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Abstract: Intelligent compaction (IC) is an emerging technology that can be applied to improve the compaction of hot mix asphalt (HMA).
This study investigated the applicability of IC technology for the quality control (QC) and/or quality assurance (QA) of HMA compaction
through a survey, phone interviews, and a review of IC demonstrations conducted in Indiana. The questionnaire survey gathered information
about (1) the field usage of IC technology by state DOTs, (2) the benefits of IC technology, and (3) future plans for IC implementation. Only
two state DOTs have adopted IC technology for QC, whereas the other 24 respondents have not applied IC technology for either QC or QA. A
review of IC demonstrations conducted on US 52 in Indiana was undertaken to explore the possibility of substituting the nonnuclear density
value with the ICMV. Multiple regression analysis of the data (predicted variable: nonnuclear density) indicated a R2 value of 0.67 with
statistically significant p-values for the independent variables [i.e., pass count, temperature, and intelligent compaction measurement values
(ICMV)]. The results of this research indicate that IC technology would improve both the compaction coverage and the uniform compaction
for HMA QC applications, although no solid evidence is available to date to support the possibility of substituting core density values with
ICMVs for QA. DOI: 10.1061/(ASCE)CO.1943-7862.0001401. © 2018 American Society of Civil Engineers.
Author keywords: Intelligent compaction; Intelligent compaction (IC) technology; Intelligent compaction measurement value (ICMV);
Quality control (QC); Quality assurance (QA).
Introduction tests are used for QA purposes (Williams 2008). The in-place density
tests have several inherent problems with regard to representative-
Quality control (QC) and/or quality assurance (QA) are critical for ness and cost-effectiveness. Specifically, taking a core sample is de-
achieving satisfactory construction quality. Quality control is nec- structive in nature, which can affect pavement performance by
essary to control construction quality and to determine the quality causing cracks. Furthermore, because the core density is measured
of the product being produced. Quality control is assigned specifi- from randomly sampled cores, the sampled cores may not represent
cally to contractors, such as the paving contractor in hot-mix as- the entire compaction condition or reflect the overall condition of the
phalt (HMA) construction. Quality assurance refers to actions uniform compaction of the road (Beainy 2011).
that are necessary to accept the construction quality and to certify An alternative density measurement method can overcome this
that the construction quality being evaluated is that which the limitation. Intelligent compaction (IC) is an emerging technology
owner indicated. Quality assurance is assigned to state agencies, that is used to improve compaction coverage and the uniform com-
such as departments of transportation (DOTs). paction achieved (Chang et al. 2011; Furuya et al. 2010). Along
In general, pavement density and surface smoothness are the with the growing interest in IC technology, the possibility of
characteristics that are used to evaluate construction quality. Two substituting the current practice of in-place density testing with
types of test methods typically are used to determine pavement den- a test that measures the so-called intelligent compaction measure-
sity: (1) an in-place density test that uses nondestructive evaluation, ment value (ICMV) also has been raised. Because the material is
e.g., the nuclear density gauge (NDG) test (ASTM 2014), and a non- compacted by vibrating IC rollers, the acceleration is calculated and
nuclear density gauge test (ASTM 2012); and (2) laboratory density presented as a compaction response value.
tests [AASHTO T166 (AASHTO 2010), Method A or AASHTO This study investigated the current status of field applications of
T275 (AASHTO 2007) and AASHTO T209 (AASHTO 2005)] that IC technology for QC/QA in HMA construction practice. A ques-
test sampled cores. The nondestructive nuclear/nonnuclear tests tionnaire survey and interviews were conducted to gather informa-
commonly are applied for QC purposes, whereas the core density tion about (1) the use of IC technology in state DOTs, (2) the
benefits of applying IC technology, and (3) the possibility of sub-
1
Ph.D. Candidate, School of Civil Engineering, Purdue Univ., West stituting in-place density values with ICMVs for QC/QA. In addi-
Lafayette, IN 47907-2051 (corresponding author). E-mail: yoon88@ tion, the data available from IC demonstrations performed on
purdue.edu US 52 in Indiana in 2009 were analyzed to identify the relationship
2
Professor and Head, Division of Construction Engineering and between in-place density values (nonnuclear density) and ICMVs.
