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OM-359 196 831H February 2002 Processes TIG (GTAW) Welding Stick (SMAW) Welding Description Arc Welding
OM-359 196 831H February 2002 Processes TIG (GTAW) Welding Stick (SMAW) Welding Description Arc Welding
OM-359 196 831H February 2002 Processes TIG (GTAW) Welding Stick (SMAW) Welding Description Arc Welding

OM-359

196 831H

February 2002

Processes

TIG (GTAW) WeldingOM-359 196 831H February 2002 Processes Stick (SMAW) Welding Description Arc Welding Power Source Syncrowave 250

Stick (SMAW) WeldingOM-359 196 831H February 2002 Processes TIG (GTAW) Welding Description Arc Welding Power Source Syncrowave 250

Description

TIG (GTAW) Welding Stick (SMAW) Welding Description Arc Welding Power Source Syncrowave 250 DX And Non-CE

Arc Welding Power Source

Syncrowave 250 DX

Welding Description Arc Welding Power Source Syncrowave 250 DX And Non-CE Models Visit our website at
Welding Description Arc Welding Power Source Syncrowave 250 DX And Non-CE Models Visit our website at

And Non-CE Models

Visit our website at

www.MillerWelds.com

Welding Description Arc Welding Power Source Syncrowave 250 DX And Non-CE Models Visit our website at
Welding Description Arc Welding Power Source Syncrowave 250 DX And Non-CE Models Visit our website at

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite. We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The

that will help you figure out what the problem is. The Miller is the first welding

Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001 Quality System Standard.

parts list will then help you to decide the exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.

information for your particular model are also provided. Miller Electric manufactures a full line of welders

Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog orindividual catalog sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

or visit us at www.MillerWelds.com on the web. Working as hard as you do – every

Working as hard as you do – every power source from Miller is backed by the most hassle-free warranty in the business.

Miller offers a Technical Manual which provides more detailed service and parts information for your unit. To obtain a Technical Manual, contact your local distributor. Your distributor can also supply you with Welding Process Manuals such as SMAW, GTAW, GMAW, and GMAW-P.

distributor. Your distributor can also supply you with Welding Process Manuals such as SMAW, GTAW, GMAW,
WARNING This product, when used for welding or cutting, produces fumes or gases which contain

WARNING

This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

The following terms are used interchangeably throughout this manual:

TIG = GTAW Stick = SMAW

TABLE OF CONTENTS

SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING

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1-1.

1-2.

. Arc Welding Hazards

Symbol

Usage

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Principal Safety Standards

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3

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EMF Information

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4

SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION

1-1.

Signification des symboles

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5

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1-2.

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5

1-3.

1-4.

Dangers supplémentaires en relation avec linstallation, le fonctionnement

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et la maintenance

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7

8

1-5.

. Information sur les champs électromagnétiques

SECTION 2 – DEFINITIONS

2-1.

2-2.

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Warning Label Definitions

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Symbols And Definitions

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11

SECTION 3 – INSTALLATION

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12

3-1.

3-2.

. Dimensions And Weights

Selecting A Location

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12

13

3-3.

3-4.

. Duty Cycle And Overheating

Specifications

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13

15

3-5.

3-6.

3-7.

. Weld Output Terminals And Selecting Cable Sizes

Remote 14

Volt-Ampere Curves

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Receptacle

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16

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17

3-8.

. Automation 10-Pin Connection (Optional)

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18

3-9.

Shielding Gas Connections And 115 Volts AC Duplex Receptacle

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19

. 3-11. Front Panel Display For TIG HF Impulse DCEN (Direct Current Electrode Negative)

3-10.

TIG Connections

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19

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3-12.

Front Panel Display For TIG AC

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22

3-13.

Stick Connections

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25

3-14.

Front Panel Display For Stick DCEP (Direct Current Electrode Positive)

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26

3-15.

Front Panel Display For Stick AC

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28

3-16.

Electrical Service Guide

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30

3-17.

3-18.

. Connecting Input Power

Placing Jumper Links

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31

32

SECTION 4 – OPERATION

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33

4-1.

Controls

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33

4-2.

Output

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35

4-3.

Process Control

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35

4-4.

Amperage Control

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35

4-5.

Output Control

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36

4-6.

4T, 4T Momentary And Mini Logoic Trigger Operation (Requires

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38

4-7.

4-8.

Reconfiguring Trigger Hold For 4T And Mini Logic Control

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40

Selecting TIG Starting Characteristics

42

4-9.

Start Mode

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44

4-10.

Meters

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45

4-11.

Amperage Adjustment Control

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45

4-12.

4-13.

4-14.

4-15.

Balance/DIG Control

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