10.1. MAXIMUM LENGTH “L” = 1000mm ............................................................................ 25
5.10.2. MAXIMUM LENGTH “L” = 2000mm ............................................................................ 26

ATTACHMENTS.................................................................................................................................... 27

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 4 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 4 of 29
APPLICABLE TO STANDARD DRAWINGS

1. SCOPE

This document provides the basis to select the size of the shapes used in different support
configurations according to pipe diameter and/or maximum allowable loads.

For those support configurations not included in this document the selection criteria established on
their corresponding Standard Drawing shall be followed.

The selected shapes are the minimum recommended for the configuration and maximum established
loads. Support engineer shall be aware about the transmitted loads on the existing structure, taking
into account the maximum loads that the existing structure is able to withstand.

Any variation of the support configuration or load conditions established in this document shall be
analysed.

The following shapes have been established as recommended, according to the symbology indicated
bellow:

- L40: L40x40x6
- L60: L60x60x6 SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
- L80: L80x80x8 TALARA-25206
- L100: L100x100x10 DOCUMENTO
-
-
L120: L120x120x12
U: UPN shape (e g. U100: UPN-100)
CONTROLADO
T-00394 FECHA 20/06/16
- I: IPN shape(e g. I120: IPN-100)
- H: HEB shape (e g. H140: HEB-140)

If, for any reason, the recommended shapes cannot be used, the steel substitution criteria shall
consider shapes with higher values of Moment of Inertia (I) and Section Modulus (W) in both axes
than the recommended ones.

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 5 of 29

INDUSTRIAL DIVISION
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ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 5 of 29
APPLICABLE TO STANDARD DRAWINGS

2. BRACKETS

2.1. ON HORIZONTAL VESSELS

- Vertical bracket, B01 and B02 (see Annex A, Table 1)


- Horizontal single bracket, B05. See shapes and maximum loads applicable to single
bracket B10 (see Annex A, Table 2)
- Horizontal double bracket, B05. See shapes and maximum loads applicable to double
bracket B10 (see Annex A, Table 3)
SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
2.2. ON VERTICAL VESSELS TALARA-25206

DOCUMENTO
CONTROLADO
- Single bracket, B10 and B11 (see Annex A, Table 2)
- Double bracket, B10 and B11 (see Annex A, Table 3)
T-00394 FECHA 20/06/16
- Single bracket with trench brace, B12 (see Annex A, Table 4)
- Double bracket with trench brace, B13 and B14 (see Annex A, Table 5)

3. DIRECTIONAL ANCHORS

3.1. SUPPORT “D01”: DIRECTIONAL ANCHOR FOR PIPE WITHOUT SHOE

Ø pipe Shape Max. Load (kg)

2” to 4” Half I120 1000

6” to 10” H100 4000

12” to 14” H140 5000

16” to 24”
Shapes H160 6000

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INDUSTRIAL DIVISION
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PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 6 of 29
APPLICABLE TO STANDARD DRAWINGS

3.2. SUPPORT “D02”: DIRECTIONAL ANCHOR FOR PIPE WITH SHOE

Ø pipe Shape Max. Load (kg)


2” to 4” Half I120 1000
6” to 10” H100 4000
12” to 14” H140 5000
16” to 24” H160 6000
See Table 2 of
26” to 40” Standard 9000
Drawing (SA4-3776A)
See Table 2 of
42” to 60” Standard 12000
Shapes Drawing (SA4-3776A)

3.3. SUPPORT “D03”: DIRECTIONAL ANCHOR FOR GALVANIZED PIPE

Ø pipe Shape Max. Load (kg)

2” to 4” Flat bar 40x6 500

6” to 12” L60x6 2000


Shape

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
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DOCUMENTO
CONTROLADO
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INDUSTRIAL DIVISION
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PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 7 of 29
APPLICABLE TO STANDARD DRAWINGS

4. GUIDES

4.1. SUPPORT “G01”: GUIDE ON VERTICAL PIPE

L (mm)*
Ø pipe
Shape 200 400 600 800 1000
L80
2” L60 L60 L60 L80
U80
L80 L80
3” N.A. L60 L80
U80 U80
L60 L80 L80 L100
4” N.A.
U80 U100 U100 U100
Existign steel L100 L100 L100 L100
6” N.A.
U100 U100 U120 U120

(*) L: shape length. See Standard Drawing


N.A.: not applicable

4.2. SUPPORT “G02” TO “G05”: GUIDE ON VERTICAL PIPE

L (mm)* and H (mm)*


Ø pipe
Shapes
200 400 600 800 1000
L80
2” L60 L60 L60 L80
L100
L80 L80
3” N.A. L60 L80
L100 L100
L80 L100
4” N.A. L80 L80
L100 L120
L100 L100 L100 L100
6” N.A.
Existign steel U100 U120 L120 L120

SSK INGENIERIA Y CONSTRUCCION


(*) L and H: shape length. See Standard Drawing MODERNIZACION REFINERIA
TALARA-25206
N.A.: not applicable
DOCUMENTO
CONTROLADO
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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 8 of 29

INDUSTRIAL DIVISION
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PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 8 of 29
APPLICABLE TO STANDARD DRAWINGS

4.3. SUPPORT “G06”: GUIDE ON VERTICAL PIPE

SHAPE “V”
Ø pipe
L < 600* 600 ≤ L ≤ 1200*
Shapes
“V”
L80 L100
8” to 12”
U80 U100 U100 U120

L100 L120
14” to 18”
U100 U120 U120 U140

L120 L120
20” to 24”
U140 U160 U160 U180

SPECIAL SUPPORT SPECIAL SUPPORT


26” to 36”
(**) (**)

(*) L: shape length. See Standard Drawing


(**) Use shapes size as per pipe size above (20” to 24”) adding a reinforcing horizontal brace.

4.4. SUPPORT “G07”: GUIDE ON VERTICAL PIPE

L (mm)*
Ø pipe
200 400 600 800
Shape 2” L60 L60 L60 L80
L80
3” N.A. L60 L80
U80
L60 L80 L80
4” N.A.
U80 U100 U120

L100 L100 L100


6” N.A.
Existing concrete
U100 U100 U120

SSK INGENIERIA Y CONSTRUCCION


(*) L: shape length. See Standard Drawing MODERNIZACION REFINERIA
TALARA-25206
N.A.: not applicable
DOCUMENTO
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T-00394 FECHA 20/06/16


DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 9 of 29

INDUSTRIAL DIVISION
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PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 9 of 29
APPLICABLE TO STANDARD DRAWINGS

4.5. SUPPORT “G08”: GUIDE ON HORIZONTAL PIPE

Ø pipe Shape *
Existing steel
L40 L60
2” to 3”
U80
SSK INGENIERIA Y CONSTRUCCION L60 L80
MODERNIZACION REFINERIA 4” to 6”
TALARA-25206 U80

DOCUMENTO 8” to 12”
L100

CONTROLADO U100 U120


L120
T-00394 FECHA 20/06/16 14” to 18”
U120 U140
L120
20” to 24”
U160 U180
SPECIAL SUPPORT
Shapes 26” to 36”
(**)
(*) Dimension “H” ≤ 1000. See Standard Drawing SA4-3796A
(**) Use shapes size as per pipe size above (20” to 24”) adding a reinforcing vertical brace

4.6. SUPPORT “G09”: GUIDE ON HORIZONTAL PIPE


Ø pipe Shape *

Shapes
L40 L60
2” to 3”
U80
L60 L80
4” to 6” U100
I100
L100
8” to 12” U120
I120
L120
14” to 18” U140
I140

Existing steel surface I160 I180


20” to 24”
H140
26” to 36” H140 H160
(*) Dimension “H” ≤ 300 + ∅PIPE /2. See Standard Drawing SA-3797A

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 10 of 29

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PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 10 of 29
APPLICABLE TO STANDARD DRAWINGS

5. SUPPORTS FROM EXISTING STEEL

5.1. SUPPORT “PS01”: SUPPORT FROM EXISTING STEEL

NOTES:

1. - F: friction force (F = µ P); µ = 0.3

2. - For loads > 2000Kg and/or length "L" >


1000mm see PS02.

L (mm)
P (Kg)
200 300 400 500 600 700 800 900 1000
I120 I120 I140
H100 H100 H100
≤500 L80 L100 L120 H100 H100 H120
U140 U140 U160
U80 U100 U120
I120 I140
H100 H100
750 L100 L120 H100 H120 H120 H120 H120
U140 U160
U100 U120
I140
H100
1000 L120 H100 H100 H120 H120 H140 H140 H140
U140
U120
H100
1500 H100 H120 H120 H140 H140 H160 H160 H160
U160
2000 H100 H120 H140 H140 H160 H160 H160 H180 H180

SSK INGENIERIA Y CONSTRUCCION


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INDUSTRIAL DIVISION
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ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 11 of 29
APPLICABLE TO STANDARD DRAWINGS

5.2. SUPPORT “PS02”: SUPPORT FROM EXISTING STEEL

5.2.1. FRICTION FORCE PERPENDICULAR TO BRACKET LONGITUDINAL AXIS

NOTES:

1. - F: friction force (F = µ P); µ = 0.3

2.- Angle of application: a ≥ 30º

3. - For loads < 2000 Kg and length "L" <


1000mm, see PS01.

4. - For loads > 4000Kg and/or length "L" >


2000mm, it is recommended to submit the
required support to Civil & Structure
Department.

P L (mm)
(kg) 500 700 900 1100 1300 1500 1700 2000
L80 L80 L80 L100 L100 L120 L120 L120
≤500
H100 H100 H100 H100 H100 H120 H120 H140
L80 L80 L100 L100 L120 L120 L120
750 H160
H100 H100 H100 H100 H120 H120 H140
L80 L100 L100 L120 L120 L120
1000 H160 H160
H100 H100 H100 H120 H120 H140
L100 L100 L120 L120 L120
1500 H160 H160 H160
H100 H100 H120 H120 H140
L120 L120 L120 L120
2000 H140 H160 H160 H180
H100 H120 H120 H140
L120 L120 L120
2500 H140 H160 H160 H180 H180
H120 H120 H140
L120 L120
3000 H140 H160 H160 H180 H180 H180
H120 H140
3500 H140 H140 H160 H160 H180 H180 H180 H200

4000 H160 H160 H160 H160 H180 H180 H200 H200

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CONTROLADO
T-00394 FECHA 20/06/16
SSK INGENIERIA Y CONSTRUCCION
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DOC. NUMBER: DOCUMENTO
2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 12 of 29

CONTROLADOINDUSTRIAL DIVISION
PIPING DEPARTMENT
HG-102-II
T-00394
ANNEX TOFECHA 20/06/16
PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 12 of 29
APPLICABLE TO STANDARD DRAWINGS

5.2.2. FRICTION FORCE PARALLEL TO BRACKET LONGITUDINAL AXIS

NOTES:

1. - F: friction force (F = µ P); µ = 0.3


2.- Angle of application: a ≥ 30º
3. - For loads < 2000 Kg and length "L" <
F 1000mm, see PS01.
4. - For loads > 4000Kg and/or length "L" >
2000mm, it is recommended to submit the
required support to Civil & Structure
(5)
P
Department.
5. - To be used mainly for hanger or spring
hanger.