Management, Purdue Univ., 550 Stadium Mall Dr., West Lafayette,
IN 47907. E-mail: hastak@purdue.edu
3
Research Engineer, INDOT Office of Research and Development,
1205 Montgomery St., West Lafayette, IN 47906. E-mail: jlee@indot.in Literature Review
.gov
Note. This manuscript was submitted on November 28, 2016; ap- History of IC Technology
proved on June 8, 2017; published online on January 17, 2018. Discussion
period open until June 17, 2018; separate discussions must be submitted Heinz Thumer of the Swedish Road Administration started study-
for individual papers. This paper is part of the Journal of Construction ing IC technology in 1974 by applying the concept of IC technol-
Engineering and Management, © ASCE, ISSN 0733-9364. ogy to soil compaction properties (Chang et al. 2011). In related
the pavement becomes denser under compaction, the air voids de- specifications than the FHWA specifications. The FHWA IC spec-
crease, which leads to higher density values and greater stiffness in ifications include an IC technology quality control plan to evaluate
asphalt pavements. This theory can be applied to the relationship the coverage, uniformity, stiffness (in terms of the ICMV), and test
between the ICMV and density [D. C. Swanson, H. Randolph sections during construction operations (Chang et al. 2011; Alaska
Thomas, and A. A. Oloufa, “Compacted material density measure- DOT 2013; Pennsylvania DOT 2013). In short, IC technology has
ment and compaction tracking system,” U.S. Patent No. 6,122,601 been shown to provide compaction uniformity and therefore would
(2000); Minchin et al. 2001; Minchin and Thomas 2003]. In 1978, improve QC in HMA compaction practices.
Geodynamik introduced the compaction meter value (CMV) for the
first time. The CMV is the mechanical value of the amplitude based
on fast Fourier transform (FFT) using the fundamental frequency Intelligent Compaction Technology Trends in Quality
and harmonic frequency. In addition, several studies refer to the Assurance
CMV as the primary stiffness value (Thurner and Aandström Along with the growing interest in IC technology, the possibility
2000; Mooney and Rinehart 2007). that IC technology could address problems associated with the
After 1980, individual manufacturers started developing their current practice of QA density testing also has been raised.
own CMVs. Bomag introduced the Omega value and developed Commuri (2011) and Beainy (2011) developed the Intelligent
the measurement value Evib , which indicates the soil dynamic Asphalt Compaction Analyzer to predict compaction density val-
modulus value (Minchin and Thomas 2003). Caterpillar, Dynapac, ues by using the frequency content of the vibration signal ob-
and HAMM also use CMVs to measure frequency, which is tained from an asphalt vibratory compactor. The response of
accelerometer-based stiffness. Caterpillar utilizes machine drive the compaction is determined by the frequency and amplitude
power to measure rolling resistance, which is energy-based stiff- settings. Therefore the vibration of the IC is a function of the
ness. Roller-integrated stiffness (Kb ) was introduced by Ammann/ dynamic modulus of the pavement such that these vibrations
Case rollers and refers to the compacted layer’s stiffness value. can be related to the density in the compacted HMA. However,
SAKAI introduced more-complicated acceleration amplitudes at the assumption that the properties of such a subgrade would re-
various harmonic frequencies that reflect the various jumping main the same during the compaction operation does not match
modes in soil. practical compaction operations.
Mooney and Rinehart (2007) investigated various ICMVs that Chang (2014) led the FHWA project “Intelligent Compaction:
can determine soil stiffness, which is strongly subjective to vibra- Quality Assurance for In-Place Density Acceptance.” The purpose
tion amplitude. Moreover, understanding the underlying hetero- of this project was to evaluate the application of IC technology for
geneity of soil properties is a challenging task necessary for the HMA QA by exploring the possibility that field density testing
development of ICMVs. Mooney and Rinehart conducted several could be substituted with ICMVs. This study compared the results
spot tests, including lightweight deflectometer, dynamic cone pen- of nine demonstrations (in UT, FL, OH, ME, CA, ID, MD, KY,
etrometer, sand cone (moisture and density), and static plate load- WA) in order to determine correlations between (1) nondestructive
ing tests to identify the application of IC technology by determining density test data and core density test data, (2) compaction response
correlations to IC measurements. Although the results varied across values and core density values, and (3) ICMVs and nondestructive
soil types, these studies showed good correlations between the density test results. Final coverage measures the compaction re-
ICMVs and spot test results. sponse values for the last pass count, whereas all passes measures
Swanson et al. applied for a patent titled “Compacted material from the first pass count to the last pass count (Chang et al. 2011).