P L (mm)
(Kg) 1000 1200 1400 1600 1800 2000
I100 I100
L100 L100 L100 L100
≤500 L80 L80
U120 H100 H100 H100
U100 U100
I100 I100
L100 L100 L100 L100
750 L100 L100
H100 H100 H100 H100
U100 U100
I100 I120
L100 L120 L120
1000 L100 L100 H120
H100 H100 H100
U100 U120
H100 H100
H100 H100 H100
1500 L100 L100 H120
L100 L120 L120
U120 U120
H100 H100
H100 H100
2000 L100 L100 H120 H120
L100 L120
U120 U120
H100
H100 H100 H120
2500 L100 H120 H120
L120 L120 L120
U120
H120 H120 H120
3000 H120 H120 H140
L100 L120 L120
H120 H120
3500 H120 H140 H140 H140
L120 L120
H120 H120
4000 H140 H140 H140 H140
L120 L120

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 13 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 13 of 29
APPLICABLE TO STANDARD DRAWINGS

5.3. SUPPORT “PS03, PS04 & PS05”: SUPPORT FROM EXISTING STEEL

NOTES:

1. - F: friction force (F = µ P); µ = 0.3

2. - For loads > 4000Kg and/or length "L" >


2000mm, it is recommended to submit the
required support to Civil & Structure
Department.

P L (mm)
(Kg) 600 800 1000 1200 1400 1600 1800 2000
I120 I120 I120 I120 I120 H100 H100
H100
≤500 L80 L100 L100 L100 L100 I120 I120
U140
U80 U100 U100 U100 U120 U120 U120
I120 I120 I120 I120 H100
H100 H100 H100
750 L100 L100 L100 L100 I120
U140 U140 U140
U100 U100 U100 U100 U120
I120 I120 I120
H100 H100 H100 H100 H120
1000 L100 L100 L100
U140 U140 U140 U140 U160
U100 U100 U100
I120 I120
H100 H100 H100 H100 H120
1500 L100 L100 H120
U140 U140 U140 U160 U160
U100 U100
I120
H100 H100 H100 H100
2000 L100 H120 H120 H120
U140 U140 U160 U160
U100
H100 H100 H100 H100
2500 H120 H120 H120 H140
U140 U140 U160 U160
H100 H100 H100
3000 H120 H120 H120 H140 H140
U140 U160 U160
H100 H100
3500 H120 H120 H120 H140 H140 H160
U140 U160
4000 H120 H120 H120 H120 H140 H140 H160 H160

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 14 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 14 of 29
APPLICABLE TO STANDARD DRAWINGS

5.4. SUPPORT “PS06”: SUPPORT FROM EXISTING STEEL

NOTES:
1. - F: friction force (F = µ P/2); µ = 0.3

2. - For loads > 2000Kg and/or length "L" >


1000mm, see PS07.
P/2

3. – Shape “W”. Minimum recommended: L80.


F
P/2

F 4. - For shapes indicated bellow, the union


with the outside shape “W” shall be made by
means of “spot welding” instead of “bolted
(4)
Shape “V” union”:
(3) - U ≤ U100
Shape “W”
- H ≤ H100
- I ≤ I160

L (mm)
P (Kg)
200 300 400 500 600 700 800 900 1000
I120 I140 I140 H100 H100
H100 H100 H100 H100
≤500 L100 L100 L100 L100 L100
L120 L120 L120 L120
U100 U120 U120 U140 U140
I140 H100
I140 H100 H100 H100 H120
750 L100 L100 H120 H120
U120 L120 L120 L120 L120
U120 U140
I140
H100 H100 H100 H120
1000 L120 H120 H120 H140 H140
L100 L120 L120 L120
U120
H100 H100 H120
1500 H120 H140 H140 H140 H160 H160
L120 L120 L120
H100 H120
2000 H140 H140 H140 H160 H160 H160 H160
L120 L120

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DOC. NUMBER: DOCUMENTO
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CONTROLADO INDUSTRIAL DIVISION


PIPING DEPARTMENT
HG-102-II
T-00394
ANNEXFECHA 20/06/16
TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 15 of 29
APPLICABLE TO STANDARD DRAWINGS

5.5. SUPPORT “PS07”: SUPPORT FROM EXISTING STEEL


5.5.1. FRICTION FORCE PERPENDICULAR TO BRACKET LONGITUDINAL AXIS
NOTES:
Shape “V”
(6) 1. - F: friction force (F = µ P/2); µ = 0.3
2.- Angle of application: a ≥ 30º

3. - For loads < 2000 Kg and length "L" <


P/2
1000mm consider PS06, as alternative.
P/2 4. - For loads > 4000Kg and/or a value of "L"
F
> 2000mm, it is recommended to submit the
a F required support to Civil & Structure
Department.
5. – Shape “W”. Minimum recommended: L80.

Shape “W”
(5) 6. - See note (4) on PS06.

P L (mm)
(kg) 500 700 900 1100 1300 1500 1700 2000
I120 I120 I120 I140 I140
L100 L100 L120
≤500 L80 L80 L80 L80 L100
U120 U140 U160
U80 U80 U80 U100 U120
I120 I120 I120 I140
L100 L100 L120 L120
750 L80 L80 L80 L80
U120 U140 U160 H100
U80 U80 U100 U100
I120 I120 I140
L100 L100 L100 L120 L120
1000 L80 L80 L80
U120 U140 U160 H100 H120
U80 U80 U100
I120 I120
L100 L100 L100 L120 L120
1500 L80 L100 H140
U120 U140 H100 H100 H120
U80 U100
I140
L100 L100 L100 L120 L120
2000 L100 H140 H140
U120 U140 H100 H100 H120
U100
L100 L100 L100 L100 L120
2500 H140 H140 H160
U120 U140 H100 H100 H120
L100 L100 L100 L120 L120
3000 H140 H160 H160
U140 H100 H100 H120 H140
L100 L100 L120
3500 H120 H140 H160 H160 H160
H100 H100 H120
L100 L100 L120
4000 H140 H160 H160 H160 H160
H100 H120 H120

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CONTROLADO INDUSTRIAL DIVISION


PIPING DEPARTMENT
HG-102-II
T-00394 FECHA
ANNEX 20/06/16SUPPORT STANDARD SPECIFICATION
TO PIPING
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 16 of 29
APPLICABLE TO STANDARD DRAWINGS

5.5.2. FRICTION FORCE PARALLEL TO BRACKET LONGITUDINAL AXIS


NOTES:
Shape “V” 1. - F: friction force (F = µ P/2); µ = 0.3
(6)

2.- Angle of application: a ≥ 30º


3. - For loads < 2000 Kg and length "L" <
Shape “W”
(5) 1000mm consider PS06, as alternative.
P/2
4. - For loads > 4000Kg and/or a value of "L"
P/2 > 2000mm, it is recommended to submit the
F
F required support to Civil & Structure
a
Department.
(7)
P/2 5. – Shape “W”. Minimum recommended: L80.
(7)
P/2 6. - See note (4) on PS06.
7. - To be used mainly for hanger or spring
hanger.

L (mm)
P (kg)
1000 1200 1400 1600 1800 2000
I120 I120 I120 I140 I140 I160
≤500 L80 L80 L100 L100 L100 L120
U80 U80 U100 U100 U100 U120
I120 I120 I120 I140 I140 I160
750 L80 L80 L100 L100 L100 L120
U80 U80 U100 U100 U100 U120
I120 I120 I120 I140 I140
H100
1000 L100 L100 L100 L100 L120
U120
U100 U100 U100 U100 U120
L100 L100 L120 L120
H100 H100
1500 H100 H100 H100 H100
U120 U120
U120 U120 U120 U120
H100 H100 H100 H100 H100 H120
2000
U120 U120 U120 U120 U120 U140
L100 L120 L120
H120 H120 H120
2500 H100 H100 H100
U140 U140 U140
U120 U120 U120
L100 L120
H120 H120 H120 H140
3000 H120 H120
U140 U140 U140 U160
U140 U140
H120 H120 H120 H140 H140 H140
3500
U140 U140 U140 U160 U160 U160
H120 H120 H140 H140 H140 H140
4000
U140 U140 U160 U160 U160 U160
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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 17 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 17 of 29
APPLICABLE TO STANDARD DRAWINGS

5.6. SUPPORT “PS08”: SUPPORT FROM EXISTING STEEL

5.6.1. MAXIMUM ECCENTRICITY “L” = 200mm

NOTES:

1. - F: friction force (F = µ P); µ = 0.3


L=200

2. - For loads > 1500Kg and/or height "H" >


2000mm, it is recommended to consider the
use of “PS12” or submitted it to Civil &
Structure Department.

3. - The value "L" is limited to 200mm.

P H (mm)
(Kg) 400 600 800 1000 1200 1400 1600 1800 2000
L80 L80 L80 L80 L100 L100 L120
≤100 H120 H120
H100 H100 H100 H100 H100 H100 H120
L80 L80 L80 L100 L100 L100 L120
200 H120 H120
H100 H100 H100 H100 H100 H100 H120
L100 L100 L100 L100 L100 L120 L120
300 H120 H120
H100 H100 H100 H100 H100 H100 H120
L100 L100 L120 L120 L120 L120 L120
400 H120 H120
H100 H100 H100 H100 H100 H120 H120
L120 L120 L120 L120 L120 L120
500 H120 H120 H140
H100 H100 H100 H100 H100 H120
L120 L120 L120
750 H120 H120 H140 H140 H140 H140
H100 H100 H120
1000 H120 H120 H120 H140 H140 H140 H160 H160 H160

1500 H120 H120 H140 H140 H160 H180 H180 H180 H180

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 18 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 18 of 29
APPLICABLE TO STANDARD DRAWINGS

5.6.2. MAXIMUM ECCENTRICITY “L” = 400mm

NOTES:

1. - F: friction force (F = µ P); µ = 0.3


L=400

2. - For loads > 1500Kg and/or height "H" >


2000mm, it is recommended to consider the
use of “PS12” or submitted it to Civil &
Structure Department.

3. - The value "L" is limited to 400mm.

P H (mm)
(Kg) 400 600 800 1000 1200 1400 1600 1800 2000
L100 L100 L100 L100 L100 L100 L120
≤100 H120 H120
H100 H100 H100 H100 H100 H100 H100
L100 L100 L100 L100 L100 L100 L120
200 H120 H120
H100 H100 H100 H100 H100 H100 H100
L100 L100 L100 L100 L120 L120 L120
300 H120 H120
H100 H100 H100 H100 H100 H100 H120
L120 L120 L120 L120 L120 L120 L120
400 H140 H140
H120 H120 H120 H120 H120 H120 H120
500 H120 H120 H120 H120 H120 H120 H140 H140 H140

750 H140 H140 H140 H140 H140 H160 H160 H160 H160

1000 H160 H160 H160 H160 H160 H160 H180 H180 H180

1500 H180 H180 H180 H180 H180 H200 H200 H200 H200

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 19 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 19 of 29
APPLICABLE TO STANDARD DRAWINGS

5.7. SUPPORT “PS09”: SUPPORT FROM EXISTING STEEL

5.7.1. MAXIMUM ECCENTRICITY “L” = 200mm

NOTES:
L=200

1. - F: friction force (F = µ P); µ = 0.3

3. - For loads > 1500Kg and/or height "H" >


2000mm, it is recommended the use of
“PS13” or submitted it to Civil & Structure
Department.

3. - The value "L" is limited to 200mm.

P H (mm)
(Kg) 400 600 800 1000 1200 1400 1600 1800 2000
L80 L80 L80 L80 L100 L100 L120
≤100 H120 H120
H100 H100 H100 H100 H100 H100 H120
L80 L80 L80 L100 L100 L100 L120
200 H120 H120
H100 H100 H100 H100 H100 H100 H120
L100 L100 L100 L100 L100 L120 L120
300 H120 H120
H100 H100 H100 H100 H100 H100 H120
L100 L100 L120 L120 L120 L120 L120
400 H120 H120
H100 H100 H100 H100 H100 H120 H120
L120 L120 L120 L120 L120 L120
500 H120 H120 H140
H100 H100 H100 H100 H100 H120
L120 L120 L120
750 H120 H120 H140 H140 H140 H140
H100 H100 H120
1000 H120 H120 H120 H140 H140 H140 H160 H160 H160

1500 H120 H120 H140 H140 H160 H180 H180 H180 H180

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 20 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 20 of 29
APPLICABLE TO STANDARD DRAWINGS

5.7.2. MAXIMUM ECCENTRICITY “L” = 400mm

L=400
NOTES:

1. - F: friction force (F = µ P); µ = 0.3

3. - For loads > 1500Kg and/or height "H" >


2000mm, it is recommended the use of
“PS13” or submitted it to Civil & Structure
Department.

3. - The value "L" is limited to 400mm.

P H (mm)
(Kg) 400 600 800 1000 1200 1400 1600 1800 2000
L100 L100 L100 L100 L100 L100 L120
≤100 H120 H120
H100 H100 H100 H100 H100 H100 H100
L100 L100 L100 L100 L100 L100 L120
200 H120 H120
H100 H100 H100 H100 H100 H100 H100
L100 L100 L100 L100 L120 L120 L120
300 H120 H120
H100 H100 H100 H100 H100 H100 H120
L120 L120 L120 L120 L120 L120 L120
400 H140 H140
H120 H120 H120 H120 H120 H120 H120
500 H120 H120 H120 H120 H120 H120 H140 H140 H140

750 H140 H140 H140 H140 H140 H160 H160 H160 H160

1000 H160 H160 H160 H160 H160 H160 H180 H180 H180

1500 H180 H180 H180 H180 H180 H200 H200 H200 H200

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 21 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 21 of 29
APPLICABLE TO STANDARD DRAWINGS

5.8. SUPPORT “PS10”: SUPPORT FROM EXISTING STEEL

NOTE: option 5.8.1. shall be used whenever possible.

5.8.1. FRICTION FORCE: PERPENDICULAR TO MAIN INERTIA AXIS

NOTES:
P

F 1. - F: friction force (F = µ P); µ = 0.3

2. - For loads > 4000Kg and/or height "H" >


H
2000mm, it is recommended to submit the
required support to Civil & Structure
Department.

P H (mm)
(Kg) 200 400 600 800 1000 1200 1400 1600 1800 2000
I120 I120 I120 I120 I120 I140
≤500 H100 H120 H120 H120
H100 H100 H100 H100 H100 H100
I120 I120 I120 I120 I140
750 H100 H100 H120 H120 H120
H100 H100 H100 H100 H100
I120 I120 I120 I120 I140
1000 H100 H120 H120 H120 H140
H100 H100 H100 H100 H100
I120 I120 I120 I140
1500 H100 H120 H120 H140 H140 H140
H100 H100 H100 H100
I120 I120 I140
2000 H100 H120 H120 H140 H140 H160 H160
H100 H100 H100
I140 I140
2500 H100 H100 H120 H140 H140 H160 H160 H160
H100 H100
3000 H100 H100 H100 H120 H140 H140 H140 H160 H160 H180

3500 H100 H100 H100 H140 H140 H140 H160 H160 H180 H180

4000 H100 H100 H120 H140 H140 H160 H160 H180 H180 H180

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 22 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 22 of 29
APPLICABLE TO STANDARD DRAWINGS

5.8.2. FRICTION FORCE: PARALLEL TO MAIN INERTIA AXIS

NOTES:
P
F

1. - F: friction force (F = µ P); µ = 0.3

2. - For loads > 4000Kg and/or height "H" >


H 2000mm, it is recommended to submit the
required support to Civil & Structure
Department.

3.- N.A.: not applicable

P H (mm)
(Kg) 200 400 600 800 1000 1200 1400 1600 1800 2000
I120 I120
≤500 H100 H100 H100 H120 H120 H120 H140 H140
H100 H100
I120 I140
750 H100 H100 H120 H120 H140 H140 H160 H160
H100 H100
I120
1000 H100 H100 H100 H120 H140 H140 H160 H160 H180
H100

1500 H100 H100 H100 H120 H140 H140 H180 H180 H180 H180

2000 H100 H100 H120 H120 H140 H160 H180 H180 N.A. N.A.

2500 H100 H120 H120 H140 H160 H160 H180 N.A. N.A. N.A.

3000 H100 H120 H140 H140 H160 H180 N.A. N.A. N.A. N.A.

3500 H100 H120 H140 H160 H180 H180 N.A. N.A. N.A. N.A.

4000 H100 H140 H160 H160 H180 N.A. N.A. N.A. N.A. N.A.

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 23 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 23 of 29
APPLICABLE TO STANDARD DRAWINGS

5.9. SUPPORT “PS12”: SUPPORT FROM EXISTING STEEL

5.9.1. MAXIMUM LENGTH “L” = 1000mm

NOTES:
L = 1000

1. - F: friction force (F = µ P); µ = 0.3

2. - For loads > 3000kg and/or a height "H" >


2000mm, it is recommended to submit the
required support to Civil & Structure
Department.

3. - The value "L" is limited to 1000mm.

H (mm)
P (Kg)
400 600 800 1000 1200 1400 1600 1800 2000
L80 L100 L100 L100 L100 L100 L120 L120 L120
≤500
U120 U120 U120 U140 U160 H100 H100 H120 H120
L100 L100 L100 L100 L100 L100 L120 L120 L120
750
U140 U140 U140 U160 H100 H120 H120 H120 H120
L120 L120 L120 L120 L120 L120 L120
1000 H120 H140
U160 H100 H100 H100 H120 H120 H120
L120 L120 L120 L120
1500 H120 H140 H140 H140 H140
H100 H100 H100 H120
2000 H120 H120 H140 H140 H140 H140 H160 H160 H160

2500 H140 H140 H140 H140 H160 H160 H160 H180 H180

3000 H160 H160 H160 H160 H160 H160 H160 H180 H180

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 24 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 24 of 29
APPLICABLE TO STANDARD DRAWINGS

5.9.2. MAXIMUM LENGTH “L” = 2000mm

NOTES:
L=2000

1. - F: friction force (F = µ P); µ = 0.3

2. - For loads > 3000kg and/or a height "H" >


2000mm, it is recommended to submit the
required support to Civil & Structure
Department.

3. - The value "L" is limited to 2000mm.

H (mm)
P (Kg)
400 600 800 1000 1200 1400 1600 1800 2000
H100 H100 H100 H100 H100 H100 H100
≤500 H120 H120
L100 L100 L100 L120 L120 L120 L120
H120 H120 H120 H120 H120 H120 H120
750 H120 H140
L120 L120 L120 L120 L120 L120 L120
1000 H120 H140 H140 H140 H140 H140 H140 H140 H160

1500 H140 H160 H160 H160 H160 H160 H160 H160 H160

2000 H160 H160 H160 H160 H180 H180 H180 H180 H180

2500 H180 H180 H180 H180 H180 H180 H200 H200 H200

3000 H200 H200 H200 H200 H200 H200 H200 H200 H200

SSK INGENIERIA Y CONSTRUCCION


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DOCUMENTO
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This document is property of Técnicas Reunidas. Its reproduction without a written permission is strictly forbidden.
DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 25 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 25 of 29
APPLICABLE TO STANDARD DRAWINGS

5.10. SUPPORT “PS13”: SUPPORT FROM EXISTING STEEL

5.10.1. MAXIMUM LENGTH “L” = 1000mm

NOTES:
L=1000

1. - F: friction force (F = µ P); µ = 0.3

2. - For loads > 3000kg and/or a height "H" >


2000mm, it is recommended to submit the
required support to Civil & Structure
Department.

3. - The value "L" is limited to 1000mm.

H (mm)
P (Kg)
400 600 800 1000 1200 1400 1600 1800 2000
L80 L100 L100 L100 L100 L100 L120 L120 L120
≤500
U120 U120 U120 U140 U160 H100 H100 H120 H120
L100 L100 L100 L100 L100 L100 L120 L120 L120
750
U140 U140 U140 U160 H100 H120 H120 H120 H120
L120 L120 L120 L120 L120 L120 L120
1000 H120 H140
U160 H100 H100 H100 H120 H120 H120
L120 L120 L120 L120
1500 H120 H140 H140 H140 H140
H100 H100 H100 H120
2000 H120 H120 H140 H140 H140 H140 H160 H160 H160

2500 H140 H140 H140 H140 H160 H160 H160 H180 H180

3000 H160 H160 H160 H160 H160 H160 H160 H180 H180

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 26 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 26 of 29
APPLICABLE TO STANDARD DRAWINGS

5.10.2. MAXIMUM LENGTH “L” = 2000mm

NOTES:
L=2000

1. - F: friction force (F = µ P); µ = 0.3

2. - For loads > 3000kg and/or a height "H" >


2000mm, it is recommended to submit the
required support to Civil & Structure
Department.