density measurement and compaction tracking system,” U.S. Patent The compaction response values include the ICMV, frequency, am-
No. 6,122,601 (2000). This patent provided the fundamental con- plitude, temperature, and pass counts obtained from the IC roller.
cept for the current IC technology by introducing the use of a global This study provides a brief summary of the correlations between
positioning system to measure the compaction density of HMA the spot test results and compaction response values based on the
pavements. The concept of ICMVs originated from the use of a demonstrations as follows:
compaction density meter, which is related to the acceleration of • The correlation between the breakdown final coverage ICMV
IC rollers [D. C. Swanson, H. Randolph Thomas, and A. A. Oloufa, and the asphalt layer modulus values back-calculated from
“Compacted material density measurement and compaction logging while drilling (LWD) data was poor, with coefficient
tracking system,” U.S. Patent No. 6,122,601 (2000); Minchin of determination (R2 ) values ranging from 0.02 to 0.04.
and Thomas 2003]. • The correlation between the ICMV and NDG measurements
showed R2 values ranging from 0.49 to 0.97 in breakdown
compaction.
Intelligent Compaction Technology Trends in Quality
• The results for the final coverage ICMV-core density correlation
Control
were low in nine demonstrations, showing R2 values ranging
The Federal Highway Administration (FHWA) Transportation from 0.01 to 0.24. Although the correlation between the NDG
Pooled Fund released a strategic plan in 2007 called “Implementation measurements and ICMVs obtained from the breakdown rollers
Survey and Phone Interviews layer. Compaction was conducted 3 times with 14 data points
for each pass count. A total of 41 data points (14 data points from
The survey and phone interviews explored the current state of IC
technology applications. The survey questionnaire was provided to each of three pass counts, with one outlier) were collected for
state DOTs (all AASHTO members) throughout the United States data analysis. The analysis framework consisted of three processes
through a web-based survey tool, SurveyMonkey, between January (Fig. 2): bivariate analysis, analysis of variance (ANOVA), and the
and February 2014. Twenty-six state DOTs responded to this sur- multiple regression model. The variables used for the analysis were
vey. The first question, “Does your agency currently adopt IC tech- the NNG data, compaction control value (CCV), temperature, and
nology?” divided the respondents into two groups (Fig. 1). Group 1 pass count. SAKAI’s ICMV, referred to as the CCV, served as the
included those respondents who answered that their agencies had ICMV for this test.
adopted IC technology for QC and/or QA. These respondents then
answered the next questions about the benefits of IC technology
and its applications. Group 2 respondents indicated that they Data Analysis
had not adopted IC technology. These respondents then answered
questions that explored reasons for not using IC technology and Surveys and Interviews
their future plans, if any, for IC application.
The telephone interviews also divided the respondents mainly
Survey: Group 1
into two groups (Fig. 1). Group A consisted of five DOTs that re-
The first question, “Does your agency currently adopt IC technol-
sponded to the survey: Alaska, Vermont, Pennsylvania, New Jersey,
ogy for QC and/or QA?” addressed the application of IC tech-
and Mississippi. Group B consisted of three DOTs (Utah, Florida,
and Maine) and three IC vendors (HAMM, SAKAI, and nology. Two DOTs, Alaska and Vermont, responded that they had
Caterpillar) that participated in the IC demonstration projects adopted IC technology for QC and/or QA, whereas the remaining
between 2012 and 2014. 24 respondents had not used IC technology. The Pennsylvania
DOT acknowledged that it had used IC for HMA during the inter-
view stage of this study; thus three DOTs (Alaska, Vermont, and
Review of IC Demonstration Data Obtained from US 52 Pennsylvania) actually had used IC technology for QC purposes.
in Indiana The next question concerned the benefits of IC technology and
Allen et al. (2003) and Romero and Kuhnow (2002) conducted offered the following choices: enhanced productivity, a better qual-
nonnuclear gauge (NNG) tests for QC and/or QA purposes and ity control process, real-time compaction measurements, uniform
concluded that NNG tests are useful for evaluating pavement con- compaction, less pavement maintenance, and operational cost.
ditions for QC purposes. The results of the current FHWA project The Alaska DOT commented that one of the advantages of IC tech-
“Intelligent Compaction: Quality Assurance for In-Place Density nology is the ability to conduct night-time paving, because it allows
Acceptance” (Chang 2014) revealed that the final ICMV data were operators to see where they have been. The research team asked
not recommended to replace the value of laboratory density for QA respondents to name the areas in which they applied IC technology.
purposes. The ICMV-core density (laboratory density) correlation Vermont used IC technology not only for soil but also for HMA,
ANOVA
Satisfaction with existing QC/QA procedure
whereas Alaska used it for HMA QC only. No DOT reported using Complexity of QC and/or QA procedures
IC technology for QA purposes.