3. - The value "L" is limited to 2000mm.

H (mm)
P (Kg)
400 600 800 1000 1200 1400 1600 1800 2000
H100 H100 H100 H100 H100 H100 H100
≤500 H120 H120
L100 L100 L100 L120 L120 L120 L120
H120 H120 H120 H120 H120 H120 H120
750 H120 H140
L120 L120 L120 L120 L120 L120 L120

1000 H120 H140 H140 H140 H140 H140 H140 H140 H160

1500 H140 H160 H160 H160 H160 H160 H160 H160 H160

2000 H160 H160 H160 H160 H180 H180 H180 H180 H180

2500 H180 H180 H180 H180 H180 H180 H200 H200 H200

3000 H200 H200 H200 H200 H200 H200 H200 H200 H200

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 27 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 27 of 29
APPLICABLE TO STANDARD DRAWINGS

ATTACHMENTS

A.- RECOMMENDED SHAPES AND MAXIMUM LOADS APPLICABLE ON BRACKETS ............. 28

B.- CORRESPONDING STANDARD NUMBER OF EACH SUPPORT MARK CODE .................... 29

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DOC. NUMBER: 2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 28 of 29

INDUSTRIAL DIVISION
HG-102-II
PIPING DEPARTMENT
ANNEX TO PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 28 of 29
APPLICABLE TO STANDARD DRAWINGS

A.- RECOMMENDED SHAPES AND MAXIMUM LOADS APPLICABLE ON BRACKETS

INDEX

- ON HORIZONTAL VESSELS

o TABLE 1: VERTICAL BRACKET, B01 AND B02

- ON VERTICAL VESSELS

o TABLE 2: SINGLE BRACKET, B10 AND B11

o TABLE 3: DOUBLE BRACKET, B10 AND B11

o TABLE 4: SIGLE BRACKET WITH TRENCH BRACE, B12

o TABLE 5: DOUBLE BRACKET WITH TRENCH BRACE, B13 AND BB14

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SSK INGENIERIA Y CONSTRUCCION
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DOC. NUMBER:
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2070-GEN-PNG-SPE-004-att03 REV. 0 PAGE 29 of 29

CONTROLADOINDUSTRIAL DIVISION
PIPING DEPARTMENT
HG-102-II
T-00394ANNEX
FECHATO20/06/16
PIPING SUPPORT STANDARD SPECIFICATION
Rev.0
FOR SUPPORT MODELER APPLICATION
RECOMMENDED SHAPES AND MAXIMUM LOADS
Page 29 of 29
APPLICABLE TO STANDARD DRAWINGS

B.- CORRESPONDING STANDARD NUMBER OF EACH SUPPORT MARK CODE

SUPPORT MARK CODE DESCRIPTION STD. Nº


B01 Vertical bracket on horizontal vessel (Sheet 1) SA4-3741A

B02 Vertical bracket on horizontal vessel (Sheet 2) SA4-3742A

B05 Horizontal bracket on horizontal vessel SA4-3743A


B10 Single bracket on vertical vessel (Sheet 1) SA4-3744A

B11/B12 Single bracket on vertical vessel (Sheet 2) SA4-3745A

B13/14 Double bracket on vertical vessel SA4-3747A

D01 Directional anchor for pipe without shoe SA4-3775A

D02 Directional anchor for pipe with shoe SA4-3776A

D03 Directional anchor for galvanized pipe SA4-3777A

G01 Guide on vertical pipe (Sheet 1) SA4-3788A

G02 Guide on vertical pipe (Sheet 2) SA4-3789A

G03 Guide on vertical pipe (Sheet 3) SA4-3790A

G04 Guide on vertical pipe (Sheet 4) SA4-3791A

G05 Guide on vertical pipe (Sheet 5) SA4-3792A

G06 Guide on vertical pipe (Sheet 6) SA4-3793A


G07 Guide on vertical pipe (Sheet 7) SA4-3794A

G08 Guide on horizontal pipe (Sheet 1) SA4-3796A

G09 Guide on horizontal pipe (Sheet 2) SA4-3797A


PS01/02 Support from existing steel (Sheet 1) SA4-3816A

PS03/04/05 Support from existing steel (Sheet 2) SA4-3817A

PS06 Support from existing steel (Sheet 3) SA4-3818A


PS07 Support from existing steel (Sheet 4) SA4-3819A

PS08 Support from existing steel (Sheet 5) SA4-3820A

PS09 Support from existing steel (Sheet 6) SA4-3821A


PS10 Support from existing steel (Sheet 7) SA4-3822A

PS12 Support from existing steel (Sheet 9) SA4-3824A

PS13 Support from existing steel (Sheet 10) SA4-3825A

This document is property of Técnicas Reunidas. Its reproduction without a written permission is strictly forbidden.
Proyecto de Modernización
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DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004-att04 REV. 0 PAGE 1 of 59

PIPING SUPPORTS SPECIFICATION

Atta04-ANNEX IV:

GCD-131-200.09: CALCULATION AND SUPPORT OF ≤ 1 ½” PIPES

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
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THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED,
REPRODUCED, COPIED, DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT
OF THE AGREED UPON RIGHT OF USE.
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CALCULATION AND SUPPORT OF ≤ 1 1/2” PIPES Page 2 of 53

INDEX
1 OBJECT .......................................................................................................................................... 3

2 SCOPE ........................................................................................................................................... 3

3 APPLICATION ................................................................................................................................ 3

4 GENERAL CONSIDERATIONS ..................................................................................................... 4

4.1 Materials ........................................................................................................................... 4


4.2 Maximum Deflection ......................................................................................................... 4
4.3 Insulation ........................................................................................................................... 4
4.4 Diameter and Schedules .................................................................................................. 5
4.5 Pipe Conditions ................................................................................................................. 6
4.6 Technical Recommendations for Piping Support ............................................................. 6
5 DISTANCE BETWEEN SUPPORTS .............................................................................................. 7

5.1 Maximum allowable Span between supports for horizontal pipes. ................................... 8
5.2 Calculation of spans between supports for some pipe configurations. ............................ 9
6 ANALISYS OF PIPES UNDER SUSTAINED LOADS AND THERMAL LOADS. ........................ 16

6.1 Types of Stresses to be analyzed ................................................................................... 16


7 MANUAL METHODS FOR STRESS ANALYSIS ......................................................................... 22

7.1 Simple method of ASME B31.3 ...................................................................................... 22


7.2 GUIDED CANTILEVER method ..................................................................................... 23
7.3 QUI TRUONG method .................................................................................................... 24
7.4 Examples of manual methods ........................................................................................ 24
8 SUPPORT CRITERIA................................................................................................................... 29

9 PIPE SUPPORT TYPES. ............................................................................................................. 33

9.1 SHOES. (ZS) .................................................................................................................. 34


9.2 GUIDES. (GRS) .............................................................................................................. 35
9.3 DIRECTIONAL ACHORS. (DS) ...................................................................................... 36
9.4 PIPE HANGERS. (HS).................................................................................................... 38
9.5 SUPPORTS AND GUIDES. (GS01) ............................................................................... 39
9.6 STRUCTURAL SUPPPORTS. (PSS) ............................................................................. 41
9.7 SUPPORTS FROM EXISTING PIPE. (PSS04) .............................................................. 46
9.8 LOAD SUPPORT. (PSS05) ............................................................................................ 48
9.9 ACCESORIES. ............................................................................................................... 49
9.10 TABLE: MATERIALES SPECIFACATION FOR SUPPORT MEMBERS. ...................... 50
10 SUPPORTS TYPICAL FOR UTILITY STATION ..................................................................... 51

10.1 ASSEMBLY 1: FROM GROUND. ................................................................................... 51


10.2 ASSEMBLY 2: FROM COLUMN. ................................................................................... 52
10.3 ASSEMBLY 3: RECOMMENDED SUPPORT FOR LOW TEMERATURE AREAS. ...... 53
10.4 ASSEMBLY 4: FROM PLATFORM OR STRUCTURE .................................................. 54

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
DOC. NUMBER: 2070-GEN-PNG-SPE-004-att04 REV. 0 Page 3 of 53

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CALCULATION AND SUPPORT OF ≤ 1 1/2” PIPES Page 3 of 53

1 OBJECT

The object of this document is to have a quick guide for calculation and support of ≤ 1 ½ ” pipes
designed at Field following the ASME B31.3, without requiring performing formal analysis using
informatics programs
.
In this document, and in order to facilitate and standardize the supports work at field:
• The maximum allowable spans for straight pipe configurations with pipe bends and
intermediate turns are defined.
• The maximum allowable spans for pipe configurations with eccentric or not eccentric
concentrated sustained loads are defined.
• The maximum allowable spans for pipe configurations under expansion thermal effects due
to the temperature of the fluid that it’s being transported are defined.
• Standardize types of supports are defined.

2 SCOPE

This document sets out the methods that have to be used to place and design supports for sustained
and thermal loads for pipes of 1 ½ ” and smaller that haven’t been supported in the edited isometrics
of the Project. This is the job of the mechanic contractor of prefabrication and assembly.

3 APPLICATION

This guide has to be used by all the personal at Field that has been assigned to design the supports
of small pipe (1 ½ ” and smaller) in conventional Industrial Plants, so as to the assembly supervision
of pipes that fulfill the following requirements:

• Nominal Diameter equal or smaller than 1 ½ ”. SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
• Operation Temperature equal or lower than 400ºC. TALARA-25206
• Pipe Material: Carbon Steel, Stainless Steel or Alloy Steel. DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
DOC. NUMBER: 2070-GEN-PNG-SPE-004-att04 REV. 0 Page 4 of 53

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CALCULATION AND SUPPORT OF ≤ 1 1/2” PIPES Page 4 of 53

4 GENERAL CONSIDERATIONS

4.1 Materials

• The materials of Pipe of Carbon Steel, Stainless Steel and Alloy Steel have been
grouped with an allowable stress of 450 kg/cm2 for not insulated Pipe.
• The materials of Pipe of Carbon Steel, Stainless Steel and Alloy Steel have been
grouped with an allowable stress of 300 kg/cm2 for insulated Pipe and T≤400ºC.
• In general support material selection shall be as per Table 9.10 “MATERIALES
SPECIFACATION FOR SUPPORT MEMBERS”

4.2 Maximum Deflection


The maximum deflection of a pipe has been limited to 13mm.

4.3 Insulation
It has been considered generically as typical insulation, the expanded perlite with a density
3
of 208 kg/m and the following thicknesses depending on the diameter of the pipe.

Nominal Diameter (IN)


Insulation thickness (mm)
External Diameter (mm)

1/2 ''
60
21.3
3/4 ''
60
26.7
1''
60
33.4
1 1/2 ''
60
48.26
2''
60
60.33

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DOCUMENTO
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or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
TALARA-25206

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CALCULATION AND SUPPORT OF ≤ 1 1/2” PIPES Page 5 of 53

4.4 Diameter and Schedules


The pipe cross sections of the pipes to which this document applies are shown in the
following table:

NOMINAL DIAMETER (IN) SCHEDULE NUMBERS WALL THICKNESS


EXTERNAL DIAMETER (mm) mm
A B C

- - 5S 1.65
- - 10S 2.11
1/2 '' 40 Std 40S 2.77
21.3 80 Xs 80S 3.73
160 - - 4.78
- XXS - 7.47

- - 5S 1.65
- - 10S 2.11
3/4 '' 40 Std 40S 2.87
26.7 80 Xs 80S 3.91
160 - - 5.56
- XXS - 7.82

- - 5S 1.65
- - 10S 2.77
1'' 40 Std 40S 3.38
33.4 80 Xs 80S 4.55
160 - - 6.35
- XXS - 9.09

- - 5S 1.65
- - 10S 2.77
1 1/2 '' 40 Std 40S 3.68
48.26 80 XS 80S 5.08
160 - - 7.14
- XXS - 10.16

40 Std 40S 3.91


2'' 80 XS 80S 5.54
60.33 160 - - 8.71
- XXS - 11.07

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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4.5 Pipe Conditions


For each combination of Nominal diameter and Schedule in this guide, it has been
considered the following pipe conditions:
SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
• Not insulated pipe full of water. TALARA-25206
• Insulated pipe full of water at a temperature not higher than 400ºC.
DOCUMENTO
4.6 Technical Recommendations for Piping Support CONTROLADO
T-00394 FECHA 20/06/16

Listed below are some recommendations for the location of the different elements used for piping
supports before performing a flexibility analysis:

• To be as close as possible to the points where loads concentration might exist (valves,
filters, etc.).

• Support shall not be placed in elbows. If necessary, the support should be placed at the
closest straight pipe section to the elbow.

• Avoid placing supports for sustained loads in vertical pipe sections in order not to weld
elements to the pipe. The supports should be placed at the adjacent horizontal sections.

• When possible, guides shall be placed in vertical pipe sections in order to have a better
stability of the pipe.

• As a rule, use rigid supports. In case hangers are used, they never have to be under
compression loads. For hangers, the maximum total length pipe-structural attachment
should not be longer than 1800mm.

• Even when it is not necessary according to the flexibility analysis, guides will be placed
at horizontal pipe sections to provide stability to the system and avoid some possible
vibrations.

• In order to relieve possible thermal loads in the pipes or equipments, supports will be
placed to control the thermal displacements of the pipe.

• When the operation temperature of the system is higher than 50ºC, or big displacements
are estimated, some rules must be followed for supporting the pipe in order not to
prevent the free dilation of the pipe or the equipment movements.

• As a rule, the supports must be situated near existing structures, making easier the
design and manufacture of the support, and minimizing the cost of the auxiliary structure
between the support and the existing structure.

• If the support is from an existing bigger pipe, the diameter of this pipe shall be not less
than 3”.

• The position of the supports shall not clash with the weld bead between straight pipe
sections or accessories (valves, elbows, flanges, and so on), leaving at least 50 mm
between the weld bead of the support and the existing weld bead.

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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• It is very important that the support does not obstruct the pathways or operation areas.

• When possible, the support points shall be located at the same location for various
pipes, using common auxiliary structures, reducing in this way the costs.

• At the Racks, sleepers or horizontal straight pipe sections, guides shall be placed in
order to avoid excessive lateral movements due to the wind action. The guides shall be
located every 6 m, at least.

• In vertical pipes, the guides shall be located as shown in the following table:

Nominal Diameter Distance between vertical guides [m]

≤1” 3.6
1 1/2” 4.8
2” 5.7

• A Stainless Steel thin plate of 1mm thick and 100mm wide shall be welded on top of
Carbon Steel pipe supports, when not insulated Stainless Steel pipes rest directly on
them.

• The binding of the different parts that form the support shall be done with continuous
welding, if nothing else is indicated.

• The weld bead in the supports shall be at least 0.7 times the thickness of the plate that it
is being welded.

5 DISTANCE BETWEEN SUPPORTS

The usual deflection limit is, approximately, 1/2” for all lines. An important reason to limit
the deflection of the pipe is to make the pipe rigid enough to avoid the resonance frequency in
case of vibrations. For most pipes the natural frequency (Fn) is ≥ four cycles per second (4 Hz):

3.13 9.80
Fn = ó d=
d Fn2

If Fn ≥ 4 Hz in the formula above, then the deflection is d=0.5”, that it is almost the same
deflection that has been set out for all lines. SSK INGENIERIA Y CONSTRUCCION
MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
The present document is the property of Tecnicas Reunidas and shall not, under any circumstances T-00394 FECHA
be totally 20/06/16
or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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5.1 Maximum allowable Span between supports for horizontal pipes.

Notes:
- The tolerance of fabrication and the corrosion of the pipe have been considered.

- Maximum deflection is 13 mm.

Maximum allowable stress is 450 kg/cm for not insulated lines. SSK INGENIERIA Y CONSTRUCCION
2
-
MODERNIZACION REFINERIA
-
2
Maximum allowable stress is 300 kg/cm for insulated lines. TALARA-25206

- X.X (m) Allowable distance limited by stresses.


DOCUMENTO
- X.X (m) Allowable distance limited by deflection.
CONTROLADO
T-00394 FECHA 20/06/16

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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5.2 Calculation of spans between supports for some pipe configurations.


SSK INGENIERIA Y CONSTRUCCION
5.2.1 “L” configuration: MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

Notes:
1. The sum of dimensions C and D has to be at least 0.9L.
2. To determine “L” see point 5.1 of this document.
3. All the dimensions are in feet.
4. Fix the value of A or B, then enter the graphic and depending on L determine the
missing value. It is highly recommended to choose the value A or B, depending on
where the fixed point is.

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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5.2.2 “U” configuration:

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
Notes: TALARA-25206

1. The sum of dimensions C and D has to be at least 0.9L. DOCUMENTO


2. To determine “L” see point 5.1 of this document.
CONTROLADO
3. All the dimensions are in feet.
T-00394 FECHA 20/06/16
4. Fix the value of A or B, then enter the graphic and depending on L determine the
missing value. It is highly recommended to choose the value A or B, depending on
where the fixed point is.

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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5.2.3 Isometric configuration:

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MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

Notes:
1. To determine “L” see point 5.1 of this document.
2. All the dimensions are in feet.
3. Of the three dimensions, “A”,”B” y “C”, you have to choose those two that have less
variation margin, and entering in the graphic with those two values we can obtain the
maximum length for the third dimension.
The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
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5.2.4 Verification of an external load on horizontal pipe resting on two points

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Notes:
L = Span determined in point 5.1 of this document.
W = Weight of the pipe to be supported, including fluid and insulation (lb/ft).
S = Current Span between supports, in feet.
P = External loads in pounds.
D = Distance between the external load and the nearest resting point in feet.
L and W are fixed data, only S, P and D can change.

With the current values of L, W, D and S, use the graphic to determine the maximum value of
P. If this value is lower than the one calculated, then the system is within the safety margins,
in case the value is higher, reduce S, P and/or D until the system is within the safety margins.

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or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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5.2.5 Calculation of the distance between supports in typical pipe routings.

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Notes: (1). Length = 1/2 distance between vertical guides (see point 4.6)
(2). Length “B” of the isometric configuration (see point 5.2.3)
(3). Length = the same or less than the distance between vertical guides (see point 4.6)
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Notes: (1). Length = ½ distance between vertical guides (see point 4.6)
(2). Length “B” of the isometric configuration (see point 5.2.3)
(3). Length = the same or less than the distance between vertical guides (see point 4.6)

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General Notes:
• To support a piping system, the pipe will be considered divided into sections according to
the described typical configurations.

• “L” = value of the maximum allowable span between supports for horizontal pipes (see
point 5.1)

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
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6 ANALISYS OF PIPES UNDER SUSTAINED LOADS AND THERMAL LOADS.

In some piping systems it is necessary to consider, besides the weight of the pipe and its
elements, the thermal expansion produced by the temperature of the transported fluid and the
displacements of the equipments.

6.1 Types of Stresses to be analyzed

6.1.1 Stresses due to sustained loads or primary stresses.

The sum of the longitudinal stresses in any component in a piping system due to sustained
loads such as: weight of the pipe, insulation, fluid, loads (concentrated and distributed),
applied moments and pressure. This stress can be controlled, supporting correctly the piping
system.

Stresses due to sustained loads are calculated with the following formula:
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Where: DOCUMENTO
A, B, C are dimensionless constants that depend on each code. CONTROLADO
According to code B31.3, A, B y C are equal to 1. T-00394 FECHA 20/06/16
P is the internal pressure of the pipe (psi).
Do is the external diameter of the pipe (inches).
t thickness of the pipe (to the standard thickness it is necessary to subtract the corrosion,
the fabrication tolerance and the welding factor) (inches).
i stress intensification factor (dimensionless).
Ma bending moment due to the sustained loads (lb.-inch).
Z section modulus of pipe.
Sh basic allowable stress at maximum metal temperature expected during the displacement
cycle under analysis
The stress at minimum metal temperature, Sc, is determined from Sy (Yield strength) by 2/3 or
from Su (Tensile strength) by 1/3, the lesser of the two. (See appendix A of ASME B31.3)
For example:
a) A material with a Sy = 30 ksi and a Su = 75 ksi, then the Sc will be:
30x2/3= 20 ksi 70x1/3= 23.3 ksi el Sc = 20 ksi
b) Another material with Sy = 65 ksi and Su = 90 ksi, its Sc will be:
65x2/3 = 43.3 ksi 90x1/3=30 ksi el Sc = 30 ksi

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TALARA-25206

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6.1.2 Stresses due to expansion loads or secondary stresses

These stresses are generated due to the reactions at the restrictions (guides, directional
anchors and so on) imposed to the system. These reactions are caused by the contraction
and expansion of the material, due to the temperature changes in the system. They can be
controlled, varying the design so the system has more flexibility (making loops or stretching
pipe sections), relocating the supports or using elastic elements (expansion joints).