Disputes from contractors
Survey: Group 2
Group 2 consisted of participants who responded that they had not
Others:
yet adopted IC technology (24 respondents). The next question re-
lated to their future plans, if any, for IC technology applications.
Nine respondents (of 24) planned to use IC technology, whereas Fig. 4. Reasons for not using IC technology
the remaining 13 respondents indicated they did not have any plans
for future IC applications (Fig. 3). Two respondents did not respond
the question.
Fig. 4 shows the reasons stated for not having a plan for IC tech- Table 1 summarizes the interviews. More-uniform compaction,
nology in the future. The main reasons given by 7 of 13 respondents less pavement maintenance, and night-time paving were reported as
(53.8%) were: (1) satisfaction with existing QC/QA procedures, the primary benefits of IC technology. The next question addressed
(2) difficulties with regard to adjustments due to lack of stiffness the applicability of the Veda software for compaction analysis
specifications for compaction, and (3) lack of availability of IC (Chang et al. 2011). None of the interviewed DOTs had used the
equipment from contractors. In addition, 6 of 13 respondents software.
(46.2%) expressed doubts about the accuracy of the results ob- When the survey was conducted, New Jersey and Mississippi
tained using IC technology. DOTs reported that they did not have current plans to adopt IC
technology, but they had started to consider it. New Jersey and
Telephone Interviews Mississippi DOTs had prepared pilot projects for IC application.
One of the objectives of this research was to explore the current In terms of considering IC technology for HMA compaction QA
status of the IC application on HMA pavement in United States. purposes, the respondents reported that they found no noticeable
This study conducted the questionnaire followed by phone inter- results to prove the case for substituting in-place density values
views. The phone interview group was divided into two group. with ICMVs. Furthermore, not only did the DOTs that participated
Group A was based on the results of the questionnaire consisting in the field demonstration projects express concern about the rela-
of five DOTs: Alaska, Vermont, Pennsylvania, New Jersey, and tionship between in-place density values and ICMVs, but the ven-
Mississippi. Whereas Alaska, Vermont, and Pennsylvania DOTs dors expressed concern as well. Five DOTs indicated that they
responded that they had adopted IC technology for HMA compac- found IC technology to be cost-effective (Table 1). Although using
tion, New Jersey and Mississippi DOTs had not used IC technol- IC rollers can add cost, such use does not significantly affect the
ogy. Group B consisted of three DOTs (Utah, Florida, and Maine) total cost for the construction project because IC compaction is a
and three IC vendors (HAMM, SAKAI, and Caterpillar) that small portion of the total construction cost. In terms of improve-
participated in the IC demonstration projects between 2012 and ments or concerns with respect to IC technology (Table 1), training
2014. Group B was added in order to obtain the more practical issues, the effect of compaction on the depth of the HMA, and the
and experiential information of IC application. justification for IC technology for QA purposes were identified as
concerns with regard to using IC technology. Specifically, unlike
soil compaction, HMA pavement compaction is based on a flexible
24 States 2 States pavement with a multilayered structure. Because the depth of the IC
No response
rollers is 40 in. (Chang et al. 2011), it is difficult to evaluate the
compaction quality for the target layer accurately (e.g., the surface
Yes 9 States layer is approximately 2 in. thick).
No
No 13 States Review of Intelligent Compaction Demonstration
2 States
Data Obtained from US 52 in Indiana
Yes
The data obtained from the IC demonstration on US 52 in Indiana
Does your agency currently adopt Does your agency plan to formally were analyzed in order to explore the possibility of substituting in-
IC technology? adopt IC technology in the future? place density values with ICMVs by determining the relationship
between these two values. Bivariate analysis commonly is used to
find the statistical relationship between two variables. The correla-
Fig. 3. Application of IC technology
tion coefficient (R) is applied to measure the degree of the
Cost-effectiveness (IC operational cost) Vermont: 0.1% increase in total contract cost
Pennsylvania: $20,000–$50,000 (IC compaction is a small portion of total
construction cost)
Alaska: $80,000—two compactors
$40,000—one compactor with small project
Utah: Cost is more than for a normal compaction roller, but it is worth the money to
obtain better quality of compaction operation
Maine: similar to Utah
Improvements (concerns) Not enough justification for QA (no information on density)
Training issues (for equipment and data management, including software)
More demonstration projects are needed to implement IC technology
No relationship between temperature and stiffness
Effect of compaction on depth of HMA
relationship between the two variables. This study used four com- showed that the means for each group were homogenous. If the
paction response variables: the CCV, temperature, pass count, and p-value was less than 0.05, the H0 was rejected, meaning that
NNG value. Regarding the CCV correlations, there are two differ- the categorical variable should be considered as an explanatory
ent CCVs according to the pass count. The CCVs in Table 2 include variable in the multiple regression model. Because the ANOVA
all the pass counts with 41 data points, and CCV1 –CCV3 present results showed p-values less than 0.05, the categorical variable
the ICMV for each pass count. The bivariate analysis results in (pass count) affected the estimation of the multivariate regression
Table 2 show that the correlations between the NNG value and model, because ANOVA indicated a significant interaction be-
CCV (No. 1) were significant, with an R value of 0.74 for all pass tween the pass count and the other variables (NNG, CCV, and
counts (41 data points). When considering the correlations for each temperature).
pass count (14 data points each), the correlations showed much Multiple regression is used to identify a probabilistic model
lower R values: 0.697 with the first pass count, 0.707 with the sec- according to dependent variables. Tables 4 and 5 show the results
ond pass count, and 0.614 with the third pass count. The final pass of the multiple regression analysis. The coefficient of determination
count (No. 9) showed the lowest R value, which can be considered (adjusted R2 ) was 0.67 in Table 4. For the parameter estimates in
as the completion of the compaction of the pavement. Additionally, Table 5, the significant levels for the CCV and pass count were less
temperature was considered to be a senstive parameter for deter- than 0.05, which means that these independent variables were stat-
mining the quality of compaction (Willoughby et al. 2002). How- istically significant. However, temperature did not have an effect on
ever, no correlations for temperature using NNG values and CCVs the predicted variable (NNG).
were observed in this analysis. The R2 value between the predicted NNG value and the mea-
Two types of variables were used in this study: numerical var- sured NNG value was high, i.e., 0.69 in terms of the accuracy of the
iables (NNG values, CCVs, and temperature) and a categorical var- model [Fig. 5(a)]. Furthermore, the residual plot in Fig. 5(b) shows
iable (pass count). This study conducted ANOVA via JMP software the residuals with the predicted NNG values randomly dispersed
(Table 3) to identify any interaction between the numerical varia- without any pattern. Therefore the residual plot and the predicted
bles and the categorical variable. Comparisons of the NNG value, NNG graph support that the multivariate regression model was a
CCV, and temperature with the pass count showed that each group good fit for the data. The review of the IC demonstrations thus in-
was significantly different. The null hypothesis (H0 ) for ANOVA dicates that the ICMV can serve as a factor for evaluating HMA
Total 3,745.064 41
92 1.5
91
0.5
Residual
90
0
R² = 0.6949
89
-0.5
88 -1
88 89 90 91 92 88 89 90 91 92
(a) Measured NNG, %Gmm (b) Predicted NNG, % Gmm
Fig. 5. Multivariate regression model results: (a) predicted NNG values; (b) residual analysis results
Mooney, M., and Rinehart, R. V. (2009). “In situ soil response to vibratory Williams, S. G. (2008). “Non-nuclear methods for HMA density measure-
loading and its relationship to roller-measured soil stiffness.” J. Geo- ments.” No. MBTC 2075, Mack-Blackwell Rural Transportation Center,
tech. Geoenviron. Eng., 10.1061/(ASCE)GT.1943-5606.0000046, Fayetteville, AR.
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Mooney, M., Rinehart, R., Facas, N., White, D., Vennapusa, J., and (2002). “Construction-related asphalt concrete pavement temperature
Musimbi, O. (2010). “Intelligent soil compaction systems.” NCHRP and density differentials.” Transp. Res. Rec., 1813, 68–76.