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or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
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The stresses due to thermal expansion are calculated with the following formula:

Where:
f is a factor to quantify the cycling effect.
Sc basic allowable stress at minimum metal temperature expected during the displacement
cycle under analysis.
Sh basic allowable stress at maximum metal temperature expected during the displacement
cycle under analysis. SSK INGENIERIA Y CONSTRUCCION
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If Sh > Sl the difference between them can be added to the term 0.25Sh
DOCUMENTO
Dif = Sh- Sl Sa = f (1.25 Sc + 0.25 Sh + Sh – Sl) CONTROLADO
T-00394 FECHA 20/06/16

The correction factor “f” represents the fatigue of the material due to the full displacement
cycles during the expected service life of the piping system. It can be calculated using the
graphic from ASME B31.3:

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or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
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Where:
f is a factor to quantify the cycling effect
N equivalent number of full displacement cycles during the expected service life of the
piping system.

The stress Sa must be larger than the stress SE :

SE < Sa

As shown in ASME B31.3 the stress SE is calculated with the following formula:

Where:
Sb is the resultant of all the bending stress in pipe bends, miter bends, tees and branch
connections.
St is the torsional stress and it is equal to Mt / 2Z
Mt is the torsional moment.

The resultant bending stress, Sb, to be used in the equation for elbows, miter bends and full
size outlet branch connections (Legs 1,2, and 3) shall be calculated in accordance with the
following equation:

Where,

i: SIF se calcula según apéndice D de la norma B31.3

M momento flector.

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than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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To better understand the in-plane and out-plane terminology, take a look to the following
drawings.

Moments in Bends

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Moments in Branch connections

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The resultant bending stress, Sb, to be used in the equation for reducing outlet branch
connections shall be calculated in accordance with the following equations:

For header (Legs 1 and 2)

For branch (Leg 3)

Where, SSK INGENIERIA Y CONSTRUCCION


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DOCUMENTO
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6.1.3 Occasional stresses or tertiary stresses.

They are the ones generated due to the action of occasional elements as:

a) Wind
b) Earthquake
c) Relieve valves
d) Water hammer
e) Vibrations

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According to ASME B31.3 the equation to check the occasional loads is:

Sustained stresses + Occasional stresses ≤ K·Sh

Where,

Mb bending moment due to the occasional loads.


D, E, K dimensionless values that depend on the code that t is being used, according to
ASME B31.3, they are 1, 1, 1.33, so the equation would be:
Sl sust + Sl occ ≤ 1.33 Sh

7 MANUAL METHODS FOR STRESS ANALYSIS

7.1 Simple method of ASME B31.3

ASME B31.3 includes an empirical equation that it is used when the systems are uniform and
they don’t have more than two fixed points. This method is used to determine if the system is
flexible or not. SSK INGENIERIA Y CONSTRUCCION
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DOCUMENTO
Where: CONTROLADO
D: external diameter of the pipe mm (inches) T-00394 FECHA 20/06/16
2 2 2 1/2
y: the total thermal displacement y= (∆x + ∆y + ∆z ) mm (inches)
L: distance between the two fixed points m (feet)
U: straight-line distance between the two fixed points m (pies)
2 2
K1: constant value equal to 208000 Sa/Ea (mm/m) or 30 Sa/Ea (inch/foot)
with Sa in MPa (ksi) and Ea (elastic modulus) at 21 ºC (70ºF) in MPa (ksi).

Being for steel K1 = 208 in metric units and 0.03 in english units.

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7.2 GUIDED CANTILEVER method

This method is used for systems with uniform pipe wall thicknesses, with two fixed points,
without intermediate restrictions. The pipe sections must be straight and if there is a change
in the direction, this must be in a 90º angle.

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The thermal expansion of one of the pipe sections has to be absorbed by the perpendicular
pipe section. The amount of thermal expansion that a section can absorb is inversely
proportional to its rigidity. As the pipe sections have identical cross sections, their rigidities
vary as the inverse of their lengths to cube.

There should be any branch connection. In case there is a branch, its effect can be not taken
into account when the diameter of the branch is lower than half of the diameter of the
analyzed pipe. However, we must verify that the branch can absorb the thermal expansion of
the header at the branch connection.

While the system adapts to the thermal expansion, the pipe sections behave as anchored
beams in one end and guided in the other (that is the reason for the method name).

∆A

∆B

Guided Cantillever method can be solved analytically or graphically.


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7.3 QUI TRUONG method

This method is based in the Guided Cantiliver method, and in the fact that the maximum
stresses that can be generated in a pipe system connected to an equipment vary.

a) For vessels and Racks (CS)

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L = 7 .2 ∆ × D MODERNIZACION REFINERIA
, SE=15000 psi TALARA-25206

DOCUMENTO
b) For pumps and compressors
CONTROLADO
T-00394 FECHA 20/06/16
L = 12 . 45 ∆ × D , SE=5000 psi,

Where:
D External diameter of the pipe in inches.
∆ Expansion of the pipe in inches.
L Length of the pipe in feet.

General notes about manual methods

- The manual methods are simplified methods for the analysis of easy pipe sections.
- They can be used for the analysis of non critical pipes when a high security margin is
acceptable.
- The limitations of each method have to be always taken into account. No extrapolations
of values out of the tables and graphics shall be done, because this mehods have
limitations depending on the diameter and configuration.

7.4 Examples of manual methods

7.4.1 Simple Method of ASME, verify if the following system is flexible or not.

A 10” pipe, material ASTM A106 Gr. B x with an operation temperature of 300ºF and
reference temperature 70ºF.

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Y
15’
10’
Z X
15’
1”

50’

25’

2”
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Formula: DOCUMENTO
CONTROLADO
English units, so K1= 0.03 T-00394 FECHA 20/06/16

From the data given: D= 10.75” and L= (15’+10’+15’+50’+25’) = 115’

For the calculation of the total thermal expansion “y”, it is necessary to know the expansion
coefficient, for this temperature is 0.0182 inch/foot

In the X axis: ∆x = ((15+25)*0.0182) = 0.728 “


In the Y axis: ∆y = (2”-1”) + ((50’- 10’)*0.0182) = 1.728”
In the Z axis: ∆z = (15”*0.0182) = 0.273”

2 2 2 1/2 2 2 2 1/2
y = (∆x + ∆y + ∆z ) = [(0.728) + (1.728) + (0.273) ] = 1.895”

2 2 2 1/2 2 2 2 1/2
U =(x + y + z ) = ((15’+25’) + (50’-10’) + 15’ ) = 58.52’

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7.4.2 QUI TRUONG method.

The example given in the previous method can be checked with the QUI TRUONG method,
using the formula for vessels and Racks:

1/2
L = 7.2 (∆ x D)

Taking into account the thermal expansions calculated in the previous example for each axis,
it is only necessary to verify that the perpendicular pipe sections are capable of absorbing
these expansions.
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Then: TALARA-25206

DOCUMENTO
1/2 1/2
L= 7.2 (∆x x D) = 7.2 (0.728x10.75) = 20.1’ and we’ve got 75’
1/2 1/2
CONTROLADO
L= 7.2 (∆y x D) = 7.2 (1.728x10.75) = 31’ and we’ve got 55’ T-00394 FECHA 20/06/16
1/2 1/2
L= 7.2 (∆z x D) = 7.2 (0.273x10.75) = 12.33’ and we’ve got 25’ at least.

Using this method we can also say that the system is flexible. It is necessary to properly
distribute the guides and the resting points, in order not to rest flexibility to the system and to
minimize the reactions generated at them.

7.4.3 Guided Cantilever method:

We are going to check if this system is flexible using the Guided Cantiliver method.

2500mm
B
Equipment

Pipe of 12” sch 40


4000mm

Op. Temperature: 200ºF


Material A333 Gr. 6

x
A
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We are going to solve this example graphically.

First of all we calculate the deflections at the elbows. At the temperature of 200ºF the
expansion coefficient is 0.0099 inch/foot.

We have to verify that the pipe section of 2500mm (8.2’) can absorb that thermal expansion.

In the next page there is a graphic where we can find out which is the necessary pipe section
length to absorb 0.129 inches of thermal expansion.

Before using the graphic we have to know the value Sa = f (1.25Sc +0.25Sh)

For this kind of material the basic allowable stress at minimum metal temperature is Sc= 20 ksi
and the basic allowable stress at maximum metal temperature is Sh= 20 ksi, assuming f=1:

The line in red shows how the graphic has to be used. With the calculated deflection and the
diameter of the pipe we move from the right side of the graphic to the left side of it. Then using
the value of the calculated Sa and the intersection with the line that comes from the graphic on
the left we can find out the minimum pipe section length necessary to absorb the thermal
expansion. For the example that it is being studied, the length is 6 feet = 1829mm, so the
system is flexible.

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REQUIERED LENGTH “L”

PIPE DIAMETER
Sa DEFLECTION ∆ (INCHES)

EXAMPLE: given a pipe of 1.5” and ∆ max = 0.35”; Sa = 18000 PSI


Find “L” following the numbers

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8 SUPPORT CRITERIA

Before analysing the stress of a line, we must review the distribution and location of possible
support points on the line taking into account the following criteria and making use of structures
and available support locations near to the line.

The following shall be taken into account:

8.1.1 Supports shall be placed as close as possible to concentrated load points (valves, flanges,
etc.). In order to prevent failures and/or deformations due to primary stress, leaks in flanges
and also assist in maintenance.

8.1.2 Guides shall be distributed in racks to prevent excessive lateral movements caused by wind
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and other possible occasional loads. Its distribution is as follows:
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Pipe Φ Distance (m) DOCUMENTO


≤2” 6
CONTROLADO
T-00394 FECHA 20/06/16
8.1.3 The above applies for sleepers for ≤ 2” lines, which generally will be at the ends. The problem
resides in that site personnel usually walks on pipes when doing maintenance, and by some
hit, can remove the pipe from its line of action. Therefore it is advisable to guide them at each
support point, except in changes in direction, to allow movement stress.

8.1.4 In towers: the first support shall be placed as close as possible to the nozzle, in order to
minimize expansion variation (tower-pipe) and not create increased stress on the nozzle and
support. This support should have displacement, as the force resulting on restrictions will come
from the variation in displacements between nozzle and support. Guides are then placed on the
pipe down the tower (if stresses and calc permit), to counteract the effects of wind and seismic.
See the following table identifying. Guide distance “h” (feet).

PIPE WIND WIND WIND WIND WIND


INSULATION
SIZE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE
THICKNESS
30 lb/ft2 35 lb/ft2 40 lb/ft2 45 lb/ft2 50 lb/ft2

1" 1” 22 19 17 15 13
1 1/2" 1" 23 20 17 15 14
2” 1” 24 20 18 16 14

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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DOCUMENTO DIVISION INDUSTRIAL GCD-131-200.09


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T-00394
CALCULATION AND DESING GUIDE
FECHA 20/06/16
Revision: 0

CALCULATION AND SUPPORT OF ≤ 1 1/2” PIPES Page 30 of 53

On establishing the elevations of the guides it shall be necessary to check interferences


between clips or plates welded to the vessels (belonging to supports), and other elements
such as flanges, nozzle reinforcements, platform support structure and weld strands.

We are also provided an easy guide for placing supports and guides in the following figure:

If the tower is very high and the line to support comes from the top of the tower it may be
advisable to place a second support point to distribute the loads. With this a horizontal change
in direction of the routing is required asking the design to make a turn otherwise it may be
necessary to placing springs on the line below the vertical support to distribute the loads

8.1.5 Supports generally may be attached to any column or vessel, but not in the case of heat
exchangers, reactors and regenerators. Independent structures shall be designed for this,
which shall be capable of supporting the lines.

8.1.6 Pressure safety valve discharge lines shall be supported in a manner that the force during
discharge does not impose higher load in line the supports . The supports shall be designed to
withstand the thrust loads and vibration due to discharge: Axial support “in outlet” ( horizontal
limit stop) or lateral restraint “ in inlet” in the same direction of reaction force shall be
necessary.

8.1.7 For rotating equipment generally the first support should be located as close as possible to the
nozzle, with type of support being adjustable, in order to align the nozzle with the pipe. Should
the unit be large and experience noticeable settlement the aim is to locate the support on the
The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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same foundation, so that both the unit and support experience the same settlement. If this were
not possible, place a spring as first support, to eliminate any dithering settlements.

It may be also necessary to take into account the distance of the pipe run before any change
direction; if this is short, the first two supports may be adjustable. The adjustable supports
shall be represented in the stress calculation.

8.1.8 In the case of centrifugal compressors, pumps and in turbines, the first support in general shall
be a spring to relieve the nozzles of any load. A tentative table is presented below for placing
adjustable supports near the nozzles of rotating units.

Diameter Distance (mm)


≤2” 300

8.1.9 Supports shall also be designed to withstand the loads during the hydraulic test. Temporary
supports shall be required when exceeding the design values. In some cases, such as spring
supports in vertical towers, they shall be freed (no interlock), for a uniform distribution of loads
on support clips. In other cases, the spring cannot be designed to withstand the hydraulic test
values, and shall be replaced for a temporary support during the hydraulic test (isometrics shall
add the note as “substitution of spring for solid support during hydraulic test, to be removed and
spring installed after hydraulic test”).

8.1.10 In tanks, the first support can be as close or as far as required, as long as the following is taken
into account:

a) The valve placed on the nozzle: depending on its weight, actuator, motor, etc., may
require a support, which should be insttalled on the same foundations as the tank.
b) Residual settlement around the end of the tank is primarily used to determine the placing
of the first support. There is instant settlement, which occurs during the hydrostatic test
of the tank and another slower that may occur during the first few years (maybe 5), but
depending on ground characteristics, and can continue to settle during a longer time. In
general, the settlement assumed during the test is about 80% of total and 20% would be
residual. But these percentages can only be produced by soil studies. Therefore many
times the first support is placed after completing the hydraulic test, aligning the pipe with
the nozzle, and later adjusting the height of the support. This does not mean an
adjustable may be used. In cases in which settlement is considerable, it is advisable to
use springs in the first support points.

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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CALCULATION AND SUPPORT OF ≤ 1 1/2” PIPES Page 32 of 53

8.1.11 In the case of alternative equipment (compressors, pumps), the supports shall be designed to
avoid resonance of the system. Locating the supports such that the natural frequency of the
piping system is greatly different to that of units excitation frequency. It is also advisable not to
place the supports at equidistance apart. The supports of these systems shall be performed
with special supports (anti-vibration supports), the design of which avoids displacements in
lines due to vibration.

8.1.12 What must always be taken into account when placing supports near equipment is to protect
nozzle. In general, guides are placed nearby to avoid moments and also directional thresholds
to try to isolate the system from the rest of the pipe, so that, if a change is made downstream
from the directional limit, its effect does not reach the nozzles.

8.1.13 Naturally, supports are also placed to maintain the maximum spans allowed within project
alignments. For example, there are projects that accept deformations in vertical up to 1 inch,
others of ¾”, and others of ½”. But this also results from the load-deformation ratio.

8.1.14 Trunnions shall be represented in stress studies, as placing a guide or stop directly on the line
is not the same as placing the support at the trunnion base.

8.1.15 For control sets one elbow shall be anchored (or guide and stop) and the second guided.

8.1.16 A stop shall always be placed in battery limits to not transmit any displacements to other work
areas.

8.1.17 The distance between the weld of a pipe support and a circumferential weld shall not be less
than 50 mm for pipe thicknesses equal to or less than ½”; in the case of different pipe
thicknesses, the minimum shall be 4 times the pipe thickness.

8.1.18 Pipe-Rack beams or other structures shall not be subject to torsion due to the attachment of
supports.

8.1.19 The maximum load that can be applied to a platform without notifying Civil: 250 Kg/m².

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The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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DIVISION INDUSTRIAL
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CALCULATION AND SUPPORT OF ≤ 1 1/2” PIPES Page 33 of 53

9 PIPE SUPPORT TYPES.

• SHOES (ZS)

• GUIDES (GRS)

• DIRECTIONAL ANCHORS (DS)

• PIPE HANGERS (HS)

• SUPPORTS AND GUIDES (GS)

• STRUCTURAL SUPPORTS (PSS)


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• SUPPORTS FROM EXISTING PIPE (PSS) DOCUMENTO


CONTROLADO
T-00394 FECHA 20/06/16
• LOAD SUPPORT (PSS)

• ACCESSORIES

• TABLE: MATERIALES SPECIFACATION FOR SUPPORT MEMBERS

The Standard Supports included in the Piping Supports Specification PE-P-8001-SP, may be
used whenever possible.
Supports Types: dimensions are in “mm”., Pipe diameters in “in” and Maximum Load in KG.

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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9.1 SHOES. (ZS) TALARA-25206

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T-00394 FECHA 20/06/16
ZS01 Support Mark: (ZS01;H;L;Ø PIPE)

ZS02 Support Mark: (ZS02;H;L;Ø PIPE)

NOTE: For CL01 & Insolation Strip detail, refer to Standard Drawing: SA4-3710A, on
PE-P-8001-SP, “Piping Supports Specification”

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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9.2 GUIDES. (GRS)

GRS01 Support Mark: (GRS01;Ø PIPE)

NOTE: For UB01 detail, refer to Standard Drawing: SA4-3732A, on PE-P-8001-


SP, “Piping Supports Specification”

GRS02 Support Mark: (GRS02) SSK INGENIERIA Y CONSTRUCCION


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or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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GRS03 Support Mark: (GRS03)

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9.3 DIRECTIONAL ACHORS. (DS) T-00394 FECHA 20/06/16

DS01 Support Mark: (DS01;Ø PIPE)

NOTE: For UB01 detail, refer to Standard Drawing: SA4-3732A, on PE-P-8001-SP,


“Piping Supports Specification”

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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DS02 Support Mark: (DS02)

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The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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9.4 PIPE HANGERS. (HS)


Support Mark: (HS01;TYPE/VAR;N;Ø PIPE;MAT CLASS) SSK INGENIERIA Y CONSTRUCCION
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CLAMP UPPER
LINE SIZE ROD.DIAM.“B” EYE ROD
VAR A/ VAR B ARRANGEMENT
1/2” CL01/CL03 10 TYPE1/TYPE 2 DETAIL LL
3/4” CL01/CL03 10 TYPE1/TYPE 2 DETAIL LL
1” CL01/CL03 10 TYPE1/TYPE 2 DETAIL LL
1 1/2” CL01/CL03 10 TYPE1/TYPE 2 DETAIL LL
2” CL01/CL03 12 TYPE1/TYPE 2 DETAIL LL
NOTE: For CL01, CL03, EL01, EL03 detail, refer to Standard Drawing: SA4-3710A, SA4-3720A, SA4-
3724A & SA4-3727A, on PE-P-8001-SP, “Piping Supports Specification”

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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9.5 SUPPORTS AND GUIDES. (GS01)


Support Mark: (GS01;DETAIL;A;Ø PIPE)

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The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
DOC. NUMBER: 2070-GEN-PNG-SPE-004-att04 REV. 0 Page 40 of 53

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DETAIL 1: total guide with existing Shoe:

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DOCUMENTO
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NOTE: For UB01 detail, refer to Standard Drawing: SA4-3732A, on PE-P-8001-SP, “Piping Supports
Specification”.

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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9.6 STRUCTURAL SUPPPORTS. (PSS)

9.6.1 HANGING FROM THE STRUCTURE: (PSS01)


Support Mark: (PSS01;DETAIL;A;B,M;L)

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or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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9.6.2 ON THE STRUCTURE: (PSS02)


Support Mark: (PSS02;DETAIL;A;B;L)
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or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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9.6.3 BASE SUPPORT: (PSS03)


Support Mark: (PSS03;B;ØPIPE)

NOTE: For U-BOLT = “UB01” detail, refer to Standard Drawing: SA4-3732A, on PE-P-8001-SP, “Piping
Supports Specification”.

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The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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9.7 SUPPORTS FROM EXISTING PIPE. (PSS04)


Support Mark: (PSS04;A;B;ØPIPE)

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The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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DETAIL 1: total guide with existing Shoe:

NOTES: 1.- For U-BOLT = “UB01” detail, refer to Standard Drawing: SA4-3732A, on PE-P-8001-SP,
“Piping Supports Specification”
2.- Supporting Line should be two diameters greater than Supported Pipe diameter. Recommended
Supporting Line diameter ≥4”
The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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9.8 LOAD SUPPORT. (PSS05)


Support Mark: (PSS05;ØPIPE)

NOTE: For U-BOLT = “UB01” detail, refer to Standard Drawing: SA4-3732A, on PE-P-8001-SP, “Piping
Supports Specification”.

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The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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9.9 ACCESORIES.

9.9.1 U-BOLT (“UB01”).


For U-BOLT = “UB01” detail, refer to Standard Drawing: SA4-3732A, on PE-P-8001-SP, “Piping
Supports Specification”

9.9.2 MEDIUM WEIGHT CLAMP FOR NOT INSULATED PIPE (“CL01”).


For CL01 detail, refer to Standard Drawing: SA4-3710A, on PE-P-8001-SP, “Piping Supports
Specification”

9.9.3 MEDIUM WEIGHT CLAMP FOR INSULATED PIPE (“CL03”).


For CL03 detail, refer to Standard Drawing: SA4-3720A, on PE-P-8001-SP, “Piping Supports
Specification”

9.9.4 FORGED EYE NUT (“EL01”)


For EL01 detail, refer to Standard Drawing: SA4-3724A, on PE-P-8001-SP, “Piping Supports
Specification”

9.9.5 WELDING LUG ON STEEL (“EL03”)


For EL03 detail, refer to Standard Drawing SA4-3727A, on PE-P-8001-SP, “Piping Supports
Specification”

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than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
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9.10 TABLE: MATERIALES SPECIFACATION FOR SUPPORT MEMBERS. SSK INGENIERIA Y CONSTRUCCION
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CALCULATION AND SUPPORT OF ≤ 1 1/2” PIPES Page 51 of 53

10 SUPPORTS TYPICAL FOR UTILITY STATION

10.1 ASSEMBLY 1: FROM GROUND.

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
DOC. NUMBER: 2070-GEN-PNG-SPE-004-att04 REV. 0 Page 52 of 53

DIVISION INDUSTRIAL
GCD-131-200.09
DEPARTAMENTO TUBERÍAS
CALCULATION AND DESING GUIDE Revision: 0

CALCULATION AND SUPPORT OF ≤ 1 1/2” PIPES Page 52 of 53

10.2 ASSEMBLY 2: FROM COLUMN.

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TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
DOC. NUMBER: 2070-GEN-PNG-SPE-004-att04 REV. 0 Page 53 of 53

DIVISION INDUSTRIAL
GCD-131-200.09
DEPARTAMENTO TUBERÍAS
CALCULATION AND DESING GUIDE Revision: 0

CALCULATION AND SUPPORT OF ≤ 1 1/2” PIPES Page 53 of 53

10.3 ASSEMBLY 3: RECOMMENDED SUPPORT FOR LOW TEMERATURE AREAS.

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MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
DOC. NUMBER: 2070-GEN-PNG-SPE-004-att04 REV. 0 Page 54 of 53

DIVISION INDUSTRIAL
GCD-131-200.09
DEPARTAMENTO TUBERÍAS
CALCULATION AND DESING GUIDE Revision: 0

CALCULATION AND SUPPORT OF ≤ 1 1/2” PIPES Page 54 of 53

10.4 ASSEMBLY 4: FROM PLATFORM OR STRUCTURE

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

The present document is the property of Tecnicas Reunidas and shall not, under any circumstances be totally or partially, directly
or indirectly, transferred, reproduced, copied, disclosed or used without its prior written consent, for any purpose and any way other
than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
Proyecto de Modernización
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DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004-att05 REV. 0 PAGE 1 of 3

PIPING SUPPORTS SPECIFICATION

Att05-ANNEX V:

EQUIVALENCE BETWEEN EUROPEAN BEAMS AND


AMERICAN BEAMS

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED,
REPRODUCED, COPIED, DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT
OF THE AGREED UPON RIGHT OF USE.
Proyecto de Modernización
de la Refinería de Talara

DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004-att05 REV. 0 PAGE 2 of 3

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

EUROPEAN AMERICAN
DEPTH WIDTH bf tw Ixx Iyy M W FITNESS DEPTH WIDTH bf tw Ixx Iyy M
BEAM
mm mm mm mm cm4 cm4 Kg/m EQUIVALENT % mm mm mm mm cm4 cm4 Kg/m

HEB 100 100 100 10 6 431 167 19,5 W 100 x 19,3 94 106 103 8,8 7,1 470 161 19,2
HEB 120 120 120 11 6,5 836 317 25,7 W 130 x 23,8 92 127 127 9,1 6,1 870 311 23,4
HEB 140 140 140 12 7 1469 549 32,8 W 150 x 29,8 88 157 153 9,3 6,6 1699 555 29,5
HEB 160 160 160 13 8 2411 888 41,1 W 150 x 37,1 89 160 154 11,6 8,1 2142 707 36,8
HEB 180 180 180 14 8,5 3725 1362 49,7 W 200 x 46,1 85 203 203 11 7,2 4474 1534 45,3
HEB 200 200 200 15 9 5508 2001 59,2 W 200 x 59,0 96 210 205 14,2 9,1 6039 2040 58,7
HEB 220 220 220 16 9,5 7858 2841 69,3 W 200 x 71,0 94 216 206 17,4 10,2 7584 2537 70,8
HEB 240 240 240 17 10 10883 3919 80,3 W 250 x 80,0 93 256 255 15,6 9,4 12393 4313 79,1
HEB 260 260 260 17,5 10 14339 5128 89,2 W 250 x 89,0 98 260 256 17,3 10,7 14076 4840 88,5
HEB 280 280 280 18 10,5 18583 6588 99,3 W 250 x 115 92 269 259 22,1 13,5 18748 6404 113,8
HEB 300 300 300 19 11 24170 8553 112,2 W 310 x 117 95 314 307 18,7 11,9 27146 9022 116,1
HEA 100 96 100 8 5 332 133 15,7 W 100 x 19,3 86 106 103 8,8 7,1 470 161 19,2
HEA 120 114 120 8 5 579 231 18,9 W 100 x 19,3 83 106 103 8,8 7,1 470 161 19,2
HEA 140 133 140 8,5 5,5 995 389 23,7 W 130 x 28,1 90 131 128 10,9 6,9 1082 381 27,8
HEA 160 152 160 9 6 1594 615 28,9 W 150 x 29,8 95 157 153 9,3 6,6 1699 555 29,5
HEA 180 171 180 9,5 6 2407 924 34,0 W 200 x 35,9 86 201 165 10,2 6,2 3369 764 35,2
HEA 200 190 200 10 6,5 3508 1334 40,1 W 200 x 46,1 90 203 203 11 7,2 4474 1534 45,3
HEA 220 210 220 11 7 5182 1953 48,4 W 200 x 52,0 94 206 204 12,6 7,9 5200 1784 51,6
HEA 240 230 240 12 7,5 7393 2766 57,4 W 200 x 71,0 86 216 206 17,4 10,2 7584 2537 70,8
HEA 260 250 260 12,5 7,5 9882 3662 64,3 W 250 x 73,0 93 253 254 14,2 8,6 11102 3880 71,8
HEA 280 270 280 13 8 12994 4757 72,5 W 250 x 80,0 91 256 255 15,6 9,4 12393 4313 79,1
HEA 300 290 300 14 8,5 17278 6301 83,5 W 310 x 97,0 89 308 305 15,4 9,9 21873 7285 95,4
IPE 100 100 55 5,7 4,1 163 16 7,8 S 75 x 8,5 76 76 59 6,6 4,3 103 23 8,2
IPE 120 120 64 6,3 4,4 306 28 10,0 S 100 x 11,5 83 102 68 7,4 4,9 252 39 11,3
IPE 140 140 73 6,9 4,7 525 45 12,6 S 130 x 15 88 127 76 8,3 5,4 505 61 14,6
IPE 160 160 82 7,4 5 834 68 15,2 S 150 x 18,6 87 152 85 9,1 5,9 908 93 18,4
IPE 180 180 91 8 5,3 1272 101 18,3 W 200 x 19,3 86 203 102 6,5 5,8 1612 115 19,1
IPE 200 200 100 8,5 5,6 1845 142 21,4 W 200 x 22,5 97 206 102 8 6,2 1954 142 22,1
IPE 220 220 110 9,2 5,9 2652 204 25,2 S 200 x 27,4 91 203 102 10,8 6,9 2379 192 27,1
IPE 240 240 120 9,8 6,2 3670 283 29,2 W 200 x 31,3 86 210 134 10,2 6,4 3093 409 31,0
IPE 270 270 135 10,2 6,6 5504 419 34,6 W 250 x 32,7 91 258 146 9,1 6,1 4817 472 32,4
IPE 300 300 150 10,7 7,1 7997 603 40,8 W 310 x 38,7 92 310 165 9,7 5,8 8527 727 38,7

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED,
REPRODUCED, COPIED, DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT
OF THE AGREED UPON RIGHT OF USE.
Proyecto de Modernización
de la Refinería de Talara

DOCUMENT NUMBER: 2070-GEN-PNG-SPE-004-att05 REV. 0 PAGE 3 of 3

EUROPEAN AMERICAN
DEPTH WIDTH bf tw Ixx Iyy M W FITNESS DEPTH WIDTH bf tw Ixx Iyy M
BEAM
mm mm mm mm cm4 cm4 Kg/m EQUIVALENT % mm mm mm mm cm4 cm4 Kg/m

U 80 80 45 8 6 107 8,7 C 75 x 8,9 88 76 40 6,9 9 84 8,7


U 100 100 50 8,5 6 207 10,6 C 100 x 10,8 92 102 43 7,5 8,2 189 10,7
U 120 120 55 9 7 367 13,4 C 130 x 13,4 93 127 47 8,1 8,3 363 13,2
U 140 140 60 10 7 608 16,0 C 150 x 15,6 91 152 51 8,7 8 618 15,4
U 160 160 65 10,5 7,5 931 18,9 C 180 x 18,2 90 178 55 9,3 8 998 18,1
U 180 180 70 11 8 1363 22,0 C 200 x 20,5 89 203 59 9,9 8 1499 20,7
U 200 200 75 11,5 8,5 1926 25,4 C 200 x 27,9 91 203 64 9,9 10,6 1725 25,2
U 220 220 80 12,5 9 2710 29,5 C 230 x 19,9 90 229 67 10,5 11,4 2535 29,7
U 240 240 85 13 9,5 3624 33,3 C 250 x 37 89 254 73 11,1 13,4 3782 37,1
U 260 260 90 14 10 4855 38,0 C 310 x 37 87 305 77 12,7 9,8 5964 36,9

EQUIVALENCE BETWEEN ANGULAR BEAMS

L 30 x 3 L 38 x 38 x 3,2 L 80 x 40 x 8 L 76 x 51 x 4,8
L 40 x 4 L 44 x 44 x 4,8 L 100 x 50 x 10 L 102 x 76 x9,5
L 50 x 5 L 51 x 51 x 4,8 L 120 x 80 x 10 L 127 x 76 x 9,5
L 60 x 6 L 64 x 64 x 6,4 L 150 x 100 x 12 L 152 x 102 x 12,7
L 70 x 7 L 76 x 76 x 6,4 L 150 x 100 x 14 L 152 x 102 x 14,3
L 80 x 8 L 89 x 89 x 7,9
L 90 x 9 L 89 x 89 x 9,5
L 100 x 10 L 102 x 102 x 11,1
L 120 x 10 L 127 x 127 x 11,1
L 150 x 14 L 152 x 152 x 14,3

SSK INGENIERIA Y CONSTRUCCION


MODERNIZACION REFINERIA
TALARA-25206

DOCUMENTO
CONTROLADO
T-00394 FECHA 20/06/16

THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUNSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED,
REPRODUCED, COPIED, DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT
OF THE AGREED UPON RIGHT OF USE